Changes for page 3.3 Control
Last modified by Admin on 2026/04/30 15:58
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... ... @@ -12,35 +12,37 @@ 12 12 13 13 In this section: 14 14 15 -* Cell capacity – nominal capacity of cells, Ah; 16 -* Cell resistance – nominal (maximum) internal resistance of the cell, Ohm; 17 -* Relax time (after charging) – a relaxation time after charging, second; 18 -* Relax time (a tfer discharging) – the relaxation time after discharging, second;19 -* Reset parameters– a command to reset cells state of charge, capacity, and resistance. 15 +* **Cell capacity** – nominal capacity of cells, Ah; 16 +* **Cell resistance** – nominal (maximum) internal resistance of the cell, Ohm; 17 +* **Relax time (after charging)** – a relaxation time after charging, second; 18 +* **Relax time (after discharging)** – the relaxation time after discharging, second; 19 +* **Reset parameters **– a command to reset cells state of charge, capacity, and resistance. 20 20 21 -The values “Capacity” and “Resistance” are used to calculate the SOC of cells and the battery. 21 +The values “**Capacity**” and “**Resistance**” are used to calculate the SOC of cells and the battery. 22 22 23 -The values of “Relax time” are used to determine the state of the battery. If the battery is in a state of relaxation, the system recalculates the voltage on the cells to the state of charge of the battery. 23 +The values of “**Relax time**” are used to determine the state of the battery. If the battery is in a state of relaxation, the system recalculates the voltage on the cells to the state of charge of the battery. 24 24 25 -The “Reset parameters” will reset: 25 +The “**Reset parameters**” is used for starting-up and adjustment of the battery and will reset: 26 26 27 27 * state of charge (new cell SOC values will be calculated based on cell voltage and “Uocv (open-circuit voltage) table”: in the “Control → SOC estimation” section); 28 28 * cell resistance to “Cell resistance” value; 29 29 * battery capacity to “Cell capacity” value. 30 30 31 -The “Reset parameters” command is used for starting-up and adjustment of the battery. 32 - 33 33 === SOC estimation === 34 34 35 -The BMS Mini device calculates the state of charge of the battery(SOC)usingtwo algorithms:33 +The BMS Mini S / BMS Mini device calculates the state of charge (SOC) of each cell by using following algorithms: 36 36 37 -* by open circuit voltage; 38 -* by voltage and current. 35 +The **“Voltage”** SOC calculation algorithm calculates cells SOC based on the tabular dependence Uocv = Uocv(SOC, t °C). 39 39 40 - It isrecommendedtousethealgorithmof calculation ofSOC by voltageandcurrent.37 +The **“Current and voltage (simplified)”** SOC calculation algorithm works as follows: 41 41 42 -To change the estimation algorithm for calculating the battery SOC, select the "Control → SOC estimation → Algorithm" section: 39 +* if I = 0, the battery is in the state of relaxation and the cell voltage Uocv is outside the [U,,ocv[point 1],,; U,,ocv[point 2],,], the SOC calculation is based on the tabular dependency Uocv = Uocv(SOC, t °C); 40 +* in any other cases, the SOC value is proportional to the charge (coulomb) passed through the battery (current time integral). 43 43 42 +The **“Current and voltage (enhanced)” **SOC calculation algorithm differs from the simplified algorithm by online correction of the effective capacity. When using this algorithm, it is necessary to fine tune the tabular dependence Uocv = Uocv (SOC, t °C). 43 + 44 +To change the algorithm for calculating the SOC, select the "Control → SOC estimation" section: 45 + 44 44 [[image:1733746733477-590.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="166" width="800"]] 45 45 46 46 The following estimation algorithms supported: ... ... @@ -62,28 +62,30 @@ 62 62 63 63 [[image:1733746733478-414.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="167" width="800"]] 64 64 65 - The followingbattery FinalSOCcalculationmethods are supported:67 +In this section: 66 66 67 -* Minimal SOC – SOC of the modular battery is assumed to be the minimum SOC among the battery modules; 68 -* Average SOC – SOC of the modular battery is taken equal to the arithmetic average of the SOC of the battery modules; 69 -* Min-Max SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if any cell has 100% SOC, b) 0% if any cell has 0% SOC; 70 -* Max-Min SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if all cells have 100% SOC, b) 0% if all cells have 0% SOC. 69 +* **Algorithm:** 70 +** **Voltage **– by open circuit voltage; 71 +** **Current and voltage (simplified)** – recommended for LFP cells; 72 +** **Current and voltage (enhanced)** – recommended for NMC cells: 73 +* **Final SOC** – method of calculating overall SOC of battery: 74 +** **Minimal SOC** – the battery SOC is assumed to be the minimum SOC among the cells; 75 +** **Average SOC** – the battery SOC is taken equal to the arithmetic average of the cell SOC; 76 +** **Min-Max SOC** – the battery SOC is calculated based on the minimum and maximum SOC of the cells (recommended). Final SOC will be a) 100% if __any cell__ has 100% SOC, b) 0% if __any cell__ has 0% SOC; 77 +** **Max-Min SOC** – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if __all cells__ have 100% SOC, b) 0% if __all// //cells__ have 0% SOC. 78 +* **Scale the final SOC** – a flag to scale the battery SOC by the following values; 79 +* **SOC corresponding to 0%** – the battery SOC that sets to be 0%; 80 +* **SOC corresponding to 100%** – the battery SOC that sets to be 100%. 81 +* **Uocv (open-circuit voltage) table** – the dependence of the cell open circuit voltage Uocv on SOC and the cell temperature (selected for specific batteries); 82 +* **Linear zone** - linear zone of the Uocv = Uocv(SOC, t°C) dependency, inside which the cell voltage changes insignificantly: 83 +** **Linear zone: point 1** – starting point of the Uocv linear zone; 84 +** **Linear zone: point 2** – ending point of the Uocv linear zone; 85 +* **Coulomb counting correction (temperature)** – the dependence of battery capacity on temperature; 86 +* **Coulomb counting correction (cycles)** – the dependence of battery capacity on the number of charge-discharge cycles. 71 71 72 -Other parameters: 73 - 74 -* Scale the final SOC – a flag to scale the battery SOC by the following values; 75 -* SOC corresponding to 0% – the battery SOC that sets to be 0%; 76 -* SOC corresponding to 100% – the battery SOC that sets to be 100%. 77 -* Uocv (open-circuit voltage) table – the dependence of the cell open circuit voltage Uocv on SOC and the cell temperature (selected for specific batteries); 78 -* Linear zone - linear zone of the Uocv = Uocv(SOC, t°C) dependency, inside which the cell voltage changes insignificantly: 79 -** Linear zone: point 1 – starting point of the Uocv linear zone; 80 -** Linear zone: point 2 – ending point of the Uocv linear zone; 81 -* Coulomb counting correction (temperature) – the dependence of battery capacity on temperature; 82 -* Coulomb counting correction (cycles) – the dependence of battery capacity on the number of charge-discharge cycles. 83 - 84 84 === SOC correction === 85 85 86 -The BMS Mini device can recalculate the battery SOC after long-term storage or after long-term working in the case when the battery was not charged fully or discharged totally. Recalculation is done based on the tabular dependency Uocv = Uocv (SOC, t) (see [[SOC estimation>>doc:||anchor="HSOCestimation"]]). 90 +The BMS Mini S / BMS Mini device can recalculate the battery SOC after long-term storage or after long-term working in the case when the battery was not charged fully or discharged totally. Recalculation is done based on the tabular dependency Uocv = Uocv (SOC, t) (see [[SOC estimation>>doc:||anchor="HSOCestimation"]]). 87 87 88 88 To configure parameters for periodically correcting the battery state of charge, select the "Control → SOC correction" section: 89 89 ... ... @@ -91,29 +91,37 @@ 91 91 92 92 In this section: 93 93 94 -* Enable – a flag to enable SOC correction; 95 -* Shutdown period – a time the battery is off, day. If the BMS detects on its startup that it was off during the “Shutdown period” time, the BMS recalculates the battery state of charge based on the tabular dependency Uocv = Uocv (SOC, t);96 -* Correction period – a period of correcting the battery SOC, day. If the BMS detects that the last correction was more than the “Correction period” ago, the BMS recalculates the battery state of charge based on the tabular dependency Uocv = Uocv (SOC, t) and tunes it gradually during the “SOC change time”.97 -* SOC change time – a duration of the linear changing the battery SOC to the value calculated by the correction algorithm, minute;98 -* Ignore the linear zone – a flag to ignore linear SOC zone while correction;99 -* Last correction timestamp – time when last correction was made.98 +* **Enable **– a flag to enable the SOC correction; 99 +* **Shutdown period** – a time the battery is off, day. If the BMS detects on its startup that it was off during the “Shutdown period” time, the BMS recalculates the battery state of charge based on the tabular dependency Uocv = Uocv (SOC, t); 100 +* **Correction period** – a period of correcting the battery SOC, day. If the BMS detects that the last correction was more than the “Correction period” ago, the BMS recalculates the battery state of charge based on the tabular dependency Uocv = Uocv (SOC, t) and tunes it gradually during the “SOC change time”. 101 +* **SOC change time** – a duration of the linear changing the battery SOC to the value calculated by the correction algorithm, minute; 102 +* **Ignore the linear zone** – a flag to ignore linear SOC zone while correction (recommended to be unset); 103 +* **Last correction timestamp** – time when last correction was made. 100 100 101 101 === Resistance estimation === 102 102 103 103 Calculation of the resistance of cells is carried out in two ways. The first method is used when the battery passes from a relaxation state to a charge or discharge state, wherein the cell resistance value 104 104 105 -R = (U-U,,ocv,,) / I,,stable,,, 109 +{{formula fontSize="SMALL" imageType="PNG"}} 110 +R = \frac{U-U_{ocv}}{I_{stable}} 111 +{{/formula}} 106 106 107 107 where U is the cell voltage measured in the charge or discharge state, V; U,,ocv,, is the cell voltage measured in the state of relaxation (before switching to the state of charge or discharge); I,,stable,, – stabilized current through the cell in the state of charge or discharge. 108 108 109 109 The second method is used for a stepwise change in the current through the cell, while the value of the cell resistance: 110 110 111 -R = (U,,2,,-U,,1,,) / (I,,stable2,,-I,,stable1,,) provided that | I,,stable2,,-I,,stable1,, | > 0.2 × Q,,max,, 117 +{{formula fontSize="SMALL"}} 118 +R = \frac{U_2-U_1}{I_{stable2}-I_{stable1}} 119 +{{/formula}} 112 112 113 - (Q,,max,,isthe maximum cell capacity),121 +provided that 114 114 115 -where U,,2,, is the voltage on the cell at the moment when the stabilized current I,,stable2,, is flowing through it; U,,1,, – the voltage on the cell at the moment when the stabilized current I,,stable1,, flowing through it. 123 +{{formula fontSize="SMALL"}} 124 +| I_{stable2}-I_{stable1} | > 0.2 × Qmax 125 +{{/formula}} 116 116 127 +where Q,,max,, — the maximum cell capacity,U,,2,, — voltage on the cell at the moment when the stabilized current I,,stable2,, is flowing through it; U,,1,, — the voltage on the cell at the moment when the stabilized current I,,stable1,, flowing through it. 128 + 117 117 The stabilized current I,,stable,, = I, if during the stabilization time the instantaneous current I is in the range from 0.95 × I to 1.05 × I. 118 118 119 119 To change parameters of the algorithm for calculating the cell resistance, select the "Control → Resistance estimation" section: ... ... @@ -122,80 +122,239 @@ 122 122 123 123 In this section: 124 124 125 -* Current stabilization time, millisecond; 126 -* Maximum calculation period – maximum time between resistance measurements. If more time has elapsed since the last determination of the stabilized current I,,stable,,than is determined in this field, the resistance calculation is not performed, second;127 -* Maximum resistance factor – the coefficient of calculation of the maximum acceptable resistance of the cell;128 -* Minimum SOC – minimum cell SOC value for resistance calculation;129 -* Maximum SOC – maximum cell SOC value for resistance calculation.137 +* **Current stabilization time**, millisecond; 138 +* **Maximum calculation period** – maximum time between resistance measurements. If more time has elapsed since the last determination of the stabilized current I,,stable,, than is determined in this field, the resistance calculation is not performed, second; 139 +* **Maximum resistance factor** – the coefficient of calculation of the maximum acceptable resistance of the cell; 140 +* **Minimum SOC** – minimum cell SOC value for resistance calculation; 141 +* **Maximum SOC** – maximum cell SOC value for resistance calculation. 130 130 131 131 The calculated resistance is accepted by the system as valid (and therefore updated) if its value is in the range from Resistance/2 to “Maximum resistance factor” × Resistance, where "Resistance" is the nominal resistance of the cell (see [[Common settings>>doc:||anchor="HCommonsettings"]]). If the calculated resistance value is greater than the value (Maximum resistance factor × Resistance), the updated resistance value will be equal to the value (Maximum resistance factor × Resistance). 132 132 133 -=== C hargemap===145 +=== Low SOC (signal) === 134 134 135 -The BMSMinidevice calculatesmaximumallowablechargecurrentvaluesinrespecttoSOC, batterytemperature,contactortemperatureand cell voltage.147 +The "Low SOC" is indicative signal that can be assigned to a discrete output or a power switch. 136 136 137 - Calculatedcurrentvaluesaresendingtoachargeroran intellectual load overthe CANbus.149 +To change the parameters of the generation a signal about low battery level, select the "Control → Low SOC (signal)" section: 138 138 139 - To configureparametersfor determiningthechargecurrentlimit, select the"Control → Chargemap"section:151 +[[image:1740396460923-423.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="141" width="800"]] 140 140 141 - [[image:1733746766504-864.png||data-xwiki-image-style-alignment="center"data-xwiki-image-style-border="true" height="138" width="800"]]153 +In this section: 142 142 155 +* **Enable **– a flag to enable signal generation; 156 +* **Minimum SOC**, %; 157 +* **Tolerant SOC**, %; 158 +* **Delay before setting the signal**, second; 159 +* **Delay before clearing the signal**, second; 160 +* **Lock** – lock the signal until the device is reset. 161 + 162 +Signal generation conditions: 163 + 164 +* the battery SOC is less than the “Minimum SOC” value during the “Delay before setting the signal” time. 165 + 166 +Conditions for clearing the signal: 167 + 168 +* the battery SOC is greater than the “Tolerant SOC” during the “Delay before clearing the signal” time. 169 + 170 +=== High charging current (signal) === 171 + 172 +The "High charging current" is indicative signal that can be output to a discrete output or a power switch. 173 + 174 +To change the parameters of the generation high-current signal, select the "Control → High charging current (signal)" section: 175 + 176 +[[image:1740396996935-403.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="144" width="800"]] 177 + 143 143 In this section: 144 144 145 -* Enable – a flag to start calculation of the charge current limit; 146 -* Maximum charge current – a maximum allowable value of the charge current (under normal conditions): 147 -* Option 1: Limit charge current by the battery SOC and temperature – a flag to enable correction of maximum allowable charging current Kcs depending on SOC and battery temperature; 148 -* Option 1: SOC x Temperature x Factor – the dependence of the correction factor on SOC and battery temperature; 180 +* **Enable **– a flag to enable signal generation; 181 +* **Maximum charging current**, А; 182 +* **Tolerant charging current**, А; 183 +* **Delay before setting the signal**, second; 184 +* **Delay before clearing the signal**, second; 185 +* **Lock **– lock the signal until the device is reset. 149 149 150 - [[image:1733746766506-660.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true"height="196" width="800"]]187 +Signal generation conditions: 151 151 152 -* Option 2: Limit charge current by the contactor temperature – a flag to enable correction of maximum allowable charging current Kcc depending on contactor temperature; 153 -* Option 2: Contactor temperature x Factor – the dependence of the correction factor on SOC and contactor temperature; 189 +* the measured current is greater than the “Maximum charging current” value during the “Delay before setting the signal” time. 154 154 155 - [[image:1733746766508-178.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true"height="184"width="800"]]191 +Conditions for clearing the signal: 156 156 157 -* Option 3: Limit charge current by the maximum cell voltage - a flag to enable correction of maximum allowable charging current Kcv depending on maximum cell voltage; 158 -* Option 3: Cell voltage x Factor – the dependence of the correction factor on maximum cell voltage. 193 +* the measured current is less than the “Tolerant charging current” value during the “Delay before clearing the signal” time. 159 159 160 - [[image:1733746766509-971.png||data-xwiki-image-style-alignment="center"data-xwiki-image-style-border="true"height="217" width="800"]]195 +=== Charge map === 161 161 162 - Valueofthe charge current limitatgivenSOC, temperature, contactorstemperature andmaximumcell voltageis calculated as follows:197 +The BMS Mini S / BMS Mini device calculates maximum allowable charge current values in respect to SOC, battery temperature, contactor temperature and cell voltage. 163 163 164 -C hargingcurrent limit=Maximumchargingcurrent×Kcs×Kcc×Kcv199 +Calculated current values are sent to a charger or an intellectual load over the CAN bus. External devices based on received data provide correct battery operation. 165 165 201 +To configure parameters for determining the charge current limit, select the "Control → Charge map" section: 202 + 203 +[[image:1740397188247-315.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="179" width="800"]] 204 +In this section: 205 + 206 +* **Enable **– a flag to start calculation of the charge current limit; 207 +* **Maximum charge current** – a maximum allowable value of the charge current (under normal conditions), A; 208 +* **Rate of change** – a rate of change the current limit to a new value (0 is for immediate change), A/s; 209 +* **Option 1: Limit charge current by the battery SOC and temperature** – a flag to enable correction of maximum allowable charging current** Kcs** depending on __maximum cell SOC__ and battery temperature; 210 +* **Option 1: SOC x Temperature x Factor** – the dependence of the correction factor on SOC and battery temperature; 211 +* **Option 2: Limit charge current by the contactor temperature** – a flag to enable correction of maximum allowable charging current **Kcc** depending on contactor temperature; 212 +* **Option 2: Contactor temperature x Factor** – the dependence of the correction factor on SOC and contactor temperature; 213 +* **Option 3: Limit charge current by the maximum cell voltage** – a flag to enable correction of maximum allowable charging current **Kcv** depending on __the maximum cell U,,ocv,, voltage__ (corrected due to current and cell resistance) 214 +* **Option 3: Cell voltage x Factor** – the dependence of the correction factor on maximum cell voltage; 215 +* **Option 4: Limit charge current by the cell temperature** – a flag to enable correction of maximum allowable charging current **Kct** depending on maximum cell temperature; 216 +* **Option 4: Cell temperature x Factor** – the dependence of the correction factor on maximum cell temperature. 217 + 218 +Value of the charge current limit at given SOC, temperature, contactors temperature, maximum cell voltage and maximum cell temperature is calculated as follows: 219 + 220 +**Charge current limit = Maximum charge current × Kcs × Kcc × Kcv × Kct** 221 + 166 166 === Discharge map === 167 167 168 -The BMS Mini device calculates maximum allowable discharge current values in respect to SOC, battery temperature, contactor temperature and cell voltage. 224 +The BMS Mini S / BMS Mini device calculates maximum allowable discharge current values in respect to SOC, battery temperature, contactor temperature and cell voltage. 169 169 170 170 Calculated current values are sending to a charger or an intellectual load over the CAN bus. 171 171 172 172 To configure parameters for determining the discharge current limit, select the "Control → Discharge map" section: 173 173 174 -[[image:173 3746766511-477.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="149" width="800"]]230 +[[image:1740397304972-174.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="182" width="800"]] 175 175 176 176 In this section: 177 177 178 -* Enable – a flag to start calculation of the discharge current limit; 179 -* Maximum discharge current – a maximum allowable value of the discharge current (under normal conditions): 180 -* Option 1: Limit discharging current by the battery SOC and temperature – a flag to enable correction of maximum allowable discharging current Kds depending on SOC and temperature; 181 -* Option 1: SOC x Temperature x Factor – the dependence of the correction factor on SOC and battery temperature; 234 +* **Enable **– a flag to start calculation of the discharge current limit; 235 +* **Maximum discharge current** – a maximum allowable value of the discharge current (under normal conditions), A; 236 +* **Rate of change** – a rate of change the current limit to a new value (0 is for immediate change), A/s; 237 +* **Option 1: Limit discharging current by the battery SOC and temperature** – a flag to enable correction of maximum allowable discharging current **Kds **depending on __minimum cell SOC__ and temperature; 238 +* **Option 1: SOC x Temperature x Factor** – the dependence of the correction factor on SOC and battery temperature; 239 +* **Option 2: Limit discharge current by the contactor temperature** – a flag to enable correction of maximum allowable discharging current **Kdc** depending on contactor temperature; 240 +* **Option 2: Contactor temperature x Factor** – the dependence of the correction factor on SOC and contactor temperature; 241 +* **Option 3: Limit discharge current by the cell voltage** – a flag to enable correction of maximum allowable discharging current **Kdv** depending on __the minimum cell U,,ocv,, voltage__ (corrected due to current and cell resistance) 242 +* **Option 3: Cell voltage x Factor** – the dependence of the correction factor on minimum cell voltage; 243 +* **Option 4: Limit discharge current by the cell temperature** – a flag to enable correction of maximum allowable discharging current **Kdt** depending on maximum cell temperature; 244 +* **Option 4: Cell voltage x Factor** – the dependence of the correction factor on minimum cell temperature. 182 182 183 - [[image:1733746766512-300.png||data-xwiki-image-style-alignment="center"data-xwiki-image-style-border="true"height="195"width="800"]]246 +Value of the discharge current limit at given SOC, temperature, contactors temperature, minimum cell voltage and maximum cell temperature is calculated as follows: 184 184 185 -* Option 2: Limit discharge current by the contactor temperature – a flag to enable correction of maximum allowable discharging current Kdc depending on contactor temperature; 186 -* Option 2: Contactor temperature x Factor – the dependence of the correction factor on SOC and contactor temperature; 248 +**Discharge current limit = Maximum discharge current × Kds × Kdc × Kdv × Kdt** 187 187 188 - [[image:1733746766513-161.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true"height="183" width="800"]]250 +=== Main contactor === 189 189 190 -* Option 3: Limit discharge current by the cell voltage - a flag to enable correction of maximum allowable discharging current Kdv depending on minimum cell voltage; 191 -* Option 3: Cell voltage x Factor – the dependence of the correction factor on minimum cell voltage. 252 +The BMS Mini S / BMS Mini device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in case of sealing of the charging or discharging contactors. 192 192 193 - [[image:1733746766514-686.png||data-xwiki-image-style-alignment="center"data-xwiki-image-style-border="true"height="215"width="800"]]254 +The Main contactor algorithm supports the following modes: 194 194 195 - Valueof thedischargecurrent limitat givenSOC, temperature,contactorstemperature and minimumcell voltage iscalculatedasfollows:256 +In **“Always on”** mode main contactor closes if all the following is true: 196 196 197 -Discharging current limit = Maximum discharging current × Kds × Kdc × Kdv 258 +* Other contactors are open; 259 +* There are __no errors__ from the "Errors 1, 2 ..." bitfileds. 198 198 261 +and opens if all the following is true: 262 + 263 +* Other contactors are open; 264 +* There is __an error__ from the the "Errors 1, 2 ..." bitfileds. 265 + 266 +In **“Automatic”** mode, the main contactor closes by internal algorithms at the same time with other contactors. 267 + 268 +In **“On demand”** mode, the main contactor closes by external the “Close Main contactor” request. 269 + 270 +(% class="box infomessage" %) 271 +((( 272 +**Note: **when errors occur in the system, the **Main **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below). 273 +))) 274 + 275 +To change the parameters of the main contactor, select the "Control → Main contactor" section: 276 + 277 +[[image:1777563933065-421.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="137" width="800"]] 278 + 279 +In this section: 280 + 281 +* **Enable **– a flag to enable the main contactor control; 282 +* **Algorithm** – main contactor control algorithm: 283 +** **Always on** – contactor is always closed; 284 +** **Automatic** – contactor closes by internal charge and discharge algorithms; 285 +** **On demand** – contactor is closed by an external request; 286 +* **Time to keep the contactor closed before closing the others** – a time for other contactors to be open after the main contactor is closed; 287 +* **Delay before opening the contactor** – a time which is used to detect conditions for opening the contactor, s; 288 +* **Keep the contactor open until the device is restarted** – a flag for keeping the main contactor open until the system is reset; 289 +* **Errors 1, 2 to open the main contactor** – bitfields to choose the errors which will open the main contactor. 290 + 291 +=== Charging status === 292 + 293 +To change the parameters of charging process status, select the "Control → Charging status" section: 294 + 295 + 296 +In this section: 297 + 298 +* **Current to set the "Charging current present"** – a current level to generate the "Charging current present" signal, A; 299 +* **Current to clear the "Charging current present"** – a current level to clear the "Charging current present" signal, A; 300 +* **Voltage to clear the “Ready to charge”** – a threshold U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if the voltage of any cell is above this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared; 301 +* **Voltage to reset the “Ready to charge”** – a tolerant U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if all cell voltages are below the tolerant level, the “Ready to charge” (hence, the “Allow charging”) signal is set; 302 +* **Use actual voltage to generate the "Ready to charge" signal** – a flag to disable voltage correction for "Ready to charge" signal; 303 +* **Treat negative currents as zero currents for generating the "Ready to charge" signal** – a flag to disable voltage correction for "Ready to charge" signal at discharging current; 304 +* **Delay before recharging** – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0; 305 +* **Check the 'Charge current limit' value to generate the 'Ready to charge'** – a flag to enable check of "Charging current limit" to generate the "Ready to charge" signal; 306 +* **Charge current limit to clear the 'Ready to charge'** – a threshold charging current limit value, A; if the limit is //above //this level, the “Ready to charge” signal is cleared; 307 +* **Charge current limit to set the 'Ready to charge'** – a tolerant charging current limit value, A; if the limit is //below //this level, the “Ready to charge” signal is set; 308 +* **Errors 1, 2 to clear the "Ready to charge"** – bitfields to choose the errors which will clear the "Ready to charge" signal. 309 + 310 +(% class="box infomessage" %) 311 +((( 312 +**Note:** The "Allow charging" signal activates under two independent conditions: 313 +1) the voltage on the cells reaches the “Voltage to reset the “Ready to charge"” level and 314 +2) the "Delay before recharging" time has passed since the opening of the allow charging contactor. 315 +))) 316 + 317 +=== Discharging status === 318 + 319 +To change the parameters of discharging process status, select the "Control → Discharging status" section: 320 + 321 +[[image:1762774840204-111.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="146" width="800"]]In this section: 322 + 323 +* Current to set the "Discharging current present" – a current level to generate the "Discharging current present" signal, А; 324 +* Current to clear the "Discharging current present" – a current level to clear the "Discharging current present" signal, А; 325 +* Use actual voltage to generate the "Ready to discharge" signal – a flag to disable voltage correction for "Ready to discharge" signal; 326 +* Use actual voltage to generate the "Ready to discharge" signal if the current is positive – a flag to disable voltage correction for "Ready to discharge" signal only at charging current; 327 +* Voltage to clear the “Ready to discharge” – a threshold U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared; 328 +* Voltage to reset the “Ready to discharge” – a tolerant U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set; 329 +* Check the 'Discharge current limit' value to generate the 'Ready to discharge' – a flag to enable check of "Discharging current limit" to generate the "Ready to discharge" signal; 330 +* Discharge current limit to clear the 'Ready to discharge' – a threshold discharging current limit value, A; if the limit is //above //this level, the “Ready to discharge” signal is cleared; 331 +* Discharge current limit to set the 'Ready to discharge' – a tolerant discharging current limit value, A; if the limit is //below //this level, the “Ready to discharge” signal is set; 332 +* Clear the 'Ready to discharge' signal if the 'Low SOC' signal is set; 333 +* Errors 1, 2 to clear the "Ready to discharge" – bitfields to choose the errors which will clear the "Ready to discharge" signal. 334 + 335 +=== Precharge === 336 + 337 +The BMS Main 3 device can control the precharge contactor. The precharge contactor is used to charge the intermediate capacity with low current and usually placed with the limiting resistor in parallel to charging or discharging contactor. 338 + 339 +BMS Main 3 device detects errors while pre-charging the load capacity by monitoring the current and voltage difference before and after contactors. Also BMS can measure the power dissipated on precharge resistor and generate an error if it greater than configured limit. 340 + 341 +To change the parameters of precharge contactor, select the "Control → Precharge" section: 342 + 343 +[[image:1754931813173-804.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="172" width="800"]] 344 + 345 +In this section: 346 + 347 +* Precharge current threshold to finish precharging – a minimum current value at which precharging process assumed to be finished, A; 348 +* Keep the precharging relay closed until precharge is finished – a flag to ignore the Precharge time and wait precharging to finish before open precharge relay; 349 +* Number of precharging attempts – maximum number of precharging attempts before setting the "Precharge error"; 350 +* Delay before current measurement – a delay before first current measurement after closing precharge, millisecond; 351 +* Precharge time – a duration of closing the precharge contactor before closing the discharging contactor, millisecond; 352 +* Relaxation between attempts – a duration between precharge attempts, millisecond; 353 +* Check the power dissipated in the preacharge resistor - a flag to enable the calculation of power dissipated in precharge resistor; 354 +* Precharge resistor resistance, Ohm; 355 +* Maximum allowable power dissipated in the resistor, W; 356 +* Delay before setting the "Precharge error" when checking power, millisecond; 357 +* Delay before clearing the "Precharge error", second; 358 +* Lock the "Precharge error" – a flag to block the error until the device is restarted. 359 + 360 +“Precharge error” generation conditions if any of the following is true: 361 + 362 +* the precharge current does not decrease during the "Precharge time" after "Number of precharging attempts"; 363 +* power dissipated on the precharge resistor is above the maximum value during the “Delay before setting the 'Precharge error' when checking power” time. 364 + 365 +(% class="box warningmessage" %) 366 +((( 367 +Behavior of contactors at “Precharge error” is configured in corresponding contactor settings! 368 +))) 369 + 199 199 === Charge === 200 200 201 201 There are two contactors that serve charging the battery: a charging contactor and an allow charging contactor. With the help of the allow charging contactor, the BMS commands the charger to start or stop charging. ... ... @@ -202,51 +202,40 @@ 202 202 203 203 The device supports three charge control algorithms: 204 204 205 -* charging is always allowed; 206 -* charging is allowed when there is a signal “Charger connected”; 207 -* charging is allowed when there is a signal “Charge request”. 376 +* Always on – charging is always allowed; 377 +* On charger connected – charging is allowed when there is a signal “Charger connected”; 378 +* On charge request – charging is allowed when there is a signal “Charge request”. 208 208 209 -If the "**Always on**" algorithm is selected, the charging contactor and the allow charging contactor are always closed. If at least one of the errors appears: 380 +If the "**Always on**" algorithm is selected, the charging contactor and the allow charging contactor are always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals: 210 210 211 -* Overvoltage; 212 -* Overcurrent; 213 -* High temperature (CH); 214 -* Low temperature (CH); 215 -* HYG offline (optional); 216 -* Combilift offline (optional); 217 -* Spirit offline (optional); 218 -* Spirit charger error (optional); 219 -* Short circuit (optional); 220 -* High contactor temperature (optional); 221 -* CH contactor cycles error; 222 -* Critical error 382 +* Service reset; 383 +* Power down request; 384 +* Inhibit charging, 223 223 224 224 both contactors are open (no current flows). 225 225 226 -When the algorithm "**On Charger connected**" is selected, the control is performed as follows:388 +When the algorithm "**On charger connected**" is selected, the control is performed as follows: 227 227 228 -* If there is a signal “Charger connected” and there are no errors (see the listabove), then through the delay time T,,on,, the charging contactor and the allow charging contactor close;390 +* If there is a signal “Charger connected” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging contactor and the allow charging contactor close; 229 229 * If the signal “Charger connected” disappears, the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens; 230 230 * If in the process of charging the voltage on the cell exceeds the “Ready to charge” level, the allow charging contactor opens (while the charging contactor remains closed); 231 -* If errors inthelistabove occur the charging contactor and allow charging contactor open.393 +* If errors from the "Errors 1, 2 ..." bitfields occur the charging contactor and allow charging contactor open. 232 232 233 -When the "**On Charge request**" algorithm selected, the control is performed as follows:395 +When the "**On charge request**" algorithm selected, the control is performed as follows: 234 234 235 -* If there is a signal “Charge request” and there are no errors (see the listabove), then through the delay time T,,on,, the charging contactor and the allow charging contactor close;397 +* If there is a signal “Charge request” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging contactor and the allow charging contactor close; 236 236 * If the signal “Charge request” disappears, the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens; 237 237 * If in the process of charging the voltage on the cell exceeds the “Ready to charge” level, the allow charging contactor opens (while the charging contactor remains closed); 238 -* If errors inthelistabove occur the charging contactor and allow charging contactor open.400 +* If errors from the "Errors 1, 2 ..." bitfields occur the charging contactor and allow charging contactor open. 239 239 240 240 (% class="box infomessage" %) 241 241 ((( 242 -Note: when errors occur in the system, the ** charging**contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).404 +**Note: **when errors occur in the system, the **Charge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below). 243 243 ))) 244 244 245 -When the power down request occurs, the allow charging contactor opens immediately and the charging contactor opens after the delay T,,off,,. Reclosing the charging contactor and allow charging contactor is performed if the power down request is removed. 246 - 247 247 To change the parameters of the battery charge control algorithm, select the "Control → Charge" section: 248 248 249 -[[image:1733 746766516-845.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="319" width="800"]]409 +[[image:1740399363134-722.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="306" width="800"]] 250 250 251 251 In this section: 252 252 ... ... @@ -255,23 +255,15 @@ 255 255 ** Always on – charging is always allowed; 256 256 ** On charger connected – charging is allowed when there is a signal “Charger connected”; 257 257 ** On charge request – charging is allowed when there is a signal “Charge request”; 258 -* Current corresponding to charging – a current level to generate the "Charging current present" signal, A; 259 -* Current corresponding to no charging – a current level to clear the "Charging current present" signal, A; 418 +* Allow charging only when the "Ready to charge" signal is set – charging contactor will open if "Ready to charge" signal is cleared; 260 260 * Delay before starting charging – a time delay T,,on,, before closing the charging contactor and the allow charging contactor, millisecond; 261 261 * Delay before stopping charging – a time delay T,,off,, before opening the charging contactor, millisecond; 421 +* Control the precharging contactor – a flag that allows control of the precharging contactor (see [[Precharge>>url:http://#HPrecharge]]); 262 262 * Use custom delays before stopping charging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors; 423 +* Errors 1, 2 to open the charging contactor – bitfields to choose the errors which will open the charging contactor; 263 263 * Custom delay: <error> – specific error delay, millisecond; 264 264 * Switch off the charging contactor on errors without delay – a flag to protectively open the charging contactor without a delay. In the opposite case, when an error is detected, the charging contactor opens always with the delay “Delay before stopping charging”; 265 -* Control the precharging contactor – a flag that allows control of the precharging contactor; 266 -* Voltage to clear the “Ready to charge” – a threshold voltage level on the cell, V; if the voltage of any cell is above this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared; 267 -* Voltage to reset the “Ready to charge” – a tolerant voltage level on the cell, V; if all cell voltages are below the tolerant level, the “Ready to charge” (hence, the “Allow charging”) signal is set; 268 -* Delay before recharging – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0. 269 269 270 -(% class="box infomessage" %) 271 -((( 272 -Note – The allow charging contactor closes under two independent conditions: 1) the voltage on the cells reaches the “Voltage to reset the “Ready to charge"” level and 2) the "Delay before recharging" time has passed since the opening of the allow charging contactor. 273 -))) 274 - 275 275 === Discharge === 276 276 277 277 The device controls the discharging contactor to connect battery to the load. ... ... @@ -278,50 +278,36 @@ 278 278 279 279 The device supports three algorithms to control battery discharging: 280 280 281 -* load is always connected; 282 -* load is connected when there is no signal “Charger connected”; 283 -* load is connected when there is signal “Discharge request”. 433 +* Always on – load is always connected; 434 +* On charger disconnected – load is connected when there is no signal “Charger connected”; 435 +* On discharge request – load is connected when there is signal “Discharge request”. 284 284 285 -When the algorithm "**Always on**" is selected, the discharging contactor is always closed. If at least one of the errors appears: 437 +When the algorithm "**Always on**" is selected, the discharging contactor is always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals: 286 286 287 -* Undervoltage; 288 -* Overvoltage (optional); 289 -* Overcurrent; 290 -* High temperature (DCH); 291 -* Low temperature (DCH) (optional); 292 -* HYG offline (optional); 293 -* Combilift offline (optional); 294 -* Spirit offline (optional); 295 -* Spirit charger error (optional); 296 -* Short circuit (optional); 297 -* High contactor temperature (optional); 298 -* DCH contactor cycles error; 299 -* Critical error 439 +* Service reset 440 +* Power down request 441 +* Inhibit discharging 300 300 301 301 the discharging contactor opens. 302 302 303 -If the algorithm "**On Charger disconnected**" is selected, the control is performed as follows:445 +If the algorithm "**On charger disconnected**" is selected, the control is performed as follows: 304 304 305 -* if there is no signal “Charger connected”, the charging contactor is open edand there are no errors (see thelistabove), then through the delay time T,,on,, the discharging contactor closes;306 -* If the signal “Charger connected” appears or errors occur (see the listabove), then after the delay time T,,off,, the discharging contactor opens.447 +* if there is no signal “Charger connected”, the charging contactor is open and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the discharging contactor closes; 448 +* If the signal “Charger connected” appears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the discharging contactor opens. 307 307 308 -When the "**On Discharge request**" algorithm selected, the control is performed as follows:450 +When the "**On discharge request**" algorithm selected, the control is performed as follows: 309 309 310 -* if there is signal “Discharge request”, the charging contactor is open edand there are no errors (see thelistabove), then through the delay time T,,on,, the discharging contactor closes;311 -* If the signal “Discharge request” disappears or errors occur (see the listabove), then after the delay time T,,off,, the discharging contactor opens.452 +* if there is signal “Discharge request”, the charging contactor is open and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the discharging contactor closes; 453 +* If the signal “Discharge request” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the discharging contactor opens. 312 312 313 313 (% class="box infomessage" %) 314 314 ((( 315 -Note: incaseof errors in the systemoperation, theopening of the**discharging**contactorisperformedeither immediately or withadelay T,,off,, (depends on the settings described below).457 +**Note: **when errors occur in the system, the **Discharge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below). 316 316 ))) 317 317 318 -The device supports controlling the precharging contactor. The duration of switching on the precharging contactor before closing the discharging (load) contactor is adjusted. 319 - 320 -When the power down request occurs, the discharging contactor opens after delay T,,off,,. Reclosing the discharging contactor is performed if the power down request is removed. 321 - 322 322 To change the parameters of the battery discharge control algorithm, select the "Control → Discharge" section: 323 323 324 -[[image:173 3746885414-479.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="319" width="800"]]462 +[[image:1740399783613-216.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="311" width="800"]] 325 325 326 326 In this section: 327 327 ... ... @@ -330,32 +330,55 @@ 330 330 ** Always on – load is always connected; 331 331 ** On charger disconnected – load is connected when there is no signal “Charger connected”; 332 332 ** On discharge request – load is connected when there is signal “Discharge request”; 333 -* Current corresponding to discharging – a current level to generate the "Discharging current present" signal, А; 334 -* Current indicating no discharging – a current level to clear the "Discharging current present" signal, А; 471 +* Allow charging only when the "Ready to discharge" signal is set – discharging contactor will open if "Ready to discharge" signal is cleared; 335 335 * Delay before starting discharging – a time delay T,,on,, before closing the discharging contactor, millisecond; 336 336 * Delay before stopping discharging – a time delay T,,off,, before opening the discharging contactor, millisecond; 474 +* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the discharge contactor (see [[Precharge>>path:#HPrecharge]]); 475 +* Errors 1, 2 to open the discharging contactor – bitfields to choose the errors which will open the discharging contactor; 337 337 * Use custom delays before stopping discharging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors; 338 338 * Custom delay: <error> – specific error delay, millisecond; 339 339 * Switch off the discharging contactor on errors without delay – a flag to protectively open the discharging contactor without a delay. In the opposite case, when an error is detected, the discharging contactor opens always with the delay “Delay before stopping discharging”. 340 -* Precharge time – a duration of closing the precharge contactor before closing the discharging contactor, millisecond; 341 -* Voltage to clear the “Ready to discharge” – a threshold voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared; 342 -* Voltage to reset the “Ready to discharge” – a tolerant voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set; 343 343 344 344 === Charge/Discharge === 345 345 346 -The BMS Mini device can control the charging/discharging contactor that is used to both charge and discharge the battery. 482 +The BMS Mini S / BMS Mini device can control the charging/discharging contactor that is used to both charge and discharge the battery. 347 347 348 - The charging/dischargingcontactorcombines algorithms of charging and dischargingcontactor. It behavesas a charging contactorwhen «Charge request»or«Charger connected» are set, otherwise – as a discharging contactor.484 +Charge/Discharge contactor has three algorithms of operation: 349 349 486 +* Dependent (on Charging and Discharging signals) - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor; 487 +* Independent (Always) - Charge/Discharge contactor is always closed if there is no errors; 488 +* Independent (on Charge request or Discharge request) - Charge/Discharge contactor is based on its own controller that listen to Charge and Discharge requests and closes if one of these signals occurs. 489 + 490 +TBA 491 + 492 +(% class="box infomessage" %) 493 +((( 494 +**Note: **when errors occur in the system, the **Charge/Discharge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below). 495 +))) 496 + 350 350 The charging/discharging contactor control is configured in the “Control – Charge/Discharge” section: 351 351 352 -[[image:17 33746901779-991.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="95" width="800"]]In this section:499 +[[image:1740400166950-906.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="211" width="800"]] 353 353 501 +In this section: 502 + 354 354 * Enable – a flag to enable the charge/discharge controller. 504 +* Algorithm: 505 +** Dependent (on Charging and Discharging signals) - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor; 506 +** Independent (Always) - Charge/Discharge contactor is always closed if there is no errors; 507 +** Independent (on Charge request or Discharge request); 508 +* Delay before starting charging or discharging, millisecond; 509 +* Delay before stopping charging or discharging, millisecond; 510 +* Control the precharging contactor – a flag that enables control of precharging contactor while closing the charge/discharge contactor; 511 +* Emulate the "Charging" and "Discharging" signals – a flag to enable generation of "Charging" and "Discharging" signals when closing charge/discharge contactor; 512 +* Errors 1, 2 to prevent CHARGING through charging/discharging contactor, Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor – bitfields to choose the errors which will open the charging/discharging contactor. This bitfields are combined by bitwise OR and intended to separate settings for charging and discharging processes; 513 +* Errors 1, 2 which affect the contactor only if battery CHARGING is detected – a bitfield to choose the errors which will trigger only if charging current is present. This bitfield is combined with "Errors 1, 2 to prevent CHARGING through charging/discharging contactor" by bitwise AND; 514 +* Errors 1, 2 which affect the contactor only if battery DISCHARGING is detected – a bitfield to choose the errors which will trigger only if discharging current is present. This bitfield is combined with "Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor" by bitwise AND; 515 +* Switch off the charging/discharging contactor on errors without delay – a flag to protectively open the charging/discharging contactor without a delay. In the opposite case, when an error is detected, the charging/discharging contactor opens always with the delay “Delay before stopping discharging”. 355 355 356 356 === Discharge (AUX) === 357 357 358 -The BMS Mini device can control the power supply of external equipment using the auxiliary (AUX) discharging contactor. An example of external equipment can be an inverter that converts DC to AC to power a service laptop and other devices. 519 +The BMS Mini S / BMS Mini device can control the power supply of external equipment using the auxiliary (AUX) discharging contactor. An example of external equipment can be an inverter that converts DC to AC to power a service laptop and other devices. 359 359 360 360 The power supply circuit of the external equipment using the auxiliary (AUX) discharging contactor is independent of the battery load circuit. The closing and opening of the auxiliary (AUX) discharging contactor is performed according to its program. 361 361 ... ... @@ -367,8 +367,8 @@ 367 367 368 368 To change the parameters of the powering of external equipment, select the "Control → Discharge (AUX)" section: 369 369 370 -[[image:1733746932199-845.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="137" width="800"]] 371 371 532 +[[image:1740400254884-851.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="179" width="800"]] 372 372 In this section: 373 373 374 374 * Enable – a flag to activate the auxiliary discharge control; ... ... @@ -375,67 +375,46 @@ 375 375 * Switch off the discharging (AUX) contactor if the SOC is too low; 376 376 * Minimum SOC – a minimum SOC value, when reached, the auxiliary (AUX) discharging contactor opens, %; 377 377 * Tolerant SOC – a permissive SOC value, upon reaching which the auxiliary (AUX) discharging contactor re-closes, %; 539 +* Switch off the discharging (AUX) contactor if the cell voltage is out of the range; 540 +* Minimum cell voltage, V; 541 +* Maximum cell voltage, V; 378 378 * Switch off the discharging (AUX) contactor if the battery voltage is out of the range; 379 -* Minimum voltage – minimumbattery voltage, V;380 -* Maximum voltage – maximumbattery voltage, V;381 -* Switchoff the discharging(AUX)contactoronerrors –the auxiliary(AUX)discharging contactoropensif thefollowingerrorsoccur:Undervoltage,Overcurrent,Hightemperature(DCH), Short circuit, Critical error.543 +* Minimum battery voltage, V; 544 +* Maximum battery voltage, V; 545 +* Errors 1, 2 to open the auxiliary discharging contactor – bitfields to choose the errors which will open the auxiliary discharging contactor. 382 382 383 -=== Main contactor === 384 - 385 -The BMS Mini device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in a case of sealing of the charging or discharging contactors. 386 - 387 -The main contactor closes if there are no errors from the list below: 388 - 389 -* Overcurrent; 390 -* Undervoltage; 391 -* Overvoltage; 392 -* High temperature (CH); 393 -* High temperature (DCH); 394 -* Unallowable charging; 395 -* Critical error. 396 - 397 -The main contactor opens if the charging and discharging contactors are opened and any of the following conditions is met: 398 - 399 -* charging or discharging current is detected during a set time; 400 -* voltage of any cell is lower than the minimum cell voltage configured in the section "Protections → Undervoltage" during a set time; 401 -* voltage of any cell is greater than the maximum cell voltage configured in the section "Protections → Overvoltage" during a set time; 402 -* temperature of any cell is greater than the maximum cell temperature configured in the section "Protections → High temperature" during a set time; 403 -* Critical error stays on during a set time. 404 - 405 -To change the parameters of the main contactor, select the "Control → Main contactor" section: 406 - 407 -[[image:1733746797002-498.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="93" width="800"]] 408 - 409 -In this section: 410 - 411 -* Enable – a flag to enable the main contactor control; 412 -* Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, second; 413 -* Keep the contactor open until the device is restarted – a flag for keeping the main contactor opened until the system be reset. 414 - 415 415 === Cell balancing === 416 416 417 -Balancing makes the voltage of all cells beequal to the minimum cell voltage.549 +Balancing makes the voltage of all cells equal to the minimum cell voltage. 418 418 419 419 The following balancing rules are supported: 420 420 421 -* onlywhen the battery is charging (current I > 0) andsome time until the battery is relaxed;553 +* when the battery is charging (current I > 0) and time after until the battery is relaxed; 422 422 * when the battery is charging (current I > 0) or when the battery is in a state of relaxation; 423 423 * always (regardless of battery state). 424 424 425 -A balancing resistor is connected to the cell if: 557 +A balancing resistor is connected to the cell if the following conditions are simultaneously met: 426 426 427 -* the voltage on the cell is higher than the start ingvoltageof the balancing;428 -* the difference between the cellvoltage and the minimum voltage among thecells of thebattery is greater than the balancingdeviation.559 +* the voltage on the cell is higher than the balancing start voltage; 560 +* the difference between the voltage on the cell and the minimum voltage among the battery cells is greater than the balancing start threshold; 429 429 562 +A balancing resistor is disconnected from the cell if any of the following conditions are met: 563 + 564 +* the voltage on the cell is less than the balancing stop voltage; 565 +* the difference between the voltage on the cell and the minimum voltage among the battery cells is less than the balancing stop threshold. 566 + 430 430 (% class="box infomessage" %) 431 431 ((( 432 -If the BMS Minioverheats, then the balancing of the cells connected to thisdevice will not be performed.569 +If the “High logic temperature” occurs, then the balancing of the cells connected to the overheated BMS Logic device will not be performed. 433 433 ))) 434 434 435 -T ochange the cell balancingparameters,select the"Control→Cell balancing"section:572 +The BMS Mini S / BMS Mini device can enable the cell balancing by the external “Balancing request” signal. Balancing process will be started to cells which the voltage is higher than the balancing start voltage and the difference between the cell voltage and the minimum voltage among all the cells is greater than the balancing stop threshold. 436 436 437 - [[image:1733746797003-364.png||data-xwiki-image-style-alignment="center"data-xwiki-image-style-border="true"height="104"width="800"]]574 +BMS Mini S / BMS Mini device can force a cell balancing, if its voltage is higher than estimated value. 438 438 576 +To change the cell balancing parameters, select the "Control → Cell balancing" section: 577 + 578 +[[image:1740404562825-676.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="168" width="800"]] 439 439 In this section: 440 440 441 441 * Enable – a flag to enable cell balancing; ... ... @@ -443,15 +443,19 @@ 443 443 ** Balance on charge; 444 444 ** Balance on charge or relaxed; 445 445 ** Balance always; 446 - 447 - [[image:1733746797004-660.png||data-xwiki-image-style-alignment="center"data-xwiki-image-style-border="true"height="104" width="800"]]448 - 586 +* Balancing condition: 587 +** Automatic – balancing will be performed automatically if needed conditions are met; 588 +** On balancing request – balancing will start only if a remote request is received. In this case cells will start to balance regardless the "Voltage deviation to start balancing" value; 449 449 * Minimum cell voltage to start balancing, V; 450 -* Balancing deviation, V. 590 +* Voltage deviation to start balancing; 591 +* Voltage deviation to stop balancing; 592 +* Voltage for forced balancing – if cell voltage is above this value, it will start discharging through balancing resistor; 593 +* Maximum allowable temperature of the board, ºC; 594 +* Command to discharge all cells – a flag to force the balancing of all cells. 451 451 452 452 === Power down === 453 453 454 -The BMS Mini device can shut down itself if the battery voltage is low or the battery is idle for a long time. 598 +The BMS Mini S / BMS Mini device can shut down itself if the battery voltage is low or the battery is idle for a long time. 455 455 456 456 Shutting down the battery system is performed according to the following conditions: 457 457 ... ... @@ -458,32 +458,32 @@ 458 458 * the battery voltage is below the minimum level; 459 459 * the “Charger connected” signal is cleared for 60 seconds. 460 460 461 -The BMS Mini device also shuts down the battery if it stays in the “Charging OFF”, “Discharging OFF”, “Relaxed (after charging)” or “Relaxed (after discharging)” for the set time. 605 +The BMS Mini S / BMS Mini device also shuts down the battery if it stays in the “Charging OFF”, “Discharging OFF”, “Relaxed (after charging)” or “Relaxed (after discharging)” for the set time. 462 462 463 463 To change the parameters of the power down control, select the "Control → Power down" section: 464 464 465 -[[image:1733746797005-459.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="115" width="800"]] 466 - 609 +[[image:1740404859367-943.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="130" width="800"]] 467 467 In this section: 468 468 469 469 * Minimum voltage to power down – a minimum voltage level of the battery below which the BMS commands to shut down the battery, V; 470 470 * Idle time to power down – a time of battery inactivity after which the battery is shut down, minute; 471 -* Wait the "Power up/down request" is cleared (on startup) – a flag to enable delay for clearing the “Power up/down request” signal while starting the BMS. 614 +* Wait the "Power up/down request" is cleared (on startup) – a flag to enable delay for clearing the “Power up/down request” signal while starting the BMS; 615 +* Delay before setting the internal power down signal – a delay before turning off the device power when receiving the “Power down request” command, ms. 472 472 473 473 === Heater === 474 474 475 475 To change the parameters of the heater control algorithm, select the "Control → Heater" section: 476 476 477 -[[image:1733746808496-606.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="116" width="800"]] 478 - 621 +[[image:1777293968000-235.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="141" width="800"]] 479 479 In this section: 480 480 481 481 * Enable – a flag to enable heater control; 482 482 * Minimum cell temperature, °C; 483 483 * Tolerant cell temperature, °C; 627 +* Start the heater only if "Charger connected" signal is set; 484 484 * Delay before starting the heater, millisecond; 485 485 * Delay before stopping the heater, millisecond; 486 -* Switchoff the heateronerrors(Undervoltage,Overcurrent,Hightemperature, Shortcircuit orCriticalerror).630 +* Errors 1, 2 to turn off the heater – bitfields to choose the errors which will turn off the heater. 487 487 488 488 As a result of operating the heating algorithm, the “Heater” signal is generated. 489 489 ... ... @@ -504,8 +504,8 @@ 504 504 505 505 To change the parameters of the cooler control algorithm, select the "Control → Cooler" section: 506 506 507 -[[image:1733746808497-424.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="113" width="800"]] 508 508 652 +[[image:1740405145695-704.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="149" width="800"]] 509 509 In this section: 510 510 511 511 * Enable – a flag to enable cooler control; ... ... @@ -513,7 +513,7 @@ 513 513 * Tolerant cell temperature, °C; 514 514 * Delay before starting the cooler, millisecond; 515 515 * Delay before stopping the cooler, millisecond; 516 -* Switchoff thecooler contactor onerrors(Undervoltage,Overcurrent,Lowtemperature, Shortcircuit orCriticalerror).660 +* Errors 1, 2 to turn off the heater – bitfields to choose the errors which will turn off the cooler. 517 517 518 518 As a result of operating the cooling algorithm, the "Cooler" signal is generated. 519 519 ... ... @@ -534,7 +534,7 @@ 534 534 535 535 Discharge characteristics of the battery – the dependence Uocv = Uocv (DOD) – is used to determine the tabular dependence Uocv = Uocv (SOC, t °C), which is necessary for calculating the state of charge of the battery. 536 536 537 -The BMS Mini device can automatically determine the battery discharge characteristic. 681 +The BMS Mini S / BMS Mini device can automatically determine the battery discharge characteristic. 538 538 539 539 Before starting the process of determining the discharge characteristic, it is necessary to prepare a BMS: 540 540
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