Changes for page 3.3 Control
Last modified by Admin on 2025/04/09 12:15
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... ... @@ -49,14 +49,14 @@ 49 49 * Current and voltage (simplified); 50 50 * Current and voltage (enhanced); 51 51 52 -The SOC calculation algorithm for voltagecalculates cells SOC based on the tabular dependence Uocv = Uocv(SOC, t °C).52 +The **“Voltage”** SOC calculation algorithm calculates cells SOC based on the tabular dependence Uocv = Uocv(SOC, t °C). 53 53 54 -The SOC calculation algorithm“Current and voltage (simplified)” works as follows:54 +The **“Current and voltage (simplified)”** SOC calculation algorithm works as follows: 55 55 56 56 * if I = 0, the battery is in a state of relaxation and the cell voltage Uocv is outside the [U,,ocv[point 1],,; U,,ocv[point 2],,], the SOC calculation based on the tabular dependence Uocv = Uocv(SOC, t °C); 57 57 * in any other cases, the SOC value is proportional to the charge (coulomb) passed through the battery (current time integral). 58 58 59 -The SOC calculation algorithm“Current and voltage (enhanced)” differs from the simplified algorithm by online correction of effective capacitance. When using this algorithm, it is necessary to fine tune the tabular dependence Uocv = Uocv (SOC, t °C).59 +The **“Current and voltage (enhanced)” **SOC calculation algorithm differs from the simplified algorithm by online correction of effective capacitance. When using this algorithm, it is necessary to fine tune the tabular dependence Uocv = Uocv (SOC, t °C). 60 60 61 61 To change the algorithm for calculating the Final SOC, select the "Control → SOC estimation → Final SOC" section: 62 62 ... ... @@ -65,32 +65,22 @@ 65 65 The following battery Final SOC calculation methods are supported: 66 66 67 67 * Minimal SOC – SOC of the modular battery is assumed to be the minimum SOC among the battery modules; 68 -* Average SOC – SOC of the modular battery is taken equal to the arithmetic average of the SOC of the battery modules. 68 +* Average SOC – SOC of the modular battery is taken equal to the arithmetic average of the SOC of the battery modules; 69 +* Min-Max SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if any cell has 100% SOC, b) 0% if any cell has 0% SOC; 70 +* Max-Min SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if all cells have 100% SOC, b) 0% if all cells have 0% SOC. 69 69 70 - To change othersettings of SOC estimation, selectthe"Control → SOC estimation” section:72 +Other parameters: 71 71 72 -[[image:1733746733479-261.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="165" width="800"]] 73 - 74 -In this section: 75 - 76 76 * Scale the final SOC – a flag to scale the battery SOC by the following values; 77 -* SOC corresponding to 0% – battery SOC that sets to be 0%; 78 -* SOC corresponding to 100% – battery SOC that sets to be 100%. 75 +* SOC corresponding to 0% – the battery SOC that sets to be 0%; 76 +* SOC corresponding to 100% – the battery SOC that sets to be 100%. 79 79 * Uocv (open-circuit voltage) table – the dependence of the cell open circuit voltage Uocv on SOC and the cell temperature (selected for specific batteries); 80 - 81 -[[image:1733746733480-919.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="484" width="800"]] 82 - 83 -* Linear zone: point 1 – starting point of the linear zone of Uocv dependence; 84 -* Linear zone: point 2 – ending point of the linear zone of Uocv dependence; 78 +* Linear zone - linear zone of the Uocv = Uocv(SOC, t°C) dependency, inside which the cell voltage changes insignificantly: 79 +** Linear zone: point 1 – starting point of the Uocv linear zone; 80 +** Linear zone: point 2 – ending point of the Uocv linear zone; 85 85 * Coulomb counting correction (temperature) – the dependence of battery capacity on temperature; 86 - 87 -[[image:1733746733481-286.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="160" width="800"]] 88 - 89 89 * Coulomb counting correction (cycles) – the dependence of battery capacity on the number of charge-discharge cycles. 90 90 91 -[[image:1733746733482-538.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="161" width="800"]] 92 - 93 - 94 94 === SOC correction === 95 95 96 96 The BMS Mini device can recalculate the battery SOC after long-term storage or after long-term working in the case when the battery was not charged fully or discharged totally. Recalculation is done based on the tabular dependency Uocv = Uocv (SOC, t) (see [[SOC estimation>>doc:||anchor="HSOCestimation"]]). ... ... @@ -112,18 +112,26 @@ 112 112 113 113 Calculation of the resistance of cells is carried out in two ways. The first method is used when the battery passes from a relaxation state to a charge or discharge state, wherein the cell resistance value 114 114 115 -R = (U-U,,ocv,,) / I,,stable,,, 105 +{{formula fontSize="SMALL" imageType="PNG"}} 106 +R = \frac{U-U_{ocv}}{I_{stable}} 107 +{{/formula}} 116 116 117 117 where U is the cell voltage measured in the charge or discharge state, V; U,,ocv,, is the cell voltage measured in the state of relaxation (before switching to the state of charge or discharge); I,,stable,, – stabilized current through the cell in the state of charge or discharge. 118 118 119 119 The second method is used for a stepwise change in the current through the cell, while the value of the cell resistance: 120 120 121 -R = (U,,2,,-U,,1,,) / (I,,stable2,,-I,,stable1,,) provided that | I,,stable2,,-I,,stable1,, | > 0.2 × Q,,max,, 113 +{{formula fontSize="SMALL"}} 114 +R = \frac{U_2-U_1}{I_{stable2}-I_{stable1}} 115 +{{/formula}} 122 122 123 - (Q,,max,,isthe maximum cell capacity),117 +provided that 124 124 125 -where U,,2,, is the voltage on the cell at the moment when the stabilized current I,,stable2,, is flowing through it; U,,1,, – the voltage on the cell at the moment when the stabilized current I,,stable1,, flowing through it. 119 +{{formula fontSize="SMALL"}} 120 +| I_{stable2}-I_{stable1} | > 0.2 × Qmax 121 +{{/formula}} 126 126 123 +where Q,,max,, — the maximum cell capacity,U,,2,, — voltage on the cell at the moment when the stabilized current I,,stable2,, is flowing through it; U,,1,, — the voltage on the cell at the moment when the stabilized current I,,stable1,, flowing through it. 124 + 127 127 The stabilized current I,,stable,, = I, if during the stabilization time the instantaneous current I is in the range from 0.95 × I to 1.05 × I. 128 128 129 129 To change parameters of the algorithm for calculating the cell resistance, select the "Control → Resistance estimation" section: ... ... @@ -140,6 +140,62 @@ 140 140 141 141 The calculated resistance is accepted by the system as valid (and therefore updated) if its value is in the range from Resistance/2 to “Maximum resistance factor” × Resistance, where "Resistance" is the nominal resistance of the cell (see [[Common settings>>doc:||anchor="HCommonsettings"]]). If the calculated resistance value is greater than the value (Maximum resistance factor × Resistance), the updated resistance value will be equal to the value (Maximum resistance factor × Resistance). 142 142 141 +=== Low SOC (signal) === 142 + 143 +To change the parameters of the generation a signal about low battery level, select the "Control → Low SOC (signal)" section: 144 + 145 +[[image:1740396460923-423.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="141" width="800"]] 146 + 147 +In this section: 148 + 149 +* Enable – a flag to enable signal generation; 150 +* Minimum SOC, %; 151 +* Tolerant SOC, %; 152 +* Delay before setting the signal, second; 153 +* Delay before clearing the signal, second; 154 +* Lock – lock the signal until the device is reset. 155 + 156 +Signal generation conditions: 157 + 158 +* the battery SOC is less than the “Minimum SOC” value during the “Delay before setting the signal” time. 159 + 160 +Conditions for clearing the signal: 161 + 162 +* the battery SOC is greater than the “Tolerant SOC” during the “Delay before clearing the signal” time. 163 + 164 +(% class="box infomessage" %) 165 +((( 166 +The "Low SOC signal" is indicative and can be output to a discrete output or a power switch. 167 +))) 168 + 169 +=== High charging current (signal) === 170 + 171 +To change the parameters of the generation high-current signal, select the "Control → High charging current (signal)" section: 172 + 173 +[[image:1740396996935-403.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="144" width="800"]] 174 + 175 +In this section: 176 + 177 +* Enable – a flag to enable signal generation; 178 +* Maximum charging current, А; 179 +* Tolerant charging current, А; 180 +* Delay before setting the signal, second; 181 +* Delay before clearing the signal, second; 182 +* Lock – lock the signal until the device is reset. 183 + 184 +Signal generation conditions: 185 + 186 +* the measured current is greater than the “Maximum charging current” value during the “Delay before setting the signal” time. 187 + 188 +Conditions for clearing the signal: 189 + 190 +* the measured current is less than the “Tolerant charging current” value during the “Delay before clearing the signal” time. 191 + 192 +(% class="box infomessage" %) 193 +((( 194 +The "High charging current" signal is indicative and can be output to a discrete output or a power switch. 195 +))) 196 + 143 143 === Charge map === 144 144 145 145 The BMS Mini device calculates maximum allowable charge current values in respect to SOC, battery temperature, contactor temperature and cell voltage. ... ... @@ -148,31 +148,25 @@ 148 148 149 149 To configure parameters for determining the charge current limit, select the "Control → Charge map" section: 150 150 151 -[[image:1733746766504-864.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="138" width="800"]] 152 - 205 +[[image:1740397188247-315.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="179" width="800"]] 153 153 In this section: 154 154 155 155 * Enable – a flag to start calculation of the charge current limit; 156 -* Maximum charge current – a maximum allowable value of the charge current (under normal conditions): 157 -* Option 1: Limit charge current by the battery SOC and temperature – a flag to enable correction of maximum allowable charging current Kcs depending on SOC and battery temperature; 209 +* Maximum charge current – a maximum allowable value of the charge current (under normal conditions), A; 210 +* Rate of change – a rate of change the current limit to a new value (0 is for immediate change), A/s; 211 +* Option 1: Limit charge current by the battery SOC and temperature – a flag to enable correction of maximum allowable charging current** Kcs** depending on __maximum cell SOC__ and battery temperature; 158 158 * Option 1: SOC x Temperature x Factor – the dependence of the correction factor on SOC and battery temperature; 159 - 160 -[[image:1733746766506-660.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="196" width="800"]] 161 - 162 -* Option 2: Limit charge current by the contactor temperature – a flag to enable correction of maximum allowable charging current Kcc depending on contactor temperature; 213 +* Option 2: Limit charge current by the contactor temperature – a flag to enable correction of maximum allowable charging current **Kcc** depending on contactor temperature; 163 163 * Option 2: Contactor temperature x Factor – the dependence of the correction factor on SOC and contactor temperature; 215 +* Option 3: Limit charge current by the maximum cell voltage - a flag to enable correction of maximum allowable charging current **Kcv** depending on __the maximum cell U,,ocv,, voltage__ (corrected due to current and cell resistance) 216 +* Option 3: Cell voltage x Factor – the dependence of the correction factor on maximum cell voltage; 217 +* Option 4: Limit charge current by the cell temperature - a flag to enable correction of maximum allowable charging current **Kct** depending on maximum cell temperature; 218 +* Option 4: Cell temperature x Factor – the dependence of the correction factor on maximum cell temperature. 164 164 165 - [[image:1733746766508-178.png||data-xwiki-image-style-alignment="center"data-xwiki-image-style-border="true"height="184"width="800"]]220 +Value of the charge current limit at given SOC, temperature, contactors temperature, maximum cell voltage and maximum cell temperature is calculated as follows: 166 166 167 -* Option 3: Limit charge current by the maximum cell voltage - a flag to enable correction of maximum allowable charging current Kcv depending on maximum cell voltage; 168 -* Option 3: Cell voltage x Factor – the dependence of the correction factor on maximum cell voltage. 222 +**Charge current limit = Maximum charge current × Kcs × Kcc × Kcv × Kct** 169 169 170 -[[image:1733746766509-971.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="217" width="800"]] 171 - 172 -Value of the charge current limit at given SOC, temperature, contactors temperature and maximum cell voltage is calculated as follows: 173 - 174 -Charging current limit = Maximum charging current × Kcs × Kcc × Kcv 175 - 176 176 === Discharge map === 177 177 178 178 The BMS Mini device calculates maximum allowable discharge current values in respect to SOC, battery temperature, contactor temperature and cell voltage. ... ... @@ -181,31 +181,135 @@ 181 181 182 182 To configure parameters for determining the discharge current limit, select the "Control → Discharge map" section: 183 183 184 -[[image:173 3746766511-477.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="149" width="800"]]232 +[[image:1740397304972-174.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="182" width="800"]] 185 185 186 186 In this section: 187 187 188 188 * Enable – a flag to start calculation of the discharge current limit; 189 -* Maximum discharge current – a maximum allowable value of the discharge current (under normal conditions): 190 -* Option 1: Limit discharging current by the battery SOC and temperature – a flag to enable correction of maximum allowable discharging current Kds depending on SOC and temperature; 237 +* Maximum discharge current – a maximum allowable value of the discharge current (under normal conditions), A; 238 +* Rate of change – a rate of change the current limit to a new value (0 is for immediate change), A/s; 239 +* Option 1: Limit discharging current by the battery SOC and temperature – a flag to enable correction of maximum allowable discharging current **Kds **depending on __minimum cell SOC__ and temperature; 191 191 * Option 1: SOC x Temperature x Factor – the dependence of the correction factor on SOC and battery temperature; 241 +* Option 2: Limit discharge current by the contactor temperature – a flag to enable correction of maximum allowable discharging current **Kdc** depending on contactor temperature; 242 +* Option 2: Contactor temperature x Factor – the dependence of the correction factor on SOC and contactor temperature; 243 +* Option 3: Limit discharge current by the cell voltage - a flag to enable correction of maximum allowable discharging current **Kdv** depending on __the minimum cell U,,ocv,, voltage__ (corrected due to current and cell resistance) 244 +* Option 3: Cell voltage x Factor – the dependence of the correction factor on minimum cell voltage; 245 +* Option 4: Limit discharge current by the cell temperature - a flag to enable correction of maximum allowable discharging current **Kdt** depending on maximum cell temperature; 246 +* Option 4: Cell voltage x Factor – the dependence of the correction factor on minimum cell temperature. 192 192 193 - [[image:1733746766512-300.png||data-xwiki-image-style-alignment="center"data-xwiki-image-style-border="true"height="195"width="800"]]248 +Value of the discharge current limit at given SOC, temperature, contactors temperature, minimum cell voltage and maximum cell temperature is calculated as follows: 194 194 195 -* Option 2: Limit discharge current by the contactor temperature – a flag to enable correction of maximum allowable discharging current Kdc depending on contactor temperature; 196 -* Option 2: Contactor temperature x Factor – the dependence of the correction factor on SOC and contactor temperature; 250 +**Discharge current limit = Maximum discharge current × Kds × Kdc × Kdv × Kdt** 197 197 198 - [[image:1733746766513-161.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true"height="183" width="800"]]252 +=== Main contactor === 199 199 200 -* Option 3: Limit discharge current by the cell voltage - a flag to enable correction of maximum allowable discharging current Kdv depending on minimum cell voltage; 201 -* Option 3: Cell voltage x Factor – the dependence of the correction factor on minimum cell voltage. 254 +The BMS Mini device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in a case of sealing of the charging or discharging contactors. 202 202 203 - [[image:1733746766514-686.png||data-xwiki-image-style-alignment="center"data-xwiki-image-style-border="true"height="215"width="800"]]256 +The Main contactor algorithm supports the following modes: 204 204 205 -Value of the discharge current limit at given SOC, temperature, contactors temperature and minimum cell voltage is calculated as follows: 258 +* Always on; 259 +* Automatic. 206 206 207 - Dischargingcurrent limit= Maximumdischargingcurrent × Kds× Kdc × Kdv261 +In “Always on” mode main contactor closes if all the following is true: 208 208 263 +* Other contactors are open; 264 +* There are no errors from the "Errors 1, 2 ..." bitfileds. 265 + 266 +In “Always on” mode main contactor opens if all the following is true: 267 + 268 +* Other contactors are open; 269 +* There is an error from the the "Errors 1, 2 ..." bitfileds. 270 + 271 +In “Automatic” mode, the main contactor closes by internal algorithms at the same time with other contactors. 272 + 273 +In “On demand” mode, the main contactor closes by external the “Close Main contactor” request. 274 + 275 +(% class="box infomessage" %) 276 +((( 277 +**Note: **when errors occur in the system, the **Main **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below). 278 +))) 279 + 280 +To change the parameters of the main contactor, select the "Control → Main contactor" section: 281 + 282 +[[image:1740397558976-651.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="144" width="800"]] 283 + 284 +In this section: 285 + 286 +* Enable – a flag to enable the main contactor control; 287 +* Algorithm – main contactor control algorithm: 288 +** Always on – contactor is always closed; 289 +** Automatic – contactor closes by internal charge and discharge algorithms; 290 +** On demand – contactor is closed by an external request; 291 +* Time to keep the contactor closed before closing the others – a time for other contactors to be open after the main contactor is closed; 292 +* Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, s; 293 +* Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset; 294 +* Errors 1, 2 to open the main contactor – bitfields to choose the errors which will open the main contactor. 295 + 296 +=== Charging status === 297 + 298 +To change the parameters of charging process status, select the "Control → Charging status" section: 299 + 300 +[[image:1740399071280-626.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="123" width="800"]] 301 +In this section: 302 + 303 +* Current to set the "Charging current present" – a current level to generate the "Charging current present" signal, A; 304 +* Current to clear the "Charging current present" – a current level to clear the "Charging current present" signal, A; 305 +* Voltage to clear the “Ready to charge” – a threshold U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if the voltage of any cell is above this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared; 306 +* Voltage to reset the “Ready to charge” – a tolerant U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if all cell voltages are below the tolerant level, the “Ready to charge” (hence, the “Allow charging”) signal is set; 307 +* Delay before recharging – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0; 308 +* Errors 1, 2 to clear the "Ready to charge" – bitfields to choose the errors which will clear the "Ready to charge" signal. 309 + 310 +(% class="box infomessage" %) 311 +((( 312 +**Note:** The "Allow charging" signal activates under two independent conditions: 313 +1) the voltage on the cells reaches the “Voltage to reset the “Ready to charge"” level and 314 +2) the "Delay before recharging" time has passed since the opening of the allow charging contactor. 315 +))) 316 + 317 +=== Discharging status === 318 + 319 +To change the parameters of discharging process status, select the "Control → Discharging status" section: 320 + 321 +[[image:1740399096018-240.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="110" width="800"]] 322 +In this section: 323 + 324 +* Current to set the "Discharging current present" – a current level to generate the "Discharging current present" signal, А; 325 +* Current to clear the "Discharging current present" – a current level to clear the "Discharging current present" signal, А; 326 +* Voltage to clear the “Ready to discharge” – a threshold U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared; 327 +* Voltage to reset the “Ready to discharge” – a tolerant U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set; 328 +* Errors 1, 2 to clear the "Ready to discharge" – bitfields to choose the errors which will clear the "Ready to discharge" signal. 329 + 330 +=== Precharge === 331 + 332 +The BMS Main 3 device can control the precharge contactor. The precharge contactor is used to charge the intermediate capacity with low current and usually placed with the limiting resistor in parallel to charging or discharging contactor. 333 + 334 +BMS Main 3 device detects errors while pre-charging the load capacity by monitoring the current and voltage difference before and after contactors. Also BMS can measure the power dissipated on precharge resistor and generate an error if it greater than configured limit. 335 + 336 +[[image:1740399150173-761.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="155" width="800"]] 337 + 338 +To change the parameters of precharge contactor, select the "Control → Precharge" section: 339 + 340 +* Precharge current threshold to finish precharging – a minimum current value at which precharging process assumed to be finished, A; 341 +* Number of precharging attempts – maximum number of precharging attempts before setting the "Precharge error"; 342 +* Precharge time – a duration of closing the precharge contactor before closing the discharging contactor, millisecond; 343 +* Relaxation between attempts – a duration between precharge attempts, millisecond; 344 +* Check the power dissipated in the preacharge resistor - a flag to enable the calculation of power dissipated in precharge resistor; 345 +* Precharge resistor resistance, Ohm; 346 +* Maximum allowable power dissipated in the resistor, W; 347 +* Delay before setting the "Precharge error" when checking power, millisecond; 348 +* Delay before clearing the "Precharge error", second; 349 +* Lock the "Precharge error" – a flag to block the error until the device is restarted. 350 + 351 +“Precharge error” generation conditions if any of the following is true: 352 + 353 +* the precharge current does not decrease during the "Precharge time" after "Number of precharging attempts"; 354 +* power dissipated on the precharge resistor is above the maximum value during the “Delay before setting the 'Precharge error' when checking power” time. 355 + 356 +(% class="box warningmessage" %) 357 +((( 358 +Behavior of contactors at “Precharge error” is configured in corresponding contactor settings! 359 +))) 360 + 209 209 === Charge === 210 210 211 211 There are two contactors that serve charging the battery: a charging contactor and an allow charging contactor. With the help of the allow charging contactor, the BMS commands the charger to start or stop charging. ... ... @@ -212,51 +212,40 @@ 212 212 213 213 The device supports three charge control algorithms: 214 214 215 -* charging is always allowed; 216 -* charging is allowed when there is a signal “Charger connected”; 217 -* charging is allowed when there is a signal “Charge request”. 367 +* Always on – charging is always allowed; 368 +* On charger connected – charging is allowed when there is a signal “Charger connected”; 369 +* On charge request – charging is allowed when there is a signal “Charge request”. 218 218 219 -If the "**Always on**" algorithm is selected, the charging contactor and the allow charging contactor are always closed. If at least one of the errors appears: 371 +If the "**Always on**" algorithm is selected, the charging contactor and the allow charging contactor are always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals: 220 220 221 -* Overvoltage; 222 -* Overcurrent; 223 -* High temperature (CH); 224 -* Low temperature (CH); 225 -* HYG offline (optional); 226 -* Combilift offline (optional); 227 -* Spirit offline (optional); 228 -* Spirit charger error (optional); 229 -* Short circuit (optional); 230 -* High contactor temperature (optional); 231 -* CH contactor cycles error; 232 -* Critical error 373 +* Service reset; 374 +* Power down request; 375 +* Inhibit charging, 233 233 234 234 both contactors are open (no current flows). 235 235 236 -When the algorithm "**On Charger connected**" is selected, the control is performed as follows:379 +When the algorithm "**On charger connected**" is selected, the control is performed as follows: 237 237 238 -* If there is a signal “Charger connected” and there are no errors (see the listabove), then through the delay time T,,on,, the charging contactor and the allow charging contactor close;381 +* If there is a signal “Charger connected” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging contactor and the allow charging contactor close; 239 239 * If the signal “Charger connected” disappears, the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens; 240 240 * If in the process of charging the voltage on the cell exceeds the “Ready to charge” level, the allow charging contactor opens (while the charging contactor remains closed); 241 -* If errors inthelistabove occur the charging contactor and allow charging contactor open.384 +* If errors from the "Errors 1, 2 ..." bitfields occur the charging contactor and allow charging contactor open. 242 242 243 -When the "**On Charge request**" algorithm selected, the control is performed as follows:386 +When the "**On charge request**" algorithm selected, the control is performed as follows: 244 244 245 -* If there is a signal “Charge request” and there are no errors (see the listabove), then through the delay time T,,on,, the charging contactor and the allow charging contactor close;388 +* If there is a signal “Charge request” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging contactor and the allow charging contactor close; 246 246 * If the signal “Charge request” disappears, the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens; 247 247 * If in the process of charging the voltage on the cell exceeds the “Ready to charge” level, the allow charging contactor opens (while the charging contactor remains closed); 248 -* If errors inthelistabove occur the charging contactor and allow charging contactor open.391 +* If errors from the "Errors 1, 2 ..." bitfields occur the charging contactor and allow charging contactor open. 249 249 250 250 (% class="box infomessage" %) 251 251 ((( 252 -Note: when errors occur in the system, the ** charging**contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).395 +**Note: **when errors occur in the system, the **Charge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below). 253 253 ))) 254 254 255 -When the power down request occurs, the allow charging contactor opens immediately and the charging contactor opens after the delay T,,off,,. Reclosing the charging contactor and allow charging contactor is performed if the power down request is removed. 256 - 257 257 To change the parameters of the battery charge control algorithm, select the "Control → Charge" section: 258 258 259 -[[image:1733 746766516-845.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="319" width="800"]]400 +[[image:1740399363134-722.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="306" width="800"]] 260 260 261 261 In this section: 262 262 ... ... @@ -265,23 +265,15 @@ 265 265 ** Always on – charging is always allowed; 266 266 ** On charger connected – charging is allowed when there is a signal “Charger connected”; 267 267 ** On charge request – charging is allowed when there is a signal “Charge request”; 268 -* Current corresponding to charging – a current level to generate the "Charging current present" signal, A; 269 -* Current corresponding to no charging – a current level to clear the "Charging current present" signal, A; 409 +* Allow charging only when the "Ready to charge" signal is set – charging contactor will open if "Ready to charge" signal is cleared; 270 270 * Delay before starting charging – a time delay T,,on,, before closing the charging contactor and the allow charging contactor, millisecond; 271 271 * Delay before stopping charging – a time delay T,,off,, before opening the charging contactor, millisecond; 412 +* Control the precharging contactor – a flag that allows control of the precharging contactor (see [[Precharge>>url:http://#HPrecharge]]); 272 272 * Use custom delays before stopping charging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors; 414 +* Errors 1, 2 to open the charging contactor – bitfields to choose the errors which will open the charging contactor; 273 273 * Custom delay: <error> – specific error delay, millisecond; 274 274 * Switch off the charging contactor on errors without delay – a flag to protectively open the charging contactor without a delay. In the opposite case, when an error is detected, the charging contactor opens always with the delay “Delay before stopping charging”; 275 -* Control the precharging contactor – a flag that allows control of the precharging contactor; 276 -* Voltage to clear the “Ready to charge” – a threshold voltage level on the cell, V; if the voltage of any cell is above this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared; 277 -* Voltage to reset the “Ready to charge” – a tolerant voltage level on the cell, V; if all cell voltages are below the tolerant level, the “Ready to charge” (hence, the “Allow charging”) signal is set; 278 -* Delay before recharging – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0. 279 279 280 -(% class="box infomessage" %) 281 -((( 282 -Note – The allow charging contactor closes under two independent conditions: 1) the voltage on the cells reaches the “Voltage to reset the “Ready to charge"” level and 2) the "Delay before recharging" time has passed since the opening of the allow charging contactor. 283 -))) 284 - 285 285 === Discharge === 286 286 287 287 The device controls the discharging contactor to connect battery to the load. ... ... @@ -288,50 +288,36 @@ 288 288 289 289 The device supports three algorithms to control battery discharging: 290 290 291 -* load is always connected; 292 -* load is connected when there is no signal “Charger connected”; 293 -* load is connected when there is signal “Discharge request”. 424 +* Always on – load is always connected; 425 +* On charger disconnected – load is connected when there is no signal “Charger connected”; 426 +* On discharge request – load is connected when there is signal “Discharge request”. 294 294 295 -When the algorithm "**Always on**" is selected, the discharging contactor is always closed. If at least one of the errors appears: 428 +When the algorithm "**Always on**" is selected, the discharging contactor is always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals: 296 296 297 -* Undervoltage; 298 -* Overvoltage (optional); 299 -* Overcurrent; 300 -* High temperature (DCH); 301 -* Low temperature (DCH) (optional); 302 -* HYG offline (optional); 303 -* Combilift offline (optional); 304 -* Spirit offline (optional); 305 -* Spirit charger error (optional); 306 -* Short circuit (optional); 307 -* High contactor temperature (optional); 308 -* DCH contactor cycles error; 309 -* Critical error 430 +* Service reset 431 +* Power down request 432 +* Inhibit discharging 310 310 311 311 the discharging contactor opens. 312 312 313 -If the algorithm "**On Charger disconnected**" is selected, the control is performed as follows:436 +If the algorithm "**On charger disconnected**" is selected, the control is performed as follows: 314 314 315 -* if there is no signal “Charger connected”, the charging contactor is open edand there are no errors (see thelistabove), then through the delay time T,,on,, the discharging contactor closes;316 -* If the signal “Charger connected” appears or errors occur (see the listabove), then after the delay time T,,off,, the discharging contactor opens.438 +* if there is no signal “Charger connected”, the charging contactor is open and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the discharging contactor closes; 439 +* If the signal “Charger connected” appears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the discharging contactor opens. 317 317 318 -When the "**On Discharge request**" algorithm selected, the control is performed as follows:441 +When the "**On discharge request**" algorithm selected, the control is performed as follows: 319 319 320 -* if there is signal “Discharge request”, the charging contactor is open edand there are no errors (see thelistabove), then through the delay time T,,on,, the discharging contactor closes;321 -* If the signal “Discharge request” disappears or errors occur (see the listabove), then after the delay time T,,off,, the discharging contactor opens.443 +* if there is signal “Discharge request”, the charging contactor is open and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the discharging contactor closes; 444 +* If the signal “Discharge request” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the discharging contactor opens. 322 322 323 323 (% class="box infomessage" %) 324 324 ((( 325 -Note: incaseof errors in the systemoperation, theopening of the**discharging**contactorisperformedeither immediately or withadelay T,,off,, (depends on the settings described below).448 +**Note: **when errors occur in the system, the **Discharge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below). 326 326 ))) 327 327 328 -The device supports controlling the precharging contactor. The duration of switching on the precharging contactor before closing the discharging (load) contactor is adjusted. 329 - 330 -When the power down request occurs, the discharging contactor opens after delay T,,off,,. Reclosing the discharging contactor is performed if the power down request is removed. 331 - 332 332 To change the parameters of the battery discharge control algorithm, select the "Control → Discharge" section: 333 333 334 -[[image:173 3746885414-479.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="319" width="800"]]453 +[[image:1740399783613-216.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="311" width="800"]] 335 335 336 336 In this section: 337 337 ... ... @@ -340,28 +340,51 @@ 340 340 ** Always on – load is always connected; 341 341 ** On charger disconnected – load is connected when there is no signal “Charger connected”; 342 342 ** On discharge request – load is connected when there is signal “Discharge request”; 343 -* Current corresponding to discharging – a current level to generate the "Discharging current present" signal, А; 344 -* Current indicating no discharging – a current level to clear the "Discharging current present" signal, А; 462 +* Allow charging only when the "Ready to discharge" signal is set – discharging contactor will open if "Ready to discharge" signal is cleared; 345 345 * Delay before starting discharging – a time delay T,,on,, before closing the discharging contactor, millisecond; 346 346 * Delay before stopping discharging – a time delay T,,off,, before opening the discharging contactor, millisecond; 465 +* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the discharge contactor (see [[Precharge>>path:#HPrecharge]]); 466 +* Errors 1, 2 to open the discharging contactor – bitfields to choose the errors which will open the discharging contactor; 347 347 * Use custom delays before stopping discharging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors; 348 348 * Custom delay: <error> – specific error delay, millisecond; 349 349 * Switch off the discharging contactor on errors without delay – a flag to protectively open the discharging contactor without a delay. In the opposite case, when an error is detected, the discharging contactor opens always with the delay “Delay before stopping discharging”. 350 -* Precharge time – a duration of closing the precharge contactor before closing the discharging contactor, millisecond; 351 -* Voltage to clear the “Ready to discharge” – a threshold voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared; 352 -* Voltage to reset the “Ready to discharge” – a tolerant voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set; 353 353 354 354 === Charge/Discharge === 355 355 356 356 The BMS Mini device can control the charging/discharging contactor that is used to both charge and discharge the battery. 357 357 358 - The charging/dischargingcontactorcombines algorithms of charging and dischargingcontactor. It behavesas a charging contactorwhen «Charge request»or«Charger connected» are set, otherwise – as a discharging contactor.475 +Charge/Discharge contactor has three algorithms of operation: 359 359 477 +* Dependent (on Charging and Discharging signals) - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor; 478 +* Independent (Always) - Charge/Discharge contactor is always closed if there is no errors; 479 +* Independent (on Charge request or Discharge request) - Charge/Discharge contactor is based on its own controller that listen to Charge and Discharge requests and closes if one of these signals occurs. 480 + 481 +TBA 482 + 483 +(% class="box infomessage" %) 484 +((( 485 +**Note: **when errors occur in the system, the **Charge/Discharge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below). 486 +))) 487 + 360 360 The charging/discharging contactor control is configured in the “Control – Charge/Discharge” section: 361 361 362 -[[image:17 33746901779-991.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="95" width="800"]]In this section:490 +[[image:1740400166950-906.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="211" width="800"]] 363 363 492 +In this section: 493 + 364 364 * Enable – a flag to enable the charge/discharge controller. 495 +* Algorithm: 496 +** Dependent (on Charging and Discharging signals) - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor; 497 +** Independent (Always) - Charge/Discharge contactor is always closed if there is no errors; 498 +** Independent (on Charge request or Discharge request); 499 +* Delay before starting charging or discharging, millisecond; 500 +* Delay before stopping charging or discharging, millisecond; 501 +* Control the precharging contactor – a flag that enables control of precharging contactor while closing the charge/discharge contactor; 502 +* Emulate the "Charging" and "Discharging" signals – a flag to enable generation of "Charging" and "Discharging" signals when closing charge/discharge contactor; 503 +* Errors 1, 2 to prevent CHARGING through charging/discharging contactor, Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor – bitfields to choose the errors which will open the charging/discharging contactor. This bitfields are combined by bitwise OR and intended to separate settings for charging and discharging processes; 504 +* Errors 1, 2 which affect the contactor only if battery CHARGING is detected – a bitfield to choose the errors which will trigger only if charging current is present. This bitfield is combined with "Errors 1, 2 to prevent CHARGING through charging/discharging contactor" by bitwise AND; 505 +* Errors 1, 2 which affect the contactor only if battery DISCHARGING is detected – a bitfield to choose the errors which will trigger only if discharging current is present. This bitfield is combined with "Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor" by bitwise AND; 506 +* Switch off the charging/discharging contactor on errors without delay – a flag to protectively open the charging/discharging contactor without a delay. In the opposite case, when an error is detected, the charging/discharging contactor opens always with the delay “Delay before stopping discharging”. 365 365 366 366 === Discharge (AUX) === 367 367 ... ... @@ -377,8 +377,8 @@ 377 377 378 378 To change the parameters of the powering of external equipment, select the "Control → Discharge (AUX)" section: 379 379 380 -[[image:1733746932199-845.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="137" width="800"]] 381 381 523 +[[image:1740400254884-851.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="179" width="800"]] 382 382 In this section: 383 383 384 384 * Enable – a flag to activate the auxiliary discharge control; ... ... @@ -385,67 +385,46 @@ 385 385 * Switch off the discharging (AUX) contactor if the SOC is too low; 386 386 * Minimum SOC – a minimum SOC value, when reached, the auxiliary (AUX) discharging contactor opens, %; 387 387 * Tolerant SOC – a permissive SOC value, upon reaching which the auxiliary (AUX) discharging contactor re-closes, %; 530 +* Switch off the discharging (AUX) contactor if the cell voltage is out of the range; 531 +* Minimum cell voltage, V; 532 +* Maximum cell voltage, V; 388 388 * Switch off the discharging (AUX) contactor if the battery voltage is out of the range; 389 -* Minimum voltage – minimumbattery voltage, V;390 -* Maximum voltage – maximumbattery voltage, V;391 -* Switchoff the discharging(AUX)contactoronerrors –the auxiliary(AUX)discharging contactoropensif thefollowingerrorsoccur:Undervoltage,Overcurrent,Hightemperature(DCH), Short circuit, Critical error.534 +* Minimum battery voltage, V; 535 +* Maximum battery voltage, V; 536 +* Errors 1, 2 to open the auxiliary discharging contactor – bitfields to choose the errors which will open the auxiliary discharging contactor. 392 392 393 -=== Main contactor === 394 - 395 -The BMS Mini device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in a case of sealing of the charging or discharging contactors. 396 - 397 -The main contactor closes if there are no errors from the list below: 398 - 399 -* Overcurrent; 400 -* Undervoltage; 401 -* Overvoltage; 402 -* High temperature (CH); 403 -* High temperature (DCH); 404 -* Unallowable charging; 405 -* Critical error. 406 - 407 -The main contactor opens if the charging and discharging contactors are opened and any of the following conditions is met: 408 - 409 -* charging or discharging current is detected during a set time; 410 -* voltage of any cell is lower than the minimum cell voltage configured in the section "Protections → Undervoltage" during a set time; 411 -* voltage of any cell is greater than the maximum cell voltage configured in the section "Protections → Overvoltage" during a set time; 412 -* temperature of any cell is greater than the maximum cell temperature configured in the section "Protections → High temperature" during a set time; 413 -* Critical error stays on during a set time. 414 - 415 -To change the parameters of the main contactor, select the "Control → Main contactor" section: 416 - 417 -[[image:1733746797002-498.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="93" width="800"]] 418 - 419 -In this section: 420 - 421 -* Enable – a flag to enable the main contactor control; 422 -* Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, second; 423 -* Keep the contactor open until the device is restarted – a flag for keeping the main contactor opened until the system be reset. 424 - 425 425 === Cell balancing === 426 426 427 -Balancing makes the voltage of all cells beequal to the minimum cell voltage.540 +Balancing makes the voltage of all cells equal to the minimum cell voltage. 428 428 429 429 The following balancing rules are supported: 430 430 431 -* onlywhen the battery is charging (current I > 0) andsome time until the battery is relaxed;544 +* when the battery is charging (current I > 0) and time after until the battery is relaxed; 432 432 * when the battery is charging (current I > 0) or when the battery is in a state of relaxation; 433 433 * always (regardless of battery state). 434 434 435 -A balancing resistor is connected to the cell if: 548 +A balancing resistor is connected to the cell if the following conditions are simultaneously met: 436 436 437 -* the voltage on the cell is higher than the start ingvoltageof the balancing;438 -* the difference between the cellvoltage and the minimum voltage among thecells of thebattery is greater than the balancingdeviation.550 +* the voltage on the cell is higher than the balancing start voltage; 551 +* the difference between the voltage on the cell and the minimum voltage among the battery cells is greater than the balancing start threshold; 439 439 553 +A balancing resistor is disconnected from the cell if any of the following conditions are met: 554 + 555 +* the voltage on the cell is less than the balancing stop voltage; 556 +* the difference between the voltage on the cell and the minimum voltage among the battery cells is less than the balancing stop threshold. 557 + 440 440 (% class="box infomessage" %) 441 441 ((( 442 -If the BMS Minioverheats, then the balancing of the cells connected to thisdevice will not be performed.560 +If the “High logic temperature” occurs, then the balancing of the cells connected to the overheated BMS Logic device will not be performed. 443 443 ))) 444 444 445 -T ochange the cell balancingparameters,select the"Control→Cell balancing"section:563 +The BMS Mini device can enable the cell balancing by the external “Balancing request” signal. Balancing process will be started to cells which the voltage is higher than the balancing start voltage and the difference between the cell voltage and the minimum voltage among all the cells is greater than the balancing stop threshold. 446 446 447 - [[image:1733746797003-364.png||data-xwiki-image-style-alignment="center"data-xwiki-image-style-border="true"height="104"width="800"]]565 +BMS Mini device can force a cell balancing, if its voltage is higher than estimated value. 448 448 567 +To change the cell balancing parameters, select the "Control → Cell balancing" section: 568 + 569 +[[image:1740404562825-676.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="168" width="800"]] 449 449 In this section: 450 450 451 451 * Enable – a flag to enable cell balancing; ... ... @@ -453,11 +453,15 @@ 453 453 ** Balance on charge; 454 454 ** Balance on charge or relaxed; 455 455 ** Balance always; 456 - 457 - [[image:1733746797004-660.png||data-xwiki-image-style-alignment="center"data-xwiki-image-style-border="true"height="104" width="800"]]458 - 577 +* Balancing condition: 578 +** Automatic – balancing will be performed automatically if needed conditions are met; 579 +** On balancing request – balancing will start only if a remote request is received. In this case cells will start to balance regardless the "Voltage deviation to start balancing" value; 459 459 * Minimum cell voltage to start balancing, V; 460 -* Balancing deviation, V. 581 +* Voltage deviation to start balancing; 582 +* Voltage deviation to stop balancing; 583 +* Voltage for forced balancing – if cell voltage is above this value, it will start discharging through balancing resistor; 584 +* Maximum allowable temperature of the board, ºC; 585 +* Command to discharge all cells – a flag to force the balancing of all cells. 461 461 462 462 === Power down === 463 463 ... ... @@ -472,20 +472,20 @@ 472 472 473 473 To change the parameters of the power down control, select the "Control → Power down" section: 474 474 475 -[[image:1733746797005-459.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="115" width="800"]] 476 - 600 +[[image:1740404859367-943.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="130" width="800"]] 477 477 In this section: 478 478 479 479 * Minimum voltage to power down – a minimum voltage level of the battery below which the BMS commands to shut down the battery, V; 480 480 * Idle time to power down – a time of battery inactivity after which the battery is shut down, minute; 481 -* Wait the "Power up/down request" is cleared (on startup) – a flag to enable delay for clearing the “Power up/down request” signal while starting the BMS. 605 +* Wait the "Power up/down request" is cleared (on startup) – a flag to enable delay for clearing the “Power up/down request” signal while starting the BMS; 606 +* Delay before setting the internal power down signal – a delay before turning off the device power when receiving the “Power down request” command, ms. 482 482 483 483 === Heater === 484 484 485 485 To change the parameters of the heater control algorithm, select the "Control → Heater" section: 486 486 487 -[[image:1733746808496-606.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="116" width="800"]] 488 488 613 +[[image:1740404973346-344.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="138" width="800"]] 489 489 In this section: 490 490 491 491 * Enable – a flag to enable heater control; ... ... @@ -493,7 +493,7 @@ 493 493 * Tolerant cell temperature, °C; 494 494 * Delay before starting the heater, millisecond; 495 495 * Delay before stopping the heater, millisecond; 496 -* Switchoff the heateronerrors(Undervoltage,Overcurrent,Hightemperature, Shortcircuit orCriticalerror).621 +* Errors 1, 2 to turn off the heater – bitfields to choose the errors which will turn off the heater. 497 497 498 498 As a result of operating the heating algorithm, the “Heater” signal is generated. 499 499 ... ... @@ -514,8 +514,8 @@ 514 514 515 515 To change the parameters of the cooler control algorithm, select the "Control → Cooler" section: 516 516 517 -[[image:1733746808497-424.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="113" width="800"]] 518 518 643 +[[image:1740405145695-704.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="149" width="800"]] 519 519 In this section: 520 520 521 521 * Enable – a flag to enable cooler control; ... ... @@ -523,7 +523,7 @@ 523 523 * Tolerant cell temperature, °C; 524 524 * Delay before starting the cooler, millisecond; 525 525 * Delay before stopping the cooler, millisecond; 526 -* Switchoff thecooler contactor onerrors(Undervoltage,Overcurrent,Lowtemperature, Shortcircuit orCriticalror).651 +* Errors 1, 2 to turn off the heater – bitfields to choose the errors which will turn off the cooler. 527 527 528 528 As a result of operating the cooling algorithm, the "Cooler" signal is generated. 529 529
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