Changes for page 3.3 Control
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... ... @@ -1,1 +1,1 @@ 1 - Battery managementsystems.BMS Mini S.3\. Configuration.WebHome1 +drafts.BMS Mini S.3\. Configuration.WebHome - Content
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... ... @@ -8,43 +8,36 @@ 8 8 9 9 To change the common BMS settings, select the "Control → Common settings" section: 10 10 11 -[[image:17 40394523706-519.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="127" width="800"]]11 +[[image:1733746733473-873.png]] 12 12 13 13 In this section: 14 14 15 -* **Cell capacity** – nominal capacity of cells, Ah; 16 -* **Cell resistance** – nominal (maximum) internal resistance of the cell, Ohm; 17 -* **Relax time (after charging)** – a relaxation time after charging, second; 18 -* **Relax time (after discharging)** – the relaxation time after discharging, second; 19 -* **Reset parameters **– a command to reset cells state of charge, capacity, and resistance. 15 +* Cell capacity – nominal capacity of cells, Ah; 16 +* Cell resistance – nominal (maximum) internal resistance of the cell, Ohm; 17 +* Relax time (after charging) – a relaxation time after charging, second; 18 +* Relax time (atfer discharging) – the relaxation time after discharging, second; 19 +* Number of cycles – a number of charge-discharge cycles; 20 +* Reset parameters– a command to reset cells state of charge, capacity, and resistance. 20 20 21 -The values “ **Capacity**”and“**Resistance**” are used to calculate the SOC of cells and the battery.22 +The values “Capacity”, “Resistance”, “Cycles” are used to calculate the SOC of cells and the battery. 22 22 23 -The values of “ **Relax time**” are used to determine the state of the battery. If the battery is in a state of relaxation, the system recalculates the voltage on the cells to the state of charge of the battery.24 +The values of “Relax time” are used to determine the state of the battery. If the battery is in a state of relaxation, the system recalculates the voltage on the cells to the state of charge of the battery. 24 24 25 -The “ **Reset parameters**”is used for starting-up and adjustment of the batteryand will reset:26 +The “Reset parameters” command is used for starting-up and adjustment of the battery. 26 26 27 -* state of charge (new cell SOC values will be calculated based on cell voltage and “Uocv (open-circuit voltage) table”: in the “Control → SOC estimation” section); 28 -* cell resistance to “Cell resistance” value; 29 -* battery capacity to “Cell capacity” value. 30 - 31 31 === SOC estimation === 32 32 33 -The BMS Mini S / BMS Minidevice calculates the state of charge(SOC)ofeachcellby usingfollowingalgorithms:30 +The BMS Mini device calculates the state of charge of the battery (SOC) using two algorithms: 34 34 35 -The **“Voltage”** SOC calculation algorithm calculates cells SOC based on the tabular dependence Uocv = Uocv(SOC, t °C). 32 +* by open circuit voltage; 33 +* by voltage and current. 36 36 37 - The **“Current andvoltage(simplified)”** SOCcalculationalgorithmworksasfollows:35 +It is recommended to use the algorithm of calculation of SOC by voltage and current. 38 38 39 -* if I = 0, the battery is in the state of relaxation and the cell voltage Uocv is outside the [U,,ocv[point 1],,; U,,ocv[point 2],,], the SOC calculation is based on the tabular dependency Uocv = Uocv(SOC, t °C); 40 -* in any other cases, the SOC value is proportional to the charge (coulomb) passed through the battery (current time integral). 37 +To change the estimation algorithm for calculating the battery SOC, select the "Control → SOC estimation → Algorithm" section: 41 41 42 - The **“Current and voltage (enhanced)” **SOC calculation algorithmdiffers from the simplifiedalgorithm by onlinecorrection of the effective capacity.When using this algorithm, it is necessary to fine tune the tabular dependence Uocv = Uocv (SOC, t °C).39 +[[image:1733746733477-590.png]] 43 43 44 -To change the algorithm for calculating the SOC, select the "Control → SOC estimation" section: 45 - 46 -[[image:1733746733477-590.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="166" width="800"]] 47 - 48 48 The following estimation algorithms supported: 49 49 50 50 * Voltage – by open circuit voltage; ... ... @@ -51,476 +51,324 @@ 51 51 * Current and voltage (simplified); 52 52 * Current and voltage (enhanced); 53 53 54 -The **“Voltage”**SOC calculation algorithm calculates cells SOC based on the tabular dependence Uocv = Uocv(SOC, t °C).47 +The SOC calculation algorithm for voltage calculates cells SOC based on the tabular dependence Uocv = Uocv(SOC, t °C). 55 55 56 -The **“Current and voltage (simplified)”**SOC calculation algorithmworks as follows:49 +The SOC calculation algorithm “Current and voltage (simplified)” works as follows: 57 57 58 58 * if I = 0, the battery is in a state of relaxation and the cell voltage Uocv is outside the [U,,ocv[point 1],,; U,,ocv[point 2],,], the SOC calculation based on the tabular dependence Uocv = Uocv(SOC, t °C); 59 59 * in any other cases, the SOC value is proportional to the charge (coulomb) passed through the battery (current time integral). 60 60 61 -The **“Current and voltage (enhanced)”**SOC calculation algorithmdiffers from the simplified algorithm by online correction of effective capacitance. When using this algorithm, it is necessary to fine tune the tabular dependence Uocv = Uocv (SOC, t °C).54 +The SOC calculation algorithm “Current and voltage (enhanced)” differs from the simplified algorithm by online correction of effective capacitance. When using this algorithm, it is necessary to fine tune the tabular dependence Uocv = Uocv (SOC, t °C). 62 62 63 63 To change the algorithm for calculating the Final SOC, select the "Control → SOC estimation → Final SOC" section: 64 64 65 -[[image:1733746733478-414.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="167" width="800"]]58 +[[image:1733746733478-414.png]] 66 66 67 - In thissection:60 +The following battery Final SOC calculation methods are supported: 68 68 69 -* **Algorithm:** 70 -** **Voltage **– by open circuit voltage; 71 -** **Current and voltage (simplified)** – recommended for LFP cells; 72 -** **Current and voltage (enhanced)** – recommended for NMC cells: 73 -* **Final SOC** – method of calculating overall SOC of battery: 74 -** **Minimal SOC** – the battery SOC is assumed to be the minimum SOC among the cells; 75 -** **Average SOC** – the battery SOC is taken equal to the arithmetic average of the cell SOC; 76 -** **Min-Max SOC** – the battery SOC is calculated based on the minimum and maximum SOC of the cells (recommended). Final SOC will be a) 100% if __any cell__ has 100% SOC, b) 0% if __any cell__ has 0% SOC; 77 -** **Max-Min SOC** – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if __all cells__ have 100% SOC, b) 0% if __all// //cells__ have 0% SOC. 78 -* **Scale the final SOC** – a flag to scale the battery SOC by the following values; 79 -* **SOC corresponding to 0%** – the battery SOC that sets to be 0%; 80 -* **SOC corresponding to 100%** – the battery SOC that sets to be 100%. 81 -* **Uocv (open-circuit voltage) table** – the dependence of the cell open circuit voltage Uocv on SOC and the cell temperature (selected for specific batteries); 82 -* **Linear zone** - linear zone of the Uocv = Uocv(SOC, t°C) dependency, inside which the cell voltage changes insignificantly: 83 -** **Linear zone: point 1** – starting point of the Uocv linear zone; 84 -** **Linear zone: point 2** – ending point of the Uocv linear zone; 85 -* **Coulomb counting correction (temperature)** – the dependence of battery capacity on temperature; 86 -* **Coulomb counting correction (cycles)** – the dependence of battery capacity on the number of charge-discharge cycles. 62 +* 63 +** Minimal SOC – SOC of the modular battery is assumed to be the minimum SOC among the battery modules; 64 +** Average SOC – SOC of the modular battery is taken equal to the arithmetic average of the SOC of the battery modules. 87 87 88 - ===SOC correction===66 +To change other settings of SOC estimation, select the "Control → SOC estimation” section: 89 89 90 - The BMS Mini S / BMS Mini device can recalculate the battery SOC after long-termstorageor after long-term working in the case when the battery was not charged fully or discharged totally.Recalculation is done based on the tabular dependency Uocv = Uocv (SOC, t) (see [[SOC estimation>>doc:||anchor="HSOCestimation"]]).68 +[[image:1733746733479-261.png]] 91 91 92 -To configure parameters for periodically correcting the battery state of charge, select the "Control → SOC correction" section: 93 - 94 -[[image:1733746733483-444.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="160" width="800"]] 95 - 96 96 In this section: 97 97 98 -* **Enable **– a flag to enable the SOC correction; 99 -* **Shutdown period** – a time the battery is off, day. If the BMS detects on its startup that it was off during the “Shutdown period” time, the BMS recalculates the battery state of charge based on the tabular dependency Uocv = Uocv (SOC, t); 100 -* **Correction period** – a period of correcting the battery SOC, day. If the BMS detects that the last correction was more than the “Correction period” ago, the BMS recalculates the battery state of charge based on the tabular dependency Uocv = Uocv (SOC, t) and tunes it gradually during the “SOC change time”. 101 -* **SOC change time** – a duration of the linear changing the battery SOC to the value calculated by the correction algorithm, minute; 102 -* **Ignore the linear zone** – a flag to ignore linear SOC zone while correction (recommended to be unset); 103 -* **Last correction timestamp** – time when last correction was made. 72 +* Scale the final SOC – a flag to scale the battery SOC by the following values; 73 +* SOC corresponding to 0% – battery SOC that sets to be 0%; 74 +* SOC corresponding to 100% – battery SOC that sets to be 100%. 75 +* Uocv (open-circuit voltage) table – the dependence of the cell open circuit voltage Uocv on SOC and the cell temperature (selected for specific batteries); 104 104 105 - === Resistance estimation===77 +[[image:1733746733480-919.png]] 106 106 107 -Calculation of the resistance of cells is carried out in two ways. The first method is used when the battery passes from a relaxation state to a charge or discharge state, wherein the cell resistance value 79 +* Linear zone: point 1 – starting point of the linear zone of Uocv dependence; 80 +* Linear zone: point 2 – ending point of the linear zone of Uocv dependence; 81 +* Coulomb counting correction (temperature) – the dependence of battery capacity on temperature; 108 108 109 -{{formula fontSize="SMALL" imageType="PNG"}} 110 -R = \frac{U-U_{ocv}}{I_{stable}} 111 -{{/formula}} 83 +[[image:1733746733481-286.png]] 112 112 113 - whereU is the cell voltagemeasuredinthe chargeordischargestate, V; U,,ocv,,is thecell voltagemeasuredinthestateof relaxation(before switching to thestateofchargeordischarge); I,,stable,, – stabilizedcurrentthroughthecell inthestateof chargeordischarge.85 +* Coulomb counting correction (cycles) – the dependence of battery capacity on the number of charge-discharge cycles. 114 114 115 - The second methodis used forastepwise change in the current through the cell, while the value of the cell resistance:87 +[[image:1733746733482-538.png]] 116 116 117 -{{formula fontSize="SMALL"}} 118 -R = \frac{U_2-U_1}{I_{stable2}-I_{stable1}} 119 -{{/formula}} 120 120 121 - providedthat90 +=== SOC correction === 122 122 123 -{{formula fontSize="SMALL"}} 124 -| I_{stable2}-I_{stable1} | > 0.2 × Qmax 125 -{{/formula}} 92 +The BMS Mini device can recalculate the battery SOC after long-term storage or after long-term working in the case when the battery was not charged fully or discharged totally. Recalculation is done based on the tabular dependency Uocv = Uocv (SOC, t) (see section **SOC estimation**). 126 126 127 - whereQ,,max,, — the maximum cellcapacity,U,,2,, — voltage onthecellat the momentwhen thestabilized currentI,,stable2,,is flowingthrough it; U,,1,,— thevoltageon thecell at themomentwhenthestabilizedcurrentI,,stable1,, flowingthroughit.94 +To configure parameters for periodically correcting the battery state of charge, select the "Control → SOC correction" section: 128 128 129 - The stabilized current I,,stable,, = I, if during the stabilization time the instantaneous current I is in the rangefrom 0.95 × I to1.05 × I.96 +[[image:1733746733483-444.png]] 130 130 131 -To change parameters of the algorithm for calculating the cell resistance, select the "Control → Resistance estimation" section: 132 - 133 -[[image:1733746733484-681.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="104" width="800"]] 134 - 135 135 In this section: 136 136 137 -* **Current stabilization time**, millisecond; 138 -* **Maximum calculation period** – maximum time between resistance measurements. If more time has elapsed since the last determination of the stabilized current I,,stable,, than is determined in this field, the resistance calculation is not performed, second; 139 -* **Maximum resistance factor** – the coefficient of calculation of the maximum acceptable resistance of the cell; 140 -* **Minimum SOC** – minimum cell SOC value for resistance calculation; 141 -* **Maximum SOC** – maximum cell SOC value for resistance calculation. 100 +* Enable – a flag to enable SOC correction; 101 +* Shutdown period – a time the battery is off, day. If the BMS detects on its startup that it was off during the “Shutdown period” time, the BMS recalculates the battery state of charge based on the tabular dependency Uocv = Uocv (SOC, t); 102 +* Correction period – a period of correcting the battery SOC, day. If the BMS detects that the last correction was more than the “Correction period” ago, the BMS recalculates the battery state of charge based on the tabular dependency Uocv = Uocv (SOC, t) and tunes it gradually during the “SOC change time”. 103 +* SOC change time – a duration of the linear changing the battery SOC to the value calculated by the correction algorithm, minute; 104 +* Ignore the linear zone – a flag to ignore linear SOC zone while correction; 105 +* Last correction timestamp – time when last correction was made. 142 142 143 -The calculated resistance is accepted by the system as valid (and therefore updated) if its value is in the range from Resistance/2 to “Maximum resistance factor” × Resistance, where "Resistance" is the nominal resistance of the cell (see [[Common settings>>doc:||anchor="HCommonsettings"]]). If the calculated resistance value is greater than the value (Maximum resistance factor × Resistance), the updated resistance value will be equal to the value (Maximum resistance factor × Resistance). 107 +1. 108 +11. 109 +111. Resistance estimation 144 144 145 - ===LowSOC(signal)===111 +Calculation of the resistance of cells is carried out in two ways. The first method is used when the battery passes from a relaxation state to a charge or discharge state, wherein the cell resistance value 146 146 147 - The"LowSOC" is indicativesignalthat canbeassigned to a discrete output or a power switch.113 +R = (U-U,,ocv,,) / I,,stable,,, 148 148 149 - Tochange theparametersofthe generationasignalaboutlowbatterylevel, select the "Control→LowSOC (signal)"section:115 +where U is the cell voltage measured in the charge or discharge state, V; U,,ocv,, is the cell voltage measured in the state of relaxation (before switching to the state of charge or discharge); I,,stable,, – stabilized current through the cell in the state of charge or discharge. 150 150 151 - [[image:1740396460923-423.png||data-xwiki-image-style-alignment="center"data-xwiki-image-style-border="true"height="141"width="800"]]117 +The second method is used for a stepwise change in the current through the cell, while the value of the cell resistance: 152 152 153 -I nthissection:119 +R = (U,,2,,-U,,1,,) / (I,,stable2,,-I,,stable1,,) provided that | I,,stable2,,-I,,stable1,, | > 0.2 × Q,,max,, 154 154 155 -* **Enable **– a flag to enable signal generation; 156 -* **Minimum SOC**, %; 157 -* **Tolerant SOC**, %; 158 -* **Delay before setting the signal**, second; 159 -* **Delay before clearing the signal**, second; 160 -* **Lock** – lock the signal until the device is reset. 121 +(Q,,max,, is the maximum cell capacity), 161 161 162 - Signalgeneration conditions:123 +where U,,2,, is the voltage on the cell at the moment when the stabilized current I,,stable2,, is flowing through it; U,,1,, – the voltage on the cell at the moment when the stabilized current I,,stable1,, flowing through it. 163 163 164 - * thebattery SOCislessthan the“MinimumSOC”valueduring the“Delaybefore settingthe signal”time.125 +The stabilized current I,,stable,, = I, if during the stabilization time the instantaneous current I is in the range from 0.95 × I to 1.05 × I. 165 165 166 - Conditions for clearing the signal:127 +To change parameters of the algorithm for calculating the cell resistance, select the "Control → Resistance estimation" section: 167 167 168 - * the battery SOCis greater than the “Tolerant SOC” duringthe“Delay before clearingthe signal” time.129 +[[image:1733746733484-681.png]] 169 169 170 - ===Highchargingcurrent(signal) ===131 +In this section: 171 171 172 -The "High charging current" is indicative signal that can be output to a discrete output or a power switch. 133 +* Current stabilization time, millisecond; 134 +* Maximum calculation period – maximum time between resistance measurements. If more time has elapsed since the last determination of the stabilized current I,,stable,, than is determined in this field, the resistance calculation is not performed, second; 135 +* Maximum resistance factor – the coefficient of calculation of the maximum acceptable resistance of the cell; 136 +* Minimum SOC – minimum cell SOC value for resistance calculation; 137 +* Maximum SOC – maximum cell SOC value for resistance calculation. 173 173 174 -T ochange theparametersofthe generationhigh-current signal,select the"Control→Highchargingcurrent(signal)"section:139 +The calculated resistance is accepted by the system as valid (and therefore updated) if its value is in the range from Resistance/2 to “Maximum resistance factor” × Resistance, where "Resistance" is the nominal resistance of the cell (see Common settings). If the calculated resistance value is greater than the value (Maximum resistance factor × Resistance), the updated resistance value will be equal to the value (Maximum resistance factor × Resistance). 175 175 176 - [[image:1740396996935-403.png||data-xwiki-image-style-alignment="center"data-xwiki-image-style-border="true"height="144" width="800"]]141 +=== Charge map === 177 177 178 - In this section:143 +The BMS Mini device calculates maximum allowable charge current values in respect to SOC, battery temperature, contactor temperature and cell voltage. 179 179 180 -* **Enable **– a flag to enable signal generation; 181 -* **Maximum charging current**, А; 182 -* **Tolerant charging current**, А; 183 -* **Delay before setting the signal**, second; 184 -* **Delay before clearing the signal**, second; 185 -* **Lock **– lock the signal until the device is reset. 145 +Calculated current values are sending to a charger or an intellectual load over the CAN bus. 186 186 187 - Signalgenerationconditions:147 +To configure parameters for determining the charge current limit, select the "Control → Charge map" section: 188 188 189 - * the measured currentis greater than the “Maximum charging current” value duringthe “Delay before setting the signal” time.149 +[[image:1733746766504-864.png]] 190 190 191 - Conditionsfor clearingthe signal:151 +In this section: 192 192 193 -* the measured current is less than the “Tolerant charging current” value during the “Delay before clearing the signal” time. 153 +* Enable – a flag to start calculation of the charge current limit; 154 +* Maximum charge current – a maximum allowable value of the charge current (under normal conditions): 155 +* Option 1: Limit charge current by the battery SOC and temperature – a flag to enable correction of maximum allowable charging current Kcs depending on SOC and battery temperature; 156 +* Option 1: SOC x Temperature x Factor – the dependence of the correction factor on SOC and battery temperature; 194 194 195 - === Chargemap===158 +[[image:1733746766506-660.png]] 196 196 197 -The BMS Mini S / BMS Mini device calculates maximum allowable charge current values in respect to SOC, battery temperature, contactor temperature and cell voltage. 160 +* Option 2: Limit charge current by the contactor temperature – a flag to enable correction of maximum allowable charging current Kcc depending on contactor temperature; 161 +* Option 2: Contactor temperature x Factor – the dependence of the correction factor on SOC and contactor temperature; 198 198 199 - Calculated current values are sent to a charger or an intellectual load over the CAN bus.External devices based on received dataprovide correct battery operation.163 +[[image:1733746766508-178.png]] 200 200 201 -To configure parameters for determining the charge current limit, select the "Control → Charge map" section: 165 +* Option 3: Limit charge current by the maximum cell voltage - a flag to enable correction of maximum allowable charging current Kcv depending on maximum cell voltage; 166 +* Option 3: Cell voltage x Factor – the dependence of the correction factor on maximum cell voltage. 202 202 203 -[[image:1740397188247-315.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="179" width="800"]] 204 -In this section: 168 +[[image:1733746766509-971.png]] 205 205 206 -* **Enable **– a flag to start calculation of the charge current limit; 207 -* **Maximum charge current** – a maximum allowable value of the charge current (under normal conditions), A; 208 -* **Rate of change** – a rate of change the current limit to a new value (0 is for immediate change), A/s; 209 -* **Option 1: Limit charge current by the battery SOC and temperature** – a flag to enable correction of maximum allowable charging current** Kcs** depending on __maximum cell SOC__ and battery temperature; 210 -* **Option 1: SOC x Temperature x Factor** – the dependence of the correction factor on SOC and battery temperature; 211 -* **Option 2: Limit charge current by the contactor temperature** – a flag to enable correction of maximum allowable charging current **Kcc** depending on contactor temperature; 212 -* **Option 2: Contactor temperature x Factor** – the dependence of the correction factor on SOC and contactor temperature; 213 -* **Option 3: Limit charge current by the maximum cell voltage** – a flag to enable correction of maximum allowable charging current **Kcv** depending on __the maximum cell U,,ocv,, voltage__ (corrected due to current and cell resistance) 214 -* **Option 3: Cell voltage x Factor** – the dependence of the correction factor on maximum cell voltage; 215 -* **Option 4: Limit charge current by the cell temperature** – a flag to enable correction of maximum allowable charging current **Kct** depending on maximum cell temperature; 216 -* **Option 4: Cell temperature x Factor** – the dependence of the correction factor on maximum cell temperature. 170 +Value of the charge current limit at given SOC, temperature, contactors temperature and maximum cell voltage is calculated as follows: 217 217 218 - Value of the chargecurrent limitatgiven SOC, temperature, contactors temperature, maximum cell voltage andmaximumcell temperatureis calculatedasfollows:172 +Charging current limit = Maximum charging current × Kcs × Kcc × Kcv 219 219 220 -**Charge current limit = Maximum charge current × Kcs × Kcc × Kcv × Kct** 221 221 222 222 === Discharge map === 223 223 224 -The BMS Mini S / BMS Minidevice calculates maximum allowable discharge current values in respect to SOC, battery temperature, contactor temperature and cell voltage.177 +The BMS Mini device calculates maximum allowable discharge current values in respect to SOC, battery temperature, contactor temperature and cell voltage. 225 225 226 226 Calculated current values are sending to a charger or an intellectual load over the CAN bus. 227 227 228 228 To configure parameters for determining the discharge current limit, select the "Control → Discharge map" section: 229 229 230 -[[image:17 40397304972-174.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="182" width="800"]]183 +[[image:1733746766511-477.png]] 231 231 232 232 In this section: 233 233 234 -* **Enable **– a flag to start calculation of the discharge current limit; 235 -* **Maximum discharge current** – a maximum allowable value of the discharge current (under normal conditions), A; 236 -* **Rate of change** – a rate of change the current limit to a new value (0 is for immediate change), A/s; 237 -* **Option 1: Limit discharging current by the battery SOC and temperature** – a flag to enable correction of maximum allowable discharging current **Kds **depending on __minimum cell SOC__ and temperature; 238 -* **Option 1: SOC x Temperature x Factor** – the dependence of the correction factor on SOC and battery temperature; 239 -* **Option 2: Limit discharge current by the contactor temperature** – a flag to enable correction of maximum allowable discharging current **Kdc** depending on contactor temperature; 240 -* **Option 2: Contactor temperature x Factor** – the dependence of the correction factor on SOC and contactor temperature; 241 -* **Option 3: Limit discharge current by the cell voltage** – a flag to enable correction of maximum allowable discharging current **Kdv** depending on __the minimum cell U,,ocv,, voltage__ (corrected due to current and cell resistance) 242 -* **Option 3: Cell voltage x Factor** – the dependence of the correction factor on minimum cell voltage; 243 -* **Option 4: Limit discharge current by the cell temperature** – a flag to enable correction of maximum allowable discharging current **Kdt** depending on maximum cell temperature; 244 -* **Option 4: Cell voltage x Factor** – the dependence of the correction factor on minimum cell temperature. 187 +* Enable – a flag to start calculation of the discharge current limit; 188 +* Maximum discharge current – a maximum allowable value of the discharge current (under normal conditions): 189 +* Option 1: Limit discharging current by the battery SOC and temperature – a flag to enable correction of maximum allowable discharging current Kds depending on SOC and temperature; 190 +* Option 1: SOC x Temperature x Factor – the dependence of the correction factor on SOC and battery temperature; 245 245 246 - Value of the discharge current limitatgiven SOC, temperature, contactors temperature, minimum cell voltage and maximum cell temperature is calculated as follows:192 +[[image:1733746766512-300.png]] 247 247 248 -**Discharge current limit = Maximum discharge current × Kds × Kdc × Kdv × Kdt** 194 +* Option 2: Limit discharge current by the contactor temperature – a flag to enable correction of maximum allowable discharging current Kdc depending on contactor temperature; 195 +* Option 2: Contactor temperature x Factor – the dependence of the correction factor on SOC and contactor temperature; 249 249 250 - === Main contactor ===197 +[[image:1733746766513-161.png]] 251 251 252 -The BMS Mini S / BMS Mini device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in case of sealing of the charging or discharging contactors. 199 +* Option 3: Limit discharge current by the cell voltage - a flag to enable correction of maximum allowable discharging current Kdv depending on minimum cell voltage; 200 +* Option 3: Cell voltage x Factor – the dependence of the correction factor on minimum cell voltage. 253 253 254 - The Main contactor algorithm supports thefollowingmodes:202 +[[image:1733746766514-686.png]] 255 255 256 - In **“Alwayson”** mode main contactor closesifallthe following istrue:204 +Value of the discharge current limit at given SOC, temperature, contactors temperature and minimum cell voltage is calculated as follows: 257 257 258 -* Other contactors are open; 259 -* There are __no errors__ from the "Errors 1, 2 ..." bitfileds. 206 +Discharging current limit = Maximum discharging current × Kds × Kdc × Kdv 260 260 261 -and opens if all the following is true: 262 262 263 -* Other contactors are open; 264 -* There is __an error__ from the the "Errors 1, 2 ..." bitfileds. 209 +=== Charge === 265 265 266 - In **“Automatic”** mode,themain contactorclosesby internal algorithmsatthesame time with othercontactors.211 +There are two contactors that serve charging the battery: a charging contactor and an allow charging contactor. With the help of the allow charging contactor, the BMS commands the charger to start or stop charging. 267 267 268 - In **“On demand”** mode, themaincontactorclosesby external the“CloseMaincontactor” request.213 +The device supports three charge control algorithms: 269 269 270 -(% class="box infomessage" %) 271 -((( 272 -**Note: **when errors occur in the system, the **Main **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below). 273 -))) 215 +* charging is always allowed; 216 +* charging is allowed when there is a signal “Charger connected”; 217 +* charging is allowed when there is a signal “Charge request”. 274 274 275 - Tochangetheparametersofthemain contactor,selectthe"Control→ Main contactor"section:219 +If the "**Always on**" algorithm is selected, the charging contactor and the allow charging contactor are always closed. If at least one of the errors appears: 276 276 277 -[[image:1777563933065-421.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="137" width="800"]] 221 +* Overvoltage; 222 +* Overcurrent; 223 +* High temperature (CH); 224 +* Low temperature (CH); 225 +* HYG offline (optional); 226 +* Combilift offline (optional); 227 +* Spirit offline (optional); 228 +* Spirit charger error (optional); 229 +* Short circuit (optional); 230 +* High contactor temperature (optional); 231 +* CH contactor cycles error; 232 +* Critical error 278 278 279 - Inthissection:234 +both contactors are open (no current flows). 280 280 281 -* **Enable **– a flag to enable the main contactor control; 282 -* **Algorithm** – main contactor control algorithm: 283 -** **Always on** – contactor is always closed; 284 -** **Automatic** – contactor closes by internal charge and discharge algorithms; 285 -** **On demand** – contactor is closed by an external request; 286 -* **Time to keep the contactor closed before closing the others** – a time for other contactors to be open after the main contactor is closed; 287 -* **Delay before opening the contactor** – a time which is used to detect conditions for opening the contactor, s; 288 -* **Keep the contactor open until the device is restarted** – a flag for keeping the main contactor open until the system is reset; 289 -* **Errors 1, 2 to open the main contactor** – bitfields to choose the errors which will open the main contactor. 236 +When the algorithm "**On Charger connected**" is selected, the control is performed as follows: 290 290 291 -=== Charging status === 238 +* If there is a signal “Charger connected” and there are no errors (see the list above), then through the delay time T,,on,, the charging contactor and the allow charging contactor close; 239 +* If the signal “Charger connected” disappears, the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens; 240 +* If in the process of charging the voltage on the cell exceeds the “Ready to charge” level, the allow charging contactor opens (while the charging contactor remains closed); 241 +* If errors in the list above occur the charging contactor and allow charging contactor open. 292 292 293 - To change theparametersof chargingprocess status,select the"Control→Chargingstatus"section:243 +When the "**On Charge request**" algorithm selected, the control is performed as follows: 294 294 295 -[[image:1777564109089-225.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="156" width="800"]] 296 -In this section: 245 +* If there is a signal “Charge request” and there are no errors (see the list above), then through the delay time T,,on,, the charging contactor and the allow charging contactor close; 246 +* If the signal “Charge request” disappears, the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens; 247 +* If in the process of charging the voltage on the cell exceeds the “Ready to charge” level, the allow charging contactor opens (while the charging contactor remains closed); 248 +* If errors in the list above occur the charging contactor and allow charging contactor open. 297 297 298 -* **Current to set the "Charging current present"** – a current level to generate the "Charging current present" signal, A; 299 -* **Current to clear the "Charging current present"** – a current level to clear the "Charging current present" signal, A; 300 -* **Use actual voltage to generate the "Ready to charge" signal** – a flag to disable voltage correction for "Ready to charge" signal; 301 -* **Use actual voltage to generate the "Ready to charge" signal if the current is negative **– a flag to disable voltage correction for "Ready to charge" signal only at discharging current; 302 -* **Voltage to clear the “Ready to charge”** – a threshold U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if the voltage of any cell is above this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared; 303 -* **Voltage to reset the “Ready to charge”** – a tolerant U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if all cell voltages are below the tolerant level, the “Ready to charge” (hence, the “Allow charging”) signal is set; 304 -* **Delay before recharging** – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0; 305 -* **Check the 'Charge current limit' value to generate the 'Ready to charge'** – a flag to enable check of "Charging current limit" to generate the "Ready to charge" signal; 306 -* **Charge current limit to clear the 'Ready to charge' **– a threshold charging current limit value, A; if the limit is //above //this level, the “Ready to charge” signal is cleared; 307 -* **Charge current limit to set the 'Ready to charge' **– a tolerant charging current limit value, A; if the limit is //below //this level, the “Ready to charge” signal is set; 308 -* **Errors 1, 2 to clear the "Ready to charge"** – bitfields to choose the errors which will clear the "Ready to charge" signal. 250 +Note – When errors occur in the system, the charging contactor opens either immediately or with the delay T,,off,, (depends on the settings described below). 309 309 310 -(% class="box infomessage" %) 311 -((( 312 -**Note:** The "**Allow charging**" signal activates under two independent conditions: 313 -1) the voltage on the cells reaches the “Voltage to reset the “Ready to charge"” level and 314 -2) the "Delay before recharging" time has passed since the opening of the allow charging contactor. 315 -))) 252 +When the power down request occurs, the allow charging contactor opens immediately and the charging contactor opens after the delay T,,off,,. Reclosing the charging contactor and allow charging contactor is performed if the power down request is removed. 316 316 317 - ===Discharging status===254 +To change the parameters of the battery charge control algorithm, select the "Control → Charge" section: 318 318 319 - To changetheparameters of dischargingprocess status, select the "Control → Discharging status" section:256 +[[image:1733746766516-845.png]] 320 320 321 -[[image:1762774840204-111.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="146" width="800"]]In this section: 322 - 323 -* **Current to set the "Discharging current present"** – a current level to generate the "Discharging current present" signal, А; 324 -* **Current to clear the "Discharging current present"** – a current level to clear the "Discharging current present" signal, А; 325 -* **Use actual voltage to generate the "Ready to discharge" signal **– a flag to disable voltage correction for "Ready to discharge" signal; 326 -* **Use actual voltage to generate the "Ready to discharge" signal if the current is positive** – a flag to disable voltage correction for "Ready to discharge" signal only at charging current; 327 -* **Voltage to clear the “Ready to discharge”** – a threshold U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared; 328 -* **Voltage to reset the “Ready to discharge” **– a tolerant U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set; 329 -* **Check the 'Discharge current limit' value to generate the 'Ready to discharge'** – a flag to enable check of "Discharging current limit" to generate the "Ready to discharge" signal; 330 -* **Discharge current limit to clear the 'Ready to discharge' **– a threshold discharging current limit value, A; if the limit is //above //this level, the “Ready to discharge” signal is cleared; 331 -* **Discharge current limit to set the 'Ready to discharge' **– a tolerant discharging current limit value, A; if the limit is //below //this level, the “Ready to discharge” signal is set; 332 -* **Clear the 'Ready to discharge' signal if the 'Low SOC' signal is set**; 333 -* **Errors 1, 2 to clear the "Ready to discharge"** – bitfields to choose the errors which will clear the "Ready to discharge" signal. 334 - 335 -=== Precharge === 336 - 337 -The BMS Mini S / BMS Mini device can control the precharge contactor. The precharge contactor is used to charge the intermediate capacity with low current and usually placed with the limiting resistor in parallel to charging or discharging contactor. 338 - 339 -BMS Mini S / BMS Mini can check the preacharge process **only by monitoring the current**. 340 - 341 -In **simple **mode precharge contactor closes a "Precharge time" before the closing of Charge or Discharge contactors and opens after the same amount of time after closing them. 342 - 343 -In **enhanced **mode precharge contactor will wait until the current of voltage difference requirements are met and close the Charge or Discharge contactors only after that. If waiting time is greater than "Precharge time" value, an error will be generated. Precharge contactor will open after "Precharge time" after closing the Charge of Discharge contactors. 344 - 345 -Also BMS Mini S / BMS Mini can measure the power dissipated on precharge resistor and generate an error if it is greater than configured limit. 346 - 347 -To change the parameters of precharge contactor, select the "Control → Precharge" section: 348 - 349 -[[image:1754931813173-804.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="172" width="800"]] 350 - 351 351 In this section: 352 352 353 -* **Precharge current threshold to finish precharging** – a minimum current value at which precharging process assumed to be finished, A; 354 -* **Keep the precharging relay closed until precharge is finished** – a flag to ignore the Precharge time and wait precharging to finish before open precharge relay; 355 -* **Number of precharging attempts** – maximum number of precharging attempts before setting the "Precharge error"; 356 -* **Delay before current measurement** – a delay before first current measurement after closing precharge, millisecond; 357 -* **Precharge time **– a duration of closing the precharge contactor before closing the discharging contactor, millisecond; 358 -* **Relaxation between attempts **– a duration between precharge attempts, millisecond; 359 -* **Check the power dissipated in the preacharge resistor** - a flag to enable the calculation of power dissipated in precharge resistor; 360 -* **Precharge resistor resistance**, Ohm; 361 -* **Maximum allowable power dissipated in the resistor**, W; 362 -* **Delay before setting the "Precharge error" when checking power**, millisecond; 363 -* **Delay before clearing the "Precharge error"**, second; 364 -* **Lock the "Precharge error"** – a flag to block the error until the device is restarted. 260 +* Enable – a flag to activate the charge control; 261 +* Algorithm: 262 +** Always on – charging is always allowed; 263 +** On charger connected – charging is allowed when there is a signal “Charger connected”; 264 +** On charge request – charging is allowed when there is a signal “Charge request”; 265 +* Current corresponding to charging – a current level to generate the "Charging current present" signal, A; 266 +* Current corresponding to no charging – a current level to clear the "Charging current present" signal, A; 267 +* Delay before starting charging – a time delay T,,on,, before closing the charging contactor and the allow charging contactor, millisecond; 268 +* Delay before stopping charging – a time delay T,,off,, before opening the charging contactor, millisecond; 269 +* Use custom delays before stopping charging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors; 270 +* Custom delay: <error> – specific error delay, millisecond; 271 +* Switch off the charging contactor on errors without delay – a flag to protectively open the charging contactor without a delay. In the opposite case, when an error is detected, the charging contactor opens always with the delay “Delay before stopping charging”; 272 +* Control the precharging contactor – a flag that allows control of the precharging contactor; 273 +* Voltage to clear the “Ready to charge” – a threshold voltage level on the cell, V; if the voltage of any cell is above this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared; 274 +* Voltage to reset the “Ready to charge” – a tolerant voltage level on the cell, V; if all cell voltages are below the tolerant level, the “Ready to charge” (hence, the “Allow charging”) signal is set; 275 +* Delay before recharging – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0. 365 365 366 - “Prechargeerror”generation conditionsifanyofthefollowing is true:277 +Note – The allow charging contactor closes under two independent conditions: 1) the voltage on the cells reaches the “Voltage to reset the “Ready to charge"” level and 2) the "Delay before recharging" time has passed since the opening of the allow charging contactor. 367 367 368 -* the precharge current does not decrease during the "Precharge time" after "Number of precharging attempts"; 369 -* power dissipated on the precharge resistor is above the maximum value during the “Delay before setting the 'Precharge error' when checking power” time. 279 +=== Discharge === 370 370 371 -(% class="box warningmessage" %) 372 -((( 373 -Behavior of contactors at “Precharge error” is configured in corresponding contactor settings! 374 -))) 281 +The device controls the discharging contactor to connect battery to the load. 375 375 376 - ===Charge===283 +The device supports three algorithms to control battery discharging: 377 377 378 -The BMS Mini S / BMS Mini device connect battery to the charger using the "Charging" signal. 285 +* load is always connected; 286 +* load is connected when there is no signal “Charger connected”; 287 +* load is connected when there is signal “Discharge request”. 379 379 380 - BMS MiniS/BMSMini supportsthreechargecontrol algorithms:289 +When the algorithm "**Always on**" is selected, the discharging contactor is always closed. If at least one of the errors appears: 381 381 382 -If the "**Always on**" algorithm is selected, the "Сharging" signal is always set. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals: 291 +* Undervoltage; 292 +* Overvoltage (optional); 293 +* Overcurrent; 294 +* High temperature (DCH); 295 +* Low temperature (DCH) (optional); 296 +* HYG offline (optional); 297 +* Combilift offline (optional); 298 +* Spirit offline (optional); 299 +* Spirit charger error (optional); 300 +* Short circuit (optional); 301 +* High contactor temperature (optional); 302 +* DCH contactor cycles error; 303 +* Critical error 383 383 384 -* Service reset; 385 -* Power down request; 386 -* Inhibit charging, 305 +the discharging contactor opens. 387 387 388 -the "Chargin g"signal iscleared.307 +If the algorithm "**On Charger disconnected**" is selected, the control is performed as follows: 389 389 390 -When the algorithm "**On charger connected**" is selected, the control is performed as follows: 309 +* if there is no signal “Charger connected”, the charging contactor is opened and there are no errors (see the list above), then through the delay time T,,on,, the discharging contactor closes; 310 +* If the signal “Charger connected” appears or errors occur (see the list above), then after the delay time T,,off,, the discharging contactor opens. 391 391 392 -* If there is a signal “Charger connected” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the "Charging" signal is set; 393 -* If the signal “Charger connected” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the "Charging" signal is cleared. 312 +When the "**On Discharge request**" algorithm selected, the control is performed as follows: 394 394 395 -When the "**On charge request**" algorithm selected, the control is performed as follows: 314 +* if there is signal “Discharge request”, the charging contactor is opened and there are no errors (see the list above), then through the delay time T,,on,, the discharging contactor closes; 315 +* If the signal “Discharge request” disappears or errors occur (see the list above), then after the delay time T,,off,, the discharging contactor opens. 396 396 397 -* If there is a signal “Charge request” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the "Charging" signal is set; 398 -* If the signal “Charge request” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the "Charging" signal is cleared; 317 +Note – In case of errors in the system operation, the opening of the discharging contactor is performed either immediately or with a delay T,,off,, (depends on the settings described below). 399 399 400 -**Note: **when errors occur in the system, the **"Charing" **signal is cleared either immediately or with the delay T,,off,, (depends on the settings described below). 401 401 402 -To c hangethe parametersof thebatterychargecontrolalgorithm,select the"Control→Charge"section:320 +The device supports controlling the precharging contactor. The duration of switching on the precharging contactor before closing the discharging (load) contactor is adjusted. 403 403 404 - [[image:1740399363134-722.png||data-xwiki-image-style-alignment="center"data-xwiki-image-style-border="true"height="306"width="800"]]322 +When the power down request occurs, the discharging contactor opens after delay T,,off,,. Reclosing the discharging contactor is performed if the power down request is removed. 405 405 406 -In this section: 407 - 408 -* **Enable **– a flag to activate the charge control; 409 -* **Algorithm**: 410 -** **Always on** – charging is always allowed; 411 -** **On charger connected** – charging is allowed when there is a signal “Charger connected”; 412 -** **On charge request** – charging is allowed when there is a signal “Charge request”; 413 -* **Allow charging only when the "Ready to charge" signal is set** – charging contactor will open if "Ready to charge" signal is cleared; 414 -* **Delay before starting charging** – a time delay T,,on,, before closing the charging contactor and the allow charging contactor, millisecond; 415 -* **Delay before stopping charging** – a time delay T,,off,, before opening the charging contactor, millisecond; 416 -* **Control the precharging contactor** – a flag that allows control of the precharging contactor while closing the charge contactor (see [[Precharge>>url:https://docs.movicomelectric.com/bin/view/Battery%20management%20systems/BMS%20Main%203/3.%20Configuration/3.3%20Control/?language=en#HPrecharge]]); 417 -* **Errors 1, 2 to open the charging contactor** – bitfields to choose the errors which will open the charging contactor; 418 -* **Use custom delays before stopping charging (on errors)** – a flag to enable manual settings of time delays T,,off,, for specific errors; 419 -* **Custom delay: <error>** – delay for specific error, millisecond; 420 -* **Switch off the charging contactor on errors without delay** – a flag to protectively open the charging contactor without a delay. In the opposite case, when an error is detected, the charging contactor opens always with the delay “Delay before stopping charging”. 421 - 422 -=== Discharge === 423 - 424 -The BMS Mini S / BMS Mini device connect battery to the load using the "Discharging" signal. 425 - 426 -BMS Mini S / BMS Mini device supports three algorithms to control battery discharging: 427 - 428 -When the algorithm "**Always on**" is selected, the "Discharging" signal is always set. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals: 429 - 430 -* Service reset 431 -* Power down request 432 -* Inhibit discharging 433 - 434 -the "Discharging" signal is cleared. 435 - 436 -If the algorithm "**On charger disconnected**" is selected, the control is performed as follows: 437 - 438 -* if there are no “Charger connected” and "Charging" signals and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the "Discharging" signal is set; 439 -* If the signal “Charger connected” appears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the "Discharging" signal is cleared. 440 - 441 -When the "**On discharge request**" algorithm selected, the control is performed as follows: 442 - 443 -* if there is signal “Discharge request” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the "Discharging" signal is set; 444 -* If the signal “Discharge request” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the "Discharging" signal is cleared. 445 - 446 -(% class="box infomessage" %) 447 -((( 448 -**Note: **when errors occur in the system, the **"Discharge" **signal is cleared either immediately or with the delay T,,off,, (depends on the settings described below). 449 -))) 450 - 451 451 To change the parameters of the battery discharge control algorithm, select the "Control → Discharge" section: 452 452 453 -[[image:1740399783613-216.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="311" width="800"]] 454 454 327 +[[image:1733746885414-479.png]] 328 + 455 455 In this section: 456 456 457 -* **Enable **– a flag to activate the discharge control; 458 -* **Algorithm**: 459 -** **Always on** – load is always connected; 460 -** **On charger disconnected** – load is connected when there is no signal “Charger connected”; 461 -** **On discharge request** – load is connected when there is signal “Discharge request”; 462 -* **Allow charging only when the "Ready to discharge" signal is set** – discharging contactor will open if "Ready to discharge" signal is cleared; 463 -* **Delay before starting discharging** – a time delay T,,on,, before closing the discharging contactor, millisecond; 464 -* **Delay before stopping discharging** – a time delay T,,off,, before opening the discharging contactor, millisecond; 465 -* **Control the precharging contactor** – a flag that allows control of the precharging contactor while closing the discharge contactor (see [[Precharge>>url:https://docs.movicomelectric.com/bin/view/Battery%20management%20systems/BMS%20Main%203/3.%20Configuration/3.3%20Control/?language=en#HPrecharge]]); 466 -* **Errors 1, 2 to open the discharging contactor** – bitfields to choose the errors which will open the discharging contactor; 467 -* **Use custom delays before stopping discharging (on errors)** – a flag to enable manual settings of time delays T,,off,, for specific errors; 468 -* **Custom delay: <error>** – specific error delay, millisecond; 469 -* **Switch off the discharging contactor on errors without delay** – a flag to protectively open the discharging contactor without a delay. In the opposite case, when an error is detected, the discharging contactor opens always with the delay “Delay before stopping discharging”. 331 +* Enable – a flag to activate the discharge control; 332 +* Algorithm: 333 +** Always on – load is always connected; 334 +** On charger disconnected – load is connected when there is no signal “Charger connected”; 335 +** On discharge request – load is connected when there is signal “Discharge request”; 336 +* Current corresponding to discharging – a current level to generate the "Discharging current present" signal, А; 337 +* Current indicating no discharging – a current level to clear the "Discharging current present" signal, А; 338 +* Delay before starting discharging – a time delay T,,on,, before closing the discharging contactor, millisecond; 339 +* Delay before stopping discharging – a time delay T,,off,, before opening the discharging contactor, millisecond; 340 +* Use custom delays before stopping discharging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors; 341 +* Custom delay: <error> – specific error delay, millisecond; 342 +* Switch off the discharging contactor on errors without delay – a flag to protectively open the discharging contactor without a delay. In the opposite case, when an error is detected, the discharging contactor opens always with the delay “Delay before stopping discharging”. 343 +* Precharge time – a duration of closing the precharge contactor before closing the discharging contactor, millisecond; 344 +* Voltage to clear the “Ready to discharge” – a threshold voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared; 345 +* Voltage to reset the “Ready to discharge” – a tolerant voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set; 470 470 471 471 === Charge/Discharge === 472 472 473 -The BMS Mini S / BMS Minidevice can control the contactor, usedinpowerlineboth usedforconnectingbattery tochargerandload, by using the "Charging/Discharging"signal.349 +The BMS Mini device can control the charging/discharging contactor that is used to both charge and discharge the battery. 474 474 475 - "Charging/Discharging"signal has three algorithms ofoperation:351 +The charging/discharging contactor combines algorithms of charging and discharging contactor. It behaves as a charging contactor when «Charge request» or «Charger connected» are set, otherwise – as a discharging contactor. 476 476 477 -On **Dependent (on Charging and Discharging signals)** algorithm the "Charging/Discharging" signal depends on Charge and Discharge controllers and equal to: 478 - 479 -* "Charging" signal if "Charging" signal is set; 480 -* "Discharging" signal in other cases. 481 - 482 -When **Independent (Always) **algorithm is selected, the "Charging/Discharging" signal is always set. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals: 483 - 484 -* Service reset 485 -* Power down request 486 -* Inhibit charging 487 -* Inhibit discharging 488 - 489 -the Charging/Discharging signal is cleared. 490 - 491 -On **Independent (on Charge request or Discharge request)** algorithm "Charging/Discharging" signal is based on its own controller and performs as follows: 492 - 493 -* if there is "Charge request" or "Discharge request" signal and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the Charging/Discharging signal is set; 494 -* If the "Charge request" and "Discharge request" disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the "Charging/Discharging" signal is cleared. 495 - 496 -(% class="box infomessage" %) 497 -((( 498 -**Note: **when errors occur in the system, the **Charge/Discharge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below). 499 -))) 500 - 501 501 The charging/discharging contactor control is configured in the “Control – Charge/Discharge” section: 502 502 503 -[[image:174 0400166950-906.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="211" width="800"]]355 +[[image:1733746901779-991.png]] 504 504 357 + 505 505 In this section: 506 506 507 -* **Enable **– a flag to enable the charge/discharge controller. 508 -* **Algorithm**: 509 -** **Dependent (on Charging and Discharging signals)** - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor; 510 -** **Independent (Always)** - Charge/Discharge contactor is always closed if there is no errors; 511 -** **Independent (on Charge request or Discharge request)**; 512 -* **Delay before starting charging or discharging**, millisecond; 513 -* **Delay before stopping charging or discharging**, millisecond; 514 -* **Control the precharging contactor** – a flag that enables control of precharging contactor while closing the charge/discharge contactor; 515 -* **Emulate the "Charging" and "Discharging" signals** – a flag to enable generation of "Charging" and "Discharging" signals in Independet mode when closing Charge/Discharge contactor. **DO NOT** use with enabled Charge and Discharge controllers; 516 -* **Errors 1, 2 to prevent CHARGING through charging/discharging contactor, Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor** – bitfields to choose the errors which will open the charging/discharging contactor. This bitfields are combined by bitwise OR and intended to separate settings for charging and discharging processes; 517 -* **Errors 1, 2 which affect the contactor only if battery CHARGING is detected** – a bitfield to choose the errors which will trigger only if charging current is present. This bitfield is combined with "Errors 1, 2 to prevent CHARGING through charging/discharging contactor" by bitwise AND; 518 -* **Errors 1, 2 which affect the contactor only if battery DISCHARGING is detected** – a bitfield to choose the errors which will trigger only if discharging current is present. This bitfield is combined with "Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor" by bitwise AND; 519 -* **Switch off the charging/discharging contactor on errors without delay** – a flag to protectively open the charging/discharging contactor without a delay. In the opposite case, when an error is detected, the charging/discharging contactor opens always with the delay “Delay before stopping discharging”. 360 +* Enable – a flag to enable the charge/discharge controller. 520 520 521 521 === Discharge (AUX) === 522 522 523 -The BMS Mini S / BMS Minidevice can control the power supply of external equipment using the auxiliary (AUX) discharging contactor. An example of external equipment can be an inverter that converts DC to AC to power a service laptop and other devices.364 +The BMS Mini device can control the power supply of external equipment using the auxiliary (AUX) discharging contactor. An example of external equipment can be an inverter that converts DC to AC to power a service laptop and other devices. 524 524 525 525 The power supply circuit of the external equipment using the auxiliary (AUX) discharging contactor is independent of the battery load circuit. The closing and opening of the auxiliary (AUX) discharging contactor is performed according to its program. 526 526 ... ... @@ -532,76 +532,90 @@ 532 532 533 533 To change the parameters of the powering of external equipment, select the "Control → Discharge (AUX)" section: 534 534 535 -[[image:1740400254884-851.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="179" width="800"]] 536 536 377 +[[image:1733746932199-845.png]] 378 + 537 537 In this section: 538 538 539 -* **Enable **– a flag to activate the auxiliary discharge control; 540 -* **Switch off the discharging (AUX) contactor if the SOC is too low**; 541 -* **Minimum SOC** – a minimum SOC value, when reached, the auxiliary (AUX) discharging contactor opens, %; 542 -* **Tolerant SOC** – a permissive SOC value, upon reaching which the auxiliary (AUX) discharging contactor re-closes, %; 543 -* **Switch off the discharging (AUX) contactor if the cell voltage is out of the range**; 544 -* **Minimum cell voltage**, V; 545 -* **Maximum cell voltage**, V; 546 -* **Switch off the discharging (AUX) contactor if the battery voltage is out of the range**; 547 -* **Minimum battery voltage**, V; 548 -* **Maximum battery voltage**, V; 549 -* **Errors 1, 2 to open the auxiliary discharging contactor** – bitfields to choose the errors which will open the auxiliary discharging contactor. 381 +* Enable – a flag to activate the auxiliary discharge control; 382 +* Switch off the discharging (AUX) contactor if the SOC is too low; 383 +* Minimum SOC – a minimum SOC value, when reached, the auxiliary (AUX) discharging contactor opens, %; 384 +* Tolerant SOC – a permissive SOC value, upon reaching which the auxiliary (AUX) discharging contactor re-closes, %; 385 +* Switch off the discharging (AUX) contactor if the battery voltage is out of the range; 386 +* Minimum voltage – minimum battery voltage, V; 387 +* Maximum voltage – maximum battery voltage, V; 550 550 551 - ===Cellbalancing===389 +Switch off the discharging (AUX) contactor on errors – the auxiliary (AUX) discharging contactor opens if the following errors occur: Undervoltage, Overcurrent, High temperature (DCH), Short circuit, Critical error. 552 552 553 - Balancingmakes the voltage of allcells equaltothe minimum cell voltage.391 +=== Main contactor === 554 554 555 -The following **balancingrules**are supported:393 +The BMS Mini device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in a case of sealing of the charging or discharging contactors. 556 556 557 -* **Balance on charge** – perform balancing when the battery is charging (current I > 0) and time after until the battery is relaxed; 558 -* **Balance on charge or relaxed** – perform balancing when the battery is charging (current I > 0) or when the battery is in a state of relaxation ; 559 -* **Balance always** regardless of battery state. 395 +The main contactor closes if there are no errors from the list below: 560 560 561 -A balancing resistor is connected to the cell if the following conditions are simultaneously met: 397 +* Overcurrent; 398 +* Undervoltage; 399 +* Overvoltage; 400 +* High temperature (CH); 401 +* High temperature (DCH); 402 +* Unallowable charging; 403 +* Critical error. 562 562 563 -* the voltage on the cell is higher than the balancing start voltage; 564 -* the difference between the voltage on the cell and the minimum voltage among the battery cells is greater than the balancing start threshold; 405 +The main contactor opens if the charging and discharging contactors are opened and any of the following conditions is met: 565 565 566 -A balancing resistor is disconnected from the cell if any of the following conditions are met: 407 +* charging or discharging current is detected during a set time; 408 +* voltage of any cell is lower than the minimum cell voltage configured in the section "Protections → Undervoltage" during a set time; 409 +* voltage of any cell is greater than the maximum cell voltage configured in the section "Protections → Overvoltage" during a set time; 410 +* temperature of any cell is greater than the maximum cell temperature configured in the section "Protections → High temperature" during a set time; 411 +* Critical error stays on during a set time. 567 567 568 -* the voltage on the cell is less than the balancing stop voltage; 569 -* the difference between the voltage on the cell and the minimum voltage among the battery cells is less than the balancing stop threshold. 413 +To change the parameters of the main contactor, select the "Control → Main contactor" section: 570 570 571 -(% class="box infomessage" %) 572 -((( 573 -If the “High logic temperature” occurs, then the balancing of the cells connected to the overheated BMS Logic device will not be performed. 574 -))) 415 +[[image:1733746797002-498.png]] 575 575 576 - The BMS MiniS / BMS Mini device can enablethe cell balancing by the external “**Balancing request**”signal. Balancing process will be started tocells whichthe voltageis higher than the balancing start voltage and the difference between the cell voltage and the minimum voltage among all the cells is greater than the balancing stop threshold.417 +In this section: 577 577 578 -BMS Mini S / BMS Mini device can **force balancing** of the cell, if its voltage is higher than estimated value. 419 +* Enable – a flag to enable the main contactor control; 420 +* Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, second; 421 +* Keep the contactor open until the device is restarted – a flag for keeping the main contactor opened until the system be reset. 579 579 423 +=== Cell balancing === 424 + 425 +Balancing makes the voltage of all cells be equal to the minimum cell voltage. 426 + 427 +The following balancing rules are supported: 428 + 429 +* only when the battery is charging (current I > 0) and some time until the battery is relaxed; 430 +* when the battery is charging (current I > 0) or when the battery is in a state of relaxation; 431 +* always (regardless of battery state). 432 + 433 +A balancing resistor is connected to the cell if: 434 + 435 +* the voltage on the cell is higher than the starting voltage of the balancing; 436 +* the difference between the cell voltage and the minimum voltage among the cells of the battery is greater than the balancing deviation. 437 + 438 +If the BMS Mini overheats, then the balancing of the cells connected to this device will not be performed. 439 + 580 580 To change the cell balancing parameters, select the "Control → Cell balancing" section: 581 581 582 -[[image:1740 404562825-676.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="168" width="800"]]442 +[[image:1733746797003-364.png]] 583 583 584 584 In this section: 585 585 586 -* **Enable **– a flag to enable cell balancing; 587 -* **Balancing rule**: 588 -** **Balance on charge** – balancing is performed while and after the charging (in the “Charge ON” and “Charge OFF” states); 589 -** **Balance on charge or relaxed** - balancing is performed while and after the charging and in the relaxed state (in “Charge ON”, “Charge OFF”, “Relaxed (after charging)” and “Relaxed (after discharging)” states); 590 -** **Balance always** – balancing is always performed regardless the battery state; 591 -* **Balancing condition**: 592 -** **Automatic **– balancing will be performed automatically if needed conditions are met; 593 -** **On balancing request** – balancing will start only if a remote request is received. In this case cells will start to balance regardless the "Voltage deviation to start balancing" value; 594 -* **Minimum cell voltage to start balancing**, V; 595 -* **Voltage deviation to start balancing**; 596 -* **Voltage deviation to stop balancing**; 597 -* **Voltage to start forced balancing** – if cell voltage is above this value, it will start discharging through balancing resistor; 598 -* **Voltage to stop forced balancing** – if cell voltage is below this value, it will stop discharging through balancing resistor; 599 -* **Maximum allowable temperature of BMS Logic devices**, ºC; 600 -* **Command to discharge all cells** – a flag to force the balancing of all cells. 446 +* Enable – a flag to enable cell balancing; 447 +* Balancing rule: 448 +** Balance on charge; 449 +** Balance on charge or relaxed; 450 +** Balance always; 601 601 452 +[[image:1733746797004-660.png]] 453 + 454 +* Minimum cell voltage to start balancing, V; 455 +* Balancing deviation, V. 456 + 602 602 === Power down === 603 603 604 -The BMS Mini S / BMS Minidevice can shut down itself if the battery voltage is low or the battery is idle for a long time.459 +The BMS Mini device can shut down itself if the battery voltage is low or the battery is idle for a long time. 605 605 606 606 Shutting down the battery system is performed according to the following conditions: 607 607 ... ... @@ -608,88 +608,80 @@ 608 608 * the battery voltage is below the minimum level; 609 609 * the “Charger connected” signal is cleared for 60 seconds. 610 610 611 -The BMS Mini S / BMS Minidevice also shuts down the battery if it**staysfor a long time **in the “Charging OFF”, “Discharging OFF”, “Relaxed (after charging)” or “Relaxed (after discharging)” state.466 +The BMS Mini device also shuts down the battery if it stays in the “Charging OFF”, “Discharging OFF”, “Relaxed (after charging)” or “Relaxed (after discharging)” for the set time. 612 612 613 613 To change the parameters of the power down control, select the "Control → Power down" section: 614 614 615 -[[image:1740404859367-943.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="130" width="800"]] 470 +[[image:1733746797005-459.png]] 471 + 616 616 In this section: 617 617 618 -* **Minimum voltage to power down** – a minimum voltage level of the battery below which the BMS commands to shut down the battery, V; 619 -* **Idle time to power down** – a time of battery inactivity after which the battery is shut down, minute; 620 -* **Wait the "Power up/down request" is cleared (on startup)** – a flag to enable delay for clearing the “Power up/down request” signal while starting the BMS. 621 -* **Delay before setting the internal power down signal** – a delay before turning off the device power when removing KEYRUN and CHARGE_ON or receiving the “Power down request” command, ms. 474 +* Minimum voltage to power down – a minimum voltage level of the battery below which the BMS commands to shut down the battery, V; 475 +* Idle time to power down – a time of battery inactivity after which the battery is shut down, minute; 622 622 477 +Wait the "Power up/down request" is cleared (on startup) – a flag to enable delay for clearing the “Power up/down request” signal while starting the BMS. 478 + 623 623 === Heater === 624 624 625 625 To change the parameters of the heater control algorithm, select the "Control → Heater" section: 626 626 627 -[[image:1777293968000-235.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="141" width="800"]] 483 +[[image:1733746808496-606.png]] 484 + 628 628 In this section: 629 629 630 -* **Enable **– a flag to enable the heater control; 631 -* **Minimum cell temperature**, °C; 632 -* **Tolerant cell temperature**, °C; 633 -* **Start the heater only if "Charger connected" signal is set**; 634 -* **Delay before starting the heater**, millisecond; 635 -* **Delay before stopping the heater**, millisecond; 636 -* **Errors 1, 2 to open the heater** – bitfields to choose the errors which will open the heater. 487 +* Enable – a flag to enable heater control; 488 +* Minimum cell temperature, °C; 489 +* Tolerant cell temperature, °C; 490 +* Delay before starting the heater, millisecond; 491 +* Delay before stopping the heater, millisecond; 492 +* Switch off the heater on errors (Undervoltage, Overcurrent, High temperature, Short circuit or Critical error). 637 637 638 638 As a result of operating the heating algorithm, the “Heater” signal is generated. 639 639 640 640 Conditions for signal generation: 641 641 642 -* the minimum temperature among all cells of the battery is less than the “Minimum cell temperature” value during the “Delay before starting the heater” time; 643 -* there are no errors from "Errors 1, 2..." bitfields. 498 +* The minimum temperature among all cells of the battery is less than the “Minimum cell temperature” value during the “Delay before starting the heater” time. 644 644 645 645 Conditions for clearing the signal: 646 646 647 -* the minimum temperature among all cells of the battery is greater than the “Tolerant cell temperature” value during the “Delay before stopping the heater” time; 648 -* there is an error from "Errors 1, 2..." bitfields. 502 +* the minimum temperature among all cells of the battery is greater than the “Tolerant cell temperature” value during the “Delay before stopping the heater” time. 649 649 650 -(% class="box infomessage" %) 651 -((( 652 652 If there is the "Heater" signal, the heater contactor closes and/or a signal is output to the corresponded digital output. 653 -))) 654 654 506 + 655 655 === Cooler === 656 656 657 657 To change the parameters of the cooler control algorithm, select the "Control → Cooler" section: 658 658 511 +[[image:1733746808497-424.png]] 659 659 660 -[[image:1740405145695-704.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="149" width="800"]] 661 - 662 662 In this section: 663 663 664 -* **Enable**– a flag to enablethecooler control;665 -* **Maximum cell temperature**, °C;666 -* **Tolerant cell temperature**, °C;667 -* **Delay before starting the cooler**, millisecond;668 -* **Delay before stopping the cooler**, millisecond;669 -* **Errors 1, 2toopenthe cooler**– bitfieldstochoosethe errorswhich willopenthecooler.515 +* Enable – a flag to enable cooler control; 516 +* Maximum cell temperature, °C; 517 +* Tolerant cell temperature, °C; 518 +* Delay before starting the cooler, millisecond; 519 +* Delay before stopping the cooler, millisecond; 520 +* Switch off the cooler contactor on errors (Undervoltage, Overcurrent, Low temperature, Short circuit or Critical error). 670 670 671 671 As a result of operating the cooling algorithm, the "Cooler" signal is generated. 672 672 673 673 Conditions for signal generation: 674 674 675 -* the maximum temperature among all cells of the battery is greater than the “Maximum cell temperature” value during the “Delay before starting the cooler” time; 676 -* there are no errors from "Errors 1, 2..." bitfields. 526 +* the maximum temperature among all cells of the battery is greater than the “Maximum cell temperature” value during the “Delay before starting the cooler” time. 677 677 678 678 Conditions for clearing the signal: 679 679 680 -* the maximum temperature among all cells of the battery is less than the “Tolerant cell temperature” value during the “Delay before stopping the cooler” time; 681 -* there is an error from "Errors 1, 2..." bitfields. 530 +* the maximum temperature among all cells of the battery is less than the “Tolerant cell temperature” value during the “Delay before stopping the cooler” time. 682 682 683 -(% class="box infomessage" %) 684 -((( 685 685 If there is the "Cooler" signal, the cooler contactor closes and/or a signal is output to the corresponded digital output. 686 -))) 687 687 534 + 688 688 === Cell analysis === 689 689 690 690 Discharge characteristics of the battery – the dependence Uocv = Uocv (DOD) – is used to determine the tabular dependence Uocv = Uocv (SOC, t °C), which is necessary for calculating the state of charge of the battery. 691 691 692 -The BMS Mini S / BMS Minidevice can automatically determine the battery discharge characteristic.539 +The BMS Mini device can automatically determine the battery discharge characteristic. 693 693 694 694 Before starting the process of determining the discharge characteristic, it is necessary to prepare a BMS: 695 695 ... ... @@ -698,20 +698,24 @@ 698 698 699 699 To configure parameters for determining the discharge characteristic of the battery, select the "Control → Cell analysis" section: 700 700 701 -[[image:1733746808498-116.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="103" width="800"]]548 +[[image:1733746808498-116.png]] 702 702 703 703 In this section: 704 704 705 -* **Enable**– a flag to enable cell analysis;706 -* **Discharge step**, Ah;707 -* **Delta voltage**– a maximum allowable voltage drop for the cell, V;708 -* **Cell index**– a position of the analyzed cell;709 -* **Analyse the most discharged cell**– a flag to analyse of the least charged cell (in this case, the values“Logic index” and “Cell index”areignored).552 +* Enable – a flag to enable cell analysis; 553 +* Discharge step, Ah; 554 +* Delta voltage – a maximum allowable voltage drop for the cell, V; 555 +* Cell index – a position of the analyzed cell; 556 +* Analyse the most discharged cell – a flag to analyse of the least charged cell (in this case, the value “Cell index” is ignored). 710 710 711 -Discharge step should be set equal to С/21, where C is the cell capacity.558 +Discharge step should be set equal to 712 712 713 - The dischargecharacteristic will beconstructed for the given cell (itspositionis determined by the fields “Logic index” and “Cell index”).560 +Discharge step= С/21, 714 714 562 +where C is the cell capacity. 563 + 564 +The discharge characteristic will be constructed for the given cell (its position is determined by the field “Cell index”). 565 + 715 715 The algorithm for determining the discharge characteristic of the battery will be started if the “Enable” flag is set. From this moment, the control of the discharge contactor is performed by this algorithm. 716 716 717 717 Algorithm steps: ... ... @@ -739,4 +739,5 @@ 739 739 * DOD – depth of discharge, Ah; 740 740 * Cell – position of the analyzed cell for which OCV and Resistance values are provided; 741 741 * OCV – cell voltage Uocv, V; 742 -* Resistance – cell resistance, Ohm. 593 + 594 +Resistance – cell resistance, Ohm.
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