Changes for page 3.3 Control
Last modified by Admin on 2025/04/09 12:15
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... ... @@ -421,50 +421,36 @@ 421 421 422 422 The device supports three algorithms to control battery discharging: 423 423 424 -* load is always connected; 425 -* load is connected when there is no signal “Charger connected”; 426 -* load is connected when there is signal “Discharge request”. 424 +* Always on – load is always connected; 425 +* On charger disconnected – load is connected when there is no signal “Charger connected”; 426 +* On discharge request – load is connected when there is signal “Discharge request”. 427 427 428 -When the algorithm "**Always on**" is selected, the discharging contactor is always closed. If at least one of the errors appears: 428 +When the algorithm "**Always on**" is selected, the discharging contactor is always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals: 429 429 430 -* Undervoltage; 431 -* Overvoltage (optional); 432 -* Overcurrent; 433 -* High temperature (DCH); 434 -* Low temperature (DCH) (optional); 435 -* HYG offline (optional); 436 -* Combilift offline (optional); 437 -* Spirit offline (optional); 438 -* Spirit charger error (optional); 439 -* Short circuit (optional); 440 -* High contactor temperature (optional); 441 -* DCH contactor cycles error; 442 -* Critical error 430 +* Service reset 431 +* Power down request 432 +* Inhibit discharging 443 443 444 444 the discharging contactor opens. 445 445 446 -If the algorithm "**On Charger disconnected**" is selected, the control is performed as follows:436 +If the algorithm "**On charger disconnected**" is selected, the control is performed as follows: 447 447 448 -* if there is no signal “Charger connected”, the charging contactor is open edand there are no errors (see thelistabove), then through the delay time T,,on,, the discharging contactor closes;449 -* If the signal “Charger connected” appears or errors occur (see the listabove), then after the delay time T,,off,, the discharging contactor opens.438 +* if there is no signal “Charger connected”, the charging contactor is open and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the discharging contactor closes; 439 +* If the signal “Charger connected” appears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the discharging contactor opens. 450 450 451 -When the "**On Discharge request**" algorithm selected, the control is performed as follows:441 +When the "**On discharge request**" algorithm selected, the control is performed as follows: 452 452 453 -* if there is signal “Discharge request”, the charging contactor is open edand there are no errors (see thelistabove), then through the delay time T,,on,, the discharging contactor closes;454 -* If the signal “Discharge request” disappears or errors occur (see the listabove), then after the delay time T,,off,, the discharging contactor opens.443 +* if there is signal “Discharge request”, the charging contactor is open and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the discharging contactor closes; 444 +* If the signal “Discharge request” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the discharging contactor opens. 455 455 456 456 (% class="box infomessage" %) 457 457 ((( 458 -Note: incaseof errors in the systemoperation, theopening of the**discharging**contactorisperformedeither immediately or withadelay T,,off,, (depends on the settings described below).448 +**Note: **when errors occur in the system, the **Discharge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below). 459 459 ))) 460 460 461 -The device supports controlling the precharging contactor. The duration of switching on the precharging contactor before closing the discharging (load) contactor is adjusted. 462 - 463 -When the power down request occurs, the discharging contactor opens after delay T,,off,,. Reclosing the discharging contactor is performed if the power down request is removed. 464 - 465 465 To change the parameters of the battery discharge control algorithm, select the "Control → Discharge" section: 466 466 467 -[[image:173 3746885414-479.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="319" width="800"]]453 +[[image:1740399783613-216.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="311" width="800"]] 468 468 469 469 In this section: 470 470 ... ... @@ -473,28 +473,51 @@ 473 473 ** Always on – load is always connected; 474 474 ** On charger disconnected – load is connected when there is no signal “Charger connected”; 475 475 ** On discharge request – load is connected when there is signal “Discharge request”; 476 -* Current corresponding to discharging – a current level to generate the "Discharging current present" signal, А; 477 -* Current indicating no discharging – a current level to clear the "Discharging current present" signal, А; 462 +* Allow charging only when the "Ready to discharge" signal is set – discharging contactor will open if "Ready to discharge" signal is cleared; 478 478 * Delay before starting discharging – a time delay T,,on,, before closing the discharging contactor, millisecond; 479 479 * Delay before stopping discharging – a time delay T,,off,, before opening the discharging contactor, millisecond; 465 +* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the discharge contactor (see [[Precharge>>path:#HPrecharge]]); 466 +* Errors 1, 2 to open the discharging contactor – bitfields to choose the errors which will open the discharging contactor; 480 480 * Use custom delays before stopping discharging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors; 481 481 * Custom delay: <error> – specific error delay, millisecond; 482 482 * Switch off the discharging contactor on errors without delay – a flag to protectively open the discharging contactor without a delay. In the opposite case, when an error is detected, the discharging contactor opens always with the delay “Delay before stopping discharging”. 483 -* Precharge time – a duration of closing the precharge contactor before closing the discharging contactor, millisecond; 484 -* Voltage to clear the “Ready to discharge” – a threshold voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared; 485 -* Voltage to reset the “Ready to discharge” – a tolerant voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set. 486 486 487 487 === Charge/Discharge === 488 488 489 489 The BMS Mini device can control the charging/discharging contactor that is used to both charge and discharge the battery. 490 490 491 - The charging/dischargingcontactorcombines algorithms of charging and dischargingcontactor. It behavesas a charging contactorwhen «Charge request»or«Charger connected» are set, otherwise – as a discharging contactor.475 +Charge/Discharge contactor has three algorithms of operation: 492 492 477 +* Dependent (on Charging and Discharging signals) - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor; 478 +* Independent (Always) - Charge/Discharge contactor is always closed if there is no errors; 479 +* Independent (on Charge request or Discharge request) - Charge/Discharge contactor is based on its own controller that listen to Charge and Discharge requests and closes if one of these signals occurs. 480 + 481 +TBA 482 + 483 +(% class="box infomessage" %) 484 +((( 485 +**Note: **when errors occur in the system, the **Charge/Discharge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below). 486 +))) 487 + 493 493 The charging/discharging contactor control is configured in the “Control – Charge/Discharge” section: 494 494 495 -[[image:17 33746901779-991.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="95" width="800"]]In this section:490 +[[image:1740400166950-906.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="211" width="800"]] 496 496 492 +In this section: 493 + 497 497 * Enable – a flag to enable the charge/discharge controller. 495 +* Algorithm: 496 +** Dependent (on Charging and Discharging signals) - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor; 497 +** Independent (Always) - Charge/Discharge contactor is always closed if there is no errors; 498 +** Independent (on Charge request or Discharge request); 499 +* Delay before starting charging or discharging, millisecond; 500 +* Delay before stopping charging or discharging, millisecond; 501 +* Control the precharging contactor – a flag that enables control of precharging contactor while closing the charge/discharge contactor; 502 +* Emulate the "Charging" and "Discharging" signals – a flag to enable generation of "Charging" and "Discharging" signals when closing charge/discharge contactor; 503 +* Errors 1, 2 to prevent CHARGING through charging/discharging contactor, Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor – bitfields to choose the errors which will open the charging/discharging contactor. This bitfields are combined by bitwise OR and intended to separate settings for charging and discharging processes; 504 +* Errors 1, 2 which affect the contactor only if battery CHARGING is detected – a bitfield to choose the errors which will trigger only if charging current is present. This bitfield is combined with "Errors 1, 2 to prevent CHARGING through charging/discharging contactor" by bitwise AND; 505 +* Errors 1, 2 which affect the contactor only if battery DISCHARGING is detected – a bitfield to choose the errors which will trigger only if discharging current is present. This bitfield is combined with "Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor" by bitwise AND; 506 +* Switch off the charging/discharging contactor on errors without delay – a flag to protectively open the charging/discharging contactor without a delay. In the opposite case, when an error is detected, the charging/discharging contactor opens always with the delay “Delay before stopping discharging”. 498 498 499 499 === Discharge (AUX) === 500 500 ... ... @@ -510,8 +510,8 @@ 510 510 511 511 To change the parameters of the powering of external equipment, select the "Control → Discharge (AUX)" section: 512 512 513 -[[image:1733746932199-845.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="137" width="800"]] 514 514 523 +[[image:1740400254884-851.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="179" width="800"]] 515 515 In this section: 516 516 517 517 * Enable – a flag to activate the auxiliary discharge control; ... ... @@ -518,37 +518,46 @@ 518 518 * Switch off the discharging (AUX) contactor if the SOC is too low; 519 519 * Minimum SOC – a minimum SOC value, when reached, the auxiliary (AUX) discharging contactor opens, %; 520 520 * Tolerant SOC – a permissive SOC value, upon reaching which the auxiliary (AUX) discharging contactor re-closes, %; 530 +* Switch off the discharging (AUX) contactor if the cell voltage is out of the range; 531 +* Minimum cell voltage, V; 532 +* Maximum cell voltage, V; 521 521 * Switch off the discharging (AUX) contactor if the battery voltage is out of the range; 522 -* Minimum voltage – minimumbattery voltage, V;523 -* Maximum voltage – maximumbattery voltage, V;524 -* Switchoff the discharging(AUX)contactoronerrors –the auxiliary(AUX)discharging contactoropensif thefollowingerrorsoccur:Undervoltage,Overcurrent,Hightemperature(DCH), Short circuit, Critical error.534 +* Minimum battery voltage, V; 535 +* Maximum battery voltage, V; 536 +* Errors 1, 2 to open the auxiliary discharging contactor – bitfields to choose the errors which will open the auxiliary discharging contactor. 525 525 526 -=== === 527 - 528 528 === Cell balancing === 529 529 530 -Balancing makes the voltage of all cells beequal to the minimum cell voltage.540 +Balancing makes the voltage of all cells equal to the minimum cell voltage. 531 531 532 532 The following balancing rules are supported: 533 533 534 -* onlywhen the battery is charging (current I > 0) andsome time until the battery is relaxed;544 +* when the battery is charging (current I > 0) and time after until the battery is relaxed; 535 535 * when the battery is charging (current I > 0) or when the battery is in a state of relaxation; 536 536 * always (regardless of battery state). 537 537 538 -A balancing resistor is connected to the cell if: 548 +A balancing resistor is connected to the cell if the following conditions are simultaneously met: 539 539 540 -* the voltage on the cell is higher than the start ingvoltageof the balancing;541 -* the difference between the cellvoltage and the minimum voltage among thecells of thebattery is greater than the balancingdeviation.550 +* the voltage on the cell is higher than the balancing start voltage; 551 +* the difference between the voltage on the cell and the minimum voltage among the battery cells is greater than the balancing start threshold; 542 542 553 +A balancing resistor is disconnected from the cell if any of the following conditions are met: 554 + 555 +* the voltage on the cell is less than the balancing stop voltage; 556 +* the difference between the voltage on the cell and the minimum voltage among the battery cells is less than the balancing stop threshold. 557 + 543 543 (% class="box infomessage" %) 544 544 ((( 545 -If the BMS Minioverheats, then the balancing of the cells connected to thisdevice will not be performed.560 +If the “High logic temperature” occurs, then the balancing of the cells connected to the overheated BMS Logic device will not be performed. 546 546 ))) 547 547 548 -T ochange the cell balancingparameters,select the"Control→Cell balancing"section:563 +The BMS Mini device can enable the cell balancing by the external “Balancing request” signal. Balancing process will be started to cells which the voltage is higher than the balancing start voltage and the difference between the cell voltage and the minimum voltage among all the cells is greater than the balancing stop threshold. 549 549 550 - [[image:1733746797003-364.png||data-xwiki-image-style-alignment="center"data-xwiki-image-style-border="true"height="104"width="800"]]565 +BMS Mini device can force a cell balancing, if its voltage is higher than estimated value. 551 551 567 +To change the cell balancing parameters, select the "Control → Cell balancing" section: 568 + 569 +[[image:1740404562825-676.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="168" width="800"]] 552 552 In this section: 553 553 554 554 * Enable – a flag to enable cell balancing; ... ... @@ -556,11 +556,15 @@ 556 556 ** Balance on charge; 557 557 ** Balance on charge or relaxed; 558 558 ** Balance always; 559 - 560 - [[image:1733746797004-660.png||data-xwiki-image-style-alignment="center"data-xwiki-image-style-border="true"height="104" width="800"]]561 - 577 +* Balancing condition: 578 +** Automatic – balancing will be performed automatically if needed conditions are met; 579 +** On balancing request – balancing will start only if a remote request is received. In this case cells will start to balance regardless the "Voltage deviation to start balancing" value; 562 562 * Minimum cell voltage to start balancing, V; 563 -* Balancing deviation, V. 581 +* Voltage deviation to start balancing; 582 +* Voltage deviation to stop balancing; 583 +* Voltage for forced balancing – if cell voltage is above this value, it will start discharging through balancing resistor; 584 +* Maximum allowable temperature of the board, ºC; 585 +* Command to discharge all cells – a flag to force the balancing of all cells. 564 564 565 565 === Power down === 566 566 ... ... @@ -575,20 +575,20 @@ 575 575 576 576 To change the parameters of the power down control, select the "Control → Power down" section: 577 577 578 -[[image:1733746797005-459.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="115" width="800"]] 579 - 600 +[[image:1740404859367-943.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="130" width="800"]] 580 580 In this section: 581 581 582 582 * Minimum voltage to power down – a minimum voltage level of the battery below which the BMS commands to shut down the battery, V; 583 583 * Idle time to power down – a time of battery inactivity after which the battery is shut down, minute; 584 -* Wait the "Power up/down request" is cleared (on startup) – a flag to enable delay for clearing the “Power up/down request” signal while starting the BMS. 605 +* Wait the "Power up/down request" is cleared (on startup) – a flag to enable delay for clearing the “Power up/down request” signal while starting the BMS; 606 +* Delay before setting the internal power down signal – a delay before turning off the device power when receiving the “Power down request” command, ms. 585 585 586 586 === Heater === 587 587 588 588 To change the parameters of the heater control algorithm, select the "Control → Heater" section: 589 589 590 -[[image:1733746808496-606.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="116" width="800"]] 591 591 613 +[[image:1740404973346-344.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="138" width="800"]] 592 592 In this section: 593 593 594 594 * Enable – a flag to enable heater control; ... ... @@ -596,7 +596,7 @@ 596 596 * Tolerant cell temperature, °C; 597 597 * Delay before starting the heater, millisecond; 598 598 * Delay before stopping the heater, millisecond; 599 -* Switchoff the heateronerrors(Undervoltage,Overcurrent,Hightemperature, Shortcircuit orCriticalerror).621 +* Errors 1, 2 to turn off the heater – bitfields to choose the errors which will turn off the heater. 600 600 601 601 As a result of operating the heating algorithm, the “Heater” signal is generated. 602 602 ... ... @@ -617,8 +617,8 @@ 617 617 618 618 To change the parameters of the cooler control algorithm, select the "Control → Cooler" section: 619 619 620 -[[image:1733746808497-424.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="113" width="800"]] 621 621 643 +[[image:1740405145695-704.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="149" width="800"]] 622 622 In this section: 623 623 624 624 * Enable – a flag to enable cooler control; ... ... @@ -626,7 +626,7 @@ 626 626 * Tolerant cell temperature, °C; 627 627 * Delay before starting the cooler, millisecond; 628 628 * Delay before stopping the cooler, millisecond; 629 -* Switchoff thecooler contactor onerrors(Undervoltage,Overcurrent,Lowtemperature, Shortcircuit orCriticalror).651 +* Errors 1, 2 to turn off the heater – bitfields to choose the errors which will turn off the cooler. 630 630 631 631 As a result of operating the cooling algorithm, the "Cooler" signal is generated. 632 632
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