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Changes for page 3.3 Control

Last modified by Admin on 2025/04/09 12:15
From version 19.2
edited by Admin
on 2025/02/24 11:46
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To version 9.1
edited by Admin
on 2025/02/24 11:27
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... ... @@ -102,26 +102,18 @@
102 102  
103 103  Calculation of the resistance of cells is carried out in two ways. The first method is used when the battery passes from a relaxation state to a charge or discharge state, wherein the cell resistance value
104 104  
105 -{{formula fontSize="SMALL" imageType="PNG"}}
106 -R = \frac{U-U_{ocv}}{I_{stable}}
107 -{{/formula}}
105 +R = (U-U,,ocv,,) / I,,stable,,,
108 108  
109 109  where U is the cell voltage measured in the charge or discharge state, V; U,,ocv,, is the cell voltage measured in the state of relaxation (before switching to the state of charge or discharge); I,,stable,, – stabilized current through the cell in the state of charge or discharge.
110 110  
111 111  The second method is used for a stepwise change in the current through the cell, while the value of the cell resistance:
112 112  
113 -{{formula fontSize="SMALL"}}
114 -R = \frac{U_2-U_1}{I_{stable2}-I_{stable1}}
115 -{{/formula}}
111 +R = (U,,2,,-U,,1,,) / (I,,stable2,,-I,,stable1,,) provided that | I,,stable2,,-I,,stable1,, | > 0.2 × Q,,max,,
116 116  
117 -provided that
113 +(Q,,max,, is the maximum cell capacity),
118 118  
119 -{{formula fontSize="SMALL"}}
120 -| I_{stable2}-I_{stable1} | > 0.2 × Qmax
121 -{{/formula}}
115 +where U,,2,, is the voltage on the cell at the moment when the stabilized current I,,stable2,, is flowing through it; U,,1,, – the voltage on the cell at the moment when the stabilized current I,,stable1,, flowing through it.
122 122  
123 -where Q,,max,, — the maximum cell capacity,U,,2,, — voltage on the cell at the moment when the stabilized current I,,stable2,, is flowing through it; U,,1,, — the voltage on the cell at the moment when the stabilized current I,,stable1,, flowing through it.
124 -
125 125  The stabilized current I,,stable,, = I, if during the stabilization time the instantaneous current I is in the range from 0.95 × I to 1.05 × I.
126 126  
127 127  To change parameters of the algorithm for calculating the cell resistance, select the "Control → Resistance estimation" section:
... ... @@ -138,62 +138,6 @@
138 138  
139 139  The calculated resistance is accepted by the system as valid (and therefore updated) if its value is in the range from Resistance/2 to “Maximum resistance factor” × Resistance, where "Resistance" is the nominal resistance of the cell (see [[Common settings>>doc:||anchor="HCommonsettings"]]). If the calculated resistance value is greater than the value (Maximum resistance factor × Resistance), the updated resistance value will be equal to the value (Maximum resistance factor × Resistance).
140 140  
141 -=== Low SOC (signal) ===
142 -
143 -To change the parameters of the generation a signal about low battery level, select the "Control → Low SOC (signal)" section:
144 -
145 -[[image:1740396460923-423.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="141" width="800"]]
146 -
147 -In this section:
148 -
149 -* Enable – a flag to enable signal generation;
150 -* Minimum SOC, %;
151 -* Tolerant SOC, %;
152 -* Delay before setting the signal, second;
153 -* Delay before clearing the signal, second;
154 -* Lock – lock the signal until the device is reset.
155 -
156 -Signal generation conditions:
157 -
158 -* the battery SOC is less than the “Minimum SOC” value during the “Delay before setting the signal” time.
159 -
160 -Conditions for clearing the signal:
161 -
162 -* the battery SOC is greater than the “Tolerant SOC” during the “Delay before clearing the signal” time.
163 -
164 -(% class="box infomessage" %)
165 -(((
166 -The "Low SOC signal" is indicative and can be output to a discrete output or a power switch.
167 -)))
168 -
169 -=== High charging current (signal) ===
170 -
171 -To change the parameters of the generation high-current signal, select the "Control → High charging current (signal)" section:
172 -
173 -[[image:1740396996935-403.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="144" width="800"]]
174 -
175 -In this section:
176 -
177 -* Enable – a flag to enable signal generation;
178 -* Maximum charging current, А;
179 -* Tolerant charging current, А;
180 -* Delay before setting the signal, second;
181 -* Delay before clearing the signal, second;
182 -* Lock – lock the signal until the device is reset.
183 -
184 -Signal generation conditions:
185 -
186 -* the measured current is greater than the “Maximum charging current” value during the “Delay before setting the signal” time.
187 -
188 -Conditions for clearing the signal:
189 -
190 -* the measured current is less than the “Tolerant charging current” value during the “Delay before clearing the signal” time.
191 -
192 -(% class="box infomessage" %)
193 -(((
194 -The "High charging current" signal is indicative and can be output to a discrete output or a power switch.
195 -)))
196 -
197 197  === Charge map ===
198 198  
199 199  The BMS Mini device calculates maximum allowable charge current values in respect to SOC, battery temperature, contactor temperature and cell voltage.
... ... @@ -202,25 +202,31 @@
202 202  
203 203  To configure parameters for determining the charge current limit, select the "Control → Charge map" section:
204 204  
205 -[[image:1740397188247-315.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="179" width="800"]]
141 +[[image:1733746766504-864.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="138" width="800"]]
142 +
206 206  In this section:
207 207  
208 208  * Enable – a flag to start calculation of the charge current limit;
209 -* Maximum charge current – a maximum allowable value of the charge current (under normal conditions), A;
210 -* Rate of change – a rate of change the current limit to a new value (0 is for immediate change), A/s;
211 -* Option 1: Limit charge current by the battery SOC and temperature – a flag to enable correction of maximum allowable charging current** Kcs** depending on SOC and battery temperature;
146 +* Maximum charge current – a maximum allowable value of the charge current (under normal conditions):
147 +* Option 1: Limit charge current by the battery SOC and temperature – a flag to enable correction of maximum allowable charging current Kcs depending on SOC and battery temperature;
212 212  * Option 1: SOC x Temperature x Factor – the dependence of the correction factor on SOC and battery temperature;
213 -* Option 2: Limit charge current by the contactor temperature – a flag to enable correction of maximum allowable charging current **Kcc** depending on contactor temperature;
149 +
150 +[[image:1733746766506-660.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="196" width="800"]]
151 +
152 +* Option 2: Limit charge current by the contactor temperature – a flag to enable correction of maximum allowable charging current Kcc depending on contactor temperature;
214 214  * Option 2: Contactor temperature x Factor – the dependence of the correction factor on SOC and contactor temperature;
215 -* Option 3: Limit charge current by the maximum cell voltage - a flag to enable correction of maximum allowable charging current **Kcv** depending on maximum cell voltage;
216 -* Option 3: Cell voltage x Factor – the dependence of the correction factor on maximum cell voltage;
217 -* Option 4: Limit charge current by the cell temperature - a flag to enable correction of maximum allowable charging current **Kct** depending on maximum cell temperature;
218 -* Option 4: Cell temperature x Factor – the dependence of the correction factor on maximum cell temperature.
219 219  
220 -Value of the charge current limit at given SOC, temperature, contactors temperature, maximum cell voltage and maximum cell temperature is calculated as follows:
155 +[[image:1733746766508-178.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="184" width="800"]]
221 221  
222 -**Charge current limit = Maximum charge current × Kcs × Kcc × Kcv × Kct**
157 +* Option 3: Limit charge current by the maximum cell voltage - a flag to enable correction of maximum allowable charging current Kcv depending on maximum cell voltage;
158 +* Option 3: Cell voltage x Factor – the dependence of the correction factor on maximum cell voltage.
223 223  
160 +[[image:1733746766509-971.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="217" width="800"]]
161 +
162 +Value of the charge current limit at given SOC, temperature, contactors temperature and maximum cell voltage is calculated as follows:
163 +
164 +Charging current limit = Maximum charging current × Kcs × Kcc × Kcv
165 +
224 224  === Discharge map ===
225 225  
226 226  The BMS Mini device calculates maximum allowable discharge current values in respect to SOC, battery temperature, contactor temperature and cell voltage.
... ... @@ -229,72 +229,31 @@
229 229  
230 230  To configure parameters for determining the discharge current limit, select the "Control → Discharge map" section:
231 231  
232 -[[image:1740397304972-174.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="182" width="800"]]
174 +[[image:1733746766511-477.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="149" width="800"]]
233 233  
234 234  In this section:
235 235  
236 236  * Enable – a flag to start calculation of the discharge current limit;
237 -* Maximum discharge current – a maximum allowable value of the discharge current (under normal conditions), A;
238 -* Rate of change – a rate of change the current limit to a new value (0 is for immediate change), A/s;
239 -* Option 1: Limit discharging current by the battery SOC and temperature – a flag to enable correction of maximum allowable discharging current **Kds **depending on SOC and temperature;
179 +* Maximum discharge current – a maximum allowable value of the discharge current (under normal conditions):
180 +* Option 1: Limit discharging current by the battery SOC and temperature – a flag to enable correction of maximum allowable discharging current Kds depending on SOC and temperature;
240 240  * Option 1: SOC x Temperature x Factor – the dependence of the correction factor on SOC and battery temperature;
241 -* Option 2: Limit discharge current by the contactor temperature – a flag to enable correction of maximum allowable discharging current **Kdc** depending on contactor temperature;
242 -* Option 2: Contactor temperature x Factor – the dependence of the correction factor on SOC and contactor temperature;
243 -* Option 3: Limit discharge current by the cell voltage - a flag to enable correction of maximum allowable discharging current **Kdv** depending on minimum cell voltage;
244 -* Option 3: Cell voltage x Factor – the dependence of the correction factor on minimum cell voltage;
245 -* Option 4: Limit discharge current by the cell temperature - a flag to enable correction of maximum allowable discharging current **Kdt** depending on maximum cell temperature;
246 -* Option 4: Cell voltage x Factor – the dependence of the correction factor on minimum cell temperature.
247 247  
248 -Value of the discharge current limit at given SOC, temperature, contactors temperature, minimum cell voltage and maximum cell temperature is calculated as follows:
183 +[[image:1733746766512-300.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="195" width="800"]]
249 249  
250 -**Discharge current limit = Maximum discharge current × Kds × Kdc × Kdv × Kdt**
185 +* Option 2: Limit discharge current by the contactor temperature – a flag to enable correction of maximum allowable discharging current Kdc depending on contactor temperature;
186 +* Option 2: Contactor temperature x Factor – the dependence of the correction factor on SOC and contactor temperature;
251 251  
252 -=== Main contactor ===
188 +[[image:1733746766513-161.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="183" width="800"]]
253 253  
254 -The BMS Mini device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in a case of sealing of the charging or discharging contactors.
190 +* Option 3: Limit discharge current by the cell voltage - a flag to enable correction of maximum allowable discharging current Kdv depending on minimum cell voltage;
191 +* Option 3: Cell voltage x Factor – the dependence of the correction factor on minimum cell voltage.
255 255  
256 -The Main contactor algorithm supports the following modes:
193 +[[image:1733746766514-686.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="215" width="800"]]
257 257  
258 -* Always on;
259 -* Automatic.
195 +Value of the discharge current limit at given SOC, temperature, contactors temperature and minimum cell voltage is calculated as follows:
260 260  
261 -In “Always on” mode main contactor closes if all the following is true:
197 +Discharging current limit = Maximum discharging current × Kds × Kdc × Kdv
262 262  
263 -* Other contactors are open;
264 -* There are no errors from the "Errors 1, 2 ..." bitfileds.
265 -
266 -In “Always on” mode main contactor opens if all the following is true:
267 -
268 -* Other contactors are open;
269 -* There is an error from the the "Errors 1, 2 ..." bitfileds.
270 -
271 -In “Automatic” mode, the main contactor closes by internal algorithms at the same time with other contactors.
272 -
273 -In “On demand” mode, the main contactor closes by external the “Close Main contactor” request.
274 -
275 -(% class="box infomessage" %)
276 -(((
277 -**Note: **when errors occur in the system, the **Main **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
278 -)))
279 -
280 -To change the parameters of the main contactor, select the "Control → Main contactor" section:
281 -
282 -[[image:1740397558976-651.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="144" width="800"]]
283 -
284 -In this section:
285 -
286 -* Enable – a flag to enable the main contactor control;
287 -* Algorithm – main contactor control algorithm:
288 -** Always on – contactor is always closed;
289 -** Automatic – contactor closes by internal charge and discharge algorithms;
290 -** On demand – contactor is closed by an external request;
291 -* Time to keep the contactor closed before closing the others – a time for other contactors to be open after the main contactor is closed;
292 -* Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, s;
293 -* Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset;
294 -* Errors 1, 2 to open the main contactor – bitfields to choose the errors which will open the main contactor.
295 -
296 -*
297 -
298 298  === Charge ===
299 299  
300 300  There are two contactors that serve charging the battery: a charging contactor and an allow charging contactor. With the help of the allow charging contactor, the BMS commands the charger to start or stop charging.
... ... @@ -479,8 +479,38 @@
479 479  * Maximum voltage – maximum battery voltage, V;
480 480  * Switch off the discharging (AUX) contactor on errors – the auxiliary (AUX) discharging contactor opens if the following errors occur: Undervoltage, Overcurrent, High temperature (DCH), Short circuit, Critical error.
481 481  
482 -=== ===
383 +=== Main contactor ===
483 483  
385 +The BMS Mini device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in a case of sealing of the charging or discharging contactors.
386 +
387 +The main contactor closes if there are no errors from the list below:
388 +
389 +* Overcurrent;
390 +* Undervoltage;
391 +* Overvoltage;
392 +* High temperature (CH);
393 +* High temperature (DCH);
394 +* Unallowable charging;
395 +* Critical error.
396 +
397 +The main contactor opens if the charging and discharging contactors are opened and any of the following conditions is met:
398 +
399 +* charging or discharging current is detected during a set time;
400 +* voltage of any cell is lower than the minimum cell voltage configured in the section "Protections → Undervoltage" during a set time;
401 +* voltage of any cell is greater than the maximum cell voltage configured in the section "Protections → Overvoltage" during a set time;
402 +* temperature of any cell is greater than the maximum cell temperature configured in the section "Protections → High temperature" during a set time;
403 +* Critical error stays on during a set time.
404 +
405 +To change the parameters of the main contactor, select the "Control → Main contactor" section:
406 +
407 +[[image:1733746797002-498.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="93" width="800"]]
408 +
409 +In this section:
410 +
411 +* Enable – a flag to enable the main contactor control;
412 +* Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, second;
413 +* Keep the contactor open until the device is restarted – a flag for keeping the main contactor opened until the system be reset.
414 +
484 484  === Cell balancing ===
485 485  
486 486  Balancing makes the voltage of all cells be equal to the minimum cell voltage.
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