Changes for page 3.4 Protections
Last modified by Admin on 2025/04/09 12:19
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... ... @@ -6,6 +6,12 @@ 6 6 7 7 The BMS Main 3 device continuously monitors the state of the cells, the external environment and, when detecting abnormalities, protects the battery and system components from damage. 8 8 9 +(% class="box errormessage" %) 10 +((( 11 +**Attention!** 12 +Behavior of contactors at different errors is configured in **corresponding contactor settings**! 13 +))) 14 + 9 9 === Overcurrent === 10 10 11 11 The BMS Main 3 device performs the overcurrent protection depending on current sensor values. ... ... @@ -12,7 +12,7 @@ 12 12 13 13 To change the overcurrent protection of the battery, select the "Protections → Overcurrent" section: 14 14 15 -[[image:173 3328382376-958.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="138" width="800"]]21 +[[image:1735224601506-488.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="123" width="800"]] 16 16 17 17 In this section: 18 18 ... ... @@ -37,19 +37,44 @@ 37 37 * the current is positive (charging) or zero, and its modulo value is less than the “Tolerant charging current” value for the “Delay before clearing the error” time; 38 38 * the current is negative (discharging) or zero, and its modulo value is less than the “Tolerant discharging current” value for the “Delay before clearing the error” time. 39 39 40 -(% class="box infomessage" %) 41 -((( 42 -If there is the "Overcurrent" error, the **charging **and **discharging **contactors open. 43 -))) 44 - 45 45 === Charge current limit === 46 46 47 -TB A48 +The BMS Main 3 device can check if the charging current exceeds the estimated limit based on the [[Charge map>>doc:Battery management systems.BMS Main 3.3\. Configuration.3\.3 Control.WebHome||anchor="HChargemap"]]. If current exceeds the calculated limit more than configured difference, "Current limit" error is generated. 48 48 50 +Current difference is separated to two regions by the threshold value. Maximum current in Region 1 is calculated by the absolute difference, in Region 2 – by the relative difference. 51 + 52 +To change the overcurrent protection of the battery, select the "Protections → Charge current limit" section: 53 + 54 +[[image:1735225207687-430.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="113" width="800"]]In this section: 55 + 56 +* Enable – a flag to enable the protection; 57 +* Threshold to switch from Region 1 to Region 2 – a current value at which current excess calculation will be switched from absolute to relative difference, A; 58 +* Region 1: Current difference – a value of maximum absolute current difference, A; 59 +* Region 2: Current difference – a value of maximum relative current excess, A; 60 +* Delay before setting the error, millisecond; 61 +* Delay before clearing the error, second; 62 +* Lock – a flag to block the error until the device is restarted. 63 + 49 49 === Discharge current limit === 50 50 51 -TB A66 +The BMS Main 3 device can check if the discharging current exceeds the estimated limit based on the [[Discharge map>>doc:Battery management systems.BMS Main 3.3\. Configuration.3\.3 Control.WebHome||anchor="HDischargemap"]]. If current exceeds the calculated limit more than configured difference, "Current limit" error is generated. 52 52 68 +Current difference is separated to two regions by the threshold value. Maximum current in Region 1 is calculated by the absolute difference, in Region 2 – by the relative difference. 69 + 70 +To change the overcurrent protection of the battery, select the "Protections → Discharge current limit" section: 71 + 72 +[[image:1735225942893-869.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="113" width="800"]] 73 + 74 +In this section: 75 + 76 +* Enable – a flag to enable the protection; 77 +* Threshold to switch from Region 1 to Region 2 – a current value at which current excess calculation will be switched from absolute to relative difference, A; 78 +* Region 1: Current difference – a value of maximum absolute current difference, A; 79 +* Region 2: Current difference – a value of maximum relative current excess, A; 80 +* Delay before setting the error, millisecond; 81 +* Delay before clearing the error, second; 82 +* Lock – a flag to block the error until the device is restarted. 83 + 53 53 === Undervoltage === 54 54 55 55 The BMS Main 3 device implements battery protection from too low voltage on the cells. ... ... @@ -63,7 +63,7 @@ 63 63 * Enable – a flag to enable the protection; 64 64 * Minimum cell voltage, V; 65 65 * Tolerant cell voltage, V; 66 -* Check the open circuit voltage instead of the actual voltage; 97 +* Check the open circuit voltage instead of the actual voltage – a flag to enable the check of voltage correction due to current and cell resistance; 67 67 * Delay before setting the error, millisecond; 68 68 * Delay before clearing the error, second; 69 69 * Lock – a flag to block the error until the device is restarted. ... ... @@ -78,11 +78,6 @@ 78 78 79 79 * the minimum voltage among all cells of the battery is greater than the “Tolerant cell voltage” value for the “Delay before clearing the error” time. 80 80 81 -(% class="box infomessage" %) 82 -((( 83 -If there is the "Undervoltage" error, the **discharging **contactor opens. 84 -))) 85 - 86 86 === Overvoltage === 87 87 88 88 The BMS Main 3 device implements battery protection from too high voltage on the cells. ... ... @@ -89,7 +89,7 @@ 89 89 90 90 To change the battery protection parameters from high voltage on the cells, select the "Protections → Overvoltage" section: 91 91 92 -[[image:173 3328382382-607.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="138" width="800"]]118 +[[image:1735224377252-473.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="114" width="800"]] 93 93 94 94 In this section: 95 95 ... ... @@ -96,9 +96,9 @@ 96 96 * Enable – a flag to enable the protection; 97 97 * Maximum cell voltage, V; 98 98 * Tolerant cell voltage, V; 125 +* Check the open circuit voltage instead of the actual voltage – a flag to enable the check of voltage correction due to current and cell resistance; 99 99 * Delay before setting the error, millisecond; 100 100 * Delay before clearing the error, second; 101 -* Switch off the discharging contactor on error – a flag to open the discharging contactor when the "Overvoltage" error is generated; 102 102 * Lock – a flag to block the error until the device is restarted. 103 103 104 104 As a result of the operation of the battery protection from high voltage, the "Overvoltage" error is generated. ... ... @@ -111,11 +111,6 @@ 111 111 112 112 * the maximum voltage among all cells of the battery is less than the “Tolerant cell voltage” value for the “Delay before clearing the error” time. 113 113 114 -(% class="box infomessage" %) 115 -((( 116 -If there is the "Overvoltage" error, the **charging** contactor and **discharging **contactor open (if the “Switch off the discharging contactor on error” flag is set). 117 -))) 118 - 119 119 === Low temperature === 120 120 121 121 The BMS Main 3 device implements battery protection from too low temperature. ... ... @@ -145,12 +145,6 @@ 145 145 146 146 * the minimum temperature among all cells of the battery is greater than the “Tolerant charging (discharging) temperature” value for the “Delay before clearing the error” time. 147 147 148 -(% class="box infomessage" %) 149 -((( 150 -If there is the "Low temperature (CH)" error, the **charging **contactor opens. 151 -If there is the "Low temperature (DCH)" error, the **discharging **contactor opens. 152 -))) 153 - 154 154 === High temperature === 155 155 156 156 The BMS Main 3 device implements battery protection from too high temperature. ... ... @@ -180,12 +180,6 @@ 180 180 181 181 * the maximum temperature among all cells of the battery is less than the “Tolerant charging (discharging) temperature” value for the “Delay before clearing the error” time. 182 182 183 -(% class="box infomessage" %) 184 -((( 185 -If there is the "High temperature (CH)" error, the **charging **contactor opens. 186 -If there is the "High temperature (DCH)" error, the **discharging **contactor opens. 187 -))) 188 - 189 189 === Battery cover === 190 190 191 191 To change the protection parameters from opening the battery cover, select the "Protections → Battery cover" section: ... ... @@ -211,7 +211,7 @@ 211 211 212 212 (% class="box warningmessage" %) 213 213 ((( 214 -If there is the "Battery cover error", the **“Critical error” **is generated and all contactors open.**223 +If there is the "Battery cover error", the **“Critical error” **is generated**.** 215 215 ))) 216 216 217 217 === High humidity === ... ... @@ -273,9 +273,9 @@ 273 273 274 274 * the measured humidity is less than the “Tolerant humidity” value during the “Delay before clearing the error” time. 275 275 276 -(% class="box in fomessage" %)285 +(% class="box warningmessage" %) 277 277 ((( 278 -If there is the “Water” error, the **“Critical error”** is generated and **all relays open**.287 +If there is the “Water” error, the **“Critical error”** is generated. 279 279 ))) 280 280 281 281 === Logic high temperature === ... ... @@ -331,7 +331,7 @@ 331 331 332 332 (% class="box warningmessage" %) 333 333 ((( 334 -If there is the "Logic offline" error, the **“Critical error” **is generated and**all relays open.**343 +If there is the "Logic offline" error, the **“Critical error” **is generated**.** 335 335 ))) 336 336 337 337 === Cell count === ... ... @@ -360,7 +360,7 @@ 360 360 361 361 (% class="box warningmessage" %) 362 362 ((( 363 -If there is the "Cell count error", the **“Critical error” **is generated and**all relays open.**372 +If there is the "Cell count error", the **“Critical error” **is generated**.** 364 364 ))) 365 365 366 366 === Logic count === ... ... @@ -388,7 +388,7 @@ 388 388 389 389 (% class="box warningmessage" %) 390 390 ((( 391 -If there is the "Logic count error", the **“Critical error”** is generated and **all relays open.**400 +If there is the "Logic count error", the **“Critical error”** is generated. 392 392 ))) 393 393 394 394 === Short circuit === ... ... @@ -397,7 +397,7 @@ 397 397 398 398 To change the protection parameters from short circuit, select the "Protections → Short circuit" section: 399 399 400 -[[image:173 3328415733-309.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="210" width="800"]]409 +[[image:1735224667621-969.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="153" width="800"]] 401 401 402 402 In this section: 403 403 ... ... @@ -405,8 +405,6 @@ 405 405 ** Enable – a flag to enable the protection; 406 406 ** Maximum current, A; 407 407 ** Delay before setting the error, second; 408 -* Switch off the charging contactor on error – a flag to open the charging contactor when the "Short circuit" error occurs; 409 -* Switch off the discharging contactor on error – a flag to open the discharging contactor when the "Short circuit" error occurs; 410 410 * Delay before clearing the error, second; 411 411 * Lock – a flag to block the error until the device is restarted. 412 412 ... ... @@ -420,11 +420,6 @@ 420 420 421 421 * the current modulo is lower than the “Maximum current” values for all three protection levels during the “Delay before setting the error” time. 422 422 423 -(% class="box infomessage" %) 424 -((( 425 -If there is the "Short circuit" error, **charging **contactor opens (if the “Switch off the charging contactor on error” flag is set) and **discharging **contactor opens (if the “Switch off the discharging contactor on error flag” is set). 426 -))) 427 - 428 428 === High contactor temperature === 429 429 430 430 The BMS Main 3 device protects power contactors from overheating. To measure the temperature of the contactor, one of the thermistors connected to the X5 connector is used. ... ... @@ -431,7 +431,7 @@ 431 431 432 432 To change the overheating protection parameters of power contactors, select the "Protections → High contactor temperature" section: 433 433 434 -[[image:173 3328415734-986.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="138" width="800"]]436 +[[image:1735224706573-347.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="112" width="800"]] 435 435 436 436 In this section: 437 437 ... ... @@ -440,8 +440,6 @@ 440 440 * Maximum contactor temperature, °C; 441 441 * Tolerant contactor temperature, °C; 442 442 * Delay before setting the error, second; 443 -* Switch off the charging contactor on error – a flag to open the charging contactor when the "High contactor temperature" error occurs; 444 -* Switch off the discharging contactor on error – a flag to open the discharging contactor when the "High contactor temperature" error occurs; 445 445 * Delay before clearing the error, second; 446 446 * Lock – a flag to block the error until the device is restarted. 447 447 ... ... @@ -455,11 +455,6 @@ 455 455 456 456 * the contactor temperature is lower than the “Tolerant contactor temperature” value during the “Delay before clearing the error” time. 457 457 458 -(% class="box infomessage" %) 459 -((( 460 -If there is the "High contactor temperature" error, **charging **contactor opens (if the “Switch off the charging contactor on error” flag is set) and **discharging **contactor opens (if the “Switch off the discharging contactor on error” flag is set). 461 -))) 462 - 463 463 === Current sensor === 464 464 465 465 The BMS Main 3 device checks the current sensor connection circuits. The circuits are checked for breakage and short-circuit to the +5 V supply line. ... ... @@ -491,7 +491,7 @@ 491 491 492 492 (% class="box warningmessage" %) 493 493 ((( 494 -If there is the “Current sensor error”, the **“Critical error” **is generated and **all relays open.**489 +If there is the “Current sensor error”, the **“Critical error” **is generated. 495 495 ))) 496 496 497 497 === Power switch === ... ... @@ -509,13 +509,39 @@ 509 509 510 510 (% class="box warningmessage" %) 511 511 ((( 512 -If there is the "Power switch error", the **“Critical error” **is generated and **all relays open.**507 +If there is the "Power switch error", the **“Critical error” **is generated. 513 513 ))) 514 514 515 515 === Power fault === 516 516 517 - TBA512 +BMS Main 3 device checks the status of CAN2, CAN3, RS-485-2 and Current sensors power supply. 518 518 514 +(% class="box infomessage" %) 515 +((( 516 +**Note:** this error can be configured only under** "Service" account**. 517 +))) 518 + 519 +To change the parameters of the power fault error, select the "Protections → Power fault" section: 520 + 521 +[[image:1739284154410-676.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="96" width="800"]] 522 + 523 +In this section: 524 + 525 +* Enable – a flag to enable the protection; 526 +* Delay before setting the error, millisecond; 527 +* Time to keep power off, millisecond; 528 +* Delay before clearing the error, millisecond; 529 +* Lock – a flag to block the error until the device is restarted. 530 + 531 +The “Power fault” occurs when the device detects a shortage or high power consumption in power supplies mentioned above. After that BMS turns off the corresponding power supply for "Time to keep power off", then it tries to enable power again. 532 + 533 +Error is removed when the power consumption is normal during “Delay before clearing the error” time. 534 + 535 +(% class="box warningmessage" %) 536 +((( 537 +If there is the "Power fault", the **“Critical error” **is generated. 538 +))) 539 + 519 519 === Charge contactor cycles === 520 520 521 521 The BMS Main 3 device protects the charging contactor against frequent switching. ... ... @@ -543,11 +543,6 @@ 543 543 544 544 * the “Delay before clearing the error” time has passed since the error was generated. 545 545 546 -(% class="box infomessage" %) 547 -((( 548 -If there is the "CH contactor cycles error" error, the **charging **contactor opens. 549 -))) 550 - 551 551 === Discharge contactor cycles === 552 552 553 553 The BMS Main 3 device protects the discharging contactor against frequent switching. ... ... @@ -575,11 +575,6 @@ 575 575 576 576 * the “Delay before clearing the error” time has passed since the error was generated. 577 577 578 -(% class="box infomessage" %) 579 -((( 580 -If there is the "DCH contactor cycles error" error, the **discharging **contactor opens. 581 -))) 582 - 583 583 === Temperature sensors === 584 584 585 585 The BMS Main 3 device checks the temperature sensors connection circuits. The circuits are checked for breakage and short-circuit. ... ... @@ -599,7 +599,7 @@ 599 599 600 600 (% class="box warningmessage" %) 601 601 ((( 602 -If there is the “No temp. sensors” or “Temp. sensor is shorted” error, the **“Critical error”** is generated and **all relays open.**613 +If there is the “No temp. sensors” or “Temp. sensor is shorted” error, the **“Critical error”** is generated. 603 603 ))) 604 604 605 605 === WDT reset === ... ... @@ -622,7 +622,7 @@ 622 622 623 623 (% class="box warningmessage" %) 624 624 ((( 625 -If there is the "WDT reset" error, the **“Critical error” **is generated and **all relays open.**636 +If there is the "WDT reset" error, the **“Critical error” **is generated. 626 626 ))) 627 627 628 628 === Unallowable charging === ... ... @@ -650,11 +650,6 @@ 650 650 651 651 * the battery current is zero during the “Delay before clearing the error” time. 652 652 653 -(% class="box infomessage" %) 654 -((( 655 -If there is the "Unallowable charging" error, the **discharging **contactor opens. 656 -))) 657 - 658 658 === Stuck contactor === 659 659 660 660 The BMS Main 3 device protects contactors against sticking. ... ... @@ -678,7 +678,7 @@ 678 678 679 679 (% class="box warningmessage" %) 680 680 ((( 681 -If there is the “Stuck contactor” error, the **“Critical error” **is generated and **all relays open.**687 +If there is the “Stuck contactor” error, the **“Critical error” **is generated. 682 682 ))) 683 683 684 684 === Contactor feedback === ... ... @@ -702,7 +702,7 @@ 702 702 703 703 (% class="box warningmessage" %) 704 704 ((( 705 -If there is the “Contactor feedback” error, the **“Critical error” **is generated and **all relays open.**711 +If there is the “Contactor feedback” error, the **“Critical error” **is generated. 706 706 ))) 707 707 708 708 === Insulation === ... ... @@ -728,7 +728,7 @@ 728 728 729 729 (% class="box warningmessage" %) 730 730 ((( 731 -If there is the “Insulation fault”, the **“Critical error”** is generated and **all relays open.**737 +If there is the “Insulation fault”, the **“Critical error”** is generated. 732 732 ))) 733 733 734 734 === HVIL === ... ... @@ -737,22 +737,30 @@ 737 737 738 738 To change the HVIL measurement parameters, select the "Protections → HVIL" section: 739 739 740 -[[image:173 3328487099-371.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="85" width="800"]]746 +[[image:1735224839441-185.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="102" width="800"]] 741 741 742 742 In this section: 743 743 744 744 * Enable – a flag to enable the protection; 751 +* Source is OFF: Lower current limit, A; 752 +* Source is OFF: Upper current limit, A; 753 +* Source is ON: Lower current limit, A; 754 +* Source is ON: Upper current limit, A; 745 745 * Lock – a flag to block the error until the device is restarted. 746 746 747 -If interlock loop breaks ,the“HVIL error”isgenerated.Error clearsif interlockloopisbeing restored.757 +If interlock loop breaks and its current is out of the configured ranges, the “HVIL error” is generated. 748 748 759 +Error clears if interlock loop is being restored. 760 + 749 749 (% class="box warningmessage" %) 750 750 ((( 751 -If there is the “HVIL error”, the **“Critical error”** is generated and **all relays open.**763 +If there is the “HVIL error”, the **“Critical error”** is generated. 752 752 ))) 753 753 754 754 === Critical error === 755 755 768 +Some of the errors are system critical. A separate signal named "Critical error" indicates a BMS fault. 769 + 756 756 To change the critical error parameters, select the "Protections → Critical error" section: 757 757 758 758 [[image:1733328487100-898.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="101" width="800"]] ... ... @@ -764,43 +764,15 @@ 764 764 * Delay before clearing the error, second; 765 765 * Lock – a flag to block the error until the device is restarted. 766 766 767 -The critical errorflag is generated if at least one of thefollowing errors is generated during the “Delay before setting the error” time:781 +The "Critical error" signal is generated if at least one of the critical errors (see [[Errors>>doc:Battery management systems.Additional information.1\. Battery controllers\: signals and errors.WebHome||anchor="HErrors"]]) is generated during the “Delay before setting the error” time. 768 768 769 -* “Battery cover error”; 770 -* “Water”; 771 -* “Logic offline”; 772 -* “Cell count error”; 773 -* “ADC error”; 774 -* “Current sensor error”; 775 -* “Shunt offline”; 776 -* “Shunt error”; 777 -* “WDT reset” 778 -* “No temp. sensors”; 779 -* “Temperature sensor shorted”; 780 -* “Stuck contactor”; 781 -* “CH contactor feedback error”; 782 -* “DCH contactor feedback error”; 783 -* “Insulation fault”; 784 -* “PCH contactor feedback error”; 785 -* “CH/DCH contactor feedback error”; 786 -* “Main contactor feedback error”; 787 -* “High voltage fault”; 788 -* “Power switch error”; 789 -* “HVIL error”l 790 -* “Power fault”. 783 +The “Critical error" signal is cleared if there are no errors from the list above during the “Delay before clearing the error” time. 791 791 792 -The “Critical error” is cleared if there are no errors from the list above during the “Delay before clearing the error” time. 793 - 794 -(% class="box infomessage" %) 795 -((( 796 -If there is the “Critical error”, **all **contactors open. 797 -))) 798 - 799 799 === General error === 800 800 801 801 To change the general error parameters, select the "Protections → Critical error" section: 802 802 803 -[[image:173 3328487101-216.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="262" width="800"]]789 +[[image:1735224942262-497.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="102" width="800"]] 804 804 805 805 In this section: 806 806 ... ... @@ -808,7 +808,7 @@ 808 808 * Delay before setting the error, millisecond; 809 809 * Delay before clearing the error, second; 810 810 * Lock – a flag to block the error until the device is restarted; 811 -* Check:<error>–aflags to enable check of corresponding errors.797 +* Errors 1, 2 to set the "Critical error" – bitfields to enable check of corresponding errors. 812 812 813 813 The general error flag is generated if at least one of the enabled errors is generated during the “Delay before setting the error” time. 814 814 ... ... @@ -816,5 +816,5 @@ 816 816 817 817 (% class="box infomessage" %) 818 818 ((( 819 -The state of the “General error” can be outputto a discrete output or a power switch.805 +The state of the “General error” can be assigned to a discrete output or to a power switch. 820 820 )))
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