Changes for page 3.4 Protections
Last modified by Admin on 2026/04/01 08:42
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... ... @@ -4,11 +4,17 @@ 4 4 (% data-numbered-headings-start="4" style="--numbered-headings-start: 3;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %) 5 5 == Protections == 6 6 7 -The BMS Main 3 device continuously monitors the state of the cells, the external environment and, when detecting abnormalities, protects the battery and system components from damage. 7 +The BMS Main 3 / BMS Main 2R device continuously monitors the state of the cells, the external environment and, when detecting abnormalities, protects the battery and system components from damage. 8 8 9 +(% class="box errormessage" %) 10 +((( 11 +**Attention!** 12 +Behavior of contactors at different errors is configured in **corresponding contactor settings**! 13 +))) 14 + 9 9 === Overcurrent === 10 10 11 -The BMS Main 3 device performs the overcurrent protection depending on current sensor values. 17 +The BMS Main 3 / BMS Main 2R device performs the overcurrent protection depending on current sensor values. 12 12 13 13 To change the overcurrent protection of the battery, select the "Protections → Overcurrent" section: 14 14 ... ... @@ -16,14 +16,14 @@ 16 16 17 17 In this section: 18 18 19 -* Enable – a flag to enable the protection; 20 -* Maximum charging current, А; 21 -* Tolerant charging current, А; 22 -* Maximum discharging current, А; 23 -* Tolerant discharging current, А; 24 -* Delay before setting the error, millisecond; 25 -* Delay before clearing the error, second; 26 -* Lock – a flag to block the error until the device is restarted. 25 +* **Enable **– a flag to enable the protection; 26 +* **Maximum charging current**, А; 27 +* **Tolerant charging current**, А; 28 +* **Maximum discharging current**, А; 29 +* **Tolerant discharging current**, А; 30 +* **Delay before setting the error**, millisecond; 31 +* **Delay before clearing the error**, second; 32 +* **Lock **– a flag to block the error until the device is restarted. 27 27 28 28 As a result of operation of the overcurrent protection, the "Overcurrent" error is generated. 29 29 ... ... @@ -37,24 +37,47 @@ 37 37 * the current is positive (charging) or zero, and its modulo value is less than the “Tolerant charging current” value for the “Delay before clearing the error” time; 38 38 * the current is negative (discharging) or zero, and its modulo value is less than the “Tolerant discharging current” value for the “Delay before clearing the error” time. 39 39 40 -(% class="box infomessage" %) 41 -((( 42 -If there is the "Overcurrent" error, the **charging **and **discharging **contactors open. 43 -))) 44 - 45 45 === Charge current limit === 46 46 47 -The BMS Main 3 device can check the charging current limit ,calculatedbythe Charge map,sa.48 +The BMS Main 3 / BMS Main 2R device can check if the charging current exceeds the estimated limit based on the [[Charge map>>doc:Battery management systems.BMS Main 3.3\. Configuration.3\.3 Control.WebHome||anchor="HChargemap"]]. If current exceeds the calculated limit more than configured difference, "Current limit" error is generated. 48 48 49 - [[image:1735225207687-430.png||data-xwiki-image-style-alignment="center"data-xwiki-image-style-border="true" height="113"width="800"]]50 +Current difference is separated to two regions by the threshold value. Maximum current in Region 1 is calculated by the absolute difference, in Region 2 – by the relative difference. 50 50 52 +To change the overcurrent protection of the battery, select the "Protections → Charge current limit" section: 53 + 54 +[[image:1735225207687-430.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="113" width="800"]]In this section: 55 + 56 +* **Enable **– a flag to enable the protection; 57 +* **Threshold to switch from Region 1 to Region 2** – a current value at which current excess calculation will be switched from absolute to relative difference, A; 58 +* **Region 1: Current difference** – a value of maximum absolute current difference, A; 59 +* **Region 2: Current difference** – a value of maximum relative current excess, A; 60 +* **Delay before setting the error**, millisecond; 61 +* **Delay before clearing the error**, second; 62 +* **Lock **– a flag to block the error until the device is restarted. 63 + 51 51 === Discharge current limit === 52 52 53 -TB A66 +The BMS Main 3 / BMS Main 2R device can check if the discharging current exceeds the estimated limit based on the [[Discharge map>>doc:Battery management systems.BMS Main 3.3\. Configuration.3\.3 Control.WebHome||anchor="HDischargemap"]]. If current exceeds the calculated limit more than configured difference, "Current limit" error is generated. 54 54 68 +Current difference is separated to two regions by the threshold value. Maximum current in Region 1 is calculated by the absolute difference, in Region 2 – by the relative difference. 69 + 70 +To change the overcurrent protection of the battery, select the "Protections → Discharge current limit" section: 71 + 72 +[[image:1735225942893-869.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="113" width="800"]] 73 + 74 +In this section: 75 + 76 +* **Enable **– a flag to enable the protection; 77 +* **Threshold to switch from Region 1 to Region 2** – a current value at which current excess calculation will be switched from absolute to relative difference, A; 78 +* **Region 1: Current difference** – a value of maximum absolute current difference, A; 79 +* **Region 2: Current difference** – a value of maximum relative current excess, A; 80 +* **Delay before setting the error**, millisecond; 81 +* **Delay before clearing the error**, second; 82 +* **Lock **– a flag to block the error until the device is restarted. 83 + 55 55 === Undervoltage === 56 56 57 -The BMS Main 3 device implements battery protection from too low voltage on the cells. 86 +The BMS Main 3 / BMS Main 2R device implements battery protection from too low voltage on the cells. 58 58 59 59 To change the battery protection parameters from low voltage on the cells, select the "Protections → Undervoltage" section: 60 60 ... ... @@ -62,13 +62,13 @@ 62 62 63 63 In this section: 64 64 65 -* Enable – a flag to enable the protection; 66 -* Minimum cell voltage, V; 67 -* Tolerant cell voltage, V; 68 -* Check the open circuit voltage instead of the actual voltage – a flag to e nablethecheckofvoltagecorrectiondue to current and cell resistance;69 -* Delay before setting the error, millisecond; 70 -* Delay before clearing the error, second; 71 -* Lock – a flag to block the error until the device is restarted. 94 +* **Enable **– a flag to enable the protection; 95 +* **Minimum cell voltage**, V; 96 +* **Tolerant cell voltage**, V; 97 +* **Check the open circuit voltage instead of the actual voltage** – a flag to use the U,,ocv,, (corrected due to current and cell resistance) cell voltage; 98 +* **Delay before setting the error**, millisecond; 99 +* **Delay before clearing the error**, second; 100 +* **Lock **– a flag to block the error until the device is restarted. 72 72 73 73 As a result of the operation of battery protection from low voltage, the "Undervoltage" error is generated. 74 74 ... ... @@ -80,14 +80,9 @@ 80 80 81 81 * the minimum voltage among all cells of the battery is greater than the “Tolerant cell voltage” value for the “Delay before clearing the error” time. 82 82 83 -(% class="box infomessage" %) 84 -((( 85 -If there is the "Undervoltage" error, the **discharging **contactor opens. 86 -))) 87 - 88 88 === Overvoltage === 89 89 90 -The BMS Main 3 device implements battery protection from too high voltage on the cells. 114 +The BMS Main 3 / BMS Main 2R device implements battery protection from too high voltage on the cells. 91 91 92 92 To change the battery protection parameters from high voltage on the cells, select the "Protections → Overvoltage" section: 93 93 ... ... @@ -95,13 +95,13 @@ 95 95 96 96 In this section: 97 97 98 -* Enable – a flag to enable the protection; 99 -* Maximum cell voltage, V; 100 -* Tolerant cell voltage, V; 101 -* Check the open circuit voltage instead of the actual voltage – a flag to e nablethecheckofvoltagecorrectiondue to current and cell resistance;102 -* Delay before setting the error, millisecond; 103 -* Delay before clearing the error, second; 104 -* Lock – a flag to block the error until the device is restarted. 122 +* **Enable **– a flag to enable the protection; 123 +* **Maximum cell voltage**, V; 124 +* **Tolerant cell voltage**, V; 125 +* **Check the open circuit voltage instead of the actual voltage** – a flag to use the U,,ocv,, (corrected due to current and cell resistance) cell voltage; 126 +* **Delay before setting the error**, millisecond; 127 +* **Delay before clearing the error**, second; 128 +* **Lock **– a flag to block the error until the device is restarted. 105 105 106 106 As a result of the operation of the battery protection from high voltage, the "Overvoltage" error is generated. 107 107 ... ... @@ -113,14 +113,34 @@ 113 113 114 114 * the maximum voltage among all cells of the battery is less than the “Tolerant cell voltage” value for the “Delay before clearing the error” time. 115 115 116 -(% class="box infomessage" %) 117 -((( 118 -If there is the "Overvoltage" error, the **charging** contactor and **discharging **contactor open (if the “Switch off the discharging contactor on error” flag is set). 119 -))) 140 +=== Cell imbalance === 120 120 142 +The BMS Main 3 / BMS Main 2R device implements battery protection from too much cell imbalance. If balancing algorithm is not enough to compensate battery imbalance, then imbalance protection generates an error when imbalance is above estimated threshold. 143 + 144 +To change the battery protection parameters from cell imbalance, select the "Protections → Cell imbalance" section: 145 + 146 +[[image:1760437465709-702.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="133" width="800"]]In this section: 147 + 148 +* **Enable **– a flag to enable the protection; 149 +* **Maximum cell imbalance**, V; 150 +* **Tolerant cell imbalance**, V; 151 +* **Delay before setting the error**, millisecond; 152 +* **Delay before clearing the error**, second; 153 +* **Lock **– a flag to block the error until the device is restarted. 154 + 155 +As a result of the operation of the battery protection from cell imbalance, the "Cell imbalance” error is generated. 156 + 157 +Error generation conditions: 158 + 159 +* the voltage difference between the most charged cell and the least charged cell is more than the “Maximum cell imbalance” value for the “Delay before setting the error” time. 160 + 161 +Conditions for removing the error: 162 + 163 +* the voltage difference between the most charged cell and the least charged cell is less than the “Tolerant cell imbalance” value for the “Delay before clearing the error” time. 164 + 121 121 === Low temperature === 122 122 123 -The BMS Main 3 device implements battery protection from too low temperature. 167 +The BMS Main 3 / BMS Main 2R device implements battery protection from too low temperature. 124 124 125 125 To change the battery protection parameters from low temperature, select the "Protections → Low temperature" section: 126 126 ... ... @@ -128,14 +128,14 @@ 128 128 129 129 In this section: 130 130 131 -* Enable – a flag to enable the protection; 132 -* Minimum charge temperature, °C; 133 -* Tolerant charge temperature, °C; 134 -* Minimum discharge temperature, °C; 135 -* Tolerant discharge temperature, °C; 136 -* Delay before setting the error, millisecond; 137 -* Delay before clearing the error, second; 138 -* Lock – a flag to block the error until the device is restarted. 175 +* **Enable **– a flag to enable the protection; 176 +* **Minimum charge temperature**, °C; 177 +* **Tolerant charge temperature**, °C; 178 +* **Minimum discharge temperature**, °C; 179 +* **Tolerant discharge temperature**, °C; 180 +* **Delay before setting the error**, millisecond; 181 +* **Delay before clearing the error**, second; 182 +* **Lock **– a flag to block the error until the device is restarted. 139 139 140 140 As a result of the operation of the battery protection from low temperature, the "Low temperature (CH)" and/or “Low temperature (DCH)” error are generated. 141 141 ... ... @@ -147,15 +147,9 @@ 147 147 148 148 * the minimum temperature among all cells of the battery is greater than the “Tolerant charging (discharging) temperature” value for the “Delay before clearing the error” time. 149 149 150 -(% class="box infomessage" %) 151 -((( 152 -If there is the "Low temperature (CH)" error, the **charging **contactor opens. 153 -If there is the "Low temperature (DCH)" error, the **discharging **contactor opens. 154 -))) 155 - 156 156 === High temperature === 157 157 158 -The BMS Main 3 device implements battery protection from too high temperature. 196 +The BMS Main 3 / BMS Main 2R device implements battery protection from too high temperature. 159 159 160 160 To change the battery protection parameters from high temperature, select the "Protections → High temperature" section: 161 161 ... ... @@ -163,14 +163,14 @@ 163 163 164 164 In this section: 165 165 166 -* Enable – a flag to enable the protection; 167 -* Maximum charge temperature, °C; 168 -* Tolerant charge temperature, °C; 169 -* Maximum discharge temperature, °C; 170 -* Tolerant discharge temperature, °C; 171 -* Delay before setting the error, millisecond; 172 -* Delay before clearing the error, second; 173 -* Lock – a flag to block the error until the device is restarted. 204 +* **Enable **– a flag to enable the protection; 205 +* **Maximum charge temperature**, °C; 206 +* **Tolerant charge temperature**, °C; 207 +* **Maximum discharge temperature**, °C; 208 +* **Tolerant discharge temperature**, °C; 209 +* **Delay before setting the error**, millisecond; 210 +* **Delay before clearing the error**, second; 211 +* **Lock **– a flag to block the error until the device is restarted. 174 174 175 175 As a result of the operation of the battery protection from high temperature, the "High temperature (CH)" or “High temperature (DCH)” error is generated. 176 176 ... ... @@ -182,12 +182,6 @@ 182 182 183 183 * the maximum temperature among all cells of the battery is less than the “Tolerant charging (discharging) temperature” value for the “Delay before clearing the error” time. 184 184 185 -(% class="box infomessage" %) 186 -((( 187 -If there is the "High temperature (CH)" error, the **charging **contactor opens. 188 -If there is the "High temperature (DCH)" error, the **discharging **contactor opens. 189 -))) 190 - 191 191 === Battery cover === 192 192 193 193 To change the protection parameters from opening the battery cover, select the "Protections → Battery cover" section: ... ... @@ -196,10 +196,10 @@ 196 196 197 197 In this section: 198 198 199 -* Enable – a flag to enable the protection; 200 -* Delay before setting the error, millisecond; 201 -* Delay before clearing the error, second; 202 -* Lock – a flag toblockthe error until the device is restarted.231 +* **Enable** – a flag to enable the protection; 232 +* **Delay before setting the error**, millisecond; 233 +* **Delay before clearing the error**, second; 234 +* **Lock **–Lock . 203 203 204 204 As a result of the operation of the protection against opening the battery cover, the “Battery cover error” is generated. 205 205 ... ... @@ -213,12 +213,12 @@ 213 213 214 214 (% class="box warningmessage" %) 215 215 ((( 216 -If there is the "Battery cover error", the **“Critical error” **is generated **and all contactors open.**248 +If there is the "Battery cover error", the **“Critical error” **is generated**.** 217 217 ))) 218 218 219 219 === High humidity === 220 220 221 -The BMS Main 3 can detect that the battery is operating in high humidity conditions. 253 +The BMS Main 3 / BMS Main 2R can detect that the battery is operating in high humidity conditions. 222 222 223 223 To change the detection parameters, select the "Protections → High humidity" section: 224 224 ... ... @@ -226,12 +226,12 @@ 226 226 227 227 In this section: 228 228 229 -* Enable – a flag to enable the detection; 230 -* Maximum humidity, RH%; 231 -* Tolerant humidity, RH%; 232 -* Delay before setting the error, second; 233 -* Delay before clearing the error, second; 234 -* Lock the error until the device is reset. 261 +* **Enable **– a flag to enable the detection; 262 +* **Maximum humidity**, RH%; 263 +* **Tolerant humidity**, RH%; 264 +* **Delay before setting the error**, second; 265 +* **Delay before clearing the error**, second; 266 +* **Lock **– lock the error until the device is reset. 235 235 236 236 As a result of the operation of the battery protection from high humidity, the "High humidity" error is generated. 237 237 ... ... @@ -250,7 +250,7 @@ 250 250 251 251 === Water === 252 252 253 -The BMS Main 3 can protect the battery from working in very high humidity conditions. 285 +The BMS Main 3 / BMS Main 2R can protect the battery from working in very high humidity conditions. 254 254 255 255 To change the protection parameters, select the "Protections → Water" section: 256 256 ... ... @@ -275,9 +275,9 @@ 275 275 276 276 * the measured humidity is less than the “Tolerant humidity” value during the “Delay before clearing the error” time. 277 277 278 -(% class="box in fomessage" %)310 +(% class="box warningmessage" %) 279 279 ((( 280 -If there is the “Water” error, the **“Critical error”** is generated and **all relays open**.312 +If there is the “Water” error, the **“Critical error”** is generated. 281 281 ))) 282 282 283 283 === Logic high temperature === ... ... @@ -314,11 +314,14 @@ 314 314 315 315 To change the protection parameters from loss of communication with BMS Logic devices, select the "Protections → Logic offline" section: 316 316 317 -[[image:17 33328399416-818.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="86" width="800"]]349 +[[image:1755871522789-489.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="102" width="800"]] 318 318 351 + 319 319 In this section: 320 320 321 321 * Enable – a flag to enable the protection; 355 +* Delay before setting the error, second; 356 +* Delay before clearing the error, second; 322 322 * Lock – lock the error until the device is reset. 323 323 324 324 As a result of the protection from loss of communication with BMS Logic devices, the "Logic offline" error is generated. ... ... @@ -333,7 +333,7 @@ 333 333 334 334 (% class="box warningmessage" %) 335 335 ((( 336 -If there is the "Logic offline" error, the **“Critical error” **is generated and**all relays open.**371 +If there is the "Logic offline" error, the **“Critical error” **is generated**.** 337 337 ))) 338 338 339 339 === Cell count === ... ... @@ -362,14 +362,43 @@ 362 362 363 363 (% class="box warningmessage" %) 364 364 ((( 365 -If there is the "Cell count error", the **“Critical error” **is generated and**all relays open.**400 +If there is the "Cell count error", the **“Critical error” **is generated**.** 366 366 ))) 367 367 403 +=== Temperature sensor count === 404 + 405 +To change the protection parameters from the mismatch of the number of temperature sensors to the set value, select the "Protections → Temperature sensor count" section: 406 + 407 +[[image:1755871582533-550.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="123" width="800"]] 408 + 409 +In this section: 410 + 411 +* Enable – a flag to enable the protection; 412 +* Number of cells – a number of temperature sensors connected to the BMS; 413 +* Delay before setting the error, millisecond; 414 +* Delay before clearing the error, second; 415 +* Lock – a flag to block the error until the device is restarted. 416 + 417 +As a result of the operation of the protection from the mismatch of the number of cells, the "T-sensor count error" is generated. 418 + 419 +Error generation conditions: 420 + 421 +* the number of temperature sensors connected to the BMS is **not equal** to the “Number of temperature sensors” value during the “Delay before setting the error” time. 422 + 423 +Conditions for removing the error: 424 + 425 +* the number of temperature sensors connected to the BMS is **equal** to the “Number of temperature sensors” value during the “Delay before clearing the error” time. 426 + 427 +(% class="box warningmessage" %) 428 +((( 429 +If there is the "T-sensor count error", the **“Critical error” **is generated**.** 430 +))) 431 + 368 368 === Logic count === 369 369 370 370 To change the protection parameters from the mismatch of the number of BMS Logic devices to the set value, select the "Protections → Logic count” section: 371 371 372 -[[image:17 33328415732-163.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="110" width="800"]]436 +[[image:1762425434368-516.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="125" width="800"]] 373 373 374 374 In this section: 375 375 ... ... @@ -376,6 +376,8 @@ 376 376 * Enable – a flag to enable the protection; 377 377 * Logic count – a number of BMS Logic devices connected to the BMS Main; 378 378 * Scan fast – a flag to scan BMS Logic devices fast (devices with addresses from 1 to “Logic count” are scanned; this mode reduces BMS system startup time); 443 +* Delay before setting the error – a delay before setting the error //during initialization//, millisecond; 444 +* Delay before clearing the error– a delay before clearing the error //during initialization//, second; 379 379 * Lock – lock the error until the device is reset. 380 380 381 381 As a result of the operation of the protection from the mismatch of the number of BMS Logic devices, the "Logic count error" is generated. ... ... @@ -382,20 +382,22 @@ 382 382 383 383 Error generation conditions: 384 384 385 -* the number of BMS Logic devices connected to the BMS Main is **not equal** to the “Logic count” value. 451 +* during the initialization BMS Main 3 / BMS Main 2R have not found required number of BMS Logic devices during the "Delay before setting the error" time; 452 +* after the initialization the number of BMS Logic devices connected to the BMS Main is **not equal** to the “Logic count” value. 386 386 387 387 Conditions for removing the error: 388 388 389 -* the number of BMS Logic devices connected to the BMS Main is **equal** to the “Logic count” value. 456 +* during the initialization BMS Main 3 / BMS Main 2R have found required number of BMS Logic devices and the "Delay before setting the error" time has passed; 457 +* after the initialization the number of BMS Logic devices connected to the BMS Main is **equal** to the “Logic count” value. 390 390 391 391 (% class="box warningmessage" %) 392 392 ((( 393 -If there is the "Logic count error", the **“Critical error”** is generated and **all relays open.**461 +If there is the "Logic count error", the **“Critical error”** is generated. 394 394 ))) 395 395 396 396 === Short circuit === 397 397 398 -The BMS Main 3 device implements the protection of power circuits (contactors, power wires) against overheating caused by the flow of high current for a long time. 466 +The BMS Main 3 / BMS Main 2R device implements the protection of power circuits (contactors, power wires) against overheating caused by the flow of high current for a long time. 399 399 400 400 To change the protection parameters from short circuit, select the "Protections → Short circuit" section: 401 401 ... ... @@ -420,14 +420,9 @@ 420 420 421 421 * the current modulo is lower than the “Maximum current” values for all three protection levels during the “Delay before setting the error” time. 422 422 423 -(% class="box infomessage" %) 424 -((( 425 -If there is the "Short circuit" error, **charging **contactor opens (if the “Switch off the charging contactor on error” flag is set) and **discharging **contactor opens (if the “Switch off the discharging contactor on error flag” is set). 426 -))) 427 - 428 428 === High contactor temperature === 429 429 430 -The BMS Main 3 device protects power contactors from overheating. To measure the temperature of the contactor, one of the thermistors connected to the X5 connector is used. 493 +The BMS Main 3 / BMS Main 2R device protects power contactors from overheating. To measure the temperature of the contactor, one of the thermistors connected to the X5 connector is used. 431 431 432 432 To change the overheating protection parameters of power contactors, select the "Protections → High contactor temperature" section: 433 433 ... ... @@ -453,14 +453,9 @@ 453 453 454 454 * the contactor temperature is lower than the “Tolerant contactor temperature” value during the “Delay before clearing the error” time. 455 455 456 -(% class="box infomessage" %) 457 -((( 458 -If there is the "High contactor temperature" error, **charging **contactor opens (if the “Switch off the charging contactor on error” flag is set) and **discharging **contactor opens (if the “Switch off the discharging contactor on error” flag is set). 459 -))) 460 - 461 461 === Current sensor === 462 462 463 -The BMS Main 3 device checks the current sensor connection circuits. The circuits are checked for breakage and short-circuit to the +5 V supply line. 521 +The BMS Main 3 / BMS Main 2R device checks the current sensor connection circuits. The circuits are checked for breakage and short-circuit to the +5 V supply line. 464 464 465 465 To change the test parameters of the current sensor connection circuits, select the "Protections → Current sensor" section: 466 466 ... ... @@ -489,12 +489,12 @@ 489 489 490 490 (% class="box warningmessage" %) 491 491 ((( 492 -If there is the “Current sensor error”, the **“Critical error” **is generated and **all relays open.**550 +If there is the “Current sensor error”, the **“Critical error” **is generated. 493 493 ))) 494 494 495 495 === Power switch === 496 496 497 -BMS Main 3 device checks the status of power switches that are used to control the contactors. To change the parameters of the power switch protection, select the "Protections → Power switch" section: 555 +BMS Main 3 / BMS Main 2R device checks the status of power switches that are used to control the contactors. To change the parameters of the power switch protection, select the "Protections → Power switch" section: 498 498 499 499 [[image:1733328461554-241.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="99" width="800"]] 500 500 ... ... @@ -507,16 +507,42 @@ 507 507 508 508 (% class="box warningmessage" %) 509 509 ((( 510 -If there is the "Power switch error", the **“Critical error” **is generated and **all relays open.**568 +If there is the "Power switch error", the **“Critical error” **is generated. 511 511 ))) 512 512 513 513 === Power fault === 514 514 515 - TBA573 +BMS Main 3 / BMS Main 2R device checks the status of CAN2, CAN3, RS-485-2 and Current sensors power supply. 516 516 575 +(% class="box infomessage" %) 576 +((( 577 +**Note:** this error can be configured only under** "Service" account**. 578 +))) 579 + 580 +To change the parameters of the power fault error, select the "Protections → Power fault" section: 581 + 582 +[[image:1739284154410-676.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="96" width="800"]] 583 + 584 +In this section: 585 + 586 +* Enable – a flag to enable the protection; 587 +* Delay before setting the error, millisecond; 588 +* Time to keep power off, millisecond; 589 +* Delay before clearing the error, millisecond; 590 +* Lock – a flag to block the error until the device is restarted. 591 + 592 +The “Power fault” occurs when the device detects a shortage or high power consumption in power supplies mentioned above. After that BMS turns off the corresponding power supply for "Time to keep power off", then it tries to enable power again. 593 + 594 +Error is removed when the power consumption is normal during “Delay before clearing the error” time. 595 + 596 +(% class="box warningmessage" %) 597 +((( 598 +If there is the "Power fault", the **“Critical error” **is generated. 599 +))) 600 + 517 517 === Charge contactor cycles === 518 518 519 -The BMS Main 3 device protects the charging contactor against frequent switching. 603 +The BMS Main 3 / BMS Main 2R device protects the charging contactor against frequent switching. 520 520 521 521 To change the protection parameters against high frequency switching of the charging contactor, select the "Protections → Charge contactor cycles" section: 522 522 ... ... @@ -541,14 +541,9 @@ 541 541 542 542 * the “Delay before clearing the error” time has passed since the error was generated. 543 543 544 -(% class="box infomessage" %) 545 -((( 546 -If there is the "CH contactor cycles error" error, the **charging **contactor opens. 547 -))) 548 - 549 549 === Discharge contactor cycles === 550 550 551 -The BMS Main 3 device protects the discharging contactor against frequent switching. 630 +The BMS Main 3 / BMS Main 2R device protects the discharging contactor against frequent switching. 552 552 553 553 To change the protection parameters against high frequency switching of the discharging contactor, select the "Protections → Discharging contactor cycles" section: 554 554 ... ... @@ -573,14 +573,9 @@ 573 573 574 574 * the “Delay before clearing the error” time has passed since the error was generated. 575 575 576 -(% class="box infomessage" %) 577 -((( 578 -If there is the "DCH contactor cycles error" error, the **discharging **contactor opens. 579 -))) 580 - 581 581 === Temperature sensors === 582 582 583 -The BMS Main 3 device checks the temperature sensors connection circuits. The circuits are checked for breakage and short-circuit. 657 +The BMS Main 3 / BMS Main 2R device checks the temperature sensors connection circuits. The circuits are checked for breakage and short-circuit. 584 584 585 585 To change the protection parameters of the temperature sensors circuits, select the "Protections → Temperature sensors" section: 586 586 ... ... @@ -597,7 +597,7 @@ 597 597 598 598 (% class="box warningmessage" %) 599 599 ((( 600 -If there is the “No temp. sensors” or “Temp. sensor is shorted” error, the **“Critical error”** is generated and **all relays open.**674 +If there is the “No temp. sensors” or “Temp. sensor is shorted” error, the **“Critical error”** is generated. 601 601 ))) 602 602 603 603 === WDT reset === ... ... @@ -620,7 +620,7 @@ 620 620 621 621 (% class="box warningmessage" %) 622 622 ((( 623 -If there is the "WDT reset" error, the **“Critical error” **is generated and **all relays open.**697 +If there is the "WDT reset" error, the **“Critical error” **is generated. 624 624 ))) 625 625 626 626 === Unallowable charging === ... ... @@ -648,14 +648,9 @@ 648 648 649 649 * the battery current is zero during the “Delay before clearing the error” time. 650 650 651 -(% class="box infomessage" %) 652 -((( 653 -If there is the "Unallowable charging" error, the **discharging **contactor opens. 654 -))) 655 - 656 656 === Stuck contactor === 657 657 658 -The BMS Main 3 device protects contactors against sticking. 727 +The BMS Main 3 / BMS Main 2R device protects contactors against sticking. 659 659 660 660 To change the protection parameters against sticking, select the "Protections → Stuck contactor" section: 661 661 ... ... @@ -676,12 +676,12 @@ 676 676 677 677 (% class="box warningmessage" %) 678 678 ((( 679 -If there is the “Stuck contactor” error, the **“Critical error” **is generated and **all relays open.**748 +If there is the “Stuck contactor” error, the **“Critical error” **is generated. 680 680 ))) 681 681 682 682 === Contactor feedback === 683 683 684 -The BMS Main 3 device can receive feedback signals from contactors and detect discrepancy between the control value and the feedback signal. To enable specific contactor protection, the feedback signal must be connected to the corresponding contactor feedback pin on the X3 header. 753 +The BMS Main 3 / BMS Main 2R device can receive feedback signals from contactors and detect discrepancy between the control value and the feedback signal. To enable specific contactor protection, the feedback signal must be connected to the corresponding contactor feedback pin on the X3 header. 685 685 686 686 To change the contactor feedback check parameters, select the "Protections → Contactor feedback" section: 687 687 ... ... @@ -700,12 +700,12 @@ 700 700 701 701 (% class="box warningmessage" %) 702 702 ((( 703 -If there is the “Contactor feedback” error, the **“Critical error” **is generated and **all relays open.**772 +If there is the “Contactor feedback” error, the **“Critical error” **is generated. 704 704 ))) 705 705 706 706 === Insulation === 707 707 708 -The BMS Main 3 device can detect a physical signal or CAN bus message from an external insulation monitoring device (such as Bender IR155, iso165C, BMD IMD) to monitor the insulation quality. 777 +The BMS Main 3 / BMS Main 2R device can detect a physical signal or CAN bus message from an external insulation monitoring device (such as Bender IR155, iso165C, BMD IMD) to monitor the insulation quality. 709 709 710 710 To change the insulation monitoring parameters, select the "Protections → Insulation" section: 711 711 ... ... @@ -726,12 +726,12 @@ 726 726 727 727 (% class="box warningmessage" %) 728 728 ((( 729 -If there is the “Insulation fault”, the **“Critical error”** is generated and **all relays open.**798 +If there is the “Insulation fault”, the **“Critical error”** is generated. 730 730 ))) 731 731 732 732 === HVIL === 733 733 734 -The BMS Main 3 allows to control the high voltage interlock loop by applying current to a testing loop and monitoring the difference between the measured current and the required value. 803 +The BMS Main 3 / BMS Main 2R allows to control the high voltage interlock loop by applying current to a testing loop and monitoring the difference between the measured current and the required value. 735 735 736 736 To change the HVIL measurement parameters, select the "Protections → HVIL" section: 737 737 ... ... @@ -746,58 +746,66 @@ 746 746 * Source is ON: Upper current limit, A; 747 747 * Lock – a flag to block the error until the device is restarted. 748 748 749 -If interlock loop breaks and its current is out of the configured ranges, the “HVIL error” is generated. Error clears if interlock loop is being restored.818 +If interlock loop breaks and its current is out of the configured ranges, the “HVIL error” is generated. 750 750 820 +Error clears if interlock loop is being restored. 821 + 751 751 (% class="box warningmessage" %) 752 752 ((( 753 -If there is the “HVIL error”, the **“Critical error”** is generated and **all relays open.**824 +If there is the “HVIL error”, the **“Critical error”** is generated. 754 754 ))) 755 755 756 -=== Criticalerror===827 +=== Battery voltage === 757 757 758 -T o changethecriticalerrorparameters,select the"Protections→Critical error"section:829 +The BMS Main 3 / BMS Main 2R allows to control the difference between sum of all cell voltages and voltage measured before the contactors. 759 759 760 - [[image:1733328487100-898.png||data-xwiki-image-style-alignment="center"data-xwiki-image-style-border="true"height="101"width="800"]]831 +To change the voltage difference check parameters, select the "Protections → Battery voltage" section: 761 761 833 +[[image:1755871661259-633.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="100" width="800"]] 834 + 762 762 In this section: 763 763 764 764 * Enable – a flag to enable the protection; 765 -* Delay before setting the error, millisecond; 838 +* Abnormal voltage difference – a maximum difference between sum of all cell voltages and voltage measured before the contactors (High voltage 1), V; 839 +* Delay before setting the error, second; 766 766 * Delay before clearing the error, second; 767 767 * Lock – a flag to block the error until the device is restarted. 768 768 769 - Thecriticalerrorflagisgeneratedifatleastoneof thefollowingerrorsis generated duringthe “Delay beforesetting theerror”time:843 +If there is a mismatch between voltages, "Battery voltage mismatch" error is generated. 770 770 771 -* “Battery cover error”; 772 -* “Water”; 773 -* “Logic offline”; 774 -* “Cell count error”; 775 -* “ADC error”; 776 -* “Current sensor error”; 777 -* “Shunt offline”; 778 -* “Shunt error”; 779 -* “WDT reset” 780 -* “No temp. sensors”; 781 -* “Temperature sensor shorted”; 782 -* “Stuck contactor”; 783 -* “CH contactor feedback error”; 784 -* “DCH contactor feedback error”; 785 -* “Insulation fault”; 786 -* “PCH contactor feedback error”; 787 -* “CH/DCH contactor feedback error”; 788 -* “Main contactor feedback error”; 789 -* “High voltage fault”; 790 -* “Power switch error”; 791 -* “HVIL error”l 792 -* “Power fault”. 845 +Error generation conditions: 793 793 794 - The“Critical error”isclearedif therearenoerrorsfrom thelistabove duringthe “Delay beforeclearing the error”time.847 +* difference between sum of all cell voltages and voltage measured before the contactors is **more **than "Abnormal voltage difference" value during "Delay before setting the error" time. 795 795 796 -(% class="box infomessage" %) 849 +Conditions for removing the error: 850 + 851 +* difference between sum of all cell voltages and voltage measured before the contactors is **less **than "Abnormal voltage difference" value during "Delay before clearing the error" time. 852 + 853 +(% class="box warningmessage" %) 797 797 ((( 798 -If there is the “ Criticalerror”, **all**contactorsopen.855 +If there is the “Battery voltage mismatch” error, the **“Critical error”** is generated. 799 799 ))) 800 800 858 +=== Critical error === 859 + 860 +Some of the errors are system critical. A separate signal named "Critical error" indicates a BMS fault. 861 + 862 +To change the critical error parameters, select the "Protections → Critical error" section: 863 + 864 +[[image:1762775547945-129.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="117" width="800"]] 865 + 866 +In this section: 867 + 868 +* Enable – a flag to enable the protection; 869 +* Delay before setting the error, millisecond; 870 +* Delay before clearing the error, second; 871 +* Errors 1, 2 to to ignore when setting the critical error; 872 +* Lock – a flag to block the error until the device is restarted. 873 + 874 +The "Critical error" signal is generated if at least one of the critical errors (see [[Errors>>doc:Battery management systems.Additional information.1\. Battery controllers\: signals and errors.WebHome||anchor="HErrors"]]) is generated during the “Delay before setting the error” time. 875 + 876 +The “Critical error" signal is cleared if there are no errors from the list above during the “Delay before clearing the error” time. 877 + 801 801 === General error === 802 802 803 803 To change the general error parameters, select the "Protections → Critical error" section: ... ... @@ -812,11 +812,11 @@ 812 812 * Lock – a flag to block the error until the device is restarted; 813 813 * Errors 1, 2 to set the "Critical error" – bitfields to enable check of corresponding errors. 814 814 815 -The general errorflagis generated if at least one of the enabled errors is generated during the “Delay before setting the error” time.892 +The “General error”is generated if at least one of the enabled errors is generated during the “Delay before setting the error” time. 816 816 817 817 The “General error” is cleared if there are no errors from the enabled errors during the “Delay before clearing the error” time. 818 818 819 819 (% class="box infomessage" %) 820 820 ((( 821 -The state of the “General error” can be outputto a discrete output or a power switch.898 +The state of the “General error” can be assigned to a discrete output or to a power switch. 822 822 )))
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