Changes for page 3.4 Protections
Last modified by Admin on 2026/04/01 08:42
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... ... @@ -4,11 +4,17 @@ 4 4 (% data-numbered-headings-start="4" style="--numbered-headings-start: 3;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %) 5 5 == Protections == 6 6 7 -The BMS Main 3 device continuously monitors the state of the cells, the external environment and, when detecting abnormalities, protects the battery and system components from damage. 7 +The BMS Main 3 / BMS Main 2R device continuously monitors the state of the cells, the external environment and, when detecting abnormalities, protects the battery and system components from damage. 8 8 9 +(% class="box errormessage" %) 10 +((( 11 +**Attention!** 12 +Behavior of contactors at different errors is configured in **corresponding contactor settings**! 13 +))) 14 + 9 9 === Overcurrent === 10 10 11 -The BMS Main 3 device performs the overcurrent protection depending on current sensor values. 17 +The BMS Main 3 / BMS Main 2R device performs the overcurrent protection depending on current sensor values. 12 12 13 13 To change the overcurrent protection of the battery, select the "Protections → Overcurrent" section: 14 14 ... ... @@ -16,14 +16,14 @@ 16 16 17 17 In this section: 18 18 19 -* Enable – a flag to enable the protection; 20 -* Maximum charging current, А; 21 -* Tolerant charging current, А; 22 -* Maximum discharging current, А; 23 -* Tolerant discharging current, А; 24 -* Delay before setting the error, millisecond; 25 -* Delay before clearing the error, second; 26 -* Lock – a flag to block the error until the device is restarted. 25 +* **Enable **– a flag to enable the protection; 26 +* **Maximum charging current**, А; 27 +* **Tolerant charging current**, А; 28 +* **Maximum discharging current**, А; 29 +* **Tolerant discharging current**, А; 30 +* **Delay before setting the error**, millisecond; 31 +* **Delay before clearing the error**, second; 32 +* **Lock **– a flag to block the error until the device is restarted. 27 27 28 28 As a result of operation of the overcurrent protection, the "Overcurrent" error is generated. 29 29 ... ... @@ -37,32 +37,47 @@ 37 37 * the current is positive (charging) or zero, and its modulo value is less than the “Tolerant charging current” value for the “Delay before clearing the error” time; 38 38 * the current is negative (discharging) or zero, and its modulo value is less than the “Tolerant discharging current” value for the “Delay before clearing the error” time. 39 39 40 -(% class="box infomessage" %) 41 -((( 42 -If there is the "Overcurrent" error, the **charging **and **discharging **contactors open. 43 -))) 44 - 45 45 === Charge current limit === 46 46 47 -The BMS Main 3 device can check if the charging current exceeds the estimated limit based on the Charge map. If current ismorethancalculated maximum, "Current limit" error is generated.48 +The BMS Main 3 / BMS Main 2R device can check if the charging current exceeds the estimated limit based on the [[Charge map>>doc:Battery management systems.BMS Main 3.3\. Configuration.3\.3 Control.WebHome||anchor="HChargemap"]]. If current exceeds the calculated limit more than configured difference, "Current limit" error is generated. 48 48 50 +Current difference is separated to two regions by the threshold value. Maximum current in Region 1 is calculated by the absolute difference, in Region 2 – by the relative difference. 49 49 50 50 To change the overcurrent protection of the battery, select the "Protections → Charge current limit" section: 51 51 52 52 [[image:1735225207687-430.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="113" width="800"]]In this section: 53 53 54 -* Enable – a flag to enable the protection; 55 -* Threshold to switch from Region 1 to Region 2 56 -* 56 +* **Enable **– a flag to enable the protection; 57 +* **Threshold to switch from Region 1 to Region 2** – a current value at which current excess calculation will be switched from absolute to relative difference, A; 58 +* **Region 1: Current difference** – a value of maximum absolute current difference, A; 59 +* **Region 2: Current difference** – a value of maximum relative current excess, A; 60 +* **Delay before setting the error**, millisecond; 61 +* **Delay before clearing the error**, second; 62 +* **Lock **– a flag to block the error until the device is restarted. 57 57 58 - 59 59 === Discharge current limit === 60 60 61 -TB A66 +The BMS Main 3 / BMS Main 2R device can check if the discharging current exceeds the estimated limit based on the [[Discharge map>>doc:Battery management systems.BMS Main 3.3\. Configuration.3\.3 Control.WebHome||anchor="HDischargemap"]]. If current exceeds the calculated limit more than configured difference, "Current limit" error is generated. 62 62 68 +Current difference is separated to two regions by the threshold value. Maximum current in Region 1 is calculated by the absolute difference, in Region 2 – by the relative difference. 69 + 70 +To change the overcurrent protection of the battery, select the "Protections → Discharge current limit" section: 71 + 72 +[[image:1735225942893-869.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="113" width="800"]] 73 + 74 +In this section: 75 + 76 +* **Enable **– a flag to enable the protection; 77 +* **Threshold to switch from Region 1 to Region 2** – a current value at which current excess calculation will be switched from absolute to relative difference, A; 78 +* **Region 1: Current difference** – a value of maximum absolute current difference, A; 79 +* **Region 2: Current difference** – a value of maximum relative current excess, A; 80 +* **Delay before setting the error**, millisecond; 81 +* **Delay before clearing the error**, second; 82 +* **Lock **– a flag to block the error until the device is restarted. 83 + 63 63 === Undervoltage === 64 64 65 -The BMS Main 3 device implements battery protection from too low voltage on the cells. 86 +The BMS Main 3 / BMS Main 2R device implements battery protection from too low voltage on the cells. 66 66 67 67 To change the battery protection parameters from low voltage on the cells, select the "Protections → Undervoltage" section: 68 68 ... ... @@ -70,13 +70,13 @@ 70 70 71 71 In this section: 72 72 73 -* Enable – a flag to enable the protection; 74 -* Minimum cell voltage, V; 75 -* Tolerant cell voltage, V; 76 -* Check the open circuit voltage instead of the actual voltage – a flag to e nablethecheckofvoltagecorrectiondue to current and cell resistance;77 -* Delay before setting the error, millisecond; 78 -* Delay before clearing the error, second; 79 -* Lock – a flag to block the error until the device is restarted. 94 +* **Enable **– a flag to enable the protection; 95 +* **Minimum cell voltage**, V; 96 +* **Tolerant cell voltage**, V; 97 +* **Check the open circuit voltage instead of the actual voltage** – a flag to use the U,,ocv,, (corrected due to current and cell resistance) cell voltage; 98 +* **Delay before setting the error**, millisecond; 99 +* **Delay before clearing the error**, second; 100 +* **Lock **– a flag to block the error until the device is restarted. 80 80 81 81 As a result of the operation of battery protection from low voltage, the "Undervoltage" error is generated. 82 82 ... ... @@ -88,14 +88,9 @@ 88 88 89 89 * the minimum voltage among all cells of the battery is greater than the “Tolerant cell voltage” value for the “Delay before clearing the error” time. 90 90 91 -(% class="box infomessage" %) 92 -((( 93 -If there is the "Undervoltage" error, the **discharging **contactor opens. 94 -))) 95 - 96 96 === Overvoltage === 97 97 98 -The BMS Main 3 device implements battery protection from too high voltage on the cells. 114 +The BMS Main 3 / BMS Main 2R device implements battery protection from too high voltage on the cells. 99 99 100 100 To change the battery protection parameters from high voltage on the cells, select the "Protections → Overvoltage" section: 101 101 ... ... @@ -103,13 +103,13 @@ 103 103 104 104 In this section: 105 105 106 -* Enable – a flag to enable the protection; 107 -* Maximum cell voltage, V; 108 -* Tolerant cell voltage, V; 109 -* Check the open circuit voltage instead of the actual voltage – a flag to e nablethecheckofvoltagecorrectiondue to current and cell resistance;110 -* Delay before setting the error, millisecond; 111 -* Delay before clearing the error, second; 112 -* Lock – a flag to block the error until the device is restarted. 122 +* **Enable **– a flag to enable the protection; 123 +* **Maximum cell voltage**, V; 124 +* **Tolerant cell voltage**, V; 125 +* **Check the open circuit voltage instead of the actual voltage** – a flag to use the U,,ocv,, (corrected due to current and cell resistance) cell voltage; 126 +* **Delay before setting the error**, millisecond; 127 +* **Delay before clearing the error**, second; 128 +* **Lock **– a flag to block the error until the device is restarted. 113 113 114 114 As a result of the operation of the battery protection from high voltage, the "Overvoltage" error is generated. 115 115 ... ... @@ -121,14 +121,34 @@ 121 121 122 122 * the maximum voltage among all cells of the battery is less than the “Tolerant cell voltage” value for the “Delay before clearing the error” time. 123 123 124 -(% class="box infomessage" %) 125 -((( 126 -If there is the "Overvoltage" error, the **charging** contactor and **discharging **contactor open (if the “Switch off the discharging contactor on error” flag is set). 127 -))) 140 +=== Cell imbalance === 128 128 142 +The BMS Main 3 / BMS Main 2R device implements battery protection from too much cell imbalance. If balancing algorithm is not enough to compensate battery imbalance, then imbalance protection generates an error when imbalance is above estimated threshold. 143 + 144 +To change the battery protection parameters from cell imbalance, select the "Protections → Cell imbalance" section: 145 + 146 +[[image:1760437465709-702.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="133" width="800"]]In this section: 147 + 148 +* **Enable **– a flag to enable the protection; 149 +* **Maximum cell imbalance**, V; 150 +* **Tolerant cell imbalance**, V; 151 +* **Delay before setting the error**, millisecond; 152 +* **Delay before clearing the error**, second; 153 +* **Lock **– a flag to block the error until the device is restarted. 154 + 155 +As a result of the operation of the battery protection from cell imbalance, the "Cell imbalance” error is generated. 156 + 157 +Error generation conditions: 158 + 159 +* the voltage difference between the most charged cell and the least charged cell is more than the “Maximum cell imbalance” value for the “Delay before setting the error” time. 160 + 161 +Conditions for removing the error: 162 + 163 +* the voltage difference between the most charged cell and the least charged cell is less than the “Tolerant cell imbalance” value for the “Delay before clearing the error” time. 164 + 129 129 === Low temperature === 130 130 131 -The BMS Main 3 device implements battery protection from too low temperature. 167 +The BMS Main 3 / BMS Main 2R device implements battery protection from too low temperature. 132 132 133 133 To change the battery protection parameters from low temperature, select the "Protections → Low temperature" section: 134 134 ... ... @@ -136,14 +136,14 @@ 136 136 137 137 In this section: 138 138 139 -* Enable – a flag to enable the protection; 140 -* Minimum charge temperature, °C; 141 -* Tolerant charge temperature, °C; 142 -* Minimum discharge temperature, °C; 143 -* Tolerant discharge temperature, °C; 144 -* Delay before setting the error, millisecond; 145 -* Delay before clearing the error, second; 146 -* Lock – a flag to block the error until the device is restarted. 175 +* **Enable **– a flag to enable the protection; 176 +* **Minimum charge temperature**, °C; 177 +* **Tolerant charge temperature**, °C; 178 +* **Minimum discharge temperature**, °C; 179 +* **Tolerant discharge temperature**, °C; 180 +* **Delay before setting the error**, millisecond; 181 +* **Delay before clearing the error**, second; 182 +* **Lock **– a flag to block the error until the device is restarted. 147 147 148 148 As a result of the operation of the battery protection from low temperature, the "Low temperature (CH)" and/or “Low temperature (DCH)” error are generated. 149 149 ... ... @@ -155,15 +155,9 @@ 155 155 156 156 * the minimum temperature among all cells of the battery is greater than the “Tolerant charging (discharging) temperature” value for the “Delay before clearing the error” time. 157 157 158 -(% class="box infomessage" %) 159 -((( 160 -If there is the "Low temperature (CH)" error, the **charging **contactor opens. 161 -If there is the "Low temperature (DCH)" error, the **discharging **contactor opens. 162 -))) 163 - 164 164 === High temperature === 165 165 166 -The BMS Main 3 device implements battery protection from too high temperature. 196 +The BMS Main 3 / BMS Main 2R device implements battery protection from too high temperature. 167 167 168 168 To change the battery protection parameters from high temperature, select the "Protections → High temperature" section: 169 169 ... ... @@ -171,14 +171,14 @@ 171 171 172 172 In this section: 173 173 174 -* Enable – a flag to enable the protection; 175 -* Maximum charge temperature, °C; 176 -* Tolerant charge temperature, °C; 177 -* Maximum discharge temperature, °C; 178 -* Tolerant discharge temperature, °C; 179 -* Delay before setting the error, millisecond; 180 -* Delay before clearing the error, second; 181 -* Lock – a flag to block the error until the device is restarted. 204 +* **Enable **– a flag to enable the protection; 205 +* **Maximum charge temperature**, °C; 206 +* **Tolerant charge temperature**, °C; 207 +* **Maximum discharge temperature**, °C; 208 +* **Tolerant discharge temperature**, °C; 209 +* **Delay before setting the error**, millisecond; 210 +* **Delay before clearing the error**, second; 211 +* **Lock **– a flag to block the error until the device is restarted. 182 182 183 183 As a result of the operation of the battery protection from high temperature, the "High temperature (CH)" or “High temperature (DCH)” error is generated. 184 184 ... ... @@ -190,12 +190,6 @@ 190 190 191 191 * the maximum temperature among all cells of the battery is less than the “Tolerant charging (discharging) temperature” value for the “Delay before clearing the error” time. 192 192 193 -(% class="box infomessage" %) 194 -((( 195 -If there is the "High temperature (CH)" error, the **charging **contactor opens. 196 -If there is the "High temperature (DCH)" error, the **discharging **contactor opens. 197 -))) 198 - 199 199 === Battery cover === 200 200 201 201 To change the protection parameters from opening the battery cover, select the "Protections → Battery cover" section: ... ... @@ -204,10 +204,10 @@ 204 204 205 205 In this section: 206 206 207 -* Enable – a flag to enable the protection; 208 -* Delay before setting the error, millisecond; 209 -* Delay before clearing the error, second; 210 -* Lock – a flag toblockthe error until the device is restarted.231 +* **Enable** – a flag to enable the protection; 232 +* **Delay before setting the error**, millisecond; 233 +* **Delay before clearing the error**, second; 234 +* **Lock **–Lock . 211 211 212 212 As a result of the operation of the protection against opening the battery cover, the “Battery cover error” is generated. 213 213 ... ... @@ -221,12 +221,12 @@ 221 221 222 222 (% class="box warningmessage" %) 223 223 ((( 224 -If there is the "Battery cover error", the **“Critical error” **is generated **and all contactors open.**248 +If there is the "Battery cover error", the **“Critical error” **is generated**.** 225 225 ))) 226 226 227 227 === High humidity === 228 228 229 -The BMS Main 3 can detect that the battery is operating in high humidity conditions. 253 +The BMS Main 3 / BMS Main 2R can detect that the battery is operating in high humidity conditions. 230 230 231 231 To change the detection parameters, select the "Protections → High humidity" section: 232 232 ... ... @@ -234,12 +234,12 @@ 234 234 235 235 In this section: 236 236 237 -* Enable – a flag to enable the detection; 238 -* Maximum humidity, RH%; 239 -* Tolerant humidity, RH%; 240 -* Delay before setting the error, second; 241 -* Delay before clearing the error, second; 242 -* Lock the error until the device is reset. 261 +* **Enable **– a flag to enable the detection; 262 +* **Maximum humidity**, RH%; 263 +* **Tolerant humidity**, RH%; 264 +* **Delay before setting the error**, second; 265 +* **Delay before clearing the error**, second; 266 +* **Lock **– lock the error until the device is reset. 243 243 244 244 As a result of the operation of the battery protection from high humidity, the "High humidity" error is generated. 245 245 ... ... @@ -258,7 +258,7 @@ 258 258 259 259 === Water === 260 260 261 -The BMS Main 3 can protect the battery from working in very high humidity conditions. 285 +The BMS Main 3 / BMS Main 2R can protect the battery from working in very high humidity conditions. 262 262 263 263 To change the protection parameters, select the "Protections → Water" section: 264 264 ... ... @@ -283,9 +283,9 @@ 283 283 284 284 * the measured humidity is less than the “Tolerant humidity” value during the “Delay before clearing the error” time. 285 285 286 -(% class="box in fomessage" %)310 +(% class="box warningmessage" %) 287 287 ((( 288 -If there is the “Water” error, the **“Critical error”** is generated and **all relays open**.312 +If there is the “Water” error, the **“Critical error”** is generated. 289 289 ))) 290 290 291 291 === Logic high temperature === ... ... @@ -322,11 +322,14 @@ 322 322 323 323 To change the protection parameters from loss of communication with BMS Logic devices, select the "Protections → Logic offline" section: 324 324 325 -[[image:17 33328399416-818.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="86" width="800"]]349 +[[image:1755871522789-489.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="102" width="800"]] 326 326 351 + 327 327 In this section: 328 328 329 329 * Enable – a flag to enable the protection; 355 +* Delay before setting the error, second; 356 +* Delay before clearing the error, second; 330 330 * Lock – lock the error until the device is reset. 331 331 332 332 As a result of the protection from loss of communication with BMS Logic devices, the "Logic offline" error is generated. ... ... @@ -341,7 +341,7 @@ 341 341 342 342 (% class="box warningmessage" %) 343 343 ((( 344 -If there is the "Logic offline" error, the **“Critical error” **is generated and**all relays open.**371 +If there is the "Logic offline" error, the **“Critical error” **is generated**.** 345 345 ))) 346 346 347 347 === Cell count === ... ... @@ -370,14 +370,43 @@ 370 370 371 371 (% class="box warningmessage" %) 372 372 ((( 373 -If there is the "Cell count error", the **“Critical error” **is generated and**all relays open.**400 +If there is the "Cell count error", the **“Critical error” **is generated**.** 374 374 ))) 375 375 403 +=== Temperature sensor count === 404 + 405 +To change the protection parameters from the mismatch of the number of temperature sensors to the set value, select the "Protections → Temperature sensor count" section: 406 + 407 +[[image:1755871582533-550.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="123" width="800"]] 408 + 409 +In this section: 410 + 411 +* Enable – a flag to enable the protection; 412 +* Number of cells – a number of temperature sensors connected to the BMS; 413 +* Delay before setting the error, millisecond; 414 +* Delay before clearing the error, second; 415 +* Lock – a flag to block the error until the device is restarted. 416 + 417 +As a result of the operation of the protection from the mismatch of the number of cells, the "T-sensor count error" is generated. 418 + 419 +Error generation conditions: 420 + 421 +* the number of temperature sensors connected to the BMS is **not equal** to the “Number of temperature sensors” value during the “Delay before setting the error” time. 422 + 423 +Conditions for removing the error: 424 + 425 +* the number of temperature sensors connected to the BMS is **equal** to the “Number of temperature sensors” value during the “Delay before clearing the error” time. 426 + 427 +(% class="box warningmessage" %) 428 +((( 429 +If there is the "T-sensor count error", the **“Critical error” **is generated**.** 430 +))) 431 + 376 376 === Logic count === 377 377 378 378 To change the protection parameters from the mismatch of the number of BMS Logic devices to the set value, select the "Protections → Logic count” section: 379 379 380 -[[image:17 33328415732-163.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="110" width="800"]]436 +[[image:1762425434368-516.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="125" width="800"]] 381 381 382 382 In this section: 383 383 ... ... @@ -384,6 +384,8 @@ 384 384 * Enable – a flag to enable the protection; 385 385 * Logic count – a number of BMS Logic devices connected to the BMS Main; 386 386 * Scan fast – a flag to scan BMS Logic devices fast (devices with addresses from 1 to “Logic count” are scanned; this mode reduces BMS system startup time); 443 +* Delay before setting the error – a delay before setting the error //during initialization//, millisecond; 444 +* Delay before clearing the error– a delay before clearing the error //during initialization//, second; 387 387 * Lock – lock the error until the device is reset. 388 388 389 389 As a result of the operation of the protection from the mismatch of the number of BMS Logic devices, the "Logic count error" is generated. ... ... @@ -390,20 +390,22 @@ 390 390 391 391 Error generation conditions: 392 392 393 -* the number of BMS Logic devices connected to the BMS Main is **not equal** to the “Logic count” value. 451 +* during the initialization BMS Main 3 / BMS Main 2R have not found required number of BMS Logic devices during the "Delay before setting the error" time; 452 +* after the initialization the number of BMS Logic devices connected to the BMS Main is **not equal** to the “Logic count” value. 394 394 395 395 Conditions for removing the error: 396 396 397 -* the number of BMS Logic devices connected to the BMS Main is **equal** to the “Logic count” value. 456 +* during the initialization BMS Main 3 / BMS Main 2R have found required number of BMS Logic devices and the "Delay before setting the error" time has passed; 457 +* after the initialization the number of BMS Logic devices connected to the BMS Main is **equal** to the “Logic count” value. 398 398 399 399 (% class="box warningmessage" %) 400 400 ((( 401 -If there is the "Logic count error", the **“Critical error”** is generated and **all relays open.**461 +If there is the "Logic count error", the **“Critical error”** is generated. 402 402 ))) 403 403 404 404 === Short circuit === 405 405 406 -The BMS Main 3 device implements the protection of power circuits (contactors, power wires) against overheating caused by the flow of high current for a long time. 466 +The BMS Main 3 / BMS Main 2R device implements the protection of power circuits (contactors, power wires) against overheating caused by the flow of high current for a long time. 407 407 408 408 To change the protection parameters from short circuit, select the "Protections → Short circuit" section: 409 409 ... ... @@ -428,14 +428,9 @@ 428 428 429 429 * the current modulo is lower than the “Maximum current” values for all three protection levels during the “Delay before setting the error” time. 430 430 431 -(% class="box infomessage" %) 432 -((( 433 -If there is the "Short circuit" error, **charging **contactor opens (if the “Switch off the charging contactor on error” flag is set) and **discharging **contactor opens (if the “Switch off the discharging contactor on error flag” is set). 434 -))) 435 - 436 436 === High contactor temperature === 437 437 438 -The BMS Main 3 device protects power contactors from overheating. To measure the temperature of the contactor, one of the thermistors connected to the X5 connector is used. 493 +The BMS Main 3 / BMS Main 2R device protects power contactors from overheating. To measure the temperature of the contactor, one of the thermistors connected to the X5 connector is used. 439 439 440 440 To change the overheating protection parameters of power contactors, select the "Protections → High contactor temperature" section: 441 441 ... ... @@ -461,14 +461,9 @@ 461 461 462 462 * the contactor temperature is lower than the “Tolerant contactor temperature” value during the “Delay before clearing the error” time. 463 463 464 -(% class="box infomessage" %) 465 -((( 466 -If there is the "High contactor temperature" error, **charging **contactor opens (if the “Switch off the charging contactor on error” flag is set) and **discharging **contactor opens (if the “Switch off the discharging contactor on error” flag is set). 467 -))) 468 - 469 469 === Current sensor === 470 470 471 -The BMS Main 3 device checks the current sensor connection circuits. The circuits are checked for breakage and short-circuit to the +5 V supply line. 521 +The BMS Main 3 / BMS Main 2R device checks the current sensor connection circuits. The circuits are checked for breakage and short-circuit to the +5 V supply line. 472 472 473 473 To change the test parameters of the current sensor connection circuits, select the "Protections → Current sensor" section: 474 474 ... ... @@ -497,12 +497,12 @@ 497 497 498 498 (% class="box warningmessage" %) 499 499 ((( 500 -If there is the “Current sensor error”, the **“Critical error” **is generated and **all relays open.**550 +If there is the “Current sensor error”, the **“Critical error” **is generated. 501 501 ))) 502 502 503 503 === Power switch === 504 504 505 -BMS Main 3 device checks the status of power switches that are used to control the contactors. To change the parameters of the power switch protection, select the "Protections → Power switch" section: 555 +BMS Main 3 / BMS Main 2R device checks the status of power switches that are used to control the contactors. To change the parameters of the power switch protection, select the "Protections → Power switch" section: 506 506 507 507 [[image:1733328461554-241.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="99" width="800"]] 508 508 ... ... @@ -515,16 +515,42 @@ 515 515 516 516 (% class="box warningmessage" %) 517 517 ((( 518 -If there is the "Power switch error", the **“Critical error” **is generated and **all relays open.**568 +If there is the "Power switch error", the **“Critical error” **is generated. 519 519 ))) 520 520 521 521 === Power fault === 522 522 523 - TBA573 +BMS Main 3 / BMS Main 2R device checks the status of CAN2, CAN3, RS-485-2 and Current sensors power supply. 524 524 575 +(% class="box infomessage" %) 576 +((( 577 +**Note:** this error can be configured only under** "Service" account**. 578 +))) 579 + 580 +To change the parameters of the power fault error, select the "Protections → Power fault" section: 581 + 582 +[[image:1739284154410-676.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="96" width="800"]] 583 + 584 +In this section: 585 + 586 +* Enable – a flag to enable the protection; 587 +* Delay before setting the error, millisecond; 588 +* Time to keep power off, millisecond; 589 +* Delay before clearing the error, millisecond; 590 +* Lock – a flag to block the error until the device is restarted. 591 + 592 +The “Power fault” occurs when the device detects a shortage or high power consumption in power supplies mentioned above. After that BMS turns off the corresponding power supply for "Time to keep power off", then it tries to enable power again. 593 + 594 +Error is removed when the power consumption is normal during “Delay before clearing the error” time. 595 + 596 +(% class="box warningmessage" %) 597 +((( 598 +If there is the "Power fault", the **“Critical error” **is generated. 599 +))) 600 + 525 525 === Charge contactor cycles === 526 526 527 -The BMS Main 3 device protects the charging contactor against frequent switching. 603 +The BMS Main 3 / BMS Main 2R device protects the charging contactor against frequent switching. 528 528 529 529 To change the protection parameters against high frequency switching of the charging contactor, select the "Protections → Charge contactor cycles" section: 530 530 ... ... @@ -549,14 +549,9 @@ 549 549 550 550 * the “Delay before clearing the error” time has passed since the error was generated. 551 551 552 -(% class="box infomessage" %) 553 -((( 554 -If there is the "CH contactor cycles error" error, the **charging **contactor opens. 555 -))) 556 - 557 557 === Discharge contactor cycles === 558 558 559 -The BMS Main 3 device protects the discharging contactor against frequent switching. 630 +The BMS Main 3 / BMS Main 2R device protects the discharging contactor against frequent switching. 560 560 561 561 To change the protection parameters against high frequency switching of the discharging contactor, select the "Protections → Discharging contactor cycles" section: 562 562 ... ... @@ -581,14 +581,9 @@ 581 581 582 582 * the “Delay before clearing the error” time has passed since the error was generated. 583 583 584 -(% class="box infomessage" %) 585 -((( 586 -If there is the "DCH contactor cycles error" error, the **discharging **contactor opens. 587 -))) 588 - 589 589 === Temperature sensors === 590 590 591 -The BMS Main 3 device checks the temperature sensors connection circuits. The circuits are checked for breakage and short-circuit. 657 +The BMS Main 3 / BMS Main 2R device checks the temperature sensors connection circuits. The circuits are checked for breakage and short-circuit. 592 592 593 593 To change the protection parameters of the temperature sensors circuits, select the "Protections → Temperature sensors" section: 594 594 ... ... @@ -605,7 +605,7 @@ 605 605 606 606 (% class="box warningmessage" %) 607 607 ((( 608 -If there is the “No temp. sensors” or “Temp. sensor is shorted” error, the **“Critical error”** is generated and **all relays open.**674 +If there is the “No temp. sensors” or “Temp. sensor is shorted” error, the **“Critical error”** is generated. 609 609 ))) 610 610 611 611 === WDT reset === ... ... @@ -628,7 +628,7 @@ 628 628 629 629 (% class="box warningmessage" %) 630 630 ((( 631 -If there is the "WDT reset" error, the **“Critical error” **is generated and **all relays open.**697 +If there is the "WDT reset" error, the **“Critical error” **is generated. 632 632 ))) 633 633 634 634 === Unallowable charging === ... ... @@ -656,14 +656,9 @@ 656 656 657 657 * the battery current is zero during the “Delay before clearing the error” time. 658 658 659 -(% class="box infomessage" %) 660 -((( 661 -If there is the "Unallowable charging" error, the **discharging **contactor opens. 662 -))) 663 - 664 664 === Stuck contactor === 665 665 666 -The BMS Main 3 device protects contactors against sticking. 727 +The BMS Main 3 / BMS Main 2R device protects contactors against sticking. 667 667 668 668 To change the protection parameters against sticking, select the "Protections → Stuck contactor" section: 669 669 ... ... @@ -684,12 +684,12 @@ 684 684 685 685 (% class="box warningmessage" %) 686 686 ((( 687 -If there is the “Stuck contactor” error, the **“Critical error” **is generated and **all relays open.**748 +If there is the “Stuck contactor” error, the **“Critical error” **is generated. 688 688 ))) 689 689 690 690 === Contactor feedback === 691 691 692 -The BMS Main 3 device can receive feedback signals from contactors and detect discrepancy between the control value and the feedback signal. To enable specific contactor protection, the feedback signal must be connected to the corresponding contactor feedback pin on the X3 header. 753 +The BMS Main 3 / BMS Main 2R device can receive feedback signals from contactors and detect discrepancy between the control value and the feedback signal. To enable specific contactor protection, the feedback signal must be connected to the corresponding contactor feedback pin on the X3 header. 693 693 694 694 To change the contactor feedback check parameters, select the "Protections → Contactor feedback" section: 695 695 ... ... @@ -708,12 +708,12 @@ 708 708 709 709 (% class="box warningmessage" %) 710 710 ((( 711 -If there is the “Contactor feedback” error, the **“Critical error” **is generated and **all relays open.**772 +If there is the “Contactor feedback” error, the **“Critical error” **is generated. 712 712 ))) 713 713 714 714 === Insulation === 715 715 716 -The BMS Main 3 device can detect a physical signal or CAN bus message from an external insulation monitoring device (such as Bender IR155, iso165C, BMD IMD) to monitor the insulation quality. 777 +The BMS Main 3 / BMS Main 2R device can detect a physical signal or CAN bus message from an external insulation monitoring device (such as Bender IR155, iso165C, BMD IMD) to monitor the insulation quality. 717 717 718 718 To change the insulation monitoring parameters, select the "Protections → Insulation" section: 719 719 ... ... @@ -734,12 +734,12 @@ 734 734 735 735 (% class="box warningmessage" %) 736 736 ((( 737 -If there is the “Insulation fault”, the **“Critical error”** is generated and **all relays open.**798 +If there is the “Insulation fault”, the **“Critical error”** is generated. 738 738 ))) 739 739 740 740 === HVIL === 741 741 742 -The BMS Main 3 allows to control the high voltage interlock loop by applying current to a testing loop and monitoring the difference between the measured current and the required value. 803 +The BMS Main 3 / BMS Main 2R allows to control the high voltage interlock loop by applying current to a testing loop and monitoring the difference between the measured current and the required value. 743 743 744 744 To change the HVIL measurement parameters, select the "Protections → HVIL" section: 745 745 ... ... @@ -754,58 +754,66 @@ 754 754 * Source is ON: Upper current limit, A; 755 755 * Lock – a flag to block the error until the device is restarted. 756 756 757 -If interlock loop breaks and its current is out of the configured ranges, the “HVIL error” is generated. Error clears if interlock loop is being restored.818 +If interlock loop breaks and its current is out of the configured ranges, the “HVIL error” is generated. 758 758 820 +Error clears if interlock loop is being restored. 821 + 759 759 (% class="box warningmessage" %) 760 760 ((( 761 -If there is the “HVIL error”, the **“Critical error”** is generated and **all relays open.**824 +If there is the “HVIL error”, the **“Critical error”** is generated. 762 762 ))) 763 763 764 -=== Criticalerror===827 +=== Battery voltage === 765 765 766 -T o changethecriticalerrorparameters,select the"Protections→Critical error"section:829 +The BMS Main 3 / BMS Main 2R allows to control the difference between sum of all cell voltages and voltage measured before the contactors. 767 767 768 - [[image:1733328487100-898.png||data-xwiki-image-style-alignment="center"data-xwiki-image-style-border="true"height="101"width="800"]]831 +To change the voltage difference check parameters, select the "Protections → Battery voltage" section: 769 769 833 +[[image:1755871661259-633.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="100" width="800"]] 834 + 770 770 In this section: 771 771 772 772 * Enable – a flag to enable the protection; 773 -* Delay before setting the error, millisecond; 838 +* Abnormal voltage difference – a maximum difference between sum of all cell voltages and voltage measured before the contactors (High voltage 1), V; 839 +* Delay before setting the error, second; 774 774 * Delay before clearing the error, second; 775 775 * Lock – a flag to block the error until the device is restarted. 776 776 777 - Thecriticalerrorflagisgeneratedifatleastoneof thefollowingerrorsis generated duringthe “Delay beforesetting theerror”time:843 +If there is a mismatch between voltages, "Battery voltage mismatch" error is generated. 778 778 779 -* “Battery cover error”; 780 -* “Water”; 781 -* “Logic offline”; 782 -* “Cell count error”; 783 -* “ADC error”; 784 -* “Current sensor error”; 785 -* “Shunt offline”; 786 -* “Shunt error”; 787 -* “WDT reset” 788 -* “No temp. sensors”; 789 -* “Temperature sensor shorted”; 790 -* “Stuck contactor”; 791 -* “CH contactor feedback error”; 792 -* “DCH contactor feedback error”; 793 -* “Insulation fault”; 794 -* “PCH contactor feedback error”; 795 -* “CH/DCH contactor feedback error”; 796 -* “Main contactor feedback error”; 797 -* “High voltage fault”; 798 -* “Power switch error”; 799 -* “HVIL error”l 800 -* “Power fault”. 845 +Error generation conditions: 801 801 802 - The“Critical error”isclearedif therearenoerrorsfrom thelistabove duringthe “Delay beforeclearing the error”time.847 +* difference between sum of all cell voltages and voltage measured before the contactors is **more **than "Abnormal voltage difference" value during "Delay before setting the error" time. 803 803 804 -(% class="box infomessage" %) 849 +Conditions for removing the error: 850 + 851 +* difference between sum of all cell voltages and voltage measured before the contactors is **less **than "Abnormal voltage difference" value during "Delay before clearing the error" time. 852 + 853 +(% class="box warningmessage" %) 805 805 ((( 806 -If there is the “ Criticalerror”, **all**contactorsopen.855 +If there is the “Battery voltage mismatch” error, the **“Critical error”** is generated. 807 807 ))) 808 808 858 +=== Critical error === 859 + 860 +Some of the errors are system critical. A separate signal named "Critical error" indicates a BMS fault. 861 + 862 +To change the critical error parameters, select the "Protections → Critical error" section: 863 + 864 +[[image:1762775547945-129.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="117" width="800"]] 865 + 866 +In this section: 867 + 868 +* Enable – a flag to enable the protection; 869 +* Delay before setting the error, millisecond; 870 +* Delay before clearing the error, second; 871 +* Errors 1, 2 to to ignore when setting the critical error; 872 +* Lock – a flag to block the error until the device is restarted. 873 + 874 +The "Critical error" signal is generated if at least one of the critical errors (see [[Errors>>doc:Battery management systems.Additional information.1\. Battery controllers\: signals and errors.WebHome||anchor="HErrors"]]) is generated during the “Delay before setting the error” time. 875 + 876 +The “Critical error" signal is cleared if there are no errors from the list above during the “Delay before clearing the error” time. 877 + 809 809 === General error === 810 810 811 811 To change the general error parameters, select the "Protections → Critical error" section: ... ... @@ -820,11 +820,11 @@ 820 820 * Lock – a flag to block the error until the device is restarted; 821 821 * Errors 1, 2 to set the "Critical error" – bitfields to enable check of corresponding errors. 822 822 823 -The general errorflagis generated if at least one of the enabled errors is generated during the “Delay before setting the error” time.892 +The “General error”is generated if at least one of the enabled errors is generated during the “Delay before setting the error” time. 824 824 825 825 The “General error” is cleared if there are no errors from the enabled errors during the “Delay before clearing the error” time. 826 826 827 827 (% class="box infomessage" %) 828 828 ((( 829 -The state of the “General error” can be outputto a discrete output or a power switch.898 +The state of the “General error” can be assigned to a discrete output or to a power switch. 830 830 )))
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