Changes for page 3.4 Protections
Last modified by Admin on 2026/04/01 08:42
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... ... @@ -4,11 +4,17 @@ 4 4 (% data-numbered-headings-start="4" style="--numbered-headings-start: 3;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %) 5 5 == Protections == 6 6 7 -The BMS Main 3 device continuously monitors the state of the cells, the external environment and, when detecting abnormalities, protects the battery and system components from damage. 7 +The BMS Main 3 / BMS Main 2R device continuously monitors the state of the cells, the external environment and, when detecting abnormalities, protects the battery and system components from damage. 8 8 9 +(% class="box errormessage" %) 10 +((( 11 +**Attention!** 12 +Behavior of contactors at different errors is configured in **corresponding contactor settings**! 13 +))) 14 + 9 9 === Overcurrent === 10 10 11 -The BMS Main 3 device performs the overcurrent protection depending on current sensor values. 17 +The BMS Main 3 / BMS Main 2R device performs the overcurrent protection depending on current sensor values. 12 12 13 13 To change the overcurrent protection of the battery, select the "Protections → Overcurrent" section: 14 14 ... ... @@ -16,14 +16,14 @@ 16 16 17 17 In this section: 18 18 19 -* Enable – a flag to enable the protection; 20 -* Maximum charging current, А; 21 -* Tolerant charging current, А; 22 -* Maximum discharging current, А; 23 -* Tolerant discharging current, А; 24 -* Delay before setting the error, millisecond; 25 -* Delay before clearing the error, second; 26 -* Lock – a flag to block the error until the device is restarted. 25 +* **Enable **– a flag to enable the protection; 26 +* **Maximum charging current**, А; 27 +* **Tolerant charging current**, А; 28 +* **Maximum discharging current**, А; 29 +* **Tolerant discharging current**, А; 30 +* **Delay before setting the error**, millisecond; 31 +* **Delay before clearing the error**, second; 32 +* **Lock **– a flag to block the error until the device is restarted. 27 27 28 28 As a result of operation of the overcurrent protection, the "Overcurrent" error is generated. 29 29 ... ... @@ -37,31 +37,47 @@ 37 37 * the current is positive (charging) or zero, and its modulo value is less than the “Tolerant charging current” value for the “Delay before clearing the error” time; 38 38 * the current is negative (discharging) or zero, and its modulo value is less than the “Tolerant discharging current” value for the “Delay before clearing the error” time. 39 39 40 -(% class="box infomessage" %) 41 -((( 42 -If there is the "Overcurrent" error, the **charging **and **discharging **contactors open. 43 -))) 44 - 45 45 === Charge current limit === 46 46 47 -The BMS Main 3 device can check the charging current with the limit based on the Charge map. If currentis more thanestimatedmaximum, "Current limit" error is generated.48 +The BMS Main 3 / BMS Main 2R device can check if the charging current exceeds the estimated limit based on the [[Charge map>>doc:Battery management systems.BMS Main 3.3\. Configuration.3\.3 Control.WebHome||anchor="HChargemap"]]. If current exceeds the calculated limit more than configured difference, "Current limit" error is generated. 48 48 50 +Current difference is separated to two regions by the threshold value. Maximum current in Region 1 is calculated by the absolute difference, in Region 2 – by the relative difference. 51 + 49 49 To change the overcurrent protection of the battery, select the "Protections → Charge current limit" section: 50 50 51 51 [[image:1735225207687-430.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="113" width="800"]]In this section: 52 52 53 -* Enable – a flag to enable the protection; 54 -* Threshold to switch from Region 1 to Region 2 55 -* 56 +* **Enable **– a flag to enable the protection; 57 +* **Threshold to switch from Region 1 to Region 2** – a current value at which current excess calculation will be switched from absolute to relative difference, A; 58 +* **Region 1: Current difference** – a value of maximum absolute current difference, A; 59 +* **Region 2: Current difference** – a value of maximum relative current excess, A; 60 +* **Delay before setting the error**, millisecond; 61 +* **Delay before clearing the error**, second; 62 +* **Lock **– a flag to block the error until the device is restarted. 56 56 57 - 58 58 === Discharge current limit === 59 59 60 -TB A66 +The BMS Main 3 / BMS Main 2R device can check if the discharging current exceeds the estimated limit based on the [[Discharge map>>doc:Battery management systems.BMS Main 3.3\. Configuration.3\.3 Control.WebHome||anchor="HDischargemap"]]. If current exceeds the calculated limit more than configured difference, "Current limit" error is generated. 61 61 68 +Current difference is separated to two regions by the threshold value. Maximum current in Region 1 is calculated by the absolute difference, in Region 2 – by the relative difference. 69 + 70 +To change the overcurrent protection of the battery, select the "Protections → Discharge current limit" section: 71 + 72 +[[image:1735225942893-869.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="113" width="800"]] 73 + 74 +In this section: 75 + 76 +* **Enable **– a flag to enable the protection; 77 +* **Threshold to switch from Region 1 to Region 2** – a current value at which current excess calculation will be switched from absolute to relative difference, A; 78 +* **Region 1: Current difference** – a value of maximum absolute current difference, A; 79 +* **Region 2: Current difference** – a value of maximum relative current excess, A; 80 +* **Delay before setting the error**, millisecond; 81 +* **Delay before clearing the error**, second; 82 +* **Lock **– a flag to block the error until the device is restarted. 83 + 62 62 === Undervoltage === 63 63 64 -The BMS Main 3 device implements battery protection from too low voltage on the cells. 86 +The BMS Main 3 / BMS Main 2R device implements battery protection from too low voltage on the cells. 65 65 66 66 To change the battery protection parameters from low voltage on the cells, select the "Protections → Undervoltage" section: 67 67 ... ... @@ -69,13 +69,13 @@ 69 69 70 70 In this section: 71 71 72 -* Enable – a flag to enable the protection; 73 -* Minimum cell voltage, V; 74 -* Tolerant cell voltage, V; 75 -* Check the open circuit voltage instead of the actual voltage – a flag to e nablethecheckofvoltagecorrectiondue to current and cell resistance;76 -* Delay before setting the error, millisecond; 77 -* Delay before clearing the error, second; 78 -* Lock – a flag to block the error until the device is restarted. 94 +* **Enable **– a flag to enable the protection; 95 +* **Minimum cell voltage**, V; 96 +* **Tolerant cell voltage**, V; 97 +* **Check the open circuit voltage instead of the actual voltage** – a flag to use the U,,ocv,, (corrected due to current and cell resistance) cell voltage; 98 +* **Delay before setting the error**, millisecond; 99 +* **Delay before clearing the error**, second; 100 +* **Lock **– a flag to block the error until the device is restarted. 79 79 80 80 As a result of the operation of battery protection from low voltage, the "Undervoltage" error is generated. 81 81 ... ... @@ -87,14 +87,9 @@ 87 87 88 88 * the minimum voltage among all cells of the battery is greater than the “Tolerant cell voltage” value for the “Delay before clearing the error” time. 89 89 90 -(% class="box infomessage" %) 91 -((( 92 -If there is the "Undervoltage" error, the **discharging **contactor opens. 93 -))) 94 - 95 95 === Overvoltage === 96 96 97 -The BMS Main 3 device implements battery protection from too high voltage on the cells. 114 +The BMS Main 3 / BMS Main 2R device implements battery protection from too high voltage on the cells. 98 98 99 99 To change the battery protection parameters from high voltage on the cells, select the "Protections → Overvoltage" section: 100 100 ... ... @@ -102,13 +102,13 @@ 102 102 103 103 In this section: 104 104 105 -* Enable – a flag to enable the protection; 106 -* Maximum cell voltage, V; 107 -* Tolerant cell voltage, V; 108 -* Check the open circuit voltage instead of the actual voltage – a flag to e nablethecheckofvoltagecorrectiondue to current and cell resistance;109 -* Delay before setting the error, millisecond; 110 -* Delay before clearing the error, second; 111 -* Lock – a flag to block the error until the device is restarted. 122 +* **Enable **– a flag to enable the protection; 123 +* **Maximum cell voltage**, V; 124 +* **Tolerant cell voltage**, V; 125 +* **Check the open circuit voltage instead of the actual voltage** – a flag to use the U,,ocv,, (corrected due to current and cell resistance) cell voltage; 126 +* **Delay before setting the error**, millisecond; 127 +* **Delay before clearing the error**, second; 128 +* **Lock **– a flag to block the error until the device is restarted. 112 112 113 113 As a result of the operation of the battery protection from high voltage, the "Overvoltage" error is generated. 114 114 ... ... @@ -120,14 +120,34 @@ 120 120 121 121 * the maximum voltage among all cells of the battery is less than the “Tolerant cell voltage” value for the “Delay before clearing the error” time. 122 122 123 -(% class="box infomessage" %) 124 -((( 125 -If there is the "Overvoltage" error, the **charging** contactor and **discharging **contactor open (if the “Switch off the discharging contactor on error” flag is set). 126 -))) 140 +=== Cell imbalance === 127 127 142 +The BMS Main 3 / BMS Main 2R device implements battery protection from too much cell imbalance. If balancing algorithm is not enough to compensate battery imbalance, then imbalance protection generates an error when imbalance is above estimated threshold. 143 + 144 +To change the battery protection parameters from cell imbalance, select the "Protections → Cell imbalance" section: 145 + 146 +[[image:1760437465709-702.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="133" width="800"]]In this section: 147 + 148 +* **Enable **– a flag to enable the protection; 149 +* **Maximum cell imbalance**, V; 150 +* **Tolerant cell imbalance**, V; 151 +* **Delay before setting the error**, millisecond; 152 +* **Delay before clearing the error**, second; 153 +* **Lock **– a flag to block the error until the device is restarted. 154 + 155 +As a result of the operation of the battery protection from cell imbalance, the "Cell imbalance” error is generated. 156 + 157 +Error generation conditions: 158 + 159 +* the voltage difference between the most charged cell and the least charged cell is more than the “Maximum cell imbalance” value for the “Delay before setting the error” time. 160 + 161 +Conditions for removing the error: 162 + 163 +* the voltage difference between the most charged cell and the least charged cell is less than the “Tolerant cell imbalance” value for the “Delay before clearing the error” time. 164 + 128 128 === Low temperature === 129 129 130 -The BMS Main 3 device implements battery protection from too low temperature. 167 +The BMS Main 3 / BMS Main 2R device implements battery protection from too low temperature. 131 131 132 132 To change the battery protection parameters from low temperature, select the "Protections → Low temperature" section: 133 133 ... ... @@ -135,14 +135,14 @@ 135 135 136 136 In this section: 137 137 138 -* Enable – a flag to enable the protection; 139 -* Minimum charge temperature, °C; 140 -* Tolerant charge temperature, °C; 141 -* Minimum discharge temperature, °C; 142 -* Tolerant discharge temperature, °C; 143 -* Delay before setting the error, millisecond; 144 -* Delay before clearing the error, second; 145 -* Lock – a flag to block the error until the device is restarted. 175 +* **Enable **– a flag to enable the protection; 176 +* **Minimum charge temperature**, °C; 177 +* **Tolerant charge temperature**, °C; 178 +* **Minimum discharge temperature**, °C; 179 +* **Tolerant discharge temperature**, °C; 180 +* **Delay before setting the error**, millisecond; 181 +* **Delay before clearing the error**, second; 182 +* **Lock **– a flag to block the error until the device is restarted. 146 146 147 147 As a result of the operation of the battery protection from low temperature, the "Low temperature (CH)" and/or “Low temperature (DCH)” error are generated. 148 148 ... ... @@ -154,15 +154,9 @@ 154 154 155 155 * the minimum temperature among all cells of the battery is greater than the “Tolerant charging (discharging) temperature” value for the “Delay before clearing the error” time. 156 156 157 -(% class="box infomessage" %) 158 -((( 159 -If there is the "Low temperature (CH)" error, the **charging **contactor opens. 160 -If there is the "Low temperature (DCH)" error, the **discharging **contactor opens. 161 -))) 162 - 163 163 === High temperature === 164 164 165 -The BMS Main 3 device implements battery protection from too high temperature. 196 +The BMS Main 3 / BMS Main 2R device implements battery protection from too high temperature. 166 166 167 167 To change the battery protection parameters from high temperature, select the "Protections → High temperature" section: 168 168 ... ... @@ -170,14 +170,14 @@ 170 170 171 171 In this section: 172 172 173 -* Enable – a flag to enable the protection; 174 -* Maximum charge temperature, °C; 175 -* Tolerant charge temperature, °C; 176 -* Maximum discharge temperature, °C; 177 -* Tolerant discharge temperature, °C; 178 -* Delay before setting the error, millisecond; 179 -* Delay before clearing the error, second; 180 -* Lock – a flag to block the error until the device is restarted. 204 +* **Enable **– a flag to enable the protection; 205 +* **Maximum charge temperature**, °C; 206 +* **Tolerant charge temperature**, °C; 207 +* **Maximum discharge temperature**, °C; 208 +* **Tolerant discharge temperature**, °C; 209 +* **Delay before setting the error**, millisecond; 210 +* **Delay before clearing the error**, second; 211 +* **Lock **– a flag to block the error until the device is restarted. 181 181 182 182 As a result of the operation of the battery protection from high temperature, the "High temperature (CH)" or “High temperature (DCH)” error is generated. 183 183 ... ... @@ -189,12 +189,6 @@ 189 189 190 190 * the maximum temperature among all cells of the battery is less than the “Tolerant charging (discharging) temperature” value for the “Delay before clearing the error” time. 191 191 192 -(% class="box infomessage" %) 193 -((( 194 -If there is the "High temperature (CH)" error, the **charging **contactor opens. 195 -If there is the "High temperature (DCH)" error, the **discharging **contactor opens. 196 -))) 197 - 198 198 === Battery cover === 199 199 200 200 To change the protection parameters from opening the battery cover, select the "Protections → Battery cover" section: ... ... @@ -203,10 +203,10 @@ 203 203 204 204 In this section: 205 205 206 -* Enable – a flag to enable the protection; 207 -* Delay before setting the error, millisecond; 208 -* Delay before clearing the error, second; 209 -* Lock – a flag to block the error until the device is restarted. 231 +* **Enable** – a flag to enable the protection; 232 +* **Delay before setting the error**, millisecond; 233 +* **Delay before clearing the error**, second; 234 +* **Lock **– a flag to block the error until the device is restarted. 210 210 211 211 As a result of the operation of the protection against opening the battery cover, the “Battery cover error” is generated. 212 212 ... ... @@ -220,12 +220,12 @@ 220 220 221 221 (% class="box warningmessage" %) 222 222 ((( 223 -If there is the "Battery cover error", the **“Critical error” **is generated **and all contactors open.**248 +If there is the "Battery cover error", the **“Critical error” **is generated**.** 224 224 ))) 225 225 226 226 === High humidity === 227 227 228 -The BMS Main 3 can detect that the battery is operating in high humidity conditions. 253 +The BMS Main 3 / BMS Main 2R can detect that the battery is operating in high humidity conditions. 229 229 230 230 To change the detection parameters, select the "Protections → High humidity" section: 231 231 ... ... @@ -233,12 +233,12 @@ 233 233 234 234 In this section: 235 235 236 -* Enable – a flag to enable the detection; 237 -* Maximum humidity, RH%; 238 -* Tolerant humidity, RH%; 239 -* Delay before setting the error, second; 240 -* Delay before clearing the error, second; 241 -* Lock the error until the device is res et.261 +* **Enable **– a flag to enable the detection; 262 +* **Maximum humidity**, RH%; 263 +* **Tolerant humidity**, RH%; 264 +* **Delay before setting the error**, second; 265 +* **Delay before clearing the error**, second; 266 +* **Lock **– a flag to block the error until the device is restarted. 242 242 243 243 As a result of the operation of the battery protection from high humidity, the "High humidity" error is generated. 244 244 ... ... @@ -257,7 +257,7 @@ 257 257 258 258 === Water === 259 259 260 -The BMS Main 3 can protect the battery from working in very high humidity conditions. 285 +The BMS Main 3 / BMS Main 2R can protect the battery from working in very high humidity conditions. 261 261 262 262 To change the protection parameters, select the "Protections → Water" section: 263 263 ... ... @@ -282,9 +282,9 @@ 282 282 283 283 * the measured humidity is less than the “Tolerant humidity” value during the “Delay before clearing the error” time. 284 284 285 -(% class="box in fomessage" %)310 +(% class="box warningmessage" %) 286 286 ((( 287 -If there is the “Water” error, the **“Critical error”** is generated and **all relays open**.312 +If there is the “Water” error, the **“Critical error”** is generated. 288 288 ))) 289 289 290 290 === Logic high temperature === ... ... @@ -321,11 +321,14 @@ 321 321 322 322 To change the protection parameters from loss of communication with BMS Logic devices, select the "Protections → Logic offline" section: 323 323 324 -[[image:17 33328399416-818.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="86" width="800"]]349 +[[image:1755871522789-489.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="102" width="800"]] 325 325 351 + 326 326 In this section: 327 327 328 328 * Enable – a flag to enable the protection; 355 +* Delay before setting the error, second; 356 +* Delay before clearing the error, second; 329 329 * Lock – lock the error until the device is reset. 330 330 331 331 As a result of the protection from loss of communication with BMS Logic devices, the "Logic offline" error is generated. ... ... @@ -340,7 +340,7 @@ 340 340 341 341 (% class="box warningmessage" %) 342 342 ((( 343 -If there is the "Logic offline" error, the **“Critical error” **is generated and**all relays open.**371 +If there is the "Logic offline" error, the **“Critical error” **is generated**.** 344 344 ))) 345 345 346 346 === Cell count === ... ... @@ -369,14 +369,43 @@ 369 369 370 370 (% class="box warningmessage" %) 371 371 ((( 372 -If there is the "Cell count error", the **“Critical error” **is generated and**all relays open.**400 +If there is the "Cell count error", the **“Critical error” **is generated**.** 373 373 ))) 374 374 403 +=== Temperature sensor count === 404 + 405 +To change the protection parameters from the mismatch of the number of temperature sensors to the set value, select the "Protections → Temperature sensor count" section: 406 + 407 +[[image:1755871582533-550.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="123" width="800"]] 408 + 409 +In this section: 410 + 411 +* Enable – a flag to enable the protection; 412 +* Number of cells – a number of temperature sensors connected to the BMS; 413 +* Delay before setting the error, millisecond; 414 +* Delay before clearing the error, second; 415 +* Lock – a flag to block the error until the device is restarted. 416 + 417 +As a result of the operation of the protection from the mismatch of the number of cells, the "T-sensor count error" is generated. 418 + 419 +Error generation conditions: 420 + 421 +* the number of temperature sensors connected to the BMS is **not equal** to the “Number of temperature sensors” value during the “Delay before setting the error” time. 422 + 423 +Conditions for removing the error: 424 + 425 +* the number of temperature sensors connected to the BMS is **equal** to the “Number of temperature sensors” value during the “Delay before clearing the error” time. 426 + 427 +(% class="box warningmessage" %) 428 +((( 429 +If there is the "T-sensor count error", the **“Critical error” **is generated**.** 430 +))) 431 + 375 375 === Logic count === 376 376 377 377 To change the protection parameters from the mismatch of the number of BMS Logic devices to the set value, select the "Protections → Logic count” section: 378 378 379 -[[image:17 33328415732-163.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="110" width="800"]]436 +[[image:1762425434368-516.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="125" width="800"]] 380 380 381 381 In this section: 382 382 ... ... @@ -383,6 +383,8 @@ 383 383 * Enable – a flag to enable the protection; 384 384 * Logic count – a number of BMS Logic devices connected to the BMS Main; 385 385 * Scan fast – a flag to scan BMS Logic devices fast (devices with addresses from 1 to “Logic count” are scanned; this mode reduces BMS system startup time); 443 +* Delay before setting the error – a delay before setting the error //during initialization//, millisecond; 444 +* Delay before clearing the error– a delay before clearing the error //during initialization//, second; 386 386 * Lock – lock the error until the device is reset. 387 387 388 388 As a result of the operation of the protection from the mismatch of the number of BMS Logic devices, the "Logic count error" is generated. ... ... @@ -389,20 +389,22 @@ 389 389 390 390 Error generation conditions: 391 391 392 -* the number of BMS Logic devices connected to the BMS Main is **not equal** to the “Logic count” value. 451 +* during the initialization BMS Main 3 / BMS Main 2R have not found required number of BMS Logic devices during the "Delay before setting the error" time; 452 +* after the initialization the number of BMS Logic devices connected to the BMS Main is **not equal** to the “Logic count” value. 393 393 394 394 Conditions for removing the error: 395 395 396 -* the number of BMS Logic devices connected to the BMS Main is **equal** to the “Logic count” value. 456 +* during the initialization BMS Main 3 / BMS Main 2R have found required number of BMS Logic devices and the "Delay before setting the error" time has passed; 457 +* after the initialization the number of BMS Logic devices connected to the BMS Main is **equal** to the “Logic count” value. 397 397 398 398 (% class="box warningmessage" %) 399 399 ((( 400 -If there is the "Logic count error", the **“Critical error”** is generated and **all relays open.**461 +If there is the "Logic count error", the **“Critical error”** is generated. 401 401 ))) 402 402 403 403 === Short circuit === 404 404 405 -The BMS Main 3 device implements the protection of power circuits (contactors, power wires) against overheating caused by the flow of high current for a long time. 466 +The BMS Main 3 / BMS Main 2R device implements the protection of power circuits (contactors, power wires) against overheating caused by the flow of high current for a long time. 406 406 407 407 To change the protection parameters from short circuit, select the "Protections → Short circuit" section: 408 408 ... ... @@ -427,14 +427,9 @@ 427 427 428 428 * the current modulo is lower than the “Maximum current” values for all three protection levels during the “Delay before setting the error” time. 429 429 430 -(% class="box infomessage" %) 431 -((( 432 -If there is the "Short circuit" error, **charging **contactor opens (if the “Switch off the charging contactor on error” flag is set) and **discharging **contactor opens (if the “Switch off the discharging contactor on error flag” is set). 433 -))) 434 - 435 435 === High contactor temperature === 436 436 437 -The BMS Main 3 device protects power contactors from overheating. To measure the temperature of the contactor, one of the thermistors connected to the X5 connector is used. 493 +The BMS Main 3 / BMS Main 2R device protects power contactors from overheating. To measure the temperature of the contactor, one of the thermistors connected to the X5 connector is used. 438 438 439 439 To change the overheating protection parameters of power contactors, select the "Protections → High contactor temperature" section: 440 440 ... ... @@ -460,14 +460,9 @@ 460 460 461 461 * the contactor temperature is lower than the “Tolerant contactor temperature” value during the “Delay before clearing the error” time. 462 462 463 -(% class="box infomessage" %) 464 -((( 465 -If there is the "High contactor temperature" error, **charging **contactor opens (if the “Switch off the charging contactor on error” flag is set) and **discharging **contactor opens (if the “Switch off the discharging contactor on error” flag is set). 466 -))) 467 - 468 468 === Current sensor === 469 469 470 -The BMS Main 3 device checks the current sensor connection circuits. The circuits are checked for breakage and short-circuit to the +5 V supply line. 521 +The BMS Main 3 / BMS Main 2R device checks the current sensor connection circuits. The circuits are checked for breakage and short-circuit to the +5 V supply line. 471 471 472 472 To change the test parameters of the current sensor connection circuits, select the "Protections → Current sensor" section: 473 473 ... ... @@ -496,12 +496,12 @@ 496 496 497 497 (% class="box warningmessage" %) 498 498 ((( 499 -If there is the “Current sensor error”, the **“Critical error” **is generated and **all relays open.**550 +If there is the “Current sensor error”, the **“Critical error” **is generated. 500 500 ))) 501 501 502 502 === Power switch === 503 503 504 -BMS Main 3 device checks the status of power switches that are used to control the contactors. To change the parameters of the power switch protection, select the "Protections → Power switch" section: 555 +BMS Main 3 / BMS Main 2R device checks the status of power switches that are used to control the contactors. To change the parameters of the power switch protection, select the "Protections → Power switch" section: 505 505 506 506 [[image:1733328461554-241.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="99" width="800"]] 507 507 ... ... @@ -514,16 +514,42 @@ 514 514 515 515 (% class="box warningmessage" %) 516 516 ((( 517 -If there is the "Power switch error", the **“Critical error” **is generated and **all relays open.**568 +If there is the "Power switch error", the **“Critical error” **is generated. 518 518 ))) 519 519 520 520 === Power fault === 521 521 522 - TBA573 +BMS Main 3 / BMS Main 2R device checks the status of CAN2, CAN3, RS-485-2 and Current sensors power supply. 523 523 575 +(% class="box infomessage" %) 576 +((( 577 +**Note:** this error can be configured only under** "Service" account**. 578 +))) 579 + 580 +To change the parameters of the power fault error, select the "Protections → Power fault" section: 581 + 582 +[[image:1739284154410-676.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="96" width="800"]] 583 + 584 +In this section: 585 + 586 +* Enable – a flag to enable the protection; 587 +* Delay before setting the error, millisecond; 588 +* Time to keep power off, millisecond; 589 +* Delay before clearing the error, millisecond; 590 +* Lock – a flag to block the error until the device is restarted. 591 + 592 +The “Power fault” occurs when the device detects a shortage or high power consumption in power supplies mentioned above. After that BMS turns off the corresponding power supply for "Time to keep power off", then it tries to enable power again. 593 + 594 +Error is removed when the power consumption is normal during “Delay before clearing the error” time. 595 + 596 +(% class="box warningmessage" %) 597 +((( 598 +If there is the "Power fault", the **“Critical error” **is generated. 599 +))) 600 + 524 524 === Charge contactor cycles === 525 525 526 -The BMS Main 3 device protects the charging contactor against frequent switching. 603 +The BMS Main 3 / BMS Main 2R device protects the charging contactor against frequent switching. 527 527 528 528 To change the protection parameters against high frequency switching of the charging contactor, select the "Protections → Charge contactor cycles" section: 529 529 ... ... @@ -548,14 +548,9 @@ 548 548 549 549 * the “Delay before clearing the error” time has passed since the error was generated. 550 550 551 -(% class="box infomessage" %) 552 -((( 553 -If there is the "CH contactor cycles error" error, the **charging **contactor opens. 554 -))) 555 - 556 556 === Discharge contactor cycles === 557 557 558 -The BMS Main 3 device protects the discharging contactor against frequent switching. 630 +The BMS Main 3 / BMS Main 2R device protects the discharging contactor against frequent switching. 559 559 560 560 To change the protection parameters against high frequency switching of the discharging contactor, select the "Protections → Discharging contactor cycles" section: 561 561 ... ... @@ -580,14 +580,9 @@ 580 580 581 581 * the “Delay before clearing the error” time has passed since the error was generated. 582 582 583 -(% class="box infomessage" %) 584 -((( 585 -If there is the "DCH contactor cycles error" error, the **discharging **contactor opens. 586 -))) 587 - 588 588 === Temperature sensors === 589 589 590 -The BMS Main 3 device checks the temperature sensors connection circuits. The circuits are checked for breakage and short-circuit. 657 +The BMS Main 3 / BMS Main 2R device checks the temperature sensors connection circuits. The circuits are checked for breakage and short-circuit. 591 591 592 592 To change the protection parameters of the temperature sensors circuits, select the "Protections → Temperature sensors" section: 593 593 ... ... @@ -604,7 +604,7 @@ 604 604 605 605 (% class="box warningmessage" %) 606 606 ((( 607 -If there is the “No temp. sensors” or “Temp. sensor is shorted” error, the **“Critical error”** is generated and **all relays open.**674 +If there is the “No temp. sensors” or “Temp. sensor is shorted” error, the **“Critical error”** is generated. 608 608 ))) 609 609 610 610 === WDT reset === ... ... @@ -627,7 +627,7 @@ 627 627 628 628 (% class="box warningmessage" %) 629 629 ((( 630 -If there is the "WDT reset" error, the **“Critical error” **is generated and **all relays open.**697 +If there is the "WDT reset" error, the **“Critical error” **is generated. 631 631 ))) 632 632 633 633 === Unallowable charging === ... ... @@ -655,14 +655,9 @@ 655 655 656 656 * the battery current is zero during the “Delay before clearing the error” time. 657 657 658 -(% class="box infomessage" %) 659 -((( 660 -If there is the "Unallowable charging" error, the **discharging **contactor opens. 661 -))) 662 - 663 663 === Stuck contactor === 664 664 665 -The BMS Main 3 device protects contactors against sticking. 727 +The BMS Main 3 / BMS Main 2R device protects contactors against sticking. 666 666 667 667 To change the protection parameters against sticking, select the "Protections → Stuck contactor" section: 668 668 ... ... @@ -683,12 +683,12 @@ 683 683 684 684 (% class="box warningmessage" %) 685 685 ((( 686 -If there is the “Stuck contactor” error, the **“Critical error” **is generated and **all relays open.**748 +If there is the “Stuck contactor” error, the **“Critical error” **is generated. 687 687 ))) 688 688 689 689 === Contactor feedback === 690 690 691 -The BMS Main 3 device can receive feedback signals from contactors and detect discrepancy between the control value and the feedback signal. To enable specific contactor protection, the feedback signal must be connected to the corresponding contactor feedback pin on the X3 header. 753 +The BMS Main 3 / BMS Main 2R device can receive feedback signals from contactors and detect discrepancy between the control value and the feedback signal. To enable specific contactor protection, the feedback signal must be connected to the corresponding contactor feedback pin on the X3 header. 692 692 693 693 To change the contactor feedback check parameters, select the "Protections → Contactor feedback" section: 694 694 ... ... @@ -707,12 +707,12 @@ 707 707 708 708 (% class="box warningmessage" %) 709 709 ((( 710 -If there is the “Contactor feedback” error, the **“Critical error” **is generated and **all relays open.**772 +If there is the “Contactor feedback” error, the **“Critical error” **is generated. 711 711 ))) 712 712 713 713 === Insulation === 714 714 715 -The BMS Main 3 device can detect a physical signal or CAN bus message from an external insulation monitoring device (such as Bender IR155, iso165C, BMD IMD) to monitor the insulation quality. 777 +The BMS Main 3 / BMS Main 2R device can detect a physical signal or CAN bus message from an external insulation monitoring device (such as Bender IR155, iso165C, BMD IMD) to monitor the insulation quality. 716 716 717 717 To change the insulation monitoring parameters, select the "Protections → Insulation" section: 718 718 ... ... @@ -733,12 +733,12 @@ 733 733 734 734 (% class="box warningmessage" %) 735 735 ((( 736 -If there is the “Insulation fault”, the **“Critical error”** is generated and **all relays open.**798 +If there is the “Insulation fault”, the **“Critical error”** is generated. 737 737 ))) 738 738 739 739 === HVIL === 740 740 741 -The BMS Main 3 allows to control the high voltage interlock loop by applying current to a testing loop and monitoring the difference between the measured current and the required value. 803 +The BMS Main 3 / BMS Main 2R allows to control the high voltage interlock loop by applying current to a testing loop and monitoring the difference between the measured current and the required value. 742 742 743 743 To change the HVIL measurement parameters, select the "Protections → HVIL" section: 744 744 ... ... @@ -753,58 +753,66 @@ 753 753 * Source is ON: Upper current limit, A; 754 754 * Lock – a flag to block the error until the device is restarted. 755 755 756 -If interlock loop breaks and its current is out of the configured ranges, the “HVIL error” is generated. Error clears if interlock loop is being restored.818 +If interlock loop breaks and its current is out of the configured ranges, the “HVIL error” is generated. 757 757 820 +Error clears if interlock loop is being restored. 821 + 758 758 (% class="box warningmessage" %) 759 759 ((( 760 -If there is the “HVIL error”, the **“Critical error”** is generated and **all relays open.**824 +If there is the “HVIL error”, the **“Critical error”** is generated. 761 761 ))) 762 762 763 -=== Criticalerror===827 +=== Battery voltage === 764 764 765 -T o changethecriticalerrorparameters,select the"Protections→Critical error"section:829 +The BMS Main 3 / BMS Main 2R allows to control the difference between sum of all cell voltages and voltage measured before the contactors. 766 766 767 - [[image:1733328487100-898.png||data-xwiki-image-style-alignment="center"data-xwiki-image-style-border="true"height="101"width="800"]]831 +To change the voltage difference check parameters, select the "Protections → Battery voltage" section: 768 768 833 +[[image:1755871661259-633.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="100" width="800"]] 834 + 769 769 In this section: 770 770 771 771 * Enable – a flag to enable the protection; 772 -* Delay before setting the error, millisecond; 838 +* Abnormal voltage difference – a maximum difference between sum of all cell voltages and voltage measured before the contactors (High voltage 1), V; 839 +* Delay before setting the error, second; 773 773 * Delay before clearing the error, second; 774 774 * Lock – a flag to block the error until the device is restarted. 775 775 776 - Thecriticalerrorflagisgeneratedifatleastoneof thefollowingerrorsis generated duringthe “Delay beforesetting theerror”time:843 +If there is a mismatch between voltages, "Battery voltage mismatch" error is generated. 777 777 778 -* “Battery cover error”; 779 -* “Water”; 780 -* “Logic offline”; 781 -* “Cell count error”; 782 -* “ADC error”; 783 -* “Current sensor error”; 784 -* “Shunt offline”; 785 -* “Shunt error”; 786 -* “WDT reset” 787 -* “No temp. sensors”; 788 -* “Temperature sensor shorted”; 789 -* “Stuck contactor”; 790 -* “CH contactor feedback error”; 791 -* “DCH contactor feedback error”; 792 -* “Insulation fault”; 793 -* “PCH contactor feedback error”; 794 -* “CH/DCH contactor feedback error”; 795 -* “Main contactor feedback error”; 796 -* “High voltage fault”; 797 -* “Power switch error”; 798 -* “HVIL error”l 799 -* “Power fault”. 845 +Error generation conditions: 800 800 801 - The“Critical error”isclearedif therearenoerrorsfrom thelistabove duringthe “Delay beforeclearing the error”time.847 +* difference between sum of all cell voltages and voltage measured before the contactors is **more **than "Abnormal voltage difference" value during "Delay before setting the error" time. 802 802 803 -(% class="box infomessage" %) 849 +Conditions for removing the error: 850 + 851 +* difference between sum of all cell voltages and voltage measured before the contactors is **less **than "Abnormal voltage difference" value during "Delay before clearing the error" time. 852 + 853 +(% class="box warningmessage" %) 804 804 ((( 805 -If there is the “ Criticalerror”, **all**contactorsopen.855 +If there is the “Battery voltage mismatch” error, the **“Critical error”** is generated. 806 806 ))) 807 807 858 +=== Critical error === 859 + 860 +Some of the errors are system critical. A separate signal named "Critical error" indicates a BMS fault. 861 + 862 +To change the critical error parameters, select the "Protections → Critical error" section: 863 + 864 +[[image:1762775547945-129.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="117" width="800"]] 865 + 866 +In this section: 867 + 868 +* Enable – a flag to enable the protection; 869 +* Delay before setting the error, millisecond; 870 +* Delay before clearing the error, second; 871 +* Errors 1, 2 to to ignore when setting the critical error; 872 +* Lock – a flag to block the error until the device is restarted. 873 + 874 +The "Critical error" signal is generated if at least one of the critical errors (see [[Errors>>doc:Battery management systems.Additional information.1\. Battery controllers\: signals and errors.WebHome||anchor="HErrors"]]) is generated during the “Delay before setting the error” time. 875 + 876 +The “Critical error" signal is cleared if there are no errors from the list above during the “Delay before clearing the error” time. 877 + 808 808 === General error === 809 809 810 810 To change the general error parameters, select the "Protections → Critical error" section: ... ... @@ -819,11 +819,11 @@ 819 819 * Lock – a flag to block the error until the device is restarted; 820 820 * Errors 1, 2 to set the "Critical error" – bitfields to enable check of corresponding errors. 821 821 822 -The general errorflagis generated if at least one of the enabled errors is generated during the “Delay before setting the error” time.892 +The “General error”is generated if at least one of the enabled errors is generated during the “Delay before setting the error” time. 823 823 824 824 The “General error” is cleared if there are no errors from the enabled errors during the “Delay before clearing the error” time. 825 825 826 826 (% class="box infomessage" %) 827 827 ((( 828 -The state of the “General error” can be outputto a discrete output or a power switch.898 +The state of the “General error” can be assigned to a discrete output or to a power switch. 829 829 )))
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