2. Installation and connection

Last modified by Admin on 2025/02/20 12:50

Connection

Installation

The mounting location must be protected from mechanical obstacles (dust, dirt, large objects) and water. Device placement should provide easy access for connection.

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ParameterValue
Overall dimensions (length × width × height), mm140 × 60 × 14
Mounting dimensions (length × width), mm130 × 50
Mounting holesM3

Headers

The BMS IMD has two headers for connecting the power line (X3 and X4), a header for connecting external equipment and power supply (X2), a chassis connection header (X1) and a jumper which connects a terminal resistor to the CAN bus (J1).

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X1 – header for chassis connection

Receptacle Housing: Molex 430250200. Terminals: Molex 43030

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PinNameDescription
1CHASSISVehicle chassis connection
2CHASSISVehicle chassis connection

X2 – header for a top-level controller (rev1.1 only)

Receptacle Housing: Molex 430250800. Terminals: Molex 43030

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PinNameDescription
1GNDGround
2CAN_HCAN H line for communication with external equipment
3GNDGround
4GNDGround
5V+Device supply line (9-32V)
6CAN_LCAN L line for communication with external equipment
7OUT_WORKDiscrete output for work indication (open drain, max 60V, 1A)
8OUT_ERRORDiscrete output for error indication (open drain, max 60V, 1A)

Notes:
The OUT_WORK signal signals the operation of the device’s main program and is generated when the device is turned on.
The OUT_ERROR signal indicates a critical device error or a low insulation resistance value.

X2 – header for a top-level controller (rev1.2 only)

Receptacle Housing: Molex 430251200. Terminals: Molex 43030

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PinNameDescription
1GNDGround
2CAN_HCAN H line for communication with external equipment
3GNDGround
4GNDGround
5GNDGround
6GNDGround
7V+Device supply line (9-32V)
8CAN_LCAN L line for communication with external equipment
9OUT_WORKDiscrete output for work indication (open drain, max 42V, 1A)
10OUT_ERRORDiscrete output for error indication (open drain, max 42V, 1A)
11KEYRUN_1Device power on signal
12KEYRUN_2Device power on signal

Notes:
The OUT_WORK signal signals the operation of the device’s main program and is generated when the device is turned on.
The OUT_ERROR signal indicates a critical device error or a low insulation resistance value.
The KEYRUN_1 and KEYRUN_2 signals are equivalent and are intended to trigger the device’s power supply circuit. Can be connected to the V+ device supply line.

X3 – header for positive line connection

Receptacle Housing: Molex 436450200. Terminals: Molex 43030

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PinNameDescription
1LINE+Positive line
2LINE+Positive line

X4 – header for negative line connection

Receptacle Housing: Molex 436450200. Terminals: Molex 43030

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PinNameDescription
1LINE-Negative line
2LINE-Negative line

J1 – CAN terminal resistor jumper

To connect the terminal resistor between the CANH and CANL lines, install jumper on pins 2 and 3 like shown on the picture below.

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