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Last modified by Admin on 2025/03/03 15:20
From version 10.2
edited by Admin
on 2025/01/30 16:13
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To version 1.2
edited by Admin
on 2025/01/29 16:27
Change comment: There is no comment for this version

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1 -3.1
1 +3.1 General information
Content
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4 4  (% data-numbered-headings-start="1" style="--numbered-headings-start: 0;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
5 5  == General information ==
6 6  
7 -=== List of input signals ===
7 +=== Connection ===
8 8  
9 -Here is the list of input signals that can be assigned to discrete inputs of BMS controller.
9 +Configuring can be done using the ElectricDeviceMonitor above the 1.18.0 (available by the [[link>>url:http://movicomelectric.com/wa-data/public/site/app/ElectricDeviceMonitorSETUP.exe]]) via
10 10  
11 -(% style="width:1278px" %)
12 -|=(% colspan="1" rowspan="2" style="width: 198px;" %)**Name**|=(% rowspan="2" style="width: 60px;" %)**Abbr.**|=(% colspan="1" rowspan="2" style="width: 500px;" %)**Description**|=(% colspan="3" rowspan="1" style="width: 243px;" %)**Compability**|=(% colspan="1" rowspan="2" style="width: 137px;" %)**CANopen SDO**|=(% colspan="1" rowspan="2" style="width: 137px;" %)**Modbus**
13 -|=(% style="width: 92px;" %)**Mini S / Mini**|=(% style="width: 73px;" %)**Main 2.1**|=(% style="width: 78px;" %)**Main 3**
14 -|Balancing request |BR|(% style="width:500px" %)a request to balance the cells;|(% style="width:92px" %)Yes|(% style="width:73px" %)Yes|(% style="width:78px" %)Yes|(% style="width:137px" %) |(% style="width:137px" %)
15 -|Battery cover |CVR|(% style="width:500px" %)a signal from the battery cover;|(% style="width:92px" %)Yes|(% style="width:73px" %)Yes|(% style="width:78px" %)Yes|(% style="width:137px" %) |(% style="width:137px" %)
16 -|CH contactor feedback |CCF|(% style="width:500px" %)a signal from charging contactor feedback loop;|(% style="width:92px" %)Yes*|(% style="width:73px" %)Yes|(% style="width:78px" %)Yes|(% style="width:137px" %) |(% style="width:137px" %)
17 -|CH/DCH contactor feedback |CDF|(% style="width:500px" %)a signal from charging/discharging contactor feedback loop;|(% style="width:92px" %)Yes*|(% style="width:73px" %)Yes|(% style="width:78px" %)Yes|(% style="width:137px" %) |(% style="width:137px" %)
18 -|Charge request |CRE|(% style="width:500px" %)a request to close the charging contactor;|(% style="width:92px" %)Yes|(% style="width:73px" %)Yes|(% style="width:78px" %)Yes|(% style="width:137px" %) |(% style="width:137px" %)
19 -|Charger connected |CON|(% style="width:500px" %)a signal indicating that charger is connected;|(% style="width:92px" %)Yes|(% style="width:73px" %)Yes|(% style="width:78px" %)Yes|(% style="width:137px" %) |(% style="width:137px" %)
20 -|Circuit breaker status |CBS|(% style="width:500px" %)status of protection disconnector;|(% style="width:92px" %)Yes|(% style="width:73px" %)Yes|(% style="width:78px" %)Yes|(% style="width:137px" %) |(% style="width:137px" %)
21 -|Close External 1 |CE1|(% style="width:500px" %)a request to close the External 1 discrete output (if assigned).|(% style="width:92px" %)Yes|(% style="width:73px" %)Yes|(% style="width:78px" %)Yes|(% style="width:137px" %) |(% style="width:137px" %)
22 -|Close Main contactor |CMC|(% style="width:500px" %)a request to close the main contactor;|(% style="width:92px" %)Yes|(% style="width:73px" %)Yes|(% style="width:78px" %)Yes|(% style="width:137px" %) |(% style="width:137px" %)
23 -|DCH contactor feedback |DCF|(% style="width:500px" %)a signal from discharging contactor feedback loop;|(% style="width:92px" %)Yes*|(% style="width:73px" %)Yes|(% style="width:78px" %)Yes|(% style="width:137px" %) |(% style="width:137px" %)
24 -|Discharge request |DRE|(% style="width:500px" %)a request to close the discharging contactor;|(% style="width:92px" %)Yes|(% style="width:73px" %)Yes|(% style="width:78px" %)Yes|(% style="width:137px" %) |(% style="width:137px" %)
25 -|Fuse 1|F1|(% style="width:500px" %)signal from fuse 1;|(% style="width:92px" %)Yes|(% style="width:73px" %)Yes|(% style="width:78px" %)Yes|(% style="width:137px" %) |(% style="width:137px" %)
26 -|Fuse 2|F2|(% style="width:500px" %)signal from fuse 2;|(% style="width:92px" %)Yes|(% style="width:73px" %)Yes|(% style="width:78px" %)Yes|(% style="width:137px" %) |(% style="width:137px" %)
27 -|Fuse 3 |F3|(% style="width:500px" %)signal from fuse 3;|(% style="width:92px" %)Yes|(% style="width:73px" %)Yes|(% style="width:78px" %)Yes|(% style="width:137px" %) |(% style="width:137px" %)
28 -|Inhibit charging |ICH|(% style="width:500px" %)a command to open the charging contactor;|(% style="width:92px" %)Yes|(% style="width:73px" %)Yes|(% style="width:78px" %)Yes|(% style="width:137px" %) |(% style="width:137px" %)
29 -|Inhibit discharging |IDC|(% style="width:500px" %)a command to open the discharging contactor;|(% style="width:92px" %)Yes|(% style="width:73px" %)Yes|(% style="width:78px" %)Yes|(% style="width:137px" %) |(% style="width:137px" %)
30 -|Insulation status |INS|(% style="width:500px" %)a signal from an insulation monitoring device;|(% style="width:92px" %)Yes|(% style="width:73px" %)Yes|(% style="width:78px" %)Yes|(% style="width:137px" %) |(% style="width:137px" %)
31 -|Interlock | |(% style="width:500px" %)a signal from interlock loop;|(% style="width:92px" %)Yes|(% style="width:73px" %)Yes|(% style="width:78px" %)Yes|(% style="width:137px" %) |(% style="width:137px" %)
32 -|Main contactor feedback |MCF|(% style="width:500px" %)a signal from main contactor feedback loop;|(% style="width:92px" %)Yes*|(% style="width:73px" %)Yes|(% style="width:78px" %)Yes|(% style="width:137px" %) |(% style="width:137px" %)
33 -|PCH contactor feedback |PCF|(% style="width:500px" %)a signal from precharging contactor feedback loop;|(% style="width:92px" %)Yes*|(% style="width:73px" %)Yes|(% style="width:78px" %)Yes|(% style="width:137px" %) |(% style="width:137px" %)
34 -|Power up/down request |PDN|(% style="width:500px" %)a request to power down the device;|(% style="width:92px" %)Yes|(% style="width:73px" %)Yes|(% style="width:78px" %)Yes|(% style="width:137px" %) |(% style="width:137px" %)
35 -|Precharge request|PRE|(% style="width:500px" %)a request to close the precharging contactor|(% style="width:92px" %)Yes|(% style="width:73px" %)Yes|(% style="width:78px" %) |(% style="width:137px" %) |(% style="width:137px" %)
11 +* USB;
12 +* CAN bus (Systec, PEAK, Marathon and USB-CAN adapters are supported);
13 +* TCP connection (BMS Wi-Fi or BMS LANmodule must be installed on BMS Main 3).
36 36  
37 -(% class="wikigeneratedid" %)
38 -~* Contactor feedback signals in BMS Mini / BMS Mini S are connected to [[X1 header>>doc:Battery management systems.BMS Mini S.2\. Installation and connection.WebHome||anchor="HHeaders"]] and configured in "Signals → MOSFETs → Contactors feedback" section.
15 +After connecting device to the PC, launch ElectricDeviceMonitor, select "Unified monitor" in the main program window:
39 39  
40 -=== List of internal states ===
17 +[[image:Battery management systems.BMS Main 3.3\. Configuration.3\.1 General information.WebHome@1735233230234-960.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="340" width="450"]]
41 41  
42 -Here is the list of control internal states. Signals marked with bold text can be assigned to discrete output or relay.
19 +Choose the connection type and set up connection settings:
43 43  
44 -(% style="width:1277px" %)
45 -|=(% colspan="1" rowspan="2" style="width: 201px;" %)**Name**|=(% rowspan="2" style="width: 55px;" %)**Abbr.**|=(% colspan="1" rowspan="2" style="width: 531px;" %)**Description**|=(% colspan="3" rowspan="1" style="width: 255px;" %)**Compability**|=(% colspan="1" rowspan="2" style="width: 140px;" %)**CANopen SDO**|=(% colspan="1" rowspan="2" style="width: 142px;" %)**Modbus**
46 -|=(% style="width: 94px;" %)**Mini S / Mini**|=(% style="width: 75px;" %)**Main 2.1**|=(% style="width: 84px;" %)**Main 3**
47 -|Allow charging |ACH|a signal for a charger to start charging;|Yes|Yes|Yes|(% style="width:140px" %) |(% style="width:142px" %)
48 -|Balancing 1 |BA1|balancing the first series of cells;| |Yes*|Yes|(% style="width:140px" %) |(% style="width:142px" %)
49 -|Balancing 2 |BA2|balancing the second series of cells;| |Yes*|Yes|(% style="width:140px" %) |(% style="width:142px" %)
50 -|Cell analysis|CEA| |Yes~*~**|Yes~*~**|Yes~*~**|(% style="width:140px" %) |(% style="width:142px" %)
51 -|Charging current present |CCP|the presence of the charging current;|Yes|Yes~*~*|Yes|(% style="width:140px" %) |(% style="width:142px" %)
52 -|Charging |CH|state of the charging contactor;|Yes|Yes*|Yes|(% style="width:140px" %) |(% style="width:142px" %)
53 -|Charging/discharging|C/D|state of the charging/discharging contactor;|Yes|Yes*|Yes|(% style="width:140px" %) |(% style="width:142px" %)
54 -|Cooler |COO|a command to turn on a cooler;|Yes|Yes|Yes|(% style="width:140px" %) |(% style="width:142px" %)
55 -|Crown EWS|EWS| |Yes~*~**|Yes~*~**|Yes~*~**|(% style="width:140px" %) |(% style="width:142px" %)
56 -|Discharging (AUX) |AUX|state of the auxiliary discharging contactor;|Yes|Yes|Yes|(% style="width:140px" %) |(% style="width:142px" %)
57 -|Discharging current present |DCP|the presence of the discharging current;|Yes|Yes~*~*|Yes|(% style="width:140px" %) |(% style="width:142px" %)
58 -|Discharging |DCH|state of the discharging contactor;|Yes|Yes*|Yes|(% style="width:140px" %) |(% style="width:142px" %)
59 -|External 1 |EX1|a signal that activates by the remote request.|Yes|Yes|Yes|(% style="width:140px" %) |(% style="width:142px" %)
60 -|Heater (AUX)|HA| | |Yes|Yes|(% style="width:140px" %) |(% style="width:142px" %)
61 -|Heater |HEA|a command to turn on a heater;|Yes|Yes|Yes|(% style="width:140px" %) |(% style="width:142px" %)
62 -|High charging current |HCC|charging current is high;|Yes|Yes~*~*|Yes|(% style="width:140px" %) |(% style="width:142px" %)
63 -|Init|INI| |Yes~*~**|Yes~*~**|Yes~*~**|(% style="width:140px" %) |(% style="width:142px" %)
64 -|Low SOC |LOS|a signal corresponding the low SOC of the battery;|Yes|Yes|Yes|(% style="width:140px" %) |(% style="width:142px" %)
65 -|Main contactor |MCO|state of the main contactor;|Yes|Yes*|Yes|(% style="width:140px" %) |(% style="width:142px" %)
66 -|Power down ACK |PDA|an acknowledgement of BMS power down. Acknowledgement is outputted when the charge and discharge contactors have been opened on power down request;|Yes|Yes~*~*|Yes|(% style="width:140px" %) |(% style="width:142px" %)
67 -|Power up |PUP|an indication of BMS power status;|Yes|Yes|Yes|(% style="width:140px" %) |(% style="width:142px" %)
68 -|Precharging |PRE|state of the precharging contactor;|Yes|Yes|Yes|(% style="width:140px" %) |(% style="width:142px" %)
69 -|Ready to charge |RTC|the battery is ready to be charged;|Yes|Yes|Yes|(% style="width:140px" %) |(% style="width:142px" %)
70 -|Ready to discharge |RTD|the battery is ready to be discharged;|Yes|Yes|Yes|(% style="width:140px" %) |(% style="width:142px" %)
71 -|Service reset|SR| |Yes~*~**| |Yes~*~**|(% style="width:140px" %) |(% style="width:142px" %)
72 -|Shutdown request (Combilift)|CSH| |Yes~*~**|Yes~*~**|Yes~*~**|(% style="width:140px" %) |(% style="width:142px" %)
73 -|Shutdown request (HYG/Spirit)|HSH| |Yes~*~**|Yes~*~**|Yes~*~**|(% style="width:140px" %) |(% style="width:142px" %)
74 -|Voltage too high for charging|ENV| |Yes~*~**|Yes~*~**|Yes~*~**|(% style="width:140px" %) |(% style="width:142px" %)
21 +* Serial port (USB): choose the corresponding COM port;
75 75  
76 -(% class="wikigeneratedid" %)
77 -~* assignable to relay only
23 +[[image:Battery management systems.BMS Main 3.3\. Configuration.3\.1 General information.WebHome@1733320484262-545.png||data-xwiki-image-style-alignment="center" height="311" width="450"]][[image:Battery management systems.BMS Main 3.3\. Configuration.3\.1 General information.WebHome@1733320484267-118.png||data-xwiki-image-style-alignment="center" height="248" width="450"]]
78 78  
79 -(% class="wikigeneratedid" %)
80 -~** assignable to discrete input only
25 +* Systec USB-CAN, PEAK USB-CAN, Marathon USB-CAN, BMS USB-CAN: select the device in device list, specify the CAN speed and BMS device address:
81 81  
82 -(% class="wikigeneratedid" %)
83 -~*~*~* state is indicative only and cannot be assigned to discrete output or relay.
27 +[[image:Battery management systems.BMS Main 3.3\. Configuration.3\.1 General information.WebHome@1735233434987-983.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="248" width="450"]]
84 84  
85 -=== List of errors ===
29 +* TCP connection: set up the device IP address.
86 86  
87 -(% style="width:1279px" %)
88 -|(% colspan="1" rowspan="2" style="width:196px" %)**Name **|(% colspan="1" rowspan="2" style="width:58px" %)**Abbr.**|(% colspan="1" rowspan="2" style="width:443px" %)**Description**|(% colspan="1" rowspan="2" style="width:67px" %)**Is a Critical error?**|(% colspan="3" rowspan="1" style="width:248px" %)**Compability**|(% colspan="1" rowspan="2" style="width:142px" %)**CANopen SDO**|(% colspan="1" rowspan="2" style="width:134px" %)**Modbus**
89 -|=(% style="width: 93px;" %)**Mini S / Mini**|=(% style="width: 76px;" %)**Main 2.1**|=(% style="width: 80px;" %)**Main 3**
90 -|ADC error |ADC|current cannot be measured;|•|Yes|Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
91 -|Battery cover error |BC|battery cover is open;|•|Yes|Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
92 -|Cell count error |CEL|number of cells does not match the specified value;|•|Yes|Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
93 -|CH contactor cycles error |CCC|switching frequency of the charging contactor is too high;| |Yes|Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
94 -|CH contactor feedback error |CCF|the control signals for the charging contactor and the contactor feedback differ;|•| |Yes| |(% style="width:142px" %) |(% style="width:134px" %)
95 -|CH/DCH contactor feedback error |CDF|the control signals for the charging/discharging contactor and the contactor feedback differ;|•| |Yes| |(% style="width:142px" %) |(% style="width:134px" %)
96 -|Combilift offline |COM|connection with a Combilift forklift is lost;| |Yes|Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
97 -|Contactor feedback error|CFE|Failure of one of the contactors feedback signal. Which contactor is failed can be | |Yes| |Yes|(% style="width:142px" %) |(% style="width:134px" %)
98 -|Critical error|CER| | |Yes|Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
99 -|Crown error |CRO|connection with a Crown forklift is lost;| |Yes|Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
100 -|Current limit error |CLE|charging or discharging current is more than limit calculated by Charge map or Discharge map.| |Yes| |Yes|(% style="width:142px" %) |(% style="width:134px" %)
101 -|Current sensor error |CSE|error in the current sensor circuit;|•|Yes|Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
102 -|DCH contactor cycles error |DCC|switching frequency of the discharging contactor is too high;| |Yes|Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
103 -|DCH contactor feedback error |DCF|the control signals for the discharging contactor and the contactor feedback differ;|•| |Yes| |(% style="width:142px" %) |(% style="width:134px" %)
104 -|FS error|FSE| | |Yes|Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
105 -|General error|GE| | |Yes*|Yes*|Yes|(% style="width:142px" %) |(% style="width:134px" %)
106 -|High contactor temperature|CHT| | |Yes|Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
107 -|High humidity |HH|humidity of the battery is increased;| | |Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
108 -|High Logic temperature |LHT|at least one of the Logic devices is overheated;| |Yes|Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
109 -|High temperature (CH) |HCT|temperature is too high for charging;| |Yes|Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
110 -|High temperature (DCH) |HDT|temperature is too high for discharging;| |Yes|Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
111 -|High voltage fault |HVF|failure of high voltage measuring circuits;|•| | |Yes|(% style="width:142px" %) |(% style="width:134px" %)
112 -|HVIL error |HE|breakage of high-voltage interlock current loop;|•| | |Yes|(% style="width:142px" %) |(% style="width:134px" %)
113 -|HYG offline |HYG|connection with a HYG forklift is lost;| |Yes|Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
114 -|Insulation fault;|INF| |•|Yes|Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
115 -|Logic count error|LOG| | | | | |(% style="width:142px" %) |(% style="width:134px" %)
116 -|Logic offline |LOF|at least one of the Logic devices is offline;|•|Yes|Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
117 -|Low temperature (CH) |LCT|temperature is too low for charging;| |Yes|Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
118 -|Low temperature (DCH) |LDT|temperature is too low for discharging;| |Yes|Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
119 -|Main contactor feedback error |MCF|the control signals for the main contactor and the contactor feedback differ;|•| |Yes| |(% style="width:142px" %) |(% style="width:134px" %)
120 -|Mount error|MNT| | |Yes|Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
121 -|Need acknowledge |ACK|there is an unacknowledged error in Error journal;| |Yes|Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
122 -|No temperature sensors |NTS|the device has no temperature sensors connected;|•|Yes|Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
123 -|Overcurrent|OC| | |Yes|Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
124 -|Overvoltage|OV| | |Yes|Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
125 -|PCH contactor feedback error |PCF|the control signals for the precharging contactor and the contactor feedback differ;|•| |Yes| |(% style="width:142px" %) |(% style="width:134px" %)
126 -|Power fault |PF|external devices power supply error: current sensors, HVIL, BMS Logic or CAN2 (int) bus powered devices;|•| | |Yes|(% style="width:142px" %) |(% style="width:134px" %)
127 -|Power switch error |PSE|short circuit in contactor coil control circuit or power switch overheating;|•| | |Yes|(% style="width:142px" %) |(% style="width:134px" %)
128 -|Precharge error |PE|capacitive load pre-charge process did not end during the estimated time;| |Yes|Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
129 -|Settings error|SET| | | | | |(% style="width:142px" %) |(% style="width:134px" %)
130 -|Short circuit|SHC| | |Yes|Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
131 -|Shunt error |SHE|internal error of the shunt current sensor;|•|Yes|Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
132 -|Shunt offline |SHO|connection with the shunt current sensor is lost;|•|Yes|Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
133 -|Spirit offline |SPI|connection with a Spirit forklift is lost;| |Yes|Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
134 -|Stuck contactor|STC| |•|Yes|Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
135 -|Temperature sensor is shorted |TSS|some temperature sensors are shorted;|•|Yes|Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
136 -|Unallowable charging |UCH|charging the battery through the discharging contactor;| |Yes|Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
137 -|Undervoltage|UV| | |Yes|Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
138 -|Water |WA|there is water in the battery enclosure;|•| |Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
139 -|WDT reset |WDT|watchdog timer reset the device;|•|Yes|Yes|Yes|(% style="width:142px" %) |(% style="width:134px" %)
31 +[[image:Battery management systems.BMS Main 3.3\. Configuration.3\.1 General information.WebHome@1735234302538-838.png||data-xwiki-image-style-alignment="center" height="248" width="450"]]
140 140  
141 -~* signal can be assigned to a discrete output and relay.
33 +When connected, the device asks for an access password. For the "User" account, the default password is "user" (without quotes).
34 +
35 +[[image:Battery management systems.BMS Main 3.3\. Configuration.3\.1 General information.WebHome@1735053821120-339.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="468" width="600"]]
36 +
37 +After successful authentication, the device will send settings and state profiles, which will be displayed as two tabs: "Settings" and "State":
38 +
39 +[[image:Battery management systems.BMS Main 3.3\. Configuration.3\.1 General information.WebHome@1735053858994-348.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="468" width="600"]]
40 +
41 +The monitor window is divided into three areas. The upper area displays controls for starting and stopping communication with the device, information about the device (its name, hardware and firmware versions, time on the device clock), and controls for performing actions with the device (change password, restart, reset, etc.).
42 +
43 +The central area displays the parameters and state variables of the device. The tabs in this area are divided into three columns. The first column displays parameter groups in a tree form, the second column displays records for the selected group, and the third displays the detailed description of the record.
44 +
45 +The lower area shows the history of device activity.
46 +
47 +=== List of supported input signals ===
48 +
49 +Here is th