Changes for page 1. Battery controllers: signals and errors
Last modified by Admin on 2025/03/03 15:20
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... ... @@ -29,7 +29,7 @@ 29 29 |(% style="width:216px" %)Circuit breaker status |(% style="width:321px" %) status of protection disconnector;|(% style="width:258px" %) |(% style="width:112px" %)•|(% style="width:159px" %) |(% style="width:159px" %) 30 30 |(% style="width:216px" %)Balancing request |(% style="width:321px" %) a request to balance the cells;|(% style="width:258px" %)Cell balance controller|(% style="width:112px" %)•|(% style="width:159px" %)•|(% style="width:159px" %) 31 31 |(% style="width:216px" %)Close Main contactor |(% style="width:321px" %) a request to close the main contactor;|(% style="width:258px" %)Main contactor controller|(% style="width:112px" %)•|(% style="width:159px" %)• (by request)|(% style="width:159px" %) 32 -|(% style="width:216px" %)Close External 1 |(% style="width:321px" %) a request to close the External 1 discrete output (if assigned).|(% style="width:258px" %) |(% style="width:112px" %)•|(% style="width:159px" %) |(% style="width:159px" %) 32 +|(% style="width:216px" %)Close External 1 |(% style="width:321px" %) a request to close the External 1 discrete output (if assigned).|(% style="width:258px" %)External 1 internal state|(% style="width:112px" %)•|(% style="width:159px" %) |(% style="width:159px" %) 33 33 34 34 === List of internal states === 35 35 ... ... @@ -36,10 +36,10 @@ 36 36 Here is the list of available internal states of BMS Main 3. 37 37 38 38 (% style="width:1227px" %) 39 -|(% colspan="1" rowspan="2" style="width:216px" %)**Name**|(% colspan="1" rowspan="2" style="width:321px" %)**Description**|(% colspan="1" rowspan="2" style="width:258px" %)**Set up by**|(% rowspan="2" style="width:258px" %)**Used by**|(% colspan="4" rowspan="1" style="width:258px" %)**Output able**39 +|(% colspan="1" rowspan="2" style="width:216px" %)**Name**|(% colspan="1" rowspan="2" style="width:321px" %)**Description**|(% colspan="1" rowspan="2" style="width:258px" %)**Set up by**|(% rowspan="2" style="width:258px" %)**Used by**|(% colspan="4" rowspan="1" style="width:258px" %)**Output by** 40 40 |(% style="width:163px" %)**Discrete output**|(% style="width:126px" %)**Switch**|(% style="width:159px" %)**CAN**|(% style="width:159px" %)**Modbus** 41 41 |Low SOC | a signal corresponding the low SOC of the battery;|(% style="width:258px" %)Low SOC signal controller|(% style="width:258px" %) |(% style="width:163px" %)•|(% style="width:126px" %)•|(% style="width:159px" %) |(% style="width:159px" %) 42 -|High charging current | charging current is high;|(% style="width:258px" %)High charging signal controller|(% style="width:258px" %) |(% style="width:163px" %)•|(% style="width:126px" %)•|(% style="width:159px" %) •(if corresponding External equipment is online)|(% style="width:159px" %)42 +|High charging current | charging current is high;|(% style="width:258px" %)High charging signal controller|(% style="width:258px" %) |(% style="width:163px" %)•|(% style="width:126px" %)•|(% style="width:159px" %) |(% style="width:159px" %) 43 43 |Main contactor | state of the main contactor;|(% style="width:258px" %)Main contactor controller|(% style="width:258px" %) |(% style="width:163px" %)•|(% style="width:126px" %)•|(% style="width:159px" %) |(% style="width:159px" %) 44 44 |Charging | state of the charging contactor;|(% style="width:258px" %)Charge controller, Charge/Discharge controller|(% style="width:258px" %) |(% style="width:163px" %)•|(% style="width:126px" %)•|(% style="width:159px" %) |(% style="width:159px" %) 45 45 |Allow charging | a signal for a charger to start charging;|(% style="width:258px" %)Charge controller, Charge/Discharge controller|(% style="width:258px" %) |(% style="width:163px" %)•|(% style="width:126px" %)•|(% style="width:159px" %) |(% style="width:159px" %) ... ... @@ -46,8 +46,8 @@ 46 46 |Charging current present | the presence of the charging current;|(% style="width:258px" %)Charging status controller|(% style="width:258px" %) |(% style="width:163px" %)•|(% style="width:126px" %)•|(% style="width:159px" %) |(% style="width:159px" %) 47 47 |Precharging | state of the precharging contactor;|(% style="width:258px" %)Precharge controller|(% style="width:258px" %) |(% style="width:163px" %)•|(% style="width:126px" %)•|(% style="width:159px" %) |(% style="width:159px" %) 48 48 |Discharging | state of the discharging contactor;|(% style="width:258px" %)Discharge controller, Charge/Discharge controller|(% style="width:258px" %) |(% style="width:163px" %)•|(% style="width:126px" %)•|(% style="width:159px" %) |(% style="width:159px" %) 49 -|Discharging current present | the presence of the discharging current;|(% style="width:258px" %)Discharging status controller|(% style="width:258px" %) |(% style="width:163px" %)•|(% style="width:126px" %)•|(% style="width:159px" %) •(by request)|(% style="width:159px" %)50 -|Discharging (AUX) | state of the auxiliary discharging contactor;|(% style="width:258px" %)Discharging (AUX) controller|(% style="width:258px" %) |(% style="width:163px" %)•|(% style="width:126px" %)•|(% style="width:159px" %) •(by request)|(% style="width:159px" %)49 +|Discharging current present | the presence of the discharging current;|(% style="width:258px" %)Discharging status controller|(% style="width:258px" %) |(% style="width:163px" %)•|(% style="width:126px" %)•|(% style="width:159px" %) |(% style="width:159px" %) 50 +|Discharging (AUX) | state of the auxiliary discharging contactor;|(% style="width:258px" %)Discharging (AUX) controller|(% style="width:258px" %) |(% style="width:163px" %)•|(% style="width:126px" %)•|(% style="width:159px" %) |(% style="width:159px" %) 51 51 |Power down ACK | an acknowledgement of BMS power down. Acknowledgement is outputted when the charge and discharge contactors have been opened on power down request;|(% style="width:258px" %)Power down controller|(% style="width:258px" %) |(% style="width:163px" %)•|(% style="width:126px" %)•|(% style="width:159px" %) |(% style="width:159px" %) 52 52 |Charging/discharging|state of the charging/discharging contactor;|(% style="width:258px" %)Charge/Discharge controller|(% style="width:258px" %) |(% style="width:163px" %)•|(% style="width:126px" %)•|(% style="width:159px" %) |(% style="width:159px" %) 53 53 |Heater | a command to turn on a heater;|(% style="width:258px" %)Heater controller|(% style="width:258px" %) |(% style="width:163px" %)•|(% style="width:126px" %)•|(% style="width:159px" %) |(% style="width:159px" %) ... ... @@ -54,8 +54,62 @@ 54 54 |Cooler | a command to turn on a cooler;|(% style="width:258px" %)Cooler controller|(% style="width:258px" %) |(% style="width:163px" %)•|(% style="width:126px" %)•|(% style="width:159px" %) |(% style="width:159px" %) 55 55 |Balancing 1 | balancing the first series of cells;|(% style="width:258px" %)Series balancing controller|(% style="width:258px" %) |(% style="width:163px" %)•|(% style="width:126px" %)•|(% style="width:159px" %) |(% style="width:159px" %) 56 56 |Balancing 2 | balancing the second series of cells;|(% style="width:258px" %)Series balancing controller|(% style="width:258px" %) |(% style="width:163px" %)•|(% style="width:126px" %)•|(% style="width:159px" %) |(% style="width:159px" %) 57 -|Ready to charge | the battery is ready to be charged;|(% style="width:258px" %)Charging status controller|(% style="width:258px" %)Charge controller , Charge/Dischargecontroller|(% style="width:163px" %)•|(% style="width:126px" %)•|(% style="width:159px" %)•|(% style="width:159px" %)58 -|Ready to discharge | the battery is ready to be discharged;|(% style="width:258px" %)Discharging status controller|(% style="width:258px" %)Discharge controller ,Charge/Discharge controller|(% style="width:163px" %)•|(% style="width:126px" %)•|(% style="width:159px" %)•(by request)|(% style="width:159px" %)57 +|Ready to charge | the battery is ready to be charged;|(% style="width:258px" %)Charging status controller|(% style="width:258px" %)Charge controller (optionally)|(% style="width:163px" %)•|(% style="width:126px" %)•|(% style="width:159px" %) |(% style="width:159px" %) 58 +|Ready to discharge | the battery is ready to be discharged;|(% style="width:258px" %)Discharging status controller|(% style="width:258px" %)Discharge controller (optionally)|(% style="width:163px" %)•|(% style="width:126px" %)•|(% style="width:159px" %) |(% style="width:159px" %) 59 59 |Power up | an indication of BMS power status;|(% style="width:258px" %) |(% style="width:258px" %) |(% style="width:163px" %)•|(% style="width:126px" %)•|(% style="width:159px" %) |(% style="width:159px" %) 60 60 |General error | state of the configurable (general) error;|(% style="width:258px" %)General error protection|(% style="width:258px" %) |(% style="width:163px" %) |(% style="width:126px" %) |(% style="width:159px" %) |(% style="width:159px" %) 61 61 |External 1 | a signal that activates by the remote request.|(% style="width:258px" %)External 1 input signal|(% style="width:258px" %) |(% style="width:163px" %) |(% style="width:126px" %) |(% style="width:159px" %) |(% style="width:159px" %) 62 + 63 +=== List of errors === 64 + 65 +Here is the list of error of BMS Main 3. 66 + 67 + 68 +|Name |(% style="width:432px" %)Description|(% style="width:190px" %)Set up by|(% style="width:183px" %)Used by| 69 +|Overcurrent|(% style="width:432px" %) |(% style="width:190px" %)Overcurrent protection|(% style="width:183px" %) | 70 +|Undervoltage|(% style="width:432px" %) |(% style="width:190px" %)Undervoltage protection|(% style="width:183px" %) | 71 +|Overvoltage|(% style="width:432px" %) |(% style="width:190px" %)Overvoltage protection|(% style="width:183px" %) | 72 +|Low temperature (DCH) |(% style="width:432px" %) temperature is too low for discharging;|(% style="width:190px" %) |(% style="width:183px" %) | 73 +|High temperature (DCH) |(% style="width:432px" %) temperature is too high for discharging;|(% style="width:190px" %) |(% style="width:183px" %) | 74 +|Battery cover error |(% style="width:432px" %) battery cover is open;|(% style="width:190px" %) |(% style="width:183px" %) | 75 +|High humidity |(% style="width:432px" %) humidity of the battery is increased;|(% style="width:190px" %) |(% style="width:183px" %) | 76 +|Water |(% style="width:432px" %) there is water in the battery enclosure;|(% style="width:190px" %) |(% style="width:183px" %) | 77 +|High Logic temperature |(% style="width:432px" %) at least one of the Logic devices is overheated;|(% style="width:190px" %) |(% style="width:183px" %) | 78 +|Logic offline |(% style="width:432px" %) at least one of the Logic devices is offline;|(% style="width:190px" %) |(% style="width:183px" %) | 79 +|Critical error;|(% style="width:432px" %) |(% style="width:190px" %) |(% style="width:183px" %) | 80 +|Crown error |(% style="width:432px" %) connection with a Crown forklift is lost;|(% style="width:190px" %) |(% style="width:183px" %) | 81 +|Cell count error |(% style="width:432px" %) number of cells does not match the specified value;|(% style="width:190px" %) |(% style="width:183px" %) | 82 +|HYG offline |(% style="width:432px" %) connection with a HYG forklift is lost;|(% style="width:190px" %) |(% style="width:183px" %) | 83 +|Need acknowledge |(% style="width:432px" %) there is an unacknowledged error in Error journal;|(% style="width:190px" %) |(% style="width:183px" %) | 84 +|Combilift offline |(% style="width:432px" %) connection with a Combilift forklift is lost;|(% style="width:190px" %) |(% style="width:183px" %) | 85 +|Short circuit|(% style="width:432px" %) |(% style="width:190px" %) |(% style="width:183px" %) | 86 +|High contactor temperature|(% style="width:432px" %) |(% style="width:190px" %) |(% style="width:183px" %) | 87 +|ADC error |(% style="width:432px" %) current cannot be measured;|(% style="width:190px" %) |(% style="width:183px" %) | 88 +|Current sensor error |(% style="width:432px" %) error in the current sensor circuit;|(% style="width:190px" %) |(% style="width:183px" %) | 89 +|CH contactor cycles error |(% style="width:432px" %) switching frequency of the charging contactor is too high;|(% style="width:190px" %) |(% style="width:183px" %) | 90 +|DCH contactor cycles error |(% style="width:432px" %) switching frequency of the discharging contactor is too high;|(% style="width:190px" %) |(% style="width:183px" %) | 91 +|Shunt offline |(% style="width:432px" %) connection with the shunt current sensor is lost;|(% style="width:190px" %) |(% style="width:183px" %) | 92 +|Shunt error |(% style="width:432px" %) internal error of the shunt current sensor;|(% style="width:190px" %) |(% style="width:183px" %) | 93 +|WDT reset |(% style="width:432px" %) watchdog timer reset the device;|(% style="width:190px" %) |(% style="width:183px" %) | 94 +|No temperature sensors |(% style="width:432px" %) the device has no temperature sensors connected;|(% style="width:190px" %) |(% style="width:183px" %) | 95 +|Temperature sensor is shorted |(% style="width:432px" %) some temperature sensors are shorted;|(% style="width:190px" %) |(% style="width:183px" %) | 96 +|Spirit offline |(% style="width:432px" %) connection with a Spirit forklift is lost;|(% style="width:190px" %) |(% style="width:183px" %) | 97 +|Low temperature (CH) |(% style="width:432px" %) temperature is too low for charging;|(% style="width:190px" %) |(% style="width:183px" %) | 98 +|High temperature (CH) |(% style="width:432px" %) temperature is too high for charging;|(% style="width:190px" %) |(% style="width:183px" %) | 99 +|Unallowable charging |(% style="width:432px" %) charging the battery through the discharging contactor;|(% style="width:190px" %) |(% style="width:183px" %) | 100 +|Stuck contactor;|(% style="width:432px" %) |(% style="width:190px" %) |(% style="width:183px" %) | 101 +|CH contactor feedback error |(% style="width:432px" %) the control signals for the charging contactor and the contactor feedback differ;|(% style="width:190px" %) |(% style="width:183px" %) | 102 +|DCH contactor feedback error |(% style="width:432px" %) the control signals for the discharging contactor and the contactor feedback differ;|(% style="width:190px" %) |(% style="width:183px" %) | 103 +|Insulation fault;|(% style="width:432px" %) |(% style="width:190px" %) |(% style="width:183px" %) | 104 +|PCH contactor feedback error |(% style="width:432px" %) the control signals for the precharging contactor and the contactor feedback differ;|(% style="width:190px" %) |(% style="width:183px" %) | 105 +|CH/DCH contactor feedback error |(% style="width:432px" %) the control signals for the charging/discharging contactor and the contactor feedback differ;|(% style="width:190px" %) |(% style="width:183px" %) | 106 +|Main contactor feedback error |(% style="width:432px" %) the control signals for the main contactor and the contactor feedback differ;|(% style="width:190px" %) |(% style="width:183px" %) | 107 +|General error|(% style="width:432px" %) |(% style="width:190px" %) |(% style="width:183px" %) | 108 +|High voltage fault |(% style="width:432px" %) failure of high voltage measuring circuits;|(% style="width:190px" %) |(% style="width:183px" %) | 109 +|Power switch error |(% style="width:432px" %) short circuit in contactor coil control circuit or power switch overheating;|(% style="width:190px" %) |(% style="width:183px" %) | 110 +|HVIL error |(% style="width:432px" %) breakage of high-voltage interlock current loop;|(% style="width:190px" %) |(% style="width:183px" %) | 111 +|Precharge error |(% style="width:432px" %) capacitive load pre-charge process did not end during the estimated time;|(% style="width:190px" %) |(% style="width:183px" %) | 112 +|Power fault |(% style="width:432px" %) external devices power supply error: current sensors, HVIL, BMS Logic or CAN2 (int) bus powered devices;|(% style="width:190px" %) |(% style="width:183px" %) | 113 +|Current limit error |(% style="width:432px" %) charging or discharging current is more than limit calculated by Charge map or Discharge map.|(% style="width:190px" %) |(% style="width:183px" %) | 114 + 115 +