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Last modified by Admin on 2025/03/18 12:50
From version 3.1
edited by Admin
on 2024/12/09 10:40
Change comment: There is no comment for this version
To version 16.1
edited by Admin
on 2025/03/18 12:50
Change comment: There is no comment for this version

Summary

Details

Page properties
Parent
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1 -drafts.BMS Mini 2.WebHome
1 +Battery management systems.BMS Mini.WebHome
Content
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1 1  (% data-numbered-headings-start="2" style="--numbered-headings-start: 1;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
2 2  = Installation and connection =
3 3  
4 +== Safety rules ==
5 +
6 +To perform the protection functions, the BMS must be able to disconnect the battery from the load and charger. To do this, **at least one contactor** able to break the load and charge circuits must be connected to the BMS.
7 +
8 +Before use, **configure the system**. Proper operation of the BMS is possible only if it is correctly configured.
9 +
10 +It is not recommended to use the system in batteries formed by several series of cells connected in parallel. To increase capacity, it is recommended to connect several cells in parallel groups, and then connect the groups in series.
11 +
12 +(% class="box errormessage" %)
13 +(((
14 +The BMS can be connected to batteries with life-threatening and health-hazardous voltage levels. When working with high-voltage batteries, observe electrical safety regulations, use safety glasses, protective clothing, insulated tools and appliances. To prevent the damage of device avoid electrostatic discharges while working with the battery.
15 +)))
16 +
17 +(% class="box errormessage" %)
18 +(((
19 +The system is not designed to operate with batteries whose total voltage exceeds 80V.
20 +)))
21 +
4 4  == Installation procedure ==
5 5  
6 6  The mounting area of the BMS Mini must be protected from mechanical particles (dust, dirt, large objects) and water. The BMS Mini is recommended to be placed close to the cells it controls, but away from high current circuits to reduce interference to measuring circuits and increase overall reliability of installation.
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30 30  
31 31  [[image:1733738660900-622.png||data-xwiki-image-style-alignment="center" height="379" width="508"]]
32 32  
33 -=== Х1 – header for contactors. ===
51 +=== Х1 – header for contactors ===
34 34  
53 +Receptacle Housing: Molex 430251800. Terminals: Molex 43030
54 +
35 35  [[image:1733738660904-795.jpeg||data-xwiki-image-style-alignment="center" height="96" width="316"]]
36 36  
37 37  |**Pin**|**Name**|**Description**
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60 60  The load should be connected to +12V and OUTx pins. The feedback signal should be connected to FBx and GND pins. Below is an example of connecting the BMS to a contactor:
61 61  )))
62 62  
63 -[[image:1733738760833-185.png||data-xwiki-image-style-alignment="center"]]
83 +[[image:1733738760833-185.png||data-xwiki-image-style-alignment="center" height="220" width="332"]]
64 64  
65 65  === X2 – mini-USB connector. ===
66 66  
67 -Mini0USB connector is used for configuring the BMS via ElectricDeviceMonito
87 +Mini-USB connector is used for configuring the BMS via ElectricDeviceMonitor.
68 68  
69 -=== X3 – header for discrete inputs and outputs signals.[[image:1733738860923-996.png||data-xwiki-image-style-alignment="center" height="90" width="283"]] ===
89 +=== X3 – header for discrete inputs and outputs signals ===
70 70  
91 +(% class="wikigeneratedid" %)
92 +Receptacle Housing: Molex 430251600. Terminals: Molex 43030
93 +
94 +
95 +
96 +
97 +
98 +
99 +
100 +
101 +(% class="wikigeneratedid" %)
102 +[[image:1733738860923-996.png||data-xwiki-image-style-alignment="center" height="90" width="283"]]
103 +
71 71  |**Pin**|**Name**|**Description**
72 72  |**1**|**DIN1**|Discrete input 1 “dry contact” (+5V)
73 73  |**2**|**DIN2**|Discrete input 2 “dry contact” (+5V)
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86 86  |**15**|**GND**|Discrete output 3 (ground)
87 87  |**16**|**GND**|Discrete output 4 (ground)
88 88  
89 -=== Х4 – header for САN and RS485 interfaces. ===
122 +=== Х4 – header for САN and RS485 interfaces ===
90 90  
124 +Receptacle Housing: Molex 430250600. Terminals: Molex 43030
125 +
91 91  [[image:1733738660905-974.jpeg||data-xwiki-image-style-alignment="center" height="70" width="97"]]
92 92  
93 93  |**Pin**|**Name**|**Description**
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98 98  |**5**|**GND**|Isolated ground
99 99  |**6**|**CAN_H**|CAN-H line of the CAN bus
100 100  
101 -=== Х5 – header for ON/OFF button. ===
136 +=== Х5 – header for ON/OFF button ===
102 102  
103 -[[image:file:///C:/Users/INASIB~~1/AppData/Local/Temp/msohtmlclip1/01/clip_image005.emz]][[image:1733739076878-324.png||data-xwiki-image-style-alignment="center" height="70" width="41"]]
138 +Receptacle Housing: Molex 430250200. Terminals: Molex 43030
104 104  
140 +(% class="wikigeneratedid" %)
141 +[[image:1733739076878-324.png||data-xwiki-image-style-alignment="center" height="70" width="41"]]
142 +
105 105  |**Pin**|**Name**|**Description**
106 106  |**1**|**BTN**|Signal to turn on/off the BMS (“dry contact”, +3.3V)
107 107  |**2**|**GND**|Signal to turn on/off the BMS (“dry contact”, ground)
108 108  
109 -=== X6 – header for cells temperature sensors. ===
147 +=== X6 – header for cells temperature sensors ===
110 110  
149 +Receptacle Housing: Molex 430251200. Terminals: Molex 43030
150 +
111 111  [[image:1733738660906-697.png||data-xwiki-image-style-alignment="center" height="91" width="190"]]
112 112  
113 113  |**Pin**|**Name**|**Description**
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124 124  |**11**|**TEMP5**|Signal from the thermistor 5
125 125  |**12**|**TEMP6**|Signal from the thermistor 6
126 126  
127 -=== X7 - header for current sensor. ===
167 +=== X7 - header for current sensor ===
128 128  
129 -[[image:file:///C:/Users/INASIB~~1/AppData/Local/Temp/msohtmlclip1/01/clip_image007.emz]][[image:1733739118831-618.png||data-xwiki-image-style-alignment="center" height="79" width="71"]]
169 +(% class="wikigeneratedid" %)
170 +Receptacle Housing: Molex 430250400. Terminals: Molex 43030
130 130  
172 +
173 +
174 +
175 +
176 +
177 +
178 +
179 +(% class="wikigeneratedid" %)
180 +[[image:1733739118831-618.png||data-xwiki-image-style-alignment="center" height="79" width="71"]]
181 +
131 131  |**Pin**|**Name**|**Description**
132 132  |**1**|**+5V**|Supply voltage for a current sensor 5V, max 50 mA
133 133  |**2**|**GND**|Ground
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136 136  
137 137  === Х8 – header for battery cells ===
138 138  
190 +Receptacle Housing: Molex 430252000. Terminals: Molex 43030
191 +
139 139  [[image:1733738660908-107.jpeg||data-xwiki-image-style-alignment="center" height="83" width="291"]]
140 140  
141 141  |**Pin**|**Name**|**Description**
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162 162  
163 163  === Х9 – header to power the device ===
164 164  
218 +Receptacle Housing: Molex 436450200. Terminals: Molex 43030
219 +
165 165  [[image:1733738660910-242.png||data-xwiki-image-style-alignment="center" height="61" width="78"]]
166 166  
167 167  |**Pin**|**Name**|**Description**
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170 170  
171 171  (% class="box warningmessage" %)
172 172  (((
173 -**Attention! **The BMS Mini S device is **galvanically connected** to the battery (the minus of the battery is the device ground). In view of this, when a BMS Wi-Fi or BMS GSM module is connected to the device, the antenna braid will also be galvanically connected to the battery (connected to the battery negative). It is recommended to** isolate the antenna cable from the battery case **to prevent negative potential from appearing on the case.
228 +**Attention! **The BMS Mini device is **galvanically connected** to the battery (the minus of the battery is the device ground). In view of this, when a BMS Wi-Fi or BMS GSM module is connected to the device, the antenna braid will also be galvanically connected to the battery (connected to the battery negative). It is recommended to** isolate the antenna cable from the battery case **to prevent negative potential from appearing on the case.
174 174  )))
175 175  
176 176  === J1 – jumper for switching CAN bus terminal resistor ===