Wiki source code of 2. Installation and connection
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| author | version | line-number | content |
|---|---|---|---|
| 1 | (% data-numbered-headings-start="2" style="--numbered-headings-start: 1;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %) | ||
| 2 | = Installation and connection = | ||
| 3 | |||
| 4 | == Installation == | ||
| 5 | |||
| 6 | The mounting area of the BMS Main X must be protected from mechanical particles (dust, dirt, large objects) and water. | ||
| 7 | |||
| 8 | The installation site must provide convenient access for subsequent connection to the device’s headers for connecting other system elements: contactors, temperature sensors, etc. | ||
| 9 | |||
| 10 | Overall and mounting dimensions of the BMS Main X are shown below. | ||
| 11 | |||
| 12 | [[image:1734355103230-973.png||data-xwiki-image-style-alignment="center" height="460" width="450"]] | ||
| 13 | [[image:1734355103237-284.png||data-xwiki-image-style-alignment="center" height="207" width="450"]] | ||
| 14 | |||
| 15 | |((( | ||
| 16 | **Parameter** | ||
| 17 | )))|**Value ** | ||
| 18 | |((( | ||
| 19 | Overall dimensions (length × width × height), mm | ||
| 20 | )))|105 × 115 × 15 | ||
| 21 | |Mounting dimensions (length × width), mm|99 × 109 | ||
| 22 | |Mounting holes|M3 | ||
| 23 | |Headers X1, X3-X8 type|Molex series Micro-Fit | ||
| 24 | |||
| 25 | == Connection == | ||
| 26 | |||
| 27 | === Headers === | ||
| 28 | |||
| 29 | There are names and locations of the BMS Main X headers in figure below. | ||
| 30 | |||
| 31 | [[image:1734355208744-833.png||data-xwiki-image-style-alignment="center" height="491" width="450"]] | ||
| 32 | |||
| 33 | === Х1 – header for power supply === | ||
| 34 | |||
| 35 | Receptacle Housing: Molex 436450200. Terminals: Molex 43030 | ||
| 36 | |||
| 37 | [[image:1734355208747-667.png||data-xwiki-image-style-alignment="center"]] | ||
| 38 | |||
| 39 | |**Pin**|**Name**|**Description** | ||
| 40 | |**1**|**V+**|Supply voltage 18÷36V | ||
| 41 | |**2**|**GND**|Ground | ||
| 42 | |||
| 43 | === X2 – header for USB === | ||
| 44 | |||
| 45 | === X3 – header for CAN (INT) interface === | ||
| 46 | |||
| 47 | Receptacle Housing: Molex 430250400. Terminals: Molex 43030 | ||
| 48 | |||
| 49 | [[image:1734355229969-197.png||data-xwiki-image-style-alignment="center"]] | ||
| 50 | |||
| 51 | |**Pin**|**Name**|**Description** | ||
| 52 | |**1**|**СAN_INT_H**|CAN-H line of the internal CAN bus (communication with battery modules) | ||
| 53 | |**2**|**CAN_INT_L**|CAN-L line of the internal CAN bus (communication with battery modules) | ||
| 54 | |**3**|**CAN_INT_5V**|Isolated 5V power supply for internal devices, max 200 mA | ||
| 55 | |**4**|**CAN_INT_GND**|Isolated ground | ||
| 56 | |||
| 57 | === Х4 – header for RS-485 interface === | ||
| 58 | |||
| 59 | Receptacle Housing: Molex 430250400. Terminals: Molex 43030 | ||
| 60 | |||
| 61 | [[image:1734355229969-197.png||data-xwiki-image-style-alignment="center"]] | ||
| 62 | |||
| 63 | |**Pin**|**Name**|**Description** | ||
| 64 | |**1**|**RS485_A**|A line of the external RS-485 bus | ||
| 65 | |**2**|**RS485_B**|B line of the external RS-485 bus | ||
| 66 | |**3**|**-**|- | ||
| 67 | |**4**|**RS485_GND**|Isolated ground | ||
| 68 | |||
| 69 | === J1 – jumper for switching RS-485 terminal resistor === | ||
| 70 | |||
| 71 | To connect the terminal resistor between the** RS485_A** and **RS485_B** lines, install the jumper J1 according to the following figure: | ||
| 72 | |||
| 73 | [[image:1734355346488-798.png||data-xwiki-image-style-alignment="center"]] | ||
| 74 | |||
| 75 | === Х5 – header for CAN (EXT) interface === | ||
| 76 | |||
| 77 | Receptacle Housing: Molex 430250400. Terminals: Molex 43030 | ||
| 78 | |||
| 79 | [[image:1734355229969-197.png||data-xwiki-image-style-alignment="center"]] | ||
| 80 | |||
| 81 | |**Pin**|**Name**|**Description** | ||
| 82 | |**1**|**СAN_EXT_H**|CAN-H line of the external CAN bus (communication with a top-level system) | ||
| 83 | |**2**|**CAN_EXT_L**|CAN-L line of the external CAN bus (communication with a top-level system) | ||
| 84 | |**3**|**CAN_EXT_5V**|Isolated 5V power supply for external devices, max 200 mA | ||
| 85 | |**4**|**CAN_EXT_GND**|Isolated ground | ||
| 86 | |||
| 87 | === J2 – jumper for switching CAN (EXT) terminal resistor === | ||
| 88 | |||
| 89 | To connect the terminal resistor between the** CAN_EXT_H** and **CAN_EXT_L** lines, install the jumper J2 according to the following figure: | ||
| 90 | |||
| 91 | [[image:1734355346488-798.png||data-xwiki-image-style-alignment="center"]] | ||
| 92 | |||
| 93 | === Х6 – header for sold-state relays === | ||
| 94 | |||
| 95 | Receptacle Housing: Molex 430250600. Terminals: Molex 43030 | ||
| 96 | |||
| 97 | [[image:1734355584041-898.jpeg||data-xwiki-image-style-alignment="center" height="65" width="90"]] | ||
| 98 | |||
| 99 | |**Pin**|**Name**|**Description** | ||
| 100 | |**1**|**NO1**|Normally open contact of the relay 1 | ||
| 101 | |**2**|**NO2**|Normally open contact of the relay 2 | ||
| 102 | |**3**|**NO3**|Normally open contact of the relay 3 | ||
| 103 | |**4**|**COM1**|Common contact of the relay 1 (55V, 2A) | ||
| 104 | |**5**|**COM2**|Common contact of the relay 2 (55V, 2A) | ||
| 105 | |**6**|**COM3**|Common contact of the relay 3 (55V, 2A) | ||
| 106 | |||
| 107 | === X7 – header for discrete inputs/outputs === | ||
| 108 | |||
| 109 | Receptacle Housing: Molex 430251800. Terminals: Molex 43030 | ||
| 110 | |||
| 111 | [[image:1734355584043-416.jpeg||data-xwiki-image-style-alignment="center" height="79" width="260"]] | ||
| 112 | |||
| 113 | |**Pin**|**Name**|**Description** | ||
| 114 | |**1**|**GND**|Discrete input 1 “dry contact” (ground) | ||
| 115 | |**2**|**GND**|Discrete input 2 “dry contact” (ground) | ||
| 116 | |**3**|**GND**|Discrete input 3 “dry contact” (ground) | ||
| 117 | |**4**|**GND**|Discrete input 4 “dry contact” (ground) | ||
| 118 | |**5**|**-**|- | ||
| 119 | |**6**|**GND**|Discrete output 1 (ground) | ||
| 120 | |**7**|**GND**|Discrete output 2 (ground) | ||
| 121 | |**8**|**GND**|Discrete output 3 (ground) | ||
| 122 | |**9**|**GND**|Discrete output 4 (ground) | ||
| 123 | |**10**|**D_IN1**|Discrete input 1 “dry contact” (+5V) | ||
| 124 | |**11**|**D_IN2**|Discrete input 2 “dry contact” (+5V) | ||
| 125 | |**12**|**D_IN3**|Discrete input 3 “dry contact” (+5V) | ||
| 126 | |**13**|**D_IN4**|Discrete input 4 “dry contact” (+5V) | ||
| 127 | |**14**|**-**|- | ||
| 128 | |**15**|**D_OUT1**|Discrete output 1 (+5V, 20mA) | ||
| 129 | |**16**|**D_OUT2**|Discrete output 2 (+5V, 20mA) | ||
| 130 | |**17**|**D_OUT3**|Discrete output 3 (+5V, 20mA) | ||
| 131 | |**18**|**D_OUT4**|Discrete output 4 (+5V, 20mA) | ||
| 132 | |||
| 133 | === Х8 – header for temperature sensors === | ||
| 134 | |||
| 135 | Receptacle Housing: Molex 430250400. Terminals: Molex 43030 | ||
| 136 | |||
| 137 | [[image:1734355229969-197.png||data-xwiki-image-style-alignment="center"]] | ||
| 138 | |||
| 139 | |**Pin**|**Name**|**Description** | ||
| 140 | |**1**|**TEMPG1**|Ground of the thermistor 1 | ||
| 141 | |**2**|**TEMPG2**|Ground of the thermistor 2 | ||
| 142 | |**3**|**TEMP1**|Signal from the thermistor 1 | ||
| 143 | |**4**|**TEMP2**|Signal from the thermistor 2 | ||
| 144 | |||
| 145 |