Wiki source code of 3.4 Protections
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1 | (% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %) | ||
2 | = Settings = | ||
3 | |||
4 | (% data-numbered-headings-start="4" style="--numbered-headings-start: 3;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %) | ||
5 | == Protections == | ||
6 | |||
7 | (% class="wikigeneratedid" %) | ||
8 | The BMS Main 3X device continuously monitors the state of the modules, the external environment and, when detecting abnormalities, protects the battery and system components from damage. | ||
9 | |||
10 | (% class="box errormessage" %) | ||
11 | ((( | ||
12 | **Attention!** | ||
13 | Behavior of contactors at different errors is configured in **corresponding contactor settings**! | ||
14 | ))) | ||
15 | |||
16 | === Overcurrent === | ||
17 | |||
18 | The BMS Main 3X device performs the overcurrent protection depending on current sensor values. | ||
19 | |||
20 | To change the overcurrent protection of the battery, select the "Protections → Overcurrent" section: | ||
21 | |||
22 | [[image:1734090216098-684.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="122" width="600"]] | ||
23 | |||
24 | In this section: | ||
25 | |||
26 | * Enable – a flag to enable the protection; | ||
27 | * Maximum charging current, A; | ||
28 | * Tolerant charging current, A; | ||
29 | * Maximum discharging current, A; | ||
30 | * Tolerant discharging current, A; | ||
31 | * Delay before setting the error, millisecond; | ||
32 | * Delay before clearing the error, second; | ||
33 | * Lock – a flag to block the error until the device is restarted. | ||
34 | |||
35 | As a result of operation of the overcurrent protection, the "Overcurrent" error is generated. | ||
36 | |||
37 | Error generation conditions: | ||
38 | |||
39 | * the current is positive (charging), and its modulo value is greater than the “Maximum charging current” value for the “Delay before setting the error” time; | ||
40 | * the current is negative (discharging), and its modulo value is greater than the “Maximum discharging current” value for the “Delay before setting the error” time. | ||
41 | |||
42 | Conditions for removing the error: | ||
43 | |||
44 | * the current is positive (charging) or zero, and its modulo value is less than the “Tolerant charging current” value for the “Delay before clearing the error” time; | ||
45 | * the current is negative (discharging) or zero, and its modulo value is less than the “Tolerant discharging current” value for the “Delay before clearing the error” time. | ||
46 | |||
47 | === Charging current limit === | ||
48 | |||
49 | The BMS Main 3X device protects the battery from charging current higher than estimated current limit. | ||
50 | |||
51 | To configure parameters of the charge current limit, select the "Protections → Charge current limit" section: | ||
52 | |||
53 | [[image:1734090216101-986.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="93" width="600"]] | ||
54 | |||
55 | In this section: | ||
56 | |||
57 | * Enable – a flag to enable the protection; | ||
58 | * Threshold to switch from Region 1 to Region 2 – a threshold current value, dividing regions 1 and 2 with their error generation conditions, A; | ||
59 | * Region 1: Current difference – an absolute difference of measured battery current and calculated value “Charge current limit”, at which error is generated (condition for Region 1), A; | ||
60 | * Region 2: Current difference – a relative difference of measured battery current and calculated value “Charge current limit”, at which error is generated (conditions for Region 2), %; | ||
61 | * Delay before setting the error, millisecond; | ||
62 | * Delay before clearing the error, second; | ||
63 | * Lock – a flag to block the error until the device is restarted. | ||
64 | |||
65 | As a result of the operation of the charging current limit protection, the “Current limit error (CH)” is generated. | ||
66 | |||
67 | Error generation conditions: | ||
68 | |||
69 | * if the current is positive, less than “Threshold to switch from Region 1 to Region 2” value and exceeds “Charge current limit” by the “Region 1: Current difference” value during the “Delay before setting the error” time; | ||
70 | * if the current is positive, more than “Threshold to switch from Region 1 to Region 2” value and exceeds “Charge current limit” by the (“Region 2: Current difference” × “Charge current limit”) / 100 value during the “Delay before setting the error” time. | ||
71 | |||
72 | Error is cleared if conditions for generating an error do not apply during the “Delay before clearing the error” time. | ||
73 | |||
74 | === Discharging current limit === | ||
75 | |||
76 | The BMS Main 3X device protects the battery from discharging current higher than estimated current limit. | ||
77 | |||
78 | To configure parameters of the charge current limit, select the "Protections → Discharge current limit " section: | ||
79 | |||
80 | [[image:1734090216102-567.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="96" width="600"]] | ||
81 | |||
82 | In this section: | ||
83 | |||
84 | * Enable – a flag to enable the protection; | ||
85 | * Threshold to switch from Region 1 to Region 2 – a threshold current value, dividing regions 1 and 2 with their error generation conditions, A; | ||
86 | * Region 1: Current difference – an absolute difference of measured battery current and calculated value “Discharge current limit”, at which error is generated (condition for Region 1), A; | ||
87 | * Region 2: Current difference – a relative difference of measured battery current and calculated value “Discharge current limit”, at which error is generated (conditions for Region 2), %; | ||
88 | * Delay before setting the error, millisecond; | ||
89 | * Delay before clearing the error, second; | ||
90 | * Lock – a flag to block the error until the device is restarted. | ||
91 | |||
92 | As a result of the operation of the charging current limit protection, the “Current limit error (DCH)” is generated. | ||
93 | |||
94 | Error generation conditions: | ||
95 | |||
96 | * if the current is negative, and the current modulus is less than “Threshold to switch from Region 1 to Region 2” value and exceeds “Discharge current limit” by the “Region 1: Current difference” value during the “Delay before setting the error” time; | ||
97 | * if the current is negative, and the current modulus is more than “Threshold to switch from Region 1 to Region 2” value and exceeds “Discharge current limit” by the (“Region 2: Current difference” × “Discharge current limit”) / 100 value during the “Delay before setting the error” time. | ||
98 | |||
99 | Error is cleared if conditions for generating an error do not apply during the “Delay before clearing the error” time. | ||
100 | |||
101 | === Battery cover === | ||
102 | |||
103 | The BMS Main 3X device detects the opening of the battery cover and performs a protective opening of the contactors. | ||
104 | |||
105 | Battery cover protection is configured in the "Protections → Battery cover" section: | ||
106 | |||
107 | [[image:1734090216103-510.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="89" width="600"]] | ||
108 | |||
109 | In this section: | ||
110 | |||
111 | * Enable – a flag to enable the protection; | ||
112 | * Delay before setting the error; | ||
113 | * Delay before clearing the error; | ||
114 | * Lock – a flag to block the error until the device is restarted. | ||
115 | |||
116 | As a result of the protection against opening the battery cover, the “Battery cover” error is generated. Conditions for generating the error: | ||
117 | |||
118 | * presence of the “Battery cover” signal during the “Delay before setting the error” time. | ||
119 | |||
120 | Conditions for clearing the error: | ||
121 | |||
122 | * no “Battery cover” signal during the “Delay before clearing the error” time. | ||
123 | |||
124 | (% class="box warningmessage" %) | ||
125 | ((( | ||
126 | If there is the "Battery cover" error, **“Critical error” is generated**. | ||
127 | ))) | ||
128 | |||
129 | === High humidity === | ||
130 | |||
131 | The BMS Main 3X can detect that the battery is operating in high humidity conditions. | ||
132 | |||
133 | To change the detection parameters, select the "Protections → High humidity" section: | ||
134 | |||
135 | [[image:1734090229154-450.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="102" width="600"]] | ||
136 | |||
137 | In this section: | ||
138 | |||
139 | * Enable – a flag to enable the detection; | ||
140 | * Maximum humidity, RH%; | ||
141 | * Tolerant humidity, RH%; | ||
142 | * Delay before setting the error, second; | ||
143 | * Delay before clearing the error, second; | ||
144 | * Lock the error until the device is reset. | ||
145 | |||
146 | As a result of the operation of the battery protection from high humidity, the "High humidity" error is generated. | ||
147 | |||
148 | Error generation conditions: | ||
149 | |||
150 | * the measured humidity is greater than “Maximum humidity” during the “Delay before setting the error” time. | ||
151 | |||
152 | Conditions for removing the error: | ||
153 | |||
154 | * the measured humidity is less than the “Tolerant humidity” during the “Delay before clearing the error” time. | ||
155 | |||
156 | === Water === | ||
157 | |||
158 | The BMS Main 3X can protect the battery from working in very high humidity conditions. | ||
159 | |||
160 | To change the protection parameters, select the "Protections → Water" section: | ||
161 | |||
162 | [[image:1734090229157-150.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="103" width="600"]] | ||
163 | |||
164 | In this section: | ||
165 | |||
166 | * Enable – a flag to enable the protection; | ||
167 | * Maximum humidity, RH%; | ||
168 | * Tolerant humidity, RH%; | ||
169 | * Delay before setting the error, second; | ||
170 | * Delay before clearing the error, second; | ||
171 | * Lock – lock the error until the device is reset. | ||
172 | |||
173 | As a result of the operation of the battery protection from water, the "Water" error is generated. | ||
174 | |||
175 | Error generation conditions: | ||
176 | |||
177 | * the measured humidity is greater than the “Maximum humidity” value during the “Delay before setting the error” time. | ||
178 | |||
179 | Conditions for removing the error: | ||
180 | |||
181 | * the measured humidity is less than the “Tolerant humidity” value during the “Delay before clearing the error” time. | ||
182 | |||
183 | (% class="box warningmessage" %) | ||
184 | ((( | ||
185 | If there is the “Water” error, the **“Critical error” is generated**. | ||
186 | ))) | ||
187 | |||
188 | === Insulation === | ||
189 | |||
190 | The BMS Main 3X device can detect a physical signal or CAN bus message from an external insulation monitoring device (such as Bender IR155, iso165C, BMD IMD) to monitor the insulation quality. | ||
191 | |||
192 | To change the insulation monitoring parameters, select the "Protections → Insulation" section: | ||
193 | |||
194 | [[image:1734090229158-240.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="86" width="600"]] | ||
195 | |||
196 | In this section: | ||
197 | |||
198 | * Enable – a flag to enable the protection; | ||
199 | * Checking algorithm – isolation checking mode: | ||
200 | ** Always on – check is always performed; | ||
201 | ** On charging – check is performed only if the “Charge request” is set; | ||
202 | ** Except charging - check is performed only if the “Charge request” is cleared; | ||
203 | * Delay before setting the error, second; | ||
204 | * Delay before clearing the error, second; | ||
205 | * Lock – a flag to block the error until the device is restarted. | ||
206 | |||
207 | The “Insulation fault” is set if the “Insulation status” signal is detected during the “Delay before setting the error” time. The “Insulation status” signal can be received through the discrete input or by the CAN bus from an insulation monitoring device. The “Insulation fault” is cleared if the “Insulation status” signal is cleared during the “Delay before clearing the error” time. | ||
208 | |||
209 | (% class="box warningmessage" %) | ||
210 | ((( | ||
211 | If there is the “Insulation fault”, **“Critical error” is generated.** | ||
212 | ))) | ||
213 | |||
214 | === HVIL === | ||
215 | |||
216 | The BMS Main 3X allows to control the high voltage interlock loop by applying current to a testing loop and monitoring the difference between the measured current and the required value. | ||
217 | |||
218 | To change the HVIL measurement parameters, select the "Protections → HVIL" section: | ||
219 | |||
220 | [[image:1734090229159-214.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="95" width="600"]] | ||
221 | |||
222 | In this section: | ||
223 | |||
224 | * Enable – a flag to enable the protection; | ||
225 | * Source is OFF: Lower current limit – a lower current limit in high-voltage interrupt loop at disabled source, A; | ||
226 | * Source is OFF: Upper current limit – an upper current limit in high-voltage interrupt loop at disabled source, A; | ||
227 | * Source is ON: Lower current limit – a lower current limit in high-voltage interrupt loop at enabled source, A; | ||
228 | * Source is ON: Upper current limit – an upper current limit in high-voltage interrupt loop at enabled source, A; | ||
229 | * Lock – a flag to block the error until the device is restarted. | ||
230 | |||
231 | As a result of the operation of the HVIL protection, the "HVIL error” is generated. | ||
232 | |||
233 | Error generation conditions: | ||
234 | |||
235 | * the measured current is outside the range from “Source is OFF: Lower current limit” to “Source is OFF: Upper current limit” while disabled source or outside the range from “Source is ON: Lower current limit” to “Source is ON: Upper current limit” while enabled source during the “Delay before setting the error” time. | ||
236 | |||
237 | Conditions for removing the error: | ||
238 | |||
239 | * the measured current is inside the range from “Source is OFF: Lower current limit” to “Source is OFF: Upper current limit” while disabled source and inside the range from “Source is ON: Lower current limit” to “Source is ON: Upper current limit” while enabled source during the «Delay before clearing the error» time. | ||
240 | |||
241 | (% class="box warningmessage" %) | ||
242 | ((( | ||
243 | If there is the “HVIL error”, **“Critical error” is generated.** | ||
244 | ))) | ||
245 | |||
246 | === Short circuit === | ||
247 | |||
248 | The BMS Main 3X device implements the protection of power circuits (contactors, power wires) against overheating caused by the flow of high current for a long time. | ||
249 | |||
250 | To change the protection parameters from short circuit, select the "Protections → Short circuit" section: | ||
251 | |||
252 | [[image:1734090229160-206.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="151" width="600"]] | ||
253 | |||
254 | In this section: | ||
255 | |||
256 | * Level 1, 2, 3 – three protection levels. The following parameters are configured at each level: | ||
257 | ** Enable – a flag to enable the protection; | ||
258 | ** Maximum current, A; | ||
259 | ** Delay before setting the error, second; | ||
260 | * Delay before clearing the error, second; | ||
261 | * Lock – a flag to block the error until the device is restarted. | ||
262 | |||
263 | If there is a short circuit, the "Short circuit" error is generated. | ||
264 | |||
265 | Error generation conditions: | ||
266 | |||
267 | * at any of the three protection levels, the current modulo is greater than the “Maximum current” value during the “Delay before setting the error” time. | ||
268 | |||
269 | Conditions for removing the error: | ||
270 | |||
271 | * the current modulo is lower than the “Maximum current” values for all three protection levels during the “Delay before setting the error” time. | ||
272 | |||
273 | === Current sensor === | ||
274 | |||
275 | The BMS Main 3X device checks the current sensor connection circuits. The circuits are checked for breakage and short-circuit to the +5 V supply line. | ||
276 | |||
277 | To change the test parameters of the current sensor connection circuits, select the "Protections → Current sensor" section: | ||
278 | |||
279 | [[image:1734090229162-401.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="105" width="600"]] | ||
280 | |||
281 | In this section: | ||
282 | |||
283 | * Enable – a flag to enable the protection; | ||
284 | * Maximum voltage, V; | ||
285 | * Minimum voltage, V; | ||
286 | * Voltage hysteresis – a hysteresis value to clear the error, V; | ||
287 | * Delay before setting the error, second; | ||
288 | * Delay before clearing the error, second; | ||
289 | * Lock – a flag to block the error until the device is restarted. | ||
290 | |||
291 | If there is an open or short circuit connection of a current sensor, the "Current sensor error" is generated. | ||
292 | |||
293 | Error generation conditions: | ||
294 | |||
295 | * the voltage in the signal line or reference line of the current sensor is greater than the “Maximum voltage” value during the “Delay before setting the error” time; | ||
296 | * the voltage in the signal line or reference line of the current sensor is less than the “Minimum voltage” value during the “Delay before setting the error” time. | ||
297 | |||
298 | Conditions for removing the error: | ||
299 | |||
300 | * the voltage in the signal line or reference line of the current sensor is in range from (Minimum voltage + Voltage hysteresis) to (Maximum voltage - Voltage hysteresis) during the “Delay before clearing the error” time. | ||
301 | |||
302 | (% class="box warningmessage" %) | ||
303 | ((( | ||
304 | If there is the “Current sensor error”, **“Critical error” is generated.** | ||
305 | ))) | ||
306 | |||
307 | === Power switch === | ||
308 | |||
309 | The BMS Main 3X device checks the status of power switches that are used to control the contactors. To change the parameters of the power switch protection, select the "Protections → Power switch" section: | ||
310 | |||
311 | [[image:1734090229164-117.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="78" width="600"]] | ||
312 | |||
313 | In this section: | ||
314 | |||
315 | * Delay before clearing the error, second; | ||
316 | * Lock – a flag to block the error until the device is restarted. | ||
317 | |||
318 | The “Power switch error” occurs when the device detects a shortage in contactor coil control circuit or an overheating of the power switch. Error is removed when the temperature of power switch is normal during “Delay before clearing the error” time. | ||
319 | |||
320 | (% class="box warningmessage" %) | ||
321 | ((( | ||
322 | If there is the "Power switch error", **“Critical error” is generated.** | ||
323 | ))) | ||
324 | |||
325 | === Power fault === | ||
326 | |||
327 | BMS Main 3X device checks the status of CAN2, CAN3, RS-485-2 and Current sensors power supply. | ||
328 | |||
329 | (% class="box infomessage" %) | ||
330 | ((( | ||
331 | **Note:** this error can be configured only under** "Service" account**. | ||
332 | ))) | ||
333 | |||
334 | To change the parameters of the power fault error, select the "Protections → Power fault" section: | ||
335 | |||
336 | [[image:1739293273199-250.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="85" width="600"]] | ||
337 | |||
338 | In this section: | ||
339 | |||
340 | * Delay before clearing the error, second; | ||
341 | * Delay before setting the error, millisecond; | ||
342 | * Time to keep power off, millisecond; | ||
343 | * Delay before clearing the error, millisecond; | ||
344 | * Lock – a flag to block the error until the device is restarted. | ||
345 | |||
346 | The “Power fault” occurs when the device detects a shortage or high power consumption in power supplies mentioned above. Error is removed when the power consumption is normal during “Delay before clearing the error” time. | ||
347 | |||
348 | (% class="box warningmessage" %) | ||
349 | ((( | ||
350 | If there is the "Power fault", the **“Critical error” **is generated. | ||
351 | ))) | ||
352 | |||
353 | === Stuck contactor === | ||
354 | |||
355 | The BMS Main 3X device protects contactors against sticking. | ||
356 | |||
357 | To change the protection parameters against sticking, select the "Protections → Stuck contactor" section: | ||
358 | |||
359 | [[image:1734090244840-678.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="92" width="600"]] | ||
360 | |||
361 | In this section: | ||
362 | |||
363 | * Enable – a flag to enable the protection; | ||
364 | * Delay before setting the error, millisecond; | ||
365 | * Delay before clearing the error, second; | ||
366 | * Check voltage – a flag to enable checking of voltage before and after contactors to detect the fact of contactor sticking; | ||
367 | * Abnormal voltage difference – the difference of voltages before and after contactors at which BMS indicates and error; | ||
368 | * Lock – a flag to block the error until the device is restarted. | ||
369 | |||
370 | If there is a stuck contactor, the “Stuck contactor” error is generated. Error generation conditions: | ||
371 | |||
372 | * The charging and discharging contactors are open, but the “Charging current present” or “Discharging current present” signal is set or (if “Check voltage” flag is set) “Charging/Discharging” contactor is open and voltage difference before and after contactors is lower than “Abnormal voltage difference”. | ||
373 | |||
374 | === Contactor feedback === | ||
375 | |||
376 | The BMS Main 3X device can receive feedback signals from contactors and detect discrepancy between the control value and the feedback signal. To enable specific contactor protection, the feedback signal must be connected to the corresponding contactor feedback pin on the X3 header. | ||
377 | |||
378 | To change the contactor feedback check parameters, select the "Protections → Contactor feedback" section: | ||
379 | |||
380 | [[image:1734090244841-701.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="74" width="600"]] | ||
381 | |||
382 | In this section: | ||
383 | |||
384 | * Enable – a flag to enable the protection; | ||
385 | * Delay before setting the error, millisecond; | ||
386 | * Delay before clearing the error, second; | ||
387 | * Lock – a flag to block the error until the device is restarted. | ||
388 | |||
389 | If there is a discrepancy at any contactor, the corresponding contactor feedback error is generated. Error generation conditions: | ||
390 | |||
391 | * a command to the charging, precharging, discharging, charging/discharging or main contactor does not match its feedback value. | ||
392 | |||
393 | (% class="box warningmessage" %) | ||
394 | ((( | ||
395 | If there is a contactor feedback error, **“Critical error” is generated.** | ||
396 | ))) | ||
397 | |||
398 | === Modules offline === | ||
399 | |||
400 | The BMS Main 3X device detects the loss of communication with the battery modules and performs a protective opening of the contactors. | ||
401 | |||
402 | Protection against loss of communication with battery modules is configured in the "Protections - Module offline" section: | ||
403 | |||
404 | [[image:1734090244841-635.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="86" width="600"]] | ||
405 | |||
406 | In this section: | ||
407 | |||
408 | * Enable – a flag to enable the protection; | ||
409 | * Number of offline modules to set the error; | ||
410 | * Delay before setting the error, second; | ||
411 | * Delay before clearing the error, second; | ||
412 | * Lock – lock the error until the device is reset. | ||
413 | |||
414 | As a result of the protection from loss of communication with battery modules, the "Module offline" error is generated. | ||
415 | |||
416 | Error generation conditions: | ||
417 | |||
418 | * more than “Number of offline modules to set the error” battery modules do not respond to the commands of the BMS Main 3X device within “Delay before setting the error” time. | ||
419 | |||
420 | Conditions for removing the error: | ||
421 | |||
422 | * less than “Number of offline modules to set the error” battery modules do not respond to the commands of the BMS Main 3X device within “Delay before clearing the error” time. | ||
423 | |||
424 | (% class="box warningmessage" %) | ||
425 | ((( | ||
426 | If there is the "Module offline" error, **“Critical error” is generated.** | ||
427 | ))) | ||
428 | |||
429 | === Voltage unbalance (in any state) === | ||
430 | |||
431 | Before closing the contactors for charging and discharging battery modules, the BMS Main 3X device detects those modules whose voltage is significantly different from the rest. For unbalanced modules, errors "Voltage unbalance (CH)" (charge circuit) and "Voltage unbalance (DCH)" (discharge circuit) are generated. | ||
432 | |||
433 | Protection against voltage unbalance of battery modules is configured in the section "Protections - Voltage unbalance (in any state)": | ||
434 | |||
435 | [[image:Battery management systems.BMS Main X.3\. Configuration.3\.4 Protections.WebHome@1740754732291-420.png||alt="I1740754732291-420.png" data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="95" width="600"]] | ||
436 | |||
437 | In this section: | ||
438 | |||
439 | * Enable – a flag to enable the protection; | ||
440 | * Delta voltage – maximum allowable voltage difference of battery modules, V; | ||
441 | * Use the open circuit voltage to detect the error – a flag to use the U,,ocv,, (corrected due to current and module resistance) module voltage; | ||
442 | * Delay before setting the error; | ||
443 | * Delay before clearing the error; | ||
444 | * Set the 'Voltage unbalance' error for the modules that are not ready to charge/discharge; | ||
445 | * Lock – a flag to block the error until the device is restarted. | ||
446 | |||
447 | As a result of the operation of the voltage unbalance protection the errors “Voltage unbalance (CH)” and “Voltage unbalance (DCH)” are generated. | ||
448 | |||
449 | Conditions for generating the error: | ||
450 | |||
451 | * battery module is not included in the largest group of modules whose voltages differ from each other by no more than "Delta voltage" during the "Delay before setting the error" time; | ||
452 | * module is not ready to charge or discharge; | ||
453 | |||
454 | Conditions for clearing the error: | ||
455 | |||
456 | * battery module is in the largest group of balanced modules during the "Delay before clearing the error" time; | ||
457 | * module is ready to charge or discharge. | ||
458 | |||
459 | (% class="box infomessage" %) | ||
460 | ((( | ||
461 | If there is the “Voltage unbalance (CH)” or “Voltage unbalance (DCH)” error, **corresponding battery module opens its charging or discharging contactor**. | ||
462 | ))) | ||
463 | |||
464 | === Current unbalance (in “Balancing” state) === | ||
465 | |||
466 | When battery modules are connected in parallel, the most charged modules transfer charge to the least charged modules. The process of charge transfer is accompanied by the flow of balancing currents. The BMS Main 3X device detects modules with high balancing currents and generates “Current unbalance (CH)” (charge circuit) and “Current unbalance (DCH)” (discharge circuit) errors for them. | ||
467 | |||
468 | Protection against current unbalance of battery modules is configured in the section "Protections - Current unbalance (in “Balancing” state): | ||
469 | |||
470 | [[image:1734090244843-403.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="87" width="600"]] | ||
471 | |||
472 | In this section: | ||
473 | |||
474 | * Enable – a flag to enable the protection; | ||
475 | * Maximum current – a maximum allowable self-balancing current of battery modules, A; | ||
476 | * Delay before setting the error; | ||
477 | * Delay before clearing the error; | ||
478 | * Check all the time (not only in the ‘Balancing’ state) – a flag to enable voltage check not only in “Balancing” state; | ||
479 | * Lock – a flag to block the error until the device is restarted. | ||
480 | |||
481 | As a result of the operation of the current unbalance protection the errors “Current unbalance (CH)” and “Current unbalance (DCH)” are generated. Conditions for generating the error: | ||
482 | |||
483 | * the current of the battery module is greater than the "Maximum current" value during the "Delay before setting the error" time. | ||
484 | |||
485 | Conditions for clearing the error: | ||
486 | |||
487 | * the current of the battery module is less than the "Maximum current" value during the "Delay before clearing the error" time. | ||
488 | |||
489 | (% class="box infomessage" %) | ||
490 | ((( | ||
491 | If there is the “Current unbalance (CH)” or "Current unbalance (DCH)" error, **corresponding battery module opens its charging or discharging contactor**. | ||
492 | ))) | ||
493 | |||
494 | === Charging current unbalance (in “Charging” state) === | ||
495 | |||
496 | During battery charge, the currents of the battery modules may vary. The BMS Main 3X device detects modules whose charging currents are significantly different from the currents of other modules and generates the “Charging current unbalance” errors for them. | ||
497 | |||
498 | Protection against different charge currents is configured in the "Protections – Charging current unbalance (in “Charging” state)" section: | ||
499 | |||
500 | [[image:1734090244844-431.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="80" width="600"]] | ||
501 | |||
502 | In this section: | ||
503 | |||
504 | * Enable – a flag to enable the protection; | ||
505 | * Delta current – maximum allowable charge current difference, A; | ||
506 | * Delay before setting the error; | ||
507 | * Delay before clearing the error; | ||
508 | * Lock – a flag to block the error until the device is restarted. | ||
509 | |||
510 | As a result of the operation of the protection the “Charging current unbalance” are generated. Conditions for generating the errors: | ||
511 | |||
512 | * the battery module is not included in the largest group of modules whose charge currents differ from each other by no more than "Delta current" during the "Delay before setting the error" time. | ||
513 | |||
514 | Conditions for clearing the error: | ||
515 | |||
516 | * the battery module is included in the largest group of modules with similar charge currents during the “Delay before clearing the error” time. | ||
517 | |||
518 | (% class="box infomessage" %) | ||
519 | ((( | ||
520 | If there is the “Charging current unbalance” error, **corresponding battery module opens its charging contactor**. | ||
521 | ))) | ||
522 | |||
523 | === Discharging current unbalance (in “Discharging” state) === | ||
524 | |||
525 | During battery discharge, the currents of the battery modules may vary. The BMS Main 3X device detects modules whose discharging currents are significantly different from the currents of other modules and generates the “Discharging current unbalance” errors for them. | ||
526 | |||
527 | Protection against different discharge currents is configured in the "Protections – Discharging current unbalance (in “Discharging” state)" section: | ||
528 | |||
529 | [[image:1734090244844-192.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="79" width="600"]] | ||
530 | |||
531 | In this section: | ||
532 | |||
533 | * Enable – a flag to enable the protection; | ||
534 | * Delta current – maximum allowable discharge current difference, A; | ||
535 | * Delay before setting the error; | ||
536 | * Delay before clearing the error; | ||
537 | * Lock – a flag to block the error until the device is restarted. | ||
538 | |||
539 | As a result of the operation of the protection the “Discharging current unbalance” are generated. Conditions for generating the errors: | ||
540 | |||
541 | * the battery module is not included in the largest group of modules whose discharge currents differ from each other by no more than "Delta current" during the "Delay before setting the error" time. | ||
542 | |||
543 | Conditions for clearing the error: | ||
544 | |||
545 | * the battery module is included in the largest group of modules with similar discharge currents during the “Delay before clearing the error” time. | ||
546 | |||
547 | (% class="box infomessage" %) | ||
548 | ((( | ||
549 | If there is the “Discharging current unbalance” error, **corresponding battery module opens its discharging contactor**. | ||
550 | ))) | ||
551 | |||
552 | === WDT reset === | ||
553 | |||
554 | If the BMS firmware hangs, the watchdog timer resets the device. The BMS can detect that the device was reset and generates the “WDT reset” error. | ||
555 | |||
556 | To change the parameters of the watchdog protection, select the "Protections → WDT reset" section: | ||
557 | |||
558 | [[image:1734090244845-157.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="70" width="600"]] | ||
559 | |||
560 | In this section: | ||
561 | |||
562 | * Enable – a flag to enable the protection; | ||
563 | * Delay before clearing the error, second; | ||
564 | * Lock – a flag to block the error until the device is restarted. | ||
565 | |||
566 | Conditions for removing the error: | ||
567 | |||
568 | * the “Delay before clearing the error” time has passed from the device startup. | ||
569 | |||
570 | (% class="box warningmessage" %) | ||
571 | ((( | ||
572 | If there is the "WDT reset" error, **“Critical error” is generated.** | ||
573 | ))) | ||
574 | |||
575 | === Critical error === | ||
576 | |||
577 | Some of the errors are system critical. A separate signal named "Critical error" indicates a system misbehaviour. | ||
578 | |||
579 | To change the critical error parameters, select the "Protections → Critical error" section: | ||
580 | |||
581 | [[image:1742475897157-411.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="88" width="600"]] | ||
582 | |||
583 | In this section: | ||
584 | |||
585 | * Enable – a flag to enable the protection; | ||
586 | * Module errors 1, 2 to set the critical error – bitfields with module errors that generate critical error when appear on any module; | ||
587 | * Delay before setting the error, millisecond; | ||
588 | * Delay before clearing the error, second; | ||
589 | * Lock – a flag to block the error until the device is restarted. | ||
590 | |||
591 | The “Critical error” is generated if at least one of the critical errors (see [[Errors>>doc:Battery management systems.Additional information.2\. Strings controllers\: signals and errors.WebHome||anchor="HErrors"]]) is generated during the “Delay before setting the error” time: | ||
592 | |||
593 | The “Critical error” is cleared if there are no errors from the list above during the “Delay before clearing the error” time. |