Wiki source code of 3.4 Protections

Version 16.46 by Admin on 2024/12/26 15:11

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Admin 1.1 1 (% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
Admin 5.1 2 = Configuration =
Admin 1.1 3
4 (% data-numbered-headings-start="4" style="--numbered-headings-start: 3;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
5 == Protections ==
6
7 The BMS Main 3 device continuously monitors the state of the cells, the external environment and, when detecting abnormalities, protects the battery and system components from damage.
8
Admin 2.1 9 === Overcurrent ===
Admin 1.1 10
11 The BMS Main 3 device performs the overcurrent protection depending on current sensor values.
12
13 To change the overcurrent protection of the battery, select the "Protections → Overcurrent" section:
14
Admin 11.2 15 [[image:1735224601506-488.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="123" width="800"]]
Admin 1.1 16
17 In this section:
18
19 * Enable – a flag to enable the protection;
20 * Maximum charging current, А;
21 * Tolerant charging current, А;
22 * Maximum discharging current, А;
23 * Tolerant discharging current, А;
24 * Delay before setting the error, millisecond;
25 * Delay before clearing the error, second;
26 * Lock – a flag to block the error until the device is restarted.
27
28 As a result of operation of the overcurrent protection, the "Overcurrent" error is generated.
29
30 Error generation conditions:
31
32 * the current is positive (charging), and its modulo value is greater than the “Maximum charging current” value for the “Delay before setting the error” time;
33 * the current is negative (discharging), and its modulo value is greater than the “Maximum discharging current” value for the “Delay before setting the error” time.
34
35 Conditions for removing the error:
36
37 * the current is positive (charging) or zero, and its modulo value is less than the “Tolerant charging current” value for the “Delay before clearing the error” time;
38 * the current is negative (discharging) or zero, and its modulo value is less than the “Tolerant discharging current” value for the “Delay before clearing the error” time.
39
Admin 2.1 40 (% class="box infomessage" %)
41 (((
42 If there is the "Overcurrent" error, the **charging **and **discharging **contactors open.
43 )))
Admin 1.1 44
Admin 6.2 45 === Charge current limit ===
46
Admin 16.21 47 The BMS Main 3 device can check if the charging current exceeds the estimated limit based on the [[Charge map>>doc:Battery management systems.BMS Main 3.3\. Configuration.3\.3 Control.WebHome||anchor="HChargemap"]].  If current exceeds the calculated limit more than configured difference, "Current limit" error is generated.
Admin 6.2 48
Admin 16.46 49 Current difference is separated to two regions by the threshold value. Maximum current in Region 1 is calculated by the absolute difference, in Region 2 – by the relative difference.
Admin 16.15 50
Admin 16.8 51 To change the overcurrent protection of the battery, select the "Protections → Charge current limit" section:
Admin 16.2 52
Admin 16.8 53 [[image:1735225207687-430.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="113" width="800"]]In this section:
54
55 * Enable – a flag to enable the protection;
Admin 16.13 56 * Threshold to switch from Region 1 to Region 2
Admin 16.14 57 *
Admin 16.8 58
59
Admin 6.2 60 === Discharge current limit ===
61
Admin 16.46 62 The BMS Main 3 device can check if the discharging current exceeds the estimated limit based on the [[Discharge map>>doc:Battery management systems.BMS Main 3.3\. Configuration.3\.3 Control.WebHome||anchor="HDischargemap"]].  If current exceeds the calculated limit more than configured difference, "Current limit" error is generated.
Admin 6.2 63
Admin 16.46 64 Current difference is separated two two regions by the threshold value. Maximum current in Region 1 is calculated by the absolute difference, in Region 2 – by the relative difference.
Admin 16.44 65
66 To change the overcurrent protection of the battery, select the "Protections → Charge current limit" section:
67
Admin 2.1 68 === Undervoltage ===
Admin 1.1 69
70 The BMS Main 3 device implements battery protection from too low voltage on the cells.
71
72 To change the battery protection parameters from low voltage on the cells, select the "Protections → Undervoltage" section:
73
Admin 8.2 74 [[image:1735224224155-829.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="112" width="800"]]
Admin 1.1 75
76 In this section:
77
78 * Enable – a flag to enable the protection;
79 * Minimum cell voltage, V;
80 * Tolerant cell voltage, V;
Admin 8.4 81 * Check the open circuit voltage instead of the actual voltage – a flag to enable the check of voltage correction due to current and cell resistance;
Admin 1.1 82 * Delay before setting the error, millisecond;
83 * Delay before clearing the error, second;
84 * Lock – a flag to block the error until the device is restarted.
85
86 As a result of the operation of battery protection from low voltage, the "Undervoltage" error is generated.
87
88 Error generation conditions:
89
90 * the minimum voltage among all cells of the battery is less than the “Minimum cell voltage” value for the “Delay before setting the error” time.
91
92 Conditions for removing the error:
93
94 * the minimum voltage among all cells of the battery is greater than the “Tolerant cell voltage” value for the “Delay before clearing the error” time.
95
Admin 2.1 96 (% class="box infomessage" %)
97 (((
98 If there is the "Undervoltage" error, the **discharging **contactor opens.
99 )))
Admin 1.1 100
Admin 2.1 101 === Overvoltage ===
Admin 1.1 102
103 The BMS Main 3 device implements battery protection from too high voltage on the cells.
104
105 To change the battery protection parameters from high voltage on the cells, select the "Protections → Overvoltage" section:
106
Admin 9.2 107 [[image:1735224377252-473.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="114" width="800"]]
Admin 1.1 108
109 In this section:
110
111 * Enable – a flag to enable the protection;
112 * Maximum cell voltage, V;
113 * Tolerant cell voltage, V;
Admin 8.4 114 * Check the open circuit voltage instead of the actual voltage – a flag to enable the check of voltage correction due to current and cell resistance;
Admin 1.1 115 * Delay before setting the error, millisecond;
116 * Delay before clearing the error, second;
117 * Lock – a flag to block the error until the device is restarted.
118
119 As a result of the operation of the battery protection from high voltage, the "Overvoltage" error is generated.
120
121 Error generation conditions:
122
123 * the maximum voltage among all cells of the battery is greater than the “Maximum cell voltage” value for the “Delay before setting the error” time.
124
125 Conditions for removing the error:
126
127 * the maximum voltage among all cells of the battery is less than the “Tolerant cell voltage” value for the “Delay before clearing the error” time.
128
Admin 2.1 129 (% class="box infomessage" %)
130 (((
131 If there is the "Overvoltage" error, the **charging** contactor and **discharging **contactor open (if the “Switch off the discharging contactor on error” flag is set).
132 )))
Admin 1.1 133
Admin 2.1 134 === Low temperature ===
Admin 1.1 135
136 The BMS Main 3 device implements battery protection from too low temperature.
137
138 To change the battery protection parameters from low temperature, select the "Protections → Low temperature" section:
139
Admin 2.1 140 [[image:1733328382382-670.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="137" width="800"]]
Admin 1.1 141
142 In this section:
143
144 * Enable – a flag to enable the protection;
145 * Minimum charge temperature, °C;
146 * Tolerant charge temperature, °C;
147 * Minimum discharge temperature, °C;
148 * Tolerant discharge temperature, °C;
149 * Delay before setting the error, millisecond;
150 * Delay before clearing the error, second;
151 * Lock – a flag to block the error until the device is restarted.
152
153 As a result of the operation of the battery protection from low temperature, the "Low temperature (CH)" and/or “Low temperature (DCH)” error are generated.
154
155 Error generation conditions:
156
157 * the minimum temperature among all cells of the battery is less than the “Minimum charging (discharging) temperature” value for the “Delay before setting the error” time.
158
159 Conditions for removing the error:
160
161 * the minimum temperature among all cells of the battery is greater than the “Tolerant charging (discharging) temperature” value for the “Delay before clearing the error” time.
162
Admin 2.1 163 (% class="box infomessage" %)
164 (((
165 If there is the "Low temperature (CH)" error, the **charging **contactor opens.
166 If there is the "Low temperature (DCH)" error, the **discharging **contactor opens.
167 )))
Admin 1.1 168
Admin 2.1 169 === High temperature ===
Admin 1.1 170
171 The BMS Main 3 device implements battery protection from too high temperature.
172
173 To change the battery protection parameters from high temperature, select the "Protections → High temperature" section:
174
Admin 2.1 175 [[image:1733328399408-279.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="138" width="800"]]
Admin 1.1 176
177 In this section:
178
179 * Enable – a flag to enable the protection;
180 * Maximum charge temperature, °C;
181 * Tolerant charge temperature, °C;
182 * Maximum discharge temperature, °C;
183 * Tolerant discharge temperature, °C;
184 * Delay before setting the error, millisecond;
185 * Delay before clearing the error, second;
186 * Lock – a flag to block the error until the device is restarted.
187
188 As a result of the operation of the battery protection from high temperature, the "High temperature (CH)" or “High temperature (DCH)” error is generated.
189
190 Error generation conditions:
191
192 * the maximum temperature among all cells of the battery is greater than the “Maximum charging (discharging) temperature” value for the “Delay before setting the error” time.
193
194 Conditions for removing the error:
195
196 * the maximum temperature among all cells of the battery is less than the “Tolerant charging (discharging) temperature” value for the “Delay before clearing the error” time.
197
Admin 2.1 198 (% class="box infomessage" %)
199 (((
200 If there is the "High temperature (CH)" error, the **charging **contactor opens.
201 If there is the "High temperature (DCH)" error, the **discharging **contactor opens.
202 )))
Admin 1.1 203
Admin 2.1 204 === Battery cover ===
Admin 1.1 205
206 To change the protection parameters from opening the battery cover, select the "Protections → Battery cover" section:
207
Admin 2.1 208 [[image:1733328399410-529.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="113" width="800"]]
Admin 1.1 209
210 In this section:
211
212 * Enable – a flag to enable the protection;
213 * Delay before setting the error, millisecond;
214 * Delay before clearing the error, second;
215 * Lock – a flag to block the error until the device is restarted.
216
217 As a result of the operation of the protection against opening the battery cover, the “Battery cover error” is generated.
218
219 Error generation conditions:
220
221 * there is a signal from the battery cover during the “Delay before setting the error” time.
222
223 Conditions for removing the error:
224
225 * no signal from the battery cover during the “Delay before clearing the error” time.
226
Admin 2.1 227 (% class="box warningmessage" %)
228 (((
229 If there is the "Battery cover error", the **“Critical error” **is generated **and all contactors open.**
230 )))
Admin 1.1 231
Admin 2.1 232 === High humidity ===
Admin 1.1 233
234 The BMS Main 3 can detect that the battery is operating in high humidity conditions.
235
236 To change the detection parameters, select the "Protections → High humidity" section:
237
Admin 2.1 238 [[image:1733328399412-184.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="106" width="800"]]
Admin 1.1 239
240 In this section:
241
242 * Enable – a flag to enable the detection;
243 * Maximum humidity, RH%;
244 * Tolerant humidity, RH%;
245 * Delay before setting the error, second;
246 * Delay before clearing the error, second;
247 * Lock the error until the device is reset.
248
249 As a result of the operation of the battery protection from high humidity, the "High humidity" error is generated.
250
251 Error generation conditions:
252
253 * the measured humidity is greater than “Maximum humidity” during the “Delay before setting the error” time.
254
255 Conditions for removing the error:
256
257 * the measured humidity is less than the “Tolerant humidity” during the “Delay before clearing the error” time.
258
Admin 2.1 259 (% class="box infomessage" %)
260 (((
Admin 1.1 261 If there is the "High humidity" error, no action is taken. The error is indicative.
Admin 2.1 262 )))
Admin 1.1 263
Admin 2.1 264 === Water ===
Admin 1.1 265
266 The BMS Main 3 can protect the battery from working in very high humidity conditions.
267
268 To change the protection parameters, select the "Protections → Water" section:
269
Admin 2.1 270 [[image:1733328399413-393.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="107" width="800"]]
Admin 1.1 271
272 In this section:
273
274 * Enable – a flag to enable the protection;
275 * Maximum humidity, RH%;
276 * Tolerant humidity, RH%;
277 * Delay before setting the error, second;
278 * Delay before clearing the error, second;
279 * Lock – lock the error until the device is reset.
280
281 As a result of the operation of the battery protection from water, the "Water" error is generated.
282
283 Error generation conditions:
284
285 * the measured humidity is greater than the “Maximum humidity” value during the “Delay before setting the error” time.
286
287 Conditions for removing the error:
288
289 * the measured humidity is less than the “Tolerant humidity” value during the “Delay before clearing the error” time.
290
Admin 2.1 291 (% class="box infomessage" %)
292 (((
293 If there is the “Water” error, the **“Critical error”** is generated and **all relays open**.
294 )))
Admin 1.1 295
Admin 6.4 296 === Logic high temperature ===
Admin 1.1 297
298 To change the overheating protection parameters of BMS Logic devices, select the "Protections → High Logic temperature" section:
299
Admin 2.1 300 [[image:1733328399414-280.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="105" width="800"]]
Admin 1.1 301
302 In this section:
303
304 * Enable – a flag to enable the protection;
305 * Maximum temperature, °C;
306 * Tolerant temperature, °C;
307 * Delay before setting the error, second;
308 * Delay before clearing the error, second;
309 * Lock – lock the error until the device is reset.
310
311 As a result of the operation of the protection from high temperatures of BMS Logic devices, the "High Logic temperature" is generated.
312
313 Error generation conditions:
314
315 * a BMS Logic device temperature is higher than the “Maximum temperature” value.
316
317 Conditions for removing the error:
318
319 * a BMS Logic device temperature is less than the “Tolerant temperature” value.
320
Admin 4.1 321 (% class="box infomessage" %)
Admin 2.1 322 (((
Admin 4.1 323 Cell balancing is disabled on Logic devices with high temperature.
Admin 2.1 324 )))
Admin 1.1 325
Admin 2.1 326 === Logic offline ===
Admin 1.1 327
328 To change the protection parameters from loss of communication with BMS Logic devices, select the "Protections → Logic offline" section:
329
Admin 2.1 330 [[image:1733328399416-818.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="86" width="800"]]
Admin 1.1 331
332 In this section:
333
334 * Enable – a flag to enable the protection;
335 * Lock – lock the error until the device is reset.
336
337 As a result of the protection from loss of communication with BMS Logic devices, the "Logic offline" error is generated.
338
339 Error generation conditions:
340
341 * at least one of the connected BMS Logic devices does not respond to the commands of the BMS Main device for 10 seconds.
342
343 Conditions for removing the error:
344
345 * all connected BMS Logic devices respond to the commands of the BMS Main device.
346
Admin 2.1 347 (% class="box warningmessage" %)
348 (((
349 If there is the "Logic offline" error, the **“Critical error” **is generated and **all relays open.**
350 )))
351
352 === Cell count ===
353
354 To change the protection parameters from the mismatch of the number of cells to the set value, select the "Protections → Cell count" section:
355
356 [[image:1733328415731-223.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="97" width="800"]]
357
358 In this section:
359
360 * Enable – a flag to enable the protection;
361 * Number of cells – a number of cells connected to the BMS;
362 * Delay before setting the error, millisecond;
363 * Delay before clearing the error, second;
364 * Lock – a flag to block the error until the device is restarted.
365
366 As a result of the operation of the protection from the mismatch of the number of cells, the "Cell count error" is generated.
367
368 Error generation conditions:
369
370 * the number of cells connected to the BMS is **not equal** to the “Number of cells” value during the “Delay before setting the error” time.
371
372 Conditions for removing the error:
373
374 * the number of cells connected to the BMS is **equal** to the “Number of cells” value during the “Delay before clearing the error” time.
375
376 (% class="box warningmessage" %)
377 (((
378 If there is the "Cell count error", the **“Critical error” **is generated and **all relays open.**
379 )))
380
381 === Logic count ===
382
383 To change the protection parameters from the mismatch of the number of BMS Logic devices to the set value, select the "Protections → Logic count” section:
384
385 [[image:1733328415732-163.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="110" width="800"]]
386
387 In this section:
388
389 * Enable – a flag to enable the protection;
390 * Logic count – a number of BMS Logic devices connected to the BMS Main;
391 * Scan fast – a flag to scan BMS Logic devices fast (devices with addresses from 1 to “Logic count” are scanned; this mode reduces BMS system startup time);
392 * Lock – lock the error until the device is reset.
393
394 As a result of the operation of the protection from the mismatch of the number of BMS Logic devices, the "Logic count error" is generated.
395
396 Error generation conditions:
397
398 * the number of BMS Logic devices connected to the BMS Main is **not equal** to the “Logic count” value.
399
400 Conditions for removing the error:
401
402 * the number of BMS Logic devices connected to the BMS Main is **equal** to the “Logic count” value.
403
404 (% class="box warningmessage" %)
405 (((
406 If there is the "Logic count error", the **“Critical error”** is generated and **all relays open.**
407 )))
408
409 === Short circuit ===
410
411 The BMS Main 3 device implements the protection of power circuits (contactors, power wires) against overheating caused by the flow of high current for a long time.
412
413 To change the protection parameters from short circuit, select the "Protections → Short circuit" section:
414
Admin 12.2 415 [[image:1735224667621-969.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="153" width="800"]]
Admin 2.1 416
417 In this section:
418
419 * Level 1, 2, 3 – three protection levels. The following parameters are configured at each level:
420 ** Enable – a flag to enable the protection;
421 ** Maximum current, A;
422 ** Delay before setting the error, second;
423 * Delay before clearing the error, second;
424 * Lock – a flag to block the error until the device is restarted.
425
426 If there is a short circuit, the "Short circuit" error is generated.
427
428 Error generation conditions:
429
430 * at any of the three protection levels, the current modulo is greater than the “Maximum current” value during the “Delay before setting the error” time.
431
432 Conditions for removing the error:
433
434 * the current modulo is lower than the “Maximum current” values for all three protection levels during the “Delay before setting the error” time.
435
436 (% class="box infomessage" %)
437 (((
438 If there is the "Short circuit" error, **charging **contactor opens (if the “Switch off the charging contactor on error” flag is set) and **discharging **contactor opens (if the “Switch off the discharging contactor on error flag” is set).
439 )))
440
441 === High contactor temperature ===
442
443 The BMS Main 3 device protects power contactors from overheating. To measure the temperature of the contactor, one of the thermistors connected to the X5 connector is used.
444
445 To change the overheating protection parameters of power contactors, select the "Protections → High contactor temperature" section:
446
Admin 12.2 447 [[image:1735224706573-347.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="112" width="800"]]
Admin 2.1 448
449 In this section:
450
451 * Enable – a flag to enable the protection;
452 * Thermistor – a selection of which cell thermistor will be used as contactor temperature sensor;
453 * Maximum contactor temperature, °C;
454 * Tolerant contactor temperature, °C;
455 * Delay before setting the error, second;
456 * Delay before clearing the error, second;
457 * Lock – a flag to block the error until the device is restarted.
458
459 If there is a contactor overheat, the "High contactor temperature" error is generated.
460
461 Error generation conditions:
462
463 * the contactor temperature is greater than the “Maximum contactor temperature” value during the “Delay before setting the error” time.
464
465 Conditions for removing the error:
466
467 * the contactor temperature is lower than the “Tolerant contactor temperature” value during the “Delay before clearing the error” time.
468
469 (% class="box infomessage" %)
470 (((
471 If there is the "High contactor temperature" error, **charging **contactor opens (if the “Switch off the charging contactor on error” flag is set) and **discharging **contactor opens (if the “Switch off the discharging contactor on error” flag is set).
472 )))
473
474 === Current sensor ===
475
476 The BMS Main 3 device checks the current sensor connection circuits. The circuits are checked for breakage and short-circuit to the +5 V supply line.
477
478 To change the test parameters of the current sensor connection circuits, select the "Protections → Current sensor" section:
479
480 [[image:1733328461552-948.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="128" width="800"]]
481
482 In this section:
483
484 * Enable – a flag to enable the protection;
485 * Maximum voltage, V;
486 * Minimum voltage, V;
487 * Voltage hysteresis – a hysteresis value to clear the error, V;
488 * Delay before setting the error, second;
489 * Delay before clearing the error, second;
490 * Lock – a flag to block the error until the device is restarted.
491
492 If there is an open or short circuit connection of a current sensor, the "Current sensor error" is generated.
493
494 Error generation conditions:
495
496 * the voltage in the signal line or reference line of the current sensor is greater than the “Maximum voltage” value during the “Delay before setting the error” time;
497 * the voltage in the signal line or reference line of the current sensor is less than the “Minimum voltage” value during the “Delay before setting the error” time.
498
499 Conditions for removing the error:
500
501 * the voltage in the signal line or reference line of the current sensor is in range from (Minimum voltage + Voltage hysteresis) to (Maximum voltage - Voltage hysteresis) during the “Delay before clearing the error” time.
502
503 (% class="box warningmessage" %)
504 (((
505 If there is the “Current sensor error”, the **“Critical error” **is generated and **all relays open.**
506 )))
507
508 === Power switch ===
509
510 BMS Main 3 device checks the status of power switches that are used to control the contactors. To change the parameters of the power switch protection, select the "Protections → Power switch" section:
511
512 [[image:1733328461554-241.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="99" width="800"]]
513
514 In this section:
515
516 * Delay before clearing the error, second;
517 * Lock – a flag to block the error until the device is restarted.
518
519 The “Power switch error” occurs when the device detects a shortage in contactor coil control circuit or an overheating of the power switch. Error is removed when the temperature of power switch is normal during “Delay before clearing the error” time.
520
521 (% class="box warningmessage" %)
522 (((
523 If there is the "Power switch error", the **“Critical error” **is generated and **all relays open.**
524 )))
525
Admin 6.4 526 === Power fault ===
527
528 TBA
529
Admin 2.1 530 === Charge contactor cycles ===
531
532 The BMS Main 3 device protects the charging contactor against frequent switching.
533
534 To change the protection parameters against high frequency switching of the charging contactor, select the "Protections → Charge contactor cycles" section:
535
536 [[image:1733328461555-351.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="124" width="800"]]
537
538 In this section:
539
540 * Enable – a flag to enable the protection;
541 * Cycles threshold – a number of cycles in a given period, upon which the “CH contactor cycles error” is generated;
542 * Check time – a time in which the BMS counts switching cycles of the charging contactor, second;
543 * Delay before setting the error, millisecond;
544 * Delay before clearing the error, second;
545 * Lock – a flag to block the error until the device is restarted.
546
547 If there is a high switching frequency of the charging contactor, the “CH contactor cycles error” is generated.
548
549 Error generation conditions:
550
551 * the number of switching cycles of the charging contactor for the “Check time” time is greater than or equal to the “Cycles threshold” value. The error is generated with the “Delay before setting the error” delay.
552
553 Conditions for removing the error:
554
555 * the “Delay before clearing the error” time has passed since the error was generated.
556
557 (% class="box infomessage" %)
558 (((
559 If there is the "CH contactor cycles error" error, the **charging **contactor opens.
560 )))
561
Admin 3.1 562 === Discharge contactor cycles ===
Admin 2.1 563
564 The BMS Main 3 device protects the discharging contactor against frequent switching.
565
566 To change the protection parameters against high frequency switching of the discharging contactor, select the "Protections → Discharging contactor cycles" section:
567
568 [[image:1733328461560-301.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="123" width="800"]]
569
570 In this section:
571
572 * Enable – a flag to enable the protection;
573 * Cycles threshold – a number of cycles in a given period, upon which the “DCH contactor cycles error” is generated;
574 * Check time – a time in which the BMS counts switching cycles of the charging contactor, second;
575 * Delay before setting the error, millisecond;
576 * Delay before clearing the error, second;
577 * Lock – a flag to block the error until the device is restarted.
578
579 If there is the high switching frequency of the discharging contactor, the “DCH contactor cycles error” is generated.
580
581 Error generation conditions:
582
583 * the number of switching cycles of the discharging contactor for the “Check time” time is greater than or equal to the “Cycles threshold” value. The error is generated with the “Delay before setting the error” delay.
584
585 Conditions for removing the error:
586
587 * the “Delay before clearing the error” time has passed since the error was generated.
588
589 (% class="box infomessage" %)
590 (((
591 If there is the "DCH contactor cycles error" error, the **discharging **contactor opens.
592 )))
593
594 === Temperature sensors ===
595
596 The BMS Main 3 device checks the temperature sensors connection circuits. The circuits are checked for breakage and short-circuit.
597
598 To change the protection parameters of the temperature sensors circuits, select the "Protections → Temperature sensors" section:
599
600 [[image:1733328471918-980.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="102" width="800"]]
601
602 In this section:
603
604 * Enable – a flag to enable the protection;
605 * Delay before setting the error, millisecond;
606 * Delay before clearing the error, second;
607 * Lock – a flag to block the error until the device is restarted.
608
609 If there are no temperature sensors connected to any BMS Logic device or any temperature sensor of the BMS Logic is shorted, the "No temp. sensors" error and "Temp. sensor is shorted" error are generated respectively. These errors generated and removed with the “Delay before setting the error” and “Delay before clearing the error” delays.
610
611 (% class="box warningmessage" %)
612 (((
Admin 4.1 613 If there is the “No temp. sensors” or “Temp. sensor is shorted” error, the **“Critical error”** is generated and **all relays open.**
Admin 2.1 614 )))
615
616 === WDT reset ===
617
618 If the BMS firmware hangs, the watchdog timer resets the device. The BMS can detect that the device was reset and generates the “WDT reset” error.
619
620 To change the parameters of the watchdog protection, select the "Protections → WDT reset" section:
621
622 [[image:1733328471919-183.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="101" width="800"]]
623
624 In this section:
625
626 * Enable – a flag to enable the protection;
627 * Delay before clearing the error, second;
628 * Lock – a flag to block the error until the device is restarted.
629
630 Conditions for removing the error:
631
632 * the “Delay before clearing the error” time has passed from the device startup.
633
634 (% class="box warningmessage" %)
635 (((
636 If there is the "WDT reset" error, the **“Critical error” **is generated and **all relays open.**
637 )))
638
Admin 4.1 639 === Unallowable charging ===
Admin 2.1 640
641 The BMS can detect that the battery is charging through the discharging circuit and protectively open the discharging contactor to prevent unallowable battery operation.
642
643 To change the parameters of the unallowable charging protection, select the "Protections → Unallowable charging" section:
644
645 [[image:1733328471920-923.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="97" width="800"]]
646
647 In this section:
648
649 * Enable – a flag to enable the protection;
650 * Delay before setting the error, second;
651 * Delay before clearing the error, second;
652 * Lock – a flag to block the error until the device is restarted.
653
654 If there is charging the battery through the discharging circuit detected, the "Unallowable charging" error is generated.
655
656 Error generation conditions:
657
658 * the charging contactor is open, and the battery current is not zero during the “Delay before setting the error” time.
659
660 Conditions for removing the error:
661
662 * the battery current is zero during the “Delay before clearing the error” time.
663
664 (% class="box infomessage" %)
665 (((
666 If there is the "Unallowable charging" error, the **discharging **contactor opens.
667 )))
668
Admin 5.1 669 === Stuck contactor ===
Admin 2.1 670
671 The BMS Main 3 device protects contactors against sticking.
672
673 To change the protection parameters against sticking, select the "Protections → Stuck contactor" section:
674
675 [[image:1733328471920-314.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="123" width="800"]]
676
677 In this section:
678
679 * Enable – a flag to enable the protection;
680 * Delay before setting the error, millisecond;
681 * Delay before clearing the error, second;
682 * Check voltage – a flag to enable checking of voltage before and after contactors to detect the fact of contactor sticking;
683 * Abnormal voltage difference – the difference of voltages before and after contactors at which BMS indicates and error;
684 * Lock – a flag to block the error until the device is restarted.
685
686 If there is a stuck contactor, the “Stuck contactor” error is generated. Error generation conditions:
687
688 * The charging and discharging contactors are open, but the “Charging current present” or “Discharging current present” signal is set or (if “Check voltage” flag is set) “Charging/Discharging” contactor is open and voltage difference before and after contactors is lower than “Abnormal voltage difference”.
689
690 (% class="box warningmessage" %)
691 (((
692 If there is the “Stuck contactor” error, the **“Critical error” **is generated and **all relays open.**
693 )))
694
695 === Contactor feedback ===
696
697 The BMS Main 3 device can receive feedback signals from contactors and detect discrepancy between the control value and the feedback signal. To enable specific contactor protection, the feedback signal must be connected to the corresponding contactor feedback pin on the X3 header.
698
699 To change the contactor feedback check parameters, select the "Protections → Contactor feedback" section:
700
701 [[image:1733328487096-144.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="109" width="800"]]
702
703 In this section:
704
705 * Enable – a flag to enable the protection;
706 * Delay before setting the error, millisecond;
707 * Delay before clearing the error, second;
708 * Lock – a flag to block the error until the device is restarted.
709
710 If there is a discrepancy at any contactor, the corresponding contactor feedback error is generated. Error generation conditions:
711
712 * a command to the charging, precharging, discharging, charging/discharging or main contactor does not match its feedback value.
713
714 (% class="box warningmessage" %)
715 (((
716 If there is the “Contactor feedback” error, the **“Critical error” **is generated and **all relays open.**
717 )))
718
Admin 5.1 719 === Insulation ===
Admin 2.1 720
721 The BMS Main 3 device can detect a physical signal or CAN bus message from an external insulation monitoring device (such as Bender IR155, iso165C, BMD IMD) to monitor the insulation quality.
722
723 To change the insulation monitoring parameters, select the "Protections → Insulation" section:
724
725 [[image:1733328487098-963.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="121" width="800"]]
726
727 In this section:
728
729 * Enable – a flag to enable the protection;
730 * Checking algorithm – isolation checking mode:
731 ** Always on – check is always performed;
732 ** On charging – check is performed only if “Charger connected” or “Charge request” is set;
733 ** Except charging - check is performed only if “Charger connected” and “Charge request” are cleared;
734 * Delay before setting the error, second;
735 * Delay before clearing the error, second;
736 * Lock – a flag to block the error until the device is restarted.
737
738 The “Insulation fault” is set if the “Insulation status” signal is detected during the “Delay before setting the error” time. The “Insulation status” signal can be received through the discrete input or by the CAN bus from an insulation monitoring device. The “Insulation fault” is cleared if the “Insulation status” signal is cleared during the “Delay before clearing the error” time.
739
740 (% class="box warningmessage" %)
741 (((
742 If there is the “Insulation fault”, the **“Critical error”** is generated and **all relays open.**
743 )))
744
745 === HVIL ===
746
747 The BMS Main 3 allows to control the high voltage interlock loop by applying current to a testing loop and monitoring the difference between the measured current and the required value.
748
749 To change the HVIL measurement parameters, select the "Protections → HVIL" section:
750
Admin 13.2 751 [[image:1735224839441-185.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="102" width="800"]]
Admin 2.1 752
753 In this section:
754
755 * Enable – a flag to enable the protection;
Admin 13.2 756 * Source is OFF: Lower current limit, A;
757 * Source is OFF: Upper current limit, A;
758 * Source is ON: Lower current limit, A;
759 * Source is ON: Upper current limit, A;
Admin 2.1 760 * Lock – a flag to block the error until the device is restarted.
761
Admin 14.2 762 If interlock loop breaks and its current is out of the configured ranges, the “HVIL error” is generated. Error clears if interlock loop is being restored.
Admin 2.1 763
764 (% class="box warningmessage" %)
765 (((
766 If there is the “HVIL error”, the **“Critical error”** is generated and **all relays open.**
767 )))
768
769 === Critical error ===
770
771 To change the critical error parameters, select the "Protections → Critical error" section:
772
773 [[image:1733328487100-898.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="101" width="800"]]
774
775 In this section:
776
777 * Enable – a flag to enable the protection;
778 * Delay before setting the error, millisecond;
779 * Delay before clearing the error, second;
780 * Lock – a flag to block the error until the device is restarted.
781
782 The critical error flag is generated if at least one of the following errors is generated during the “Delay before setting the error” time:
783
784 * “Battery cover error”;
785 * “Water”;
786 * “Logic offline”;
787 * “Cell count error”;
788 * “ADC error”;
789 * “Current sensor error”;
790 * “Shunt offline”;
791 * “Shunt error”;
792 * “WDT reset”
793 * “No temp. sensors”;
794 * “Temperature sensor shorted”;
795 * “Stuck contactor”;
796 * “CH contactor feedback error”;
797 * “DCH contactor feedback error”;
798 * “Insulation fault”;
799 * “PCH contactor feedback error”;
800 * “CH/DCH contactor feedback error”;
801 * “Main contactor feedback error”;
802 * “High voltage fault”;
803 * “Power switch error”;
804 * “HVIL error”l
805 * “Power fault”.
806
807 The “Critical error” is cleared if there are no errors from the list above during the “Delay before clearing the error” time.
808
809 (% class="box infomessage" %)
810 (((
811 If there is the “Critical error”, **all **contactors open.
812 )))
813
Admin 6.1 814 === General error ===
Admin 2.1 815
816 To change the general error parameters, select the "Protections → Critical error" section:
817
Admin 14.2 818 [[image:1735224942262-497.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="102" width="800"]]
Admin 2.1 819
820 In this section:
821
822 * Enable – a flag to enable the protection;
823 * Delay before setting the error, millisecond;
824 * Delay before clearing the error, second;
825 * Lock – a flag to block the error until the device is restarted;
Admin 15.1 826 * Errors 1, 2 to set the "Critical error" – bitfields to enable check of corresponding errors.
Admin 2.1 827
828 The general error flag is generated if at least one of the enabled errors is generated during the “Delay before setting the error” time.
829
830 The “General error” is cleared if there are no errors from the enabled errors during the “Delay before clearing the error” time.
831
832 (% class="box infomessage" %)
833 (((
834 The state of the “General error” can be output to a discrete output or a power switch.
835 )))