Changes for page 3.3 Control

Last modified by Admin on 2026/04/30 15:56

From version 87.9
edited by Admin
on 2026/04/02 10:28
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To version 77.5
edited by Admin
on 2026/03/31 14:23
Change comment: There is no comment for this version

Summary

Details

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Content
... ... @@ -15,7 +15,7 @@
15 15  * **Cell capacity** – nominal capacity of cells, Ah;
16 16  * **Cell resistance** – nominal (maximum) internal resistance of the cells, Ohm;
17 17  * **Connection of cells:**
18 -** **Serial **– all cells are connected in series in a single string;
18 +** **Serial **– all cells are connected in series in a single string.
19 19  ** **Parallel-Serial **– cells are grouped in parallel and serial items;
20 20  * **Parallel-Serial: Number of Logic devices in a chain**;
21 21  * **Parallel-Serial: Number of parallel chains in a block**;
... ... @@ -29,7 +29,7 @@
29 29  ** **Summation of cell voltages** – the overall voltage is calculated as on sum of all cells in the battery;
30 30  ** **Using voltage before contactors** – the overall voltage is estimated as voltage before contactors measured by BMS.
31 31  
32 -The **"Parallel-Serial"** connection works as follows: a bunch of serial connected Logics are grouped into chains. A bunch of parallel connected chains are grouped to blocks. A bunch of serial connected blocks are grouped into string. By configuring the corresponding settings it is possible to create a complex string configuration. Current through each chain will be calculated as overall string current divided by number of chains in a block.
32 +The **"Parallel-Serial"** connection works as follows: a bunch of serial connected Logics are grouped into chains. A bunch of parallel connected chains are grouped to blocks. A bunch of serial connected blocks are grouped into string. By configuring the corresponding settings it is possible to create a complex string configuration. Current through each chain will be estimated as a fraction of overall current accordingly to the number of chains in a block.
33 33  
34 34  The values **“Capacity”** and **“Resistance”** are used to calculate the SOC of cells and the battery.
35 35  
... ... @@ -39,7 +39,7 @@
39 39  
40 40  === SOC estimation ===
41 41  
42 -The BMS Main 3 / BMS Main 2R device calculates the state of charge (SOC) of each cell by using following algorithms:
42 +The BMS Main 3 / BMS Main 2R device calculates the state of charge (SOC) of each cell, and then the overall battery SOC, by using following algorithms:
43 43  
44 44  The **“Voltage”** SOC calculation algorithm calculates cells SOC based on the tabular dependence Uocv = Uocv(SOC, t °C).
45 45  
... ... @@ -94,7 +94,7 @@
94 94  
95 95  === SOH estimation ===
96 96  
97 -The BMS Main 3 / BMS Main 2R device calculates the state of health of the battery (SOH) using two algorithms:
97 +The BMS Main 3 device calculates the state of health of the battery (SOH) using two algorithms:
98 98  
99 99  In **"By effective capacity" **mode SOH is calculated as a ratio of effective capacity to nominal capacity. Effective capacity is estimated to DOD value when battery SOC reaches 0%, so SOH is recalculated each full battery discharge.
100 100  
... ... @@ -373,9 +373,9 @@
373 373  
374 374  (% class="box infomessage" %)
375 375  (((
376 -**Note:** The **"Allow charging"** signal activates under two independent conditions:
376 +**Note:** The "Allow charging" signal activates under two independent conditions:
377 377  1) the voltage on the cells reaches the “Voltage to reset the “Ready to charge"” level and
378 -2) the "Delay before recharging" time has passed since the clearing of the "Allow charging" signal.
378 +2) the "Delay before recharging" time has passed since the opening of the allow charging contactor.
379 379  )))
380 380  
381 381  === Discharging status ===
... ... @@ -402,9 +402,9 @@
402 402  
403 403  The BMS Main 3 / BMS Main 2R device can control the precharge contactor. The precharge contactor is used to charge the intermediate capacity with low current and usually placed with the limiting resistor in parallel to charging or discharging contactor.
404 404  
405 -BMS Main 3 can check the preacharge process by monitoring **the current and voltage difference** before and after contactors.
405 +BMS Main 3 can detect errors while pre-charging the load capacity by monitoring **the current and voltage difference** before and after contactors.
406 406  
407 -BMS Main 2R can check the preacharge process **only by monitoring the current**.
407 +BMS Main 2R can detect errors while pre-charging the load capacity **only by monitoring the current**.
408 408  
409 409  In **simple **mode precharge contactor closes a "Precharge time" before the closing of Charge or Discharge contactors and opens after the same amount of time after closing them.
410 410  
... ... @@ -431,7 +431,7 @@
431 431  * **Delay before clearing the "Precharge error"**, second;
432 432  * **Lock the "Precharge error"** – a flag to block the error until the device is restarted.
433 433  
434 -“Precharge error” generates if any of the following is true:
434 +“Precharge error” generation conditions if any of the following is true:
435 435  
436 436  * the precharge current does not decrease during the "Precharge time" after "Number of precharging attempts";
437 437  * voltages before and after contactors are not equal during the "Precharge time" after "Number of precharging attempts";
... ... @@ -444,31 +444,31 @@
444 444  
445 445  === Charge ===
446 446  
447 -The BMS Main 3 / BMS Main 2R device connect battery to the charger using the "Charging" signal.
447 +There are two signals that serve charging the battery: "Charging" and "Allow charging". With the help of the "Allow charging" signal, the BMS commands the charger to start or stop charging.
448 448  
449 449  BMS Main 3 / BMS Main 2R supports three charge control algorithms:
450 450  
451 -If the "**Always on**" algorithm is selected, the harging" signal ialways set. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals:
451 +If the "**Always on**" algorithm is selected, the charging contactor and the allow charging contactor are always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals:
452 452  
453 453  * Service reset;
454 454  * Power down request;
455 455  * Inhibit charging,
456 456  
457 -the "Charging" signal is cleared.
457 +both contactors are open (no current flows).
458 458  
459 459  When the algorithm "**On charger connected**" is selected, the control is performed as follows:
460 460  
461 -* If there is a signal “Charger connected” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the "Charging" signal is set;
462 -* If the signal “Charger connected” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the "Charging" signal is cleared.
461 +* If there is a signal “Charger connected” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging contactor and the allow charging contactor close;
462 +* If the signal “Charger connected” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens.
463 463  
464 464  When the "**On charge request**" algorithm selected, the control is performed as follows:
465 465  
466 -* If there is a signal “Charge request” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the "Charging" signal is set;
467 -* If the signal “Charge request” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the "Charging" signal is cleared;
466 +* If there is a signal “Charge request” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging contactor and the allow charging contactor close;
467 +* If the signal “Charge request” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens;
468 468  
469 469  (% class="box infomessage" %)
470 470  (((
471 -**Note: **when errors occur in the system, the **"Charing" **signal is cleared either immediately or with the delay T,,off,, (depends on the settings described below).
471 +**Note: **when errors occur in the system, the **Charge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
472 472  )))
473 473  
474 474  To change the parameters of the battery charge control algorithm, select the "Control → Charge" section:
... ... @@ -493,31 +493,31 @@
493 493  
494 494  === Discharge ===
495 495  
496 -The BMS Main 3 / BMS Main 2R device connect battery to the load using the "Discharging" signal.
496 +The BMS Main 3 / BMS Main 2R device controls the discharging contactor to connect battery to the load.
497 497  
498 498  BMS Main 3 / BMS Main 2R supports three algorithms to control battery discharging:
499 499  
500 -When the algorithm "**Always on**" is selected, the "Discharging" signal is always set. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals:
500 +When the algorithm "**Always on**" is selected, the discharging contactor is always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals:
501 501  
502 502  * Service reset
503 503  * Power down request
504 504  * Inhibit discharging
505 505  
506 -the "Discharging" signal is cleared.
506 +the discharging contactor opens.
507 507  
508 508  If the algorithm "**On charger disconnected**" is selected, the control is performed as follows:
509 509  
510 -* if there are no “Charger connected” and "Charging" signals and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the "Discharging" signal is set;
511 -* If the signal “Charger connected” appears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the "Discharging" signal is cleared.
510 +* if there is no signal “Charger connected”, the charging contactor is open and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the discharging contactor closes;
511 +* If the signal “Charger connected” appears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the discharging contactor opens.
512 512  
513 513  When the "**On discharge request**" algorithm selected, the control is performed as follows:
514 514  
515 -* if there is signal “Discharge request” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the "Discharging" signal is set;
516 -* If the signal “Discharge request” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the "Discharging" signal is cleared.
515 +* if there is signal “Discharge request”, the charging contactor is open and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the discharging contactor closes;
516 +* If the signal “Discharge request” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the discharging contactor opens.
517 517  
518 518  (% class="box infomessage" %)
519 519  (((
520 -**Note: **when errors occur in the system, the **"Discharge" **signal is cleared either immediately or with the delay T,,off,, (depends on the settings described below).
520 +**Note: **when errors occur in the system, the **Discharge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
521 521  )))
522 522  
523 523  To change the parameters of the battery discharge control algorithm, select the "Control → Discharge" section:
... ... @@ -542,7 +542,7 @@
542 542  
543 543  === Charge/Discharge ===
544 544  
545 -The BMS Main 3 / BMS Main 2R device can control the contactor, which combines algorithms of charging and discharging contactor.
545 +The BMS Main 3 / BMS Main 2R device can control the Charge/Discharge contactor, which combines algorithms of charging and discharging contactor.
546 546  
547 547  Charge/Discharge contactor has three algorithms of operation:
548 548  
... ... @@ -626,9 +626,9 @@
626 626  
627 627  The following **balancing rules** are supported:
628 628  
629 -* **Balance on charge** – perform balancing when the battery is charging (current I > 0) and time after until the battery is relaxed;
630 -* **Balance on charge or relaxed** – perform balancing when the battery is charging (current I > 0) or when the battery is in a state of relaxation ​​​​​;
631 -* **Balance always** regardless of battery state.
629 +* when the battery is charging (current I > 0) and time after until the battery is relaxed;
630 +* when the battery is charging (current I > 0) or when the battery is in a state of relaxation;
631 +* always (regardless of battery state).
632 632  
633 633  A balancing resistor is connected to the cell if the following conditions are simultaneously met:
634 634  
... ... @@ -645,9 +645,9 @@
645 645  If the “High logic temperature” occurs, then the balancing of the cells connected to the overheated BMS Logic device will not be performed.
646 646  )))
647 647  
648 -The BMS Main 3 / BMS Main 2R can enable the cell balancing by the external **“Balancing request”** signal. Balancing process will be started to cells which the voltage is higher than the balancing start voltage and the difference between the cell voltage and the minimum voltage among all the cells is greater than the balancing stop threshold.
648 +The BMS Main 3 / BMS Main 2R can enable the cell balancing by the external “Balancing request” signal. Balancing process will be started to cells which the voltage is higher than the balancing start voltage and the difference between the cell voltage and the minimum voltage among all the cells is greater than the balancing stop threshold.
649 649  
650 -BMS Main 3 / BMS Main 2R can **force balancing **of the cell, if its voltage is higher than estimated value.
650 +BMS Main 3 / BMS Main 2R can force a cell balancing, if its voltage is higher than estimated value.
651 651  
652 652  To change the cell balancing parameters, select the "Control → Cell balancing" section:
653 653  
... ... @@ -707,7 +707,7 @@
707 707  * the battery voltage is below the minimum level;
708 708  * the “Charger connected” signal is cleared for 60 seconds.
709 709  
710 -The BMS Main 3 device also shuts down the battery if it **stays for a long time **in the “Charging OFF”, “Discharging OFF”, “Relaxed (after charging)” or “Relaxed (after discharging)” state.
710 +The BMS Main 3 device also shuts down the battery if it stays in the “Charging OFF”, “Discharging OFF”, “Relaxed (after charging)” or “Relaxed (after discharging)” for the configured time.
711 711  
712 712  To change the parameters of the power down control, select the "Control → Power down" section:
713 713  
... ... @@ -741,12 +741,11 @@
741 741  Conditions for signal generation:
742 742  
743 743  * the minimum temperature among all cells of the battery is less than the “Minimum cell temperature” value during the “Delay before starting the heater” time;
744 -* there are no errors from "Errors 1, 2..." bitfields.
744 +* Th
745 745  
746 746  Conditions for clearing the signal:
747 747  
748 -* the minimum temperature among all cells of the battery is greater than the “Tolerant cell temperature” value during the “Delay before stopping the heater” time;
749 -* there is an error from "Errors 1, 2..." bitfields.
748 +* the minimum temperature among all cells of the battery is greater than the “Tolerant cell temperature” value during the “Delay before stopping the heater” time.
750 750  
751 751  (% class="box infomessage" %)
752 752  (((
... ... @@ -761,24 +761,22 @@
761 761  
762 762  In this section:
763 763  
764 -* **Enable** – a flag to enable the cooler control;
765 -* **Maximum cell temperature**, °C;
766 -* **Tolerant cell temperature**, °C;
767 -* **Delay before starting the cooler**, millisecond;
768 -* **Delay before stopping the cooler**, millisecond;
769 -* **Errors 1, 2 to open the cooler **– bitfields to choose the errors which will open the cooler.
763 +* Enable – a flag to enable the cooler control;
764 +* Maximum cell temperature, °C;
765 +* Tolerant cell temperature, °C;
766 +* Delay before starting the cooler, millisecond;
767 +* Delay before stopping the cooler, millisecond;
768 +* Switch off the cooler contactor on errors (Undervoltage, Overcurrent, Low temperature, Short circuit or Critical error).
770 770  
771 771  As a result of operating the cooling algorithm, the "Cooler" signal is generated.
772 772  
773 773  Conditions for signal generation:
774 774  
775 -* the maximum temperature among all cells of the battery is greater than the “Maximum cell temperature” value during the “Delay before starting the cooler” time;
776 -* there are no errors from "Errors 1, 2..." bitfields.
774 +* the maximum temperature among all cells of the battery is greater than the “Maximum cell temperature” value during the “Delay before starting the cooler” time.
777 777  
778 778  Conditions for clearing the signal:
779 779  
780 -* the maximum temperature among all cells of the battery is less than the “Tolerant cell temperature” value during the “Delay before stopping the cooler” time;
781 -* there is an error from "Errors 1, 2..." bitfields.
778 +* the maximum temperature among all cells of the battery is less than the “Tolerant cell temperature” value during the “Delay before stopping the cooler” time.
782 782  
783 783  (% class="box infomessage" %)
784 784  (((
... ... @@ -787,11 +787,6 @@
787 787  
788 788  === High voltage ===
789 789  
790 -(% class="box warningmessage" %)
791 -(((
792 -This section is not available on BMS Main 2R.
793 -)))
794 -
795 795  The BMS Main 3 device has an ability to measure high voltages before and after contactors.
796 796  
797 797  To change the parameters of high voltage fault, select the "Control → High voltage" section:
... ... @@ -800,9 +800,9 @@
800 800  
801 801  In this section:
802 802  
803 -* **Enable **– a flag to enable High voltage control;
804 -* **Delay before clearing the High voltage fault**, second;
805 -* **Lock the High voltage fault**.
795 +* Enable – a flag to enable High voltage control;
796 +* Delay before clearing the High voltage fault, second;
797 +* Lock the High voltage fault.
806 806  
807 807  The BMS Main 3 implements a self-diagnostics of high-voltage measurement lines. If measurement line breaks or high-voltage polarity is wrong, “High voltage fault” is generated.
808 808  
... ... @@ -815,7 +815,7 @@
815 815  
816 816  The battery discharge characteristic – the dependence Uocv = Uocv(DOD) – is used to determine the tabular dependence Uocv = Uocv(SOC, t°C), which is necessary for calculating the battery charge level.
817 817  
818 -The BMS Main 3 / BMS Main 2R device can automatically determine the battery discharge characteristic.
810 +The BMS Main 3 device can automatically determine the battery discharge characteristic.
819 819  
820 820  Before starting the process of determining the discharge characteristic, it is necessary to prepare a BMS:
821 821  
... ... @@ -828,14 +828,18 @@
828 828  
829 829  In this section:
830 830  
831 -* **Enable **– a flag to enable cell analysis;
832 -* **Discharge step**, Ah;
833 -* **Delta voltage** – a maximum allowable voltage drop for the cell, V;
834 -* **Logic index, Cell index** – a position of the analyzed cell;
835 -* **Analyse the most discharged cell** – a flag to analyse of the least charged cell (in this case, the values “Logic index” and “Cell index” are ignored).
823 +* Enable – a flag to enable cell analysis;
824 +* Discharge step, Ah;
825 +* Delta voltage – a maximum allowable voltage drop for the cell, V;
826 +* Logic index, Cell index – a position of the analyzed cell;
827 +* Analyse the most discharged cell – a flag to analyse of the least charged cell (in this case, the values “Logic index” and “Cell index” are ignored).
836 836  
837 -Discharge step should be set equal to С/21, where C is the cell capacity.
829 +Discharge step should be set equal to
838 838  
831 +Discharge step= С/21,
832 +
833 +where C is the cell capacity.
834 +
839 839  The discharge characteristic will be constructed for the given cell (its position is determined by the fields “Logic index” and “Cell index”).
840 840  
841 841  The algorithm for determining the discharge characteristic of the battery will be started if the “Enable” flag is set. From this moment, the control of the discharge contactor is performed by this algorithm.