Changes for page 3.3 Control
Last modified by Admin on 2026/04/30 15:56
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... ... @@ -15,7 +15,7 @@ 15 15 * **Cell capacity** – nominal capacity of cells, Ah; 16 16 * **Cell resistance** – nominal (maximum) internal resistance of the cells, Ohm; 17 17 * **Connection of cells:** 18 -** **Serial **– all cells are connected in series in a single string ;18 +** **Serial **– all cells are connected in series in a single string. 19 19 ** **Parallel-Serial **– cells are grouped in parallel and serial items; 20 20 * **Parallel-Serial: Number of Logic devices in a chain**; 21 21 * **Parallel-Serial: Number of parallel chains in a block**; ... ... @@ -29,7 +29,7 @@ 29 29 ** **Summation of cell voltages** – the overall voltage is calculated as on sum of all cells in the battery; 30 30 ** **Using voltage before contactors** – the overall voltage is estimated as voltage before contactors measured by BMS. 31 31 32 -The **"Parallel-Serial"** connection works as follows: a bunch of serial connected Logics are grouped into chains. A bunch of parallel connected chains are grouped to blocks. A bunch of serial connected blocks are grouped into string. By configuring the corresponding settings it is possible to create a complex string configuration. Current through each chain will be calculated as overallstringcurrent divided by number of chains in a block.32 +The **"Parallel-Serial"** connection works as follows: a bunch of serial connected Logics are grouped into chains. A bunch of parallel connected chains are grouped to blocks. A bunch of serial connected blocks are grouped into string. By configuring the corresponding settings it is possible to create a complex string configuration. Current through each chain will be estimated as a fraction of overall current accordingly to the number of chains in a block. 33 33 34 34 The values **“Capacity”** and **“Resistance”** are used to calculate the SOC of cells and the battery. 35 35 ... ... @@ -39,7 +39,7 @@ 39 39 40 40 === SOC estimation === 41 41 42 -The BMS Main 3 / BMS Main 2R device calculates the state of charge (SOC) of each cell by using following algorithms: 42 +The BMS Main 3 / BMS Main 2R device calculates the state of charge (SOC) of each cell, and then the overall battery SOC, by using following algorithms: 43 43 44 44 The **“Voltage”** SOC calculation algorithm calculates cells SOC based on the tabular dependence Uocv = Uocv(SOC, t °C). 45 45 ... ... @@ -94,7 +94,7 @@ 94 94 95 95 === SOH estimation === 96 96 97 -The BMS Main 3 / BMS Main 2Rdevice calculates the state of health of the battery (SOH) using two algorithms:97 +The BMS Main 3 device calculates the state of health of the battery (SOH) using two algorithms: 98 98 99 99 In **"By effective capacity" **mode SOH is calculated as a ratio of effective capacity to nominal capacity. Effective capacity is estimated to DOD value when battery SOC reaches 0%, so SOH is recalculated each full battery discharge. 100 100 ... ... @@ -373,9 +373,9 @@ 373 373 374 374 (% class="box infomessage" %) 375 375 ((( 376 -**Note:** The **"Allow charging"**signal activates under two independent conditions:376 +**Note:** The "Allow charging" signal activates under two independent conditions: 377 377 1) the voltage on the cells reaches the “Voltage to reset the “Ready to charge"” level and 378 -2) the "Delay before recharging" time has passed since the clearing of the"Allow charging"signal.378 +2) the "Delay before recharging" time has passed since the opening of the allow charging contactor. 379 379 ))) 380 380 381 381 === Discharging status === ... ... @@ -402,9 +402,9 @@ 402 402 403 403 The BMS Main 3 / BMS Main 2R device can control the precharge contactor. The precharge contactor is used to charge the intermediate capacity with low current and usually placed with the limiting resistor in parallel to charging or discharging contactor. 404 404 405 -BMS Main 3 can checkthe preachargeprocessby monitoring **the current and voltage difference** before and after contactors.405 +BMS Main 3 can detect errors while pre-charging the load capacity by monitoring **the current and voltage difference** before and after contactors. 406 406 407 -BMS Main 2R can checkthe preachargeprocess**only by monitoring the current**.407 +BMS Main 2R can detect errors while pre-charging the load capacity **only by monitoring the current**. 408 408 409 409 In **simple **mode precharge contactor closes a "Precharge time" before the closing of Charge or Discharge contactors and opens after the same amount of time after closing them. 410 410 ... ... @@ -431,7 +431,7 @@ 431 431 * **Delay before clearing the "Precharge error"**, second; 432 432 * **Lock the "Precharge error"** – a flag to block the error until the device is restarted. 433 433 434 -“Precharge error” generat es if any of the following is true:434 +“Precharge error” generation conditions if any of the following is true: 435 435 436 436 * the precharge current does not decrease during the "Precharge time" after "Number of precharging attempts"; 437 437 * voltages before and after contactors are not equal during the "Precharge time" after "Number of precharging attempts"; ... ... @@ -444,31 +444,31 @@ 444 444 445 445 === Charge === 446 446 447 -The BMS Main3/ BMS Main2Rdevice connect batteryto thecharger using the "Charging" signal.447 +There are two signals that serve charging the battery: "Charging" and "Allow charging". With the help of the "Allow charging" signal, the BMS commands the charger to start or stop charging. 448 448 449 449 BMS Main 3 / BMS Main 2R supports three charge control algorithms: 450 450 451 -If the "**Always on**" algorithm is selected, the "Сharging" signalisalways set. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals:451 +If the "**Always on**" algorithm is selected, the charging contactor and the allow charging contactor are always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals: 452 452 453 453 * Service reset; 454 454 * Power down request; 455 455 * Inhibit charging, 456 456 457 -th e"Charging"signaliscleared.457 +both contactors are open (no current flows). 458 458 459 459 When the algorithm "**On charger connected**" is selected, the control is performed as follows: 460 460 461 -* If there is a signal “Charger connected” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the "Charging" signal isset;462 -* If the signal “Charger connected” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the"Charging"signal iscleared.461 +* If there is a signal “Charger connected” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging contactor and the allow charging contactor close; 462 +* If the signal “Charger connected” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens. 463 463 464 464 When the "**On charge request**" algorithm selected, the control is performed as follows: 465 465 466 -* If there is a signal “Charge request” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the "Charging"signal isset;467 -* If the signal “Charge request” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the "Charging"signal iscleared;466 +* If there is a signal “Charge request” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging contactor and the allow charging contactor close; 467 +* If the signal “Charge request” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens; 468 468 469 469 (% class="box infomessage" %) 470 470 ((( 471 -**Note: **when errors occur in the system, the ** "Charing"**signal isclearedeither immediately or with the delay T,,off,, (depends on the settings described below).471 +**Note: **when errors occur in the system, the **Charge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below). 472 472 ))) 473 473 474 474 To change the parameters of the battery charge control algorithm, select the "Control → Charge" section: ... ... @@ -493,31 +493,31 @@ 493 493 494 494 === Discharge === 495 495 496 -The BMS Main 3 / BMS Main 2R device con nectbattery totheload usingthe"Discharging"signal.496 +The BMS Main 3 / BMS Main 2R device controls the discharging contactor to connect battery to the load. 497 497 498 498 BMS Main 3 / BMS Main 2R supports three algorithms to control battery discharging: 499 499 500 -When the algorithm "**Always on**" is selected, the "Discharging"signalis always set. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals:500 +When the algorithm "**Always on**" is selected, the discharging contactor is always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals: 501 501 502 502 * Service reset 503 503 * Power down request 504 504 * Inhibit discharging 505 505 506 -the "Discharging"signal iscleared.506 +the discharging contactor opens. 507 507 508 508 If the algorithm "**On charger disconnected**" is selected, the control is performed as follows: 509 509 510 -* if there areno “Charger connected”and"Charging"signals and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the"Discharging"signalisset;511 -* If the signal “Charger connected” appears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the "Discharging"signal iscleared.510 +* if there is no signal “Charger connected”, the charging contactor is open and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the discharging contactor closes; 511 +* If the signal “Charger connected” appears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the discharging contactor opens. 512 512 513 513 When the "**On discharge request**" algorithm selected, the control is performed as follows: 514 514 515 -* if there is signal “Discharge request” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the "Discharging"signalisset;516 -* If the signal “Discharge request” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the "Discharging"signal iscleared.515 +* if there is signal “Discharge request”, the charging contactor is open and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the discharging contactor closes; 516 +* If the signal “Discharge request” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the discharging contactor opens. 517 517 518 518 (% class="box infomessage" %) 519 519 ((( 520 -**Note: **when errors occur in the system, the ** "Discharge"**signal isclearedeither immediately or with the delay T,,off,, (depends on the settings described below).520 +**Note: **when errors occur in the system, the **Discharge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below). 521 521 ))) 522 522 523 523 To change the parameters of the battery discharge control algorithm, select the "Control → Discharge" section: ... ... @@ -542,11 +542,11 @@ 542 542 543 543 === Charge/Discharge === 544 544 545 -The BMS Main 3 / BMS Main 2R device can control the contactor usedinpower linebothusedforasdf charging and545 +The BMS Main 3 / BMS Main 2R device can control the Charge/Discharge contactor, which combines algorithms of charging and discharging contactor. 546 546 547 547 Charge/Discharge contactor has three algorithms of operation: 548 548 549 -On **Dependent (on Charging and Discharging signals)** algorithm the charge/discharge contactor depends on Charge and Discharge controllers and behaves:549 +On **Dependent (on Charging and Discharging signals)** algorithm the charge/discharge contactor depends on Charge and Discharge algorithms and their signals and behaves 550 550 551 551 * as Charging contactor if "Charging" signal is set; 552 552 * as Discharging contactor in other cases. ... ... @@ -560,8 +560,9 @@ 560 560 561 561 the charging/discharging contactor opens. 562 562 563 -On **Independent (on Charge request or Discharge request)** algorithm charge/discharge contactor is based on its own controller and performs as follows: 564 564 564 +**Independent (on Charge request or Discharge request)** - charge/discharge contactor is based on its own controller and performs as follows: 565 + 565 565 * if there is "Charge request" or "Discharge request" signal and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging/discharging contactor closes; 566 566 * If the "Charge request" or "Discharge request" disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the charging/discharging contactor opens. 567 567 ... ... @@ -626,9 +626,9 @@ 626 626 627 627 The following **balancing rules** are supported: 628 628 629 -* **Balance on charge** – perform balancingwhen the battery is charging (current I > 0) and time after until the battery is relaxed;630 -* **Balance on charge or relaxed** – perform balancingwhen the battery is charging (current I > 0) or when the battery is in a state of relaxation;631 -* **Balance always**regardless of battery state.630 +* when the battery is charging (current I > 0) and time after until the battery is relaxed; 631 +* when the battery is charging (current I > 0) or when the battery is in a state of relaxation; 632 +* always (regardless of battery state). 632 632 633 633 A balancing resistor is connected to the cell if the following conditions are simultaneously met: 634 634 ... ... @@ -645,9 +645,9 @@ 645 645 If the “High logic temperature” occurs, then the balancing of the cells connected to the overheated BMS Logic device will not be performed. 646 646 ))) 647 647 648 -The BMS Main 3 / BMS Main 2R can enable the cell balancing by the external **“Balancing request”**signal. Balancing process will be started to cells which the voltage is higher than the balancing start voltage and the difference between the cell voltage and the minimum voltage among all the cells is greater than the balancing stop threshold.649 +The BMS Main 3 / BMS Main 2R can enable the cell balancing by the external “Balancing request” signal. Balancing process will be started to cells which the voltage is higher than the balancing start voltage and the difference between the cell voltage and the minimum voltage among all the cells is greater than the balancing stop threshold. 649 649 650 -BMS Main 3 / BMS Main 2R can **force balancing**of the cell, if its voltage is higher than estimated value.651 +BMS Main 3 / BMS Main 2R can force a cell balancing, if its voltage is higher than estimated value. 651 651 652 652 To change the cell balancing parameters, select the "Control → Cell balancing" section: 653 653 ... ... @@ -707,7 +707,7 @@ 707 707 * the battery voltage is below the minimum level; 708 708 * the “Charger connected” signal is cleared for 60 seconds. 709 709 710 -The BMS Main 3 device also shuts down the battery if it **staysfor a long time **in the “Charging OFF”, “Discharging OFF”, “Relaxed (after charging)” or “Relaxed (after discharging)”state.711 +The BMS Main 3 device also shuts down the battery if it stays in the “Charging OFF”, “Discharging OFF”, “Relaxed (after charging)” or “Relaxed (after discharging)” for the configured time. 711 711 712 712 To change the parameters of the power down control, select the "Control → Power down" section: 713 713 ... ... @@ -716,10 +716,10 @@ 716 716 In this section: 717 717 718 718 * **Minimum voltage to power down** – a minimum voltage level of the battery below which the BMS commands to shut down the battery, V; 719 -* **Idle time to power down**– a time of battery inactivity after which the battery is shut down, minute;720 -* **Wait the "Power up/down request" is cleared (on startup)**– a flag to enable delay for clearing the “Power up/down request” signal while starting the BMS.721 -* **Power down if KEYRUN and CHARGE_ON are cleared**– a flag to power down the device if KEYRUN and CHARGE_ON signals are cleared;722 -* **Delay before setting the internal power down signal**– a delay before turning off the device power when removing KEYRUN and CHARGE_ON or receiving the “Power down request” command, ms.720 +* Idle time to power down – a time of battery inactivity after which the battery is shut down, minute; 721 +* Wait the "Power up/down request" is cleared (on startup) – a flag to enable delay for clearing the “Power up/down request” signal while starting the BMS. 722 +* Power down if KEYRUN and CHARGE_ON are cleared – a flag to power down the device if KEYRUN and CHARGE_ON signals are cleared; 723 +* Delay before setting the internal power down signal – a delay before turning off the device power when removing KEYRUN and CHARGE_ON or receiving the “Power down request” command, ms. 723 723 724 724 === Heater === 725 725 ... ... @@ -729,24 +729,22 @@ 729 729 730 730 In this section: 731 731 732 -* **Enable**– a flag to enable the heater control;733 -* **Minimum cell temperature**, °C;734 -* **Tolerant cell temperature**, °C;735 -* **Delay before starting the heater**, millisecond;736 -* **Delay before stopping the heater**, millisecond;737 -* **Errors 1, 2toopenthe heater**–bitfieldsto choosetheerrorswhich willopentheheater.733 +* Enable – a flag to enable the heater control; 734 +* Minimum cell temperature, °C; 735 +* Tolerant cell temperature, °C; 736 +* Delay before starting the heater, millisecond; 737 +* Delay before stopping the heater, millisecond; 738 +* Switch off the heater on errors (Undervoltage, Overcurrent, High temperature, Short circuit or Critical error). 738 738 739 739 As a result of operating the heating algorithm, the “Heater” signal is generated. 740 740 741 741 Conditions for signal generation: 742 742 743 -* the minimum temperature among all cells of the battery is less than the “Minimum cell temperature” value during the “Delay before starting the heater” time; 744 -* there are no errors from "Errors 1, 2..." bitfields. 744 +* the minimum temperature among all cells of the battery is less than the “Minimum cell temperature” value during the “Delay before starting the heater” time. 745 745 746 746 Conditions for clearing the signal: 747 747 748 -* the minimum temperature among all cells of the battery is greater than the “Tolerant cell temperature” value during the “Delay before stopping the heater” time; 749 -* there is an error from "Errors 1, 2..." bitfields. 748 +* the minimum temperature among all cells of the battery is greater than the “Tolerant cell temperature” value during the “Delay before stopping the heater” time. 750 750 751 751 (% class="box infomessage" %) 752 752 ((( ... ... @@ -761,24 +761,22 @@ 761 761 762 762 In this section: 763 763 764 -* **Enable**– a flag to enable the cooler control;765 -* **Maximum cell temperature**, °C;766 -* **Tolerant cell temperature**, °C;767 -* **Delay before starting the cooler**, millisecond;768 -* **Delay before stopping the cooler**, millisecond;769 -* **Errors 1, 2toopenthe cooler**– bitfieldstochoosethe errorswhich willopenthecooler.763 +* Enable – a flag to enable the cooler control; 764 +* Maximum cell temperature, °C; 765 +* Tolerant cell temperature, °C; 766 +* Delay before starting the cooler, millisecond; 767 +* Delay before stopping the cooler, millisecond; 768 +* Switch off the cooler contactor on errors (Undervoltage, Overcurrent, Low temperature, Short circuit or Critical error). 770 770 771 771 As a result of operating the cooling algorithm, the "Cooler" signal is generated. 772 772 773 773 Conditions for signal generation: 774 774 775 -* the maximum temperature among all cells of the battery is greater than the “Maximum cell temperature” value during the “Delay before starting the cooler” time; 776 -* there are no errors from "Errors 1, 2..." bitfields. 774 +* the maximum temperature among all cells of the battery is greater than the “Maximum cell temperature” value during the “Delay before starting the cooler” time. 777 777 778 778 Conditions for clearing the signal: 779 779 780 -* the maximum temperature among all cells of the battery is less than the “Tolerant cell temperature” value during the “Delay before stopping the cooler” time; 781 -* there is an error from "Errors 1, 2..." bitfields. 778 +* the maximum temperature among all cells of the battery is less than the “Tolerant cell temperature” value during the “Delay before stopping the cooler” time. 782 782 783 783 (% class="box infomessage" %) 784 784 ((( ... ... @@ -787,11 +787,6 @@ 787 787 788 788 === High voltage === 789 789 790 -(% class="box warningmessage" %) 791 -((( 792 -This section is not available on BMS Main 2R. 793 -))) 794 - 795 795 The BMS Main 3 device has an ability to measure high voltages before and after contactors. 796 796 797 797 To change the parameters of high voltage fault, select the "Control → High voltage" section: ... ... @@ -800,9 +800,9 @@ 800 800 801 801 In this section: 802 802 803 -* **Enable**– a flag to enable High voltage control;804 -* **Delay before clearing the High voltage fault**, second;805 -* **Lock the High voltage fault**.795 +* Enable – a flag to enable High voltage control; 796 +* Delay before clearing the High voltage fault, second; 797 +* Lock the High voltage fault. 806 806 807 807 The BMS Main 3 implements a self-diagnostics of high-voltage measurement lines. If measurement line breaks or high-voltage polarity is wrong, “High voltage fault” is generated. 808 808 ... ... @@ -815,7 +815,7 @@ 815 815 816 816 The battery discharge characteristic – the dependence Uocv = Uocv(DOD) – is used to determine the tabular dependence Uocv = Uocv(SOC, t°C), which is necessary for calculating the battery charge level. 817 817 818 -The BMS Main 3 / BMS Main 2Rdevice can automatically determine the battery discharge characteristic.810 +The BMS Main 3 device can automatically determine the battery discharge characteristic. 819 819 820 820 Before starting the process of determining the discharge characteristic, it is necessary to prepare a BMS: 821 821 ... ... @@ -828,14 +828,18 @@ 828 828 829 829 In this section: 830 830 831 -* **Enable**– a flag to enable cell analysis;832 -* **Discharge step**, Ah;833 -* **Delta voltage**– a maximum allowable voltage drop for the cell, V;834 -* **Logic index, Cell index**– a position of the analyzed cell;835 -* **Analyse the most discharged cell**– a flag to analyse of the least charged cell (in this case, the values “Logic index” and “Cell index” are ignored).823 +* Enable – a flag to enable cell analysis; 824 +* Discharge step, Ah; 825 +* Delta voltage – a maximum allowable voltage drop for the cell, V; 826 +* Logic index, Cell index – a position of the analyzed cell; 827 +* Analyse the most discharged cell – a flag to analyse of the least charged cell (in this case, the values “Logic index” and “Cell index” are ignored). 836 836 837 -Discharge step should be set equal to С/21, where C is the cell capacity.829 +Discharge step should be set equal to 838 838 831 +Discharge step= С/21, 832 + 833 +where C is the cell capacity. 834 + 839 839 The discharge characteristic will be constructed for the given cell (its position is determined by the fields “Logic index” and “Cell index”). 840 840 841 841 The algorithm for determining the discharge characteristic of the battery will be started if the “Enable” flag is set. From this moment, the control of the discharge contactor is performed by this algorithm.