Changes for page 3.3 Control
Last modified by Admin on 2026/04/30 15:56
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... ... @@ -15,7 +15,7 @@ 15 15 * **Cell capacity** – nominal capacity of cells, Ah; 16 16 * **Cell resistance** – nominal (maximum) internal resistance of the cells, Ohm; 17 17 * **Connection of cells:** 18 -** **Serial **– all cells are connected in series in a single string .18 +** **Serial **– all cells are connected in series in a single string; 19 19 ** **Parallel-Serial **– cells are grouped in parallel and serial items; 20 20 * **Parallel-Serial: Number of Logic devices in a chain**; 21 21 * **Parallel-Serial: Number of parallel chains in a block**; ... ... @@ -29,7 +29,7 @@ 29 29 ** **Summation of cell voltages** – the overall voltage is calculated as on sum of all cells in the battery; 30 30 ** **Using voltage before contactors** – the overall voltage is estimated as voltage before contactors measured by BMS. 31 31 32 -The **"Parallel-Serial"** connection works as follows: a bunch of serial connected Logics are grouped into chains. A bunch of parallel connected chains are grouped to blocks. A bunch of serial connected blocks are grouped into string. By configuring the corresponding settings it is possible to create a complex string configuration. Current through each chain will be estimated asa fraction of overall currentaccordingly to the number of chains in a block.32 +The **"Parallel-Serial"** connection works as follows: a bunch of serial connected Logics are grouped into chains. A bunch of parallel connected chains are grouped to blocks. A bunch of serial connected blocks are grouped into string. By configuring the corresponding settings it is possible to create a complex string configuration. Current through each chain will be calculated as overall string current divided by number of chains in a block. 33 33 34 34 The values **“Capacity”** and **“Resistance”** are used to calculate the SOC of cells and the battery. 35 35 ... ... @@ -39,7 +39,7 @@ 39 39 40 40 === SOC estimation === 41 41 42 -The BMS Main 3 / BMS Main 2R device calculates the state of charge (SOC) of each cell ,and then the overallbatterySOC, byusing following algorithms:42 +The BMS Main 3 / BMS Main 2R device calculates the state of charge (SOC) of each cell by using following algorithms: 43 43 44 44 The **“Voltage”** SOC calculation algorithm calculates cells SOC based on the tabular dependence Uocv = Uocv(SOC, t °C). 45 45 ... ... @@ -94,7 +94,7 @@ 94 94 95 95 === SOH estimation === 96 96 97 -The BMS Main 3 device calculates the state of health of the battery (SOH) using two algorithms: 97 +The BMS Main 3 / BMS Main 2R device calculates the state of health of the battery (SOH) using two algorithms: 98 98 99 99 In **"By effective capacity" **mode SOH is calculated as a ratio of effective capacity to nominal capacity. Effective capacity is estimated to DOD value when battery SOC reaches 0%, so SOH is recalculated each full battery discharge. 100 100 ... ... @@ -373,9 +373,9 @@ 373 373 374 374 (% class="box infomessage" %) 375 375 ((( 376 -**Note:** The "Allow charging" signal activates under two independent conditions: 376 +**Note:** The **"Allow charging"** signal activates under two independent conditions: 377 377 1) the voltage on the cells reaches the “Voltage to reset the “Ready to charge"” level and 378 -2) the "Delay before recharging" time has passed since the opening of theallow chargingcontactor.378 +2) the "Delay before recharging" time has passed since the clearing of the "Allow charging" signal. 379 379 ))) 380 380 381 381 === Discharging status === ... ... @@ -402,9 +402,9 @@ 402 402 403 403 The BMS Main 3 / BMS Main 2R device can control the precharge contactor. The precharge contactor is used to charge the intermediate capacity with low current and usually placed with the limiting resistor in parallel to charging or discharging contactor. 404 404 405 -BMS Main 3 can detecterrors while pre-charging theloadcapacityby monitoring **the current and voltage difference** before and after contactors.405 +BMS Main 3 can check the preacharge process by monitoring **the current and voltage difference** before and after contactors. 406 406 407 -BMS Main 2R can detecterrors while pre-charging theloadcapacity**only by monitoring the current**.407 +BMS Main 2R can check the preacharge process **only by monitoring the current**. 408 408 409 409 In **simple **mode precharge contactor closes a "Precharge time" before the closing of Charge or Discharge contactors and opens after the same amount of time after closing them. 410 410 ... ... @@ -431,7 +431,7 @@ 431 431 * **Delay before clearing the "Precharge error"**, second; 432 432 * **Lock the "Precharge error"** – a flag to block the error until the device is restarted. 433 433 434 -“Precharge error” generat ion conditions if any of the following is true:434 +“Precharge error” generates if any of the following is true: 435 435 436 436 * the precharge current does not decrease during the "Precharge time" after "Number of precharging attempts"; 437 437 * voltages before and after contactors are not equal during the "Precharge time" after "Number of precharging attempts"; ... ... @@ -444,31 +444,31 @@ 444 444 445 445 === Charge === 446 446 447 -The rearetwosignalsthatserve charging the battery:"Charging" and "Allowcharging".Withthehelp of the"Allow charging" signal, the BMS commands the charger to start or stop charging.447 +The BMS Main 3 / BMS Main 2R device connect battery to the charger using the "Charging" signal. 448 448 449 449 BMS Main 3 / BMS Main 2R supports three charge control algorithms: 450 450 451 -If the "**Always on**" algorithm is selected, the chargingcontactor and the allow charging contactor are alwaysclosed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals:451 +If the "**Always on**" algorithm is selected, the "Сharging" signal is always set. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals: 452 452 453 453 * Service reset; 454 454 * Power down request; 455 455 * Inhibit charging, 456 456 457 - bothcontactors are open(nocurrent flows).457 +the "Charging" signal is cleared. 458 458 459 459 When the algorithm "**On charger connected**" is selected, the control is performed as follows: 460 460 461 -* If there is a signal “Charger connected” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the chargingcontactor and the allowchargingcontactor close;462 -* If the signal “Charger connected” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), the allow charging contactor opens and after the delay time T,,off,, thechargingcontactoropens.461 +* If there is a signal “Charger connected” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the "Charging" signal is set; 462 +* If the signal “Charger connected” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the "Charging" signal is cleared. 463 463 464 464 When the "**On charge request**" algorithm selected, the control is performed as follows: 465 465 466 -* If there is a signal “Charge request” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the chargingcontactor and the allowchargingcontactor close;467 -* If the signal “Charge request” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), the allow chargingcontactor opens and after the delay time T,,off,, thechargingcontactoropens;466 +* If there is a signal “Charge request” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the "Charging" signal is set; 467 +* If the signal “Charge request” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the "Charging" signal is cleared; 468 468 469 469 (% class="box infomessage" %) 470 470 ((( 471 -**Note: **when errors occur in the system, the **Charg e**contactoropenseither immediately or with the delay T,,off,, (depends on the settings described below).471 +**Note: **when errors occur in the system, the **"Charing" **signal is cleared either immediately or with the delay T,,off,, (depends on the settings described below). 472 472 ))) 473 473 474 474 To change the parameters of the battery charge control algorithm, select the "Control → Charge" section: ... ... @@ -493,31 +493,31 @@ 493 493 494 494 === Discharge === 495 495 496 -The BMS Main 3 / BMS Main 2R device con trols the discharging contactor to connect battery to the load.496 +The BMS Main 3 / BMS Main 2R device connect battery to the load using the "Discharging" signal. 497 497 498 498 BMS Main 3 / BMS Main 2R supports three algorithms to control battery discharging: 499 499 500 -When the algorithm "**Always on**" is selected, the dischargingcontactoris alwaysclosed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals:500 +When the algorithm "**Always on**" is selected, the "Discharging" signal is always set. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals: 501 501 502 502 * Service reset 503 503 * Power down request 504 504 * Inhibit discharging 505 505 506 -the dischargingcontactoropens.506 +the "Discharging" signal is cleared. 507 507 508 508 If the algorithm "**On charger disconnected**" is selected, the control is performed as follows: 509 509 510 -* if there isnosignal“Charger connected”,thechargingcontactor isopenand there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, thedischargingcontactor closes;511 -* If the signal “Charger connected” appears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the dischargingcontactoropens.510 +* if there are no “Charger connected” and "Charging" signals and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the "Discharging" signal is set; 511 +* If the signal “Charger connected” appears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the "Discharging" signal is cleared. 512 512 513 513 When the "**On discharge request**" algorithm selected, the control is performed as follows: 514 514 515 -* if there is signal “Discharge request” ,the charging contactor is open and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, thedischargingcontactor closes;516 -* If the signal “Discharge request” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the dischargingcontactoropens.515 +* if there is signal “Discharge request” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the "Discharging" signal is set; 516 +* If the signal “Discharge request” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the "Discharging" signal is cleared. 517 517 518 518 (% class="box infomessage" %) 519 519 ((( 520 -**Note: **when errors occur in the system, the **Discharge ** contactoropenseither immediately or with the delay T,,off,, (depends on the settings described below).520 +**Note: **when errors occur in the system, the **"Discharge" **signal is cleared either immediately or with the delay T,,off,, (depends on the settings described below). 521 521 ))) 522 522 523 523 To change the parameters of the battery discharge control algorithm, select the "Control → Discharge" section: ... ... @@ -542,11 +542,11 @@ 542 542 543 543 === Charge/Discharge === 544 544 545 -The BMS Main 3 / BMS Main 2R device can control the Charge/Discharge contactor,whichcombinesalgorithmsof charging anddischargingcontactor.545 +The BMS Main 3 / BMS Main 2R device can control the contactor, used in power line both used for connecting battery to charger and load, 546 546 547 547 Charge/Discharge contactor has three algorithms of operation: 548 548 549 -On **Dependent (on Charging and Discharging signals)** algorithm the charge/discharge contactor depends on Charge and Discharge algorithms andtheirsignalsand behaves549 +On **Dependent (on Charging and Discharging signals)** algorithm the charge/discharge contactor depends on Charge and Discharge controllers and behaves: 550 550 551 551 * as Charging contactor if "Charging" signal is set; 552 552 * as Discharging contactor in other cases. ... ... @@ -560,9 +560,8 @@ 560 560 561 561 the charging/discharging contactor opens. 562 562 563 +On **Independent (on Charge request or Discharge request)** algorithm charge/discharge contactor is based on its own controller and performs as follows: 563 563 564 -**Independent (on Charge request or Discharge request)** - charge/discharge contactor is based on its own controller and performs as follows: 565 - 566 566 * if there is "Charge request" or "Discharge request" signal and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging/discharging contactor closes; 567 567 * If the "Charge request" or "Discharge request" disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the charging/discharging contactor opens. 568 568 ... ... @@ -627,9 +627,9 @@ 627 627 628 628 The following **balancing rules** are supported: 629 629 630 -* when the battery is charging (current I > 0) and time after until the battery is relaxed; 631 -* when the battery is charging (current I > 0) or when the battery is in a state of relaxation; 632 -* always (regardless of battery state).629 +* **Balance on charge** – perform balancing when the battery is charging (current I > 0) and time after until the battery is relaxed; 630 +* **Balance on charge or relaxed** – perform balancing when the battery is charging (current I > 0) or when the battery is in a state of relaxation ; 631 +* **Balance always** regardless of battery state. 633 633 634 634 A balancing resistor is connected to the cell if the following conditions are simultaneously met: 635 635 ... ... @@ -646,9 +646,9 @@ 646 646 If the “High logic temperature” occurs, then the balancing of the cells connected to the overheated BMS Logic device will not be performed. 647 647 ))) 648 648 649 -The BMS Main 3 / BMS Main 2R can enable the cell balancing by the external “Balancing request” signal. Balancing process will be started to cells which the voltage is higher than the balancing start voltage and the difference between the cell voltage and the minimum voltage among all the cells is greater than the balancing stop threshold. 648 +The BMS Main 3 / BMS Main 2R can enable the cell balancing by the external **“Balancing request”** signal. Balancing process will be started to cells which the voltage is higher than the balancing start voltage and the difference between the cell voltage and the minimum voltage among all the cells is greater than the balancing stop threshold. 650 650 651 -BMS Main 3 / BMS Main 2R can force a cellbalancing, if its voltage is higher than estimated value.650 +BMS Main 3 / BMS Main 2R can **force balancing **of the cell, if its voltage is higher than estimated value. 652 652 653 653 To change the cell balancing parameters, select the "Control → Cell balancing" section: 654 654 ... ... @@ -708,7 +708,7 @@ 708 708 * the battery voltage is below the minimum level; 709 709 * the “Charger connected” signal is cleared for 60 seconds. 710 710 711 -The BMS Main 3 device also shuts down the battery if it stays in the “Charging OFF”, “Discharging OFF”, “Relaxed (after charging)” or “Relaxed (after discharging)” forthe configuredtime.710 +The BMS Main 3 device also shuts down the battery if it **stays for a long time **in the “Charging OFF”, “Discharging OFF”, “Relaxed (after charging)” or “Relaxed (after discharging)” state. 712 712 713 713 To change the parameters of the power down control, select the "Control → Power down" section: 714 714 ... ... @@ -735,17 +735,19 @@ 735 735 * **Tolerant cell temperature**, °C; 736 736 * **Delay before starting the heater**, millisecond; 737 737 * **Delay before stopping the heater**, millisecond; 738 -* ** Switchoffthe heateron errors**–switch off theHeater Undervoltage,Overcurrent,Hightemperature, ShortcircuitorCriticalerror).737 +* **Errors 1, 2 to open the heater** – bitfields to choose the errors which will open the heater. 739 739 740 740 As a result of operating the heating algorithm, the “Heater” signal is generated. 741 741 742 742 Conditions for signal generation: 743 743 744 -* the minimum temperature among all cells of the battery is less than the “Minimum cell temperature” value during the “Delay before starting the heater” time. 743 +* the minimum temperature among all cells of the battery is less than the “Minimum cell temperature” value during the “Delay before starting the heater” time; 744 +* there are no errors from "Errors 1, 2..." bitfields. 745 745 746 746 Conditions for clearing the signal: 747 747 748 -* the minimum temperature among all cells of the battery is greater than the “Tolerant cell temperature” value during the “Delay before stopping the heater” time. 748 +* the minimum temperature among all cells of the battery is greater than the “Tolerant cell temperature” value during the “Delay before stopping the heater” time; 749 +* there is an error from "Errors 1, 2..." bitfields. 749 749 750 750 (% class="box infomessage" %) 751 751 ((( ... ... @@ -760,22 +760,24 @@ 760 760 761 761 In this section: 762 762 763 -* Enable – a flag to enable the cooler control; 764 -* Maximum cell temperature, °C; 765 -* Tolerant cell temperature, °C; 766 -* Delay before starting the cooler, millisecond; 767 -* Delay before stopping the cooler, millisecond; 768 -* Switchoffthe coolercontactoron errors(Undervoltage,Overcurrent, Low temperature,Short circuitorCriticalerror).764 +* **Enable** – a flag to enable the cooler control; 765 +* **Maximum cell temperature**, °C; 766 +* **Tolerant cell temperature**, °C; 767 +* **Delay before starting the cooler**, millisecond; 768 +* **Delay before stopping the cooler**, millisecond; 769 +* **Errors 1, 2 to open the cooler **– bitfields to choose the errors which will open the cooler. 769 769 770 770 As a result of operating the cooling algorithm, the "Cooler" signal is generated. 771 771 772 772 Conditions for signal generation: 773 773 774 -* the maximum temperature among all cells of the battery is greater than the “Maximum cell temperature” value during the “Delay before starting the cooler” time. 775 +* the maximum temperature among all cells of the battery is greater than the “Maximum cell temperature” value during the “Delay before starting the cooler” time; 776 +* there are no errors from "Errors 1, 2..." bitfields. 775 775 776 776 Conditions for clearing the signal: 777 777 778 -* the maximum temperature among all cells of the battery is less than the “Tolerant cell temperature” value during the “Delay before stopping the cooler” time. 780 +* the maximum temperature among all cells of the battery is less than the “Tolerant cell temperature” value during the “Delay before stopping the cooler” time; 781 +* there is an error from "Errors 1, 2..." bitfields. 779 779 780 780 (% class="box infomessage" %) 781 781 ((( ... ... @@ -784,6 +784,11 @@ 784 784 785 785 === High voltage === 786 786 790 +(% class="box warningmessage" %) 791 +((( 792 +This section is not available on BMS Main 2R. 793 +))) 794 + 787 787 The BMS Main 3 device has an ability to measure high voltages before and after contactors. 788 788 789 789 To change the parameters of high voltage fault, select the "Control → High voltage" section: ... ... @@ -792,9 +792,9 @@ 792 792 793 793 In this section: 794 794 795 -* Enable – a flag to enable High voltage control; 796 -* Delay before clearing the High voltage fault, second; 797 -* Lock the High voltage fault. 803 +* **Enable **– a flag to enable High voltage control; 804 +* **Delay before clearing the High voltage fault**, second; 805 +* **Lock the High voltage fault**. 798 798 799 799 The BMS Main 3 implements a self-diagnostics of high-voltage measurement lines. If measurement line breaks or high-voltage polarity is wrong, “High voltage fault” is generated. 800 800 ... ... @@ -807,7 +807,7 @@ 807 807 808 808 The battery discharge characteristic – the dependence Uocv = Uocv(DOD) – is used to determine the tabular dependence Uocv = Uocv(SOC, t°C), which is necessary for calculating the battery charge level. 809 809 810 -The BMS Main 3 device can automatically determine the battery discharge characteristic. 818 +The BMS Main 3 / BMS Main 2R device can automatically determine the battery discharge characteristic. 811 811 812 812 Before starting the process of determining the discharge characteristic, it is necessary to prepare a BMS: 813 813 ... ... @@ -820,18 +820,14 @@ 820 820 821 821 In this section: 822 822 823 -* Enable – a flag to enable cell analysis; 824 -* Discharge step, Ah; 825 -* Delta voltage – a maximum allowable voltage drop for the cell, V; 826 -* Logic index, Cell index – a position of the analyzed cell; 827 -* Analyse the most discharged cell – a flag to analyse of the least charged cell (in this case, the values “Logic index” and “Cell index” are ignored). 831 +* **Enable **– a flag to enable cell analysis; 832 +* **Discharge step**, Ah; 833 +* **Delta voltage** – a maximum allowable voltage drop for the cell, V; 834 +* **Logic index, Cell index** – a position of the analyzed cell; 835 +* **Analyse the most discharged cell** – a flag to analyse of the least charged cell (in this case, the values “Logic index” and “Cell index” are ignored). 828 828 829 -Discharge step should be set equal to 837 +Discharge step should be set equal to С/21, where C is the cell capacity. 830 830 831 -Discharge step= С/21, 832 - 833 -where C is the cell capacity. 834 - 835 835 The discharge characteristic will be constructed for the given cell (its position is determined by the fields “Logic index” and “Cell index”). 836 836 837 837 The algorithm for determining the discharge characteristic of the battery will be started if the “Enable” flag is set. From this moment, the control of the discharge contactor is performed by this algorithm.