Changes for page 3.3 Control

Last modified by Admin on 2026/04/30 15:56

From version 76.9
edited by Admin
on 2026/03/31 13:01
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To version 87.14
edited by Admin
on 2026/04/02 10:38
Change comment: There is no comment for this version

Summary

Details

Page properties
Content
... ... @@ -15,7 +15,7 @@
15 15  * **Cell capacity** – nominal capacity of cells, Ah;
16 16  * **Cell resistance** – nominal (maximum) internal resistance of the cells, Ohm;
17 17  * **Connection of cells:**
18 -** **Serial **– all cells are connected in series in a single string.
18 +** **Serial **– all cells are connected in series in a single string;
19 19  ** **Parallel-Serial **– cells are grouped in parallel and serial items;
20 20  * **Parallel-Serial: Number of Logic devices in a chain**;
21 21  * **Parallel-Serial: Number of parallel chains in a block**;
... ... @@ -29,7 +29,7 @@
29 29  ** **Summation of cell voltages** – the overall voltage is calculated as on sum of all cells in the battery;
30 30  ** **Using voltage before contactors** – the overall voltage is estimated as voltage before contactors measured by BMS.
31 31  
32 -The **"Parallel-Serial"** connection works as follows: a bunch of serial connected Logics are grouped into chains. A bunch of parallel connected chains are grouped to blocks. A bunch of serial connected blocks are grouped into string. By configuring the corresponding settings it is possible to create a complex string configuration. Current through each chain will be estimated as a fraction of overall current accordingly to the number of chains in a block.
32 +The **"Parallel-Serial"** connection works as follows: a bunch of serial connected Logics are grouped into chains. A bunch of parallel connected chains are grouped to blocks. A bunch of serial connected blocks are grouped into string. By configuring the corresponding settings it is possible to create a complex string configuration. Current through each chain will be calculated as overall string current divided by number of chains in a block.
33 33  
34 34  The values **“Capacity”** and **“Resistance”** are used to calculate the SOC of cells and the battery.
35 35  
... ... @@ -39,7 +39,7 @@
39 39  
40 40  === SOC estimation ===
41 41  
42 -The BMS Main 3 / BMS Main 2R device calculates the state of charge (SOC) of each cell, and then the overall battery SOC, by using following algorithms:
42 +The BMS Main 3 / BMS Main 2R device calculates the state of charge (SOC) of each cell by using following algorithms:
43 43  
44 44  The **“Voltage”** SOC calculation algorithm calculates cells SOC based on the tabular dependence Uocv = Uocv(SOC, t °C).
45 45  
... ... @@ -94,11 +94,11 @@
94 94  
95 95  === SOH estimation ===
96 96  
97 -The BMS Main 3 device calculates the state of health of the battery (SOH) using two algorithms:
97 +The BMS Main 3 / BMS Main 2R device calculates the state of health of the battery (SOH) using two algorithms:
98 98  
99 99  In **"By effective capacity" **mode SOH is calculated as a ratio of effective capacity to nominal capacity. Effective capacity is estimated to DOD value when battery SOC reaches 0%, so SOH is recalculated each full battery discharge.
100 100  
101 -In** "By total charge–"** mode SOH is calculated as a linear function of "Total charge-" counter. While "Total charge-" constantly increases during battery operation, SOH will be linearly decrease at the same time. This mode requires a confirmed data about cell health depending of amount of discharge rate to configure the linear function.
101 +In** "By total charge–"** mode SOH is calculated as a linear function of "Total charge-" counter. While "Total charge-" constantly increases during battery operation, SOH will be linearly decrease at the same time. This mode requires a confirmed data about cell health depending of amount of discharge rate to configure the linear function.
102 102  
103 103  To configure parameters for battery state of health calculation, select the "Control → SOH correction" section:
104 104  
... ... @@ -373,9 +373,9 @@
373 373  
374 374  (% class="box infomessage" %)
375 375  (((
376 -**Note:** The "Allow charging" signal activates under two independent conditions:
376 +**Note:** The **"Allow charging"** signal activates under two independent conditions:
377 377  1) the voltage on the cells reaches the “Voltage to reset the “Ready to charge"” level and
378 -2) the "Delay before recharging" time has passed since the opening of the allow charging contactor.
378 +2) the "Delay before recharging" time has passed since the clearing of the "Allow charging" signal.
379 379  )))
380 380  
381 381  === Discharging status ===
... ... @@ -395,37 +395,43 @@
395 395  * **Check the 'Discharge current limit' value to generate the 'Ready to discharge'** – a flag to enable check of "Discharging current limit" to generate the "Ready to discharge" signal;
396 396  * **Discharge current limit to clear the 'Ready to discharge'** – a threshold discharging current limit value, A; if the limit is //above //this level, the “Ready to discharge” signal is cleared;
397 397  * **Discharge current limit to set the 'Ready to discharge'** – a tolerant discharging current limit value, A; if the limit is //below //this level, the “Ready to discharge” signal is set;
398 -* Clear the 'Ready to discharge' signal if the 'Low SOC' signal is set;
399 -* Errors 1, 2 to clear the "Ready to discharge" – bitfields to choose the errors which will clear the "Ready to discharge" signal.
398 +* **Clear the 'Ready to discharge' signal if the 'Low SOC' signal is set**;
399 +* **Errors 1, 2 to clear the "Ready to discharge"** – bitfields to choose the errors which will clear the "Ready to discharge" signal.
400 400  
401 401  === Precharge ===
402 402  
403 -The BMS Main 3 device can control the precharge contactor. The precharge contactor is used to charge the intermediate capacity with low current and usually placed with the limiting resistor in parallel to charging or discharging contactor.
403 +The BMS Main 3 / BMS Main 2R device can control the precharge contactor. The precharge contactor is used to charge the intermediate capacity with low current and usually placed with the limiting resistor in parallel to charging or discharging contactor.
404 404  
405 -BMS Main 3 device detects errors while pre-charging the load capacity by monitoring the current and voltage difference before and after contactors. Also BMS can measure the power dissipated on precharge resistor and generate an error if it greater than configured limit.
405 +BMS Main 3 can check the preacharge process by monitoring **the current and voltage difference** before and after contactors.
406 406  
407 -TBA
407 +BMS Main 2R can check the preacharge process **only by monitoring the current**.
408 408  
409 +In **simple **mode precharge contactor closes a "Precharge time" before the closing of Charge or Discharge contactors and opens after the same amount of time after closing them.
410 +
411 +In **enhanced **mode precharge contactor will wait until the current of voltage difference requirements are met and close the Charge or Discharge contactors only after that. If waiting time is greater than "Precharge time" value, an error will be generated. Precharge contactor will open after "Precharge time" after closing the Charge of Discharge contactors.
412 +
413 +Also BMS Main 3 / BMS Main 2R can measure the power dissipated on precharge resistor and generate an error if it is greater than configured limit.
414 +
409 409  To change the parameters of precharge contactor, select the "Control → Precharge" section:
410 410  
411 411  [[image:1750328428183-819.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="178" width="800"]]
412 412  
413 -* Precharge current threshold to finish precharging – a minimum current value at which precharging process assumed to be finished, A;
414 -* Check voltages before and after contactors to finish precharging – a flag to check the voltages before and after contactors to ensure that precharge process has finished and it is allowed to close the discharging contactor;
415 -* Minimum voltage difference to finish precharging – minimal voltage difference before and after contactors at which precharge process is meant to be finished, V;
416 -* Keep the precharging relay closed until precharge is finished – a flag to ignore the Precharge time and wait precharging to finish before open precharge relay;
417 -* Number of precharging attempts – maximum number of precharging attempts before setting the "Precharge error";
418 -* Delay before current measurement – a delay before first current measurement after closing precharge, millisecond;
419 -* Precharge time – a duration of closing the precharge contactor before closing the discharging contactor, millisecond;
420 -* Relaxation between attempts – a duration between precharge attempts, millisecond;
421 -* Check the power dissipated in the preacharge resistor - a flag to enable the calculation of power dissipated in precharge resistor;
422 -* Precharge resistor resistance, Ohm;
423 -* Maximum allowable power dissipated in the resistor, W;
424 -* Delay before setting the "Precharge error" when checking power, millisecond;
425 -* Delay before clearing the "Precharge error", second;
426 -* Lock the "Precharge error" – a flag to block the error until the device is restarted.
419 +* **Precharge current threshold to finish precharging **– a minimum current value at which precharging process assumed to be finished, A;
420 +* **Check voltages before and after contactors to finish precharging **– a flag to check the voltages before and after contactors to ensure that precharge process has finished and it is allowed to close the discharging contactor;
421 +* **Minimum voltage difference to finish precharging** – minimal voltage difference before and after contactors at which precharge process is meant to be finished, V;
422 +* **Keep the precharging relay closed until precharge is finished** – a flag to ignore the Precharge time and wait precharging to finish before open precharge relay;
423 +* **Number of precharging attempts** – maximum number of precharging attempts before setting the "Precharge error";
424 +* **Delay before current measurement** – a delay before first current measurement after closing precharge, millisecond;
425 +* **Precharge time **– a duration of closing the precharge contactor before closing the discharging contactor, millisecond;
426 +* **Relaxation between attempts **– a duration between precharge attempts, millisecond;
427 +* **Check the power dissipated in the preacharge resistor** - a flag to enable the calculation of power dissipated in precharge resistor;
428 +* **Precharge resistor resistance**, Ohm;
429 +* **Maximum allowable power dissipated in the resistor**, W;
430 +* **Delay before setting the "Precharge error" when checking power**, millisecond;
431 +* **Delay before clearing the "Precharge error"**, second;
432 +* **Lock the "Precharge error"** – a flag to block the error until the device is restarted.
427 427  
428 -“Precharge error” generation conditions if any of the following is true:
434 +“Precharge error” generates if any of the following is true:
429 429  
430 430  * the precharge current does not decrease during the "Precharge time" after "Number of precharging attempts";
431 431  * voltages before and after contactors are not equal during the "Precharge time" after "Number of precharging attempts";
... ... @@ -438,39 +438,31 @@
438 438  
439 439  === Charge ===
440 440  
441 -There are two contactors that serve charging the battery: a charging contactor and an allow charging contactor. With the help of the allow charging contactor, the BMS commands the charger to start or stop charging.
447 +The BMS Main 3 / BMS Main 2R device connect battery to the charger using the "Charging" signal.
442 442  
443 -The device supports three charge control algorithms:
449 +BMS Main 3 / BMS Main 2R supports three charge control algorithms:
444 444  
445 -* Always on – charging is always allowed;
446 -* On charger connected – charging is allowed when there is a signal “Charger connected”;
447 -* On charge request – charging is allowed when there is a signal “Charge request”.
451 +If the "**Always on**" algorithm is selected, the "Сharging" signal is always set. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals:
448 448  
449 -If the "**Always on**" algorithm is selected, the charging contactor and the allow charging contactor are always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals:
450 -
451 451  * Service reset;
452 452  * Power down request;
453 453  * Inhibit charging,
454 454  
455 -both contactors are open (no current flows).
457 +the "Charging" signal is cleared.
456 456  
457 457  When the algorithm "**On charger connected**" is selected, the control is performed as follows:
458 458  
459 -* If there is a signal “Charger connected” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging contactor and the allow charging contactor close;
460 -* If the signal “Charger connected” disappears, the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens;
461 -* If in the process of charging the voltage on the cell exceeds the “Ready to charge” level, the allow charging contactor opens (while the charging contactor remains closed);
462 -* If errors from the "Errors 1, 2 ..." bitfields occur the charging contactor and allow charging contactor open.
461 +* If there is a signal “Charger connected” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the "Charging" signal is set;
462 +* If the signal “Charger connected” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the "Charging" signal is cleared.
463 463  
464 464  When the "**On charge request**" algorithm selected, the control is performed as follows:
465 465  
466 -* If there is a signal “Charge request” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging contactor and the allow charging contactor close;
467 -* If the signal “Charge request” disappears, the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens;
468 -* If in the process of charging the voltage on the cell exceeds the “Ready to charge” level, the allow charging contactor opens (while the charging contactor remains closed);
469 -* If errors from the "Errors 1, 2 ..." bitfields occur the charging contactor and allow charging contactor open.
466 +* If there is a signal “Charge request” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the "Charging" signal is set;
467 +* If the signal “Charge request” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the "Charging" signal is cleared;
470 470  
471 471  (% class="box infomessage" %)
472 472  (((
473 -**Note: **when errors occur in the system, the **Charge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
471 +**Note: **when errors occur in the system, the **"Charing" **signal is cleared either immediately or with the delay T,,off,, (depends on the settings described below).
474 474  )))
475 475  
476 476  To change the parameters of the battery charge control algorithm, select the "Control → Charge" section:
... ... @@ -479,51 +479,47 @@
479 479  
480 480  In this section:
481 481  
482 -* Enable – a flag to activate the charge control;
483 -* Algorithm:
484 -** Always on – charging is always allowed;
485 -** On charger connected – charging is allowed when there is a signal “Charger connected”;
486 -** On charge request – charging is allowed when there is a signal “Charge request”;
487 -* Allow charging only when the "Ready to charge" signal is set – charging contactor will open if "Ready to charge" signal is cleared;
488 -* Delay before starting charging – a time delay T,,on,, before closing the charging contactor and the allow charging contactor, millisecond;
489 -* Delay before stopping charging – a time delay T,,off,, before opening the charging contactor, millisecond;
490 -* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the charge contactor (see [[Precharge>>path:#HPrecharge]]);
491 -* Errors 1, 2 to open the charging contactor – bitfields to choose the errors which will open the charging contactor;
492 -* Use custom delays before stopping charging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors;
493 -* Custom delay: <error> – delay for specific error, millisecond;
494 -* Switch off the charging contactor on errors without delay – a flag to protectively open the charging contactor without a delay. In the opposite case, when an error is detected, the charging contactor opens always with the delay “Delay before stopping charging”;
480 +* **Enable **– a flag to activate the charge control;
481 +* **Algorithm**:
482 +** **Always on** – charging is always allowed;
483 +** **On charger connected** – charging is allowed when there is a signal “Charger connected”;
484 +** **On charge request** – charging is allowed when there is a signal “Charge request”;
485 +* **Allow charging only when the "Ready to charge" signal is set** – charging contactor will open if "Ready to charge" signal is cleared;
486 +* **Delay before starting charging** – a time delay T,,on,, before closing the charging contactor and the allow charging contactor, millisecond;
487 +* **Delay before stopping charging** – a time delay T,,off,, before opening the charging contactor, millisecond;
488 +* **Control the precharging contactor** – a flag that allows control of the precharging contactor while closing the charge contactor (see [[Precharge>>path:#HPrecharge]]);
489 +* **Errors 1, 2 to open the charging contactor** – bitfields to choose the errors which will open the charging contactor;
490 +* **Use custom delays before stopping charging (on errors)** – a flag to enable manual settings of time delays T,,off,, for specific errors;
491 +* **Custom delay: <error>** – delay for specific error, millisecond;
492 +* **Switch off the charging contactor on errors without delay** – a flag to protectively open the charging contactor without a delay. In the opposite case, when an error is detected, the charging contactor opens always with the delay “Delay before stopping charging”;
495 495  
496 496  === Discharge ===
497 497  
498 -The device controls the discharging contactor to connect battery to the load.
496 +The BMS Main 3 / BMS Main 2R device connect battery to the load using the "Discharging" signal.
499 499  
500 -The device supports three algorithms to control battery discharging:
498 +BMS Main 3 / BMS Main 2R supports three algorithms to control battery discharging:
501 501  
502 -* Always on – load is always connected;
503 -* On charger disconnected – load is connected when there is no signal “Charger connected”;
504 -* On discharge request – load is connected when there is signal “Discharge request”.
500 +When the algorithm "**Always on**" is selected, the "Discharging" signal is always set. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals:
505 505  
506 -When the algorithm "**Always on**" is selected, the discharging contactor is always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals:
507 -
508 508  * Service reset
509 509  * Power down request
510 510  * Inhibit discharging
511 511  
512 -the discharging contactor opens.
506 +the "Discharging" signal is cleared.
513 513  
514 514  If the algorithm "**On charger disconnected**" is selected, the control is performed as follows:
515 515  
516 -* if there is no signal “Charger connected”, the charging contactor is open and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the discharging contactor closes;
517 -* If the signal “Charger connected” appears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the discharging contactor opens.
510 +* if there are no “Charger connected” and "Charging" signals and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the "Discharging" signal is set;
511 +* If the signal “Charger connected” appears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the "Discharging" signal is cleared.
518 518  
519 519  When the "**On discharge request**" algorithm selected, the control is performed as follows:
520 520  
521 -* if there is signal “Discharge request”, the charging contactor is open and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the discharging contactor closes;
522 -* If the signal “Discharge request” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the discharging contactor opens.
515 +* if there is signal “Discharge request” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the "Discharging" signal is set;
516 +* If the signal “Discharge request” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the "Discharging" signal is cleared.
523 523  
524 524  (% class="box infomessage" %)
525 525  (((
526 -**Note: **when errors occur in the system, the **Discharge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
520 +**Note: **when errors occur in the system, the **"Discharge" **signal is cleared either immediately or with the delay T,,off,, (depends on the settings described below).
527 527  )))
528 528  
529 529  To change the parameters of the battery discharge control algorithm, select the "Control → Discharge" section:
... ... @@ -532,32 +532,45 @@
532 532  
533 533  In this section:
534 534  
535 -* Enable – a flag to activate the discharge control;
536 -* Algorithm:
537 -** Always on – load is always connected;
538 -** On charger disconnected – load is connected when there is no signal “Charger connected”;
539 -** On discharge request – load is connected when there is signal “Discharge request”;
540 -* Allow charging only when the "Ready to discharge" signal is set – discharging contactor will open if "Ready to discharge" signal is cleared;
541 -* Delay before starting discharging – a time delay T,,on,, before closing the discharging contactor, millisecond;
542 -* Delay before stopping discharging – a time delay T,,off,, before opening the discharging contactor, millisecond;
543 -* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the discharge contactor (see [[Precharge>>doc:||anchor="HPrecharge"]]);
544 -* Errors 1, 2 to open the discharging contactor – bitfields to choose the errors which will open the discharging contactor;
545 -* Use custom delays before stopping discharging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors;
546 -* Custom delay: <error> – specific error delay, millisecond;
547 -* Switch off the discharging contactor on errors without delay – a flag to protectively open the discharging contactor without a delay. In the opposite case, when an error is detected, the discharging contactor opens always with the delay “Delay before stopping discharging”.
529 +* **Enable **– a flag to activate the discharge control;
530 +* **Algorithm**:
531 +** **Always on** – load is always connected;
532 +** **On charger disconnected** – load is connected when there is no signal “Charger connected”;
533 +** **On discharge request** – load is connected when there is signal “Discharge request”;
534 +* **Allow charging only when the "Ready to discharge" signal is set** – discharging contactor will open if "Ready to discharge" signal is cleared;
535 +* **Delay before starting discharging** – a time delay T,,on,, before closing the discharging contactor, millisecond;
536 +* **Delay before stopping discharging** – a time delay T,,off,, before opening the discharging contactor, millisecond;
537 +* **Control the precharging contactor** – a flag that allows control of the precharging contactor while closing the discharge contactor (see [[Precharge>>doc:||anchor="HPrecharge"]]);
538 +* **Errors 1, 2 to open the discharging contactor** – bitfields to choose the errors which will open the discharging contactor;
539 +* **Use custom delays before stopping discharging (on errors)** – a flag to enable manual settings of time delays T,,off,, for specific errors;
540 +* **Custom delay: <error>** – specific error delay, millisecond;
541 +* **Switch off the discharging contactor on errors without delay** – a flag to protectively open the discharging contactor without a delay. In the opposite case, when an error is detected, the discharging contactor opens always with the delay “Delay before stopping discharging”.
548 548  
549 549  === Charge/Discharge ===
550 550  
551 -The BMS Main 3 device can control the charge/discharge contactor, which combines algorithms of charging and discharging contactor.
545 +The BMS Main 3 / BMS Main 2R device can control the contactor, used in power line both used for connecting battery to charger and load, by using the "Charging/Discharging" signal.
552 552  
553 -Charge/Discharge contactor has three algorithms of operation:
547 +"Charging/Discharging" signal has three algorithms of operation:
554 554  
555 -* Dependent (on Charging and Discharging signals) - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor;
556 -* Independent (Always) - Charge/Discharge contactor is always closed if there is no errors;
557 -* Independent (on Charge request or Discharge request) - Charge/Discharge contactor is based on its own controller that listen to Charge and Discharge requests and closes if one of these signals occurs.
549 +On **Dependent (on Charging and Discharging signals)** algorithm the "Charging/Discharging" signal depends on Charge and Discharge controllers and equal to:
558 558  
559 -TBA
551 +* "Charging" signal if "Charging" signal is set;
552 +* "Discharging" signal in other cases.
560 560  
554 +When **Independent (Always) **algorithm is selected, the Charging/discharging contactor is always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals:
555 +
556 +* Service reset
557 +* Power down request
558 +* Inhibit charging
559 +* Inhibit discharging
560 +
561 +the charging/discharging contactor opens.
562 +
563 +On **Independent (on Charge request or Discharge request)** algorithm charge/discharge contactor is based on its own controller and performs as follows:
564 +
565 +* if there is "Charge request" or "Discharge request" signal and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging/discharging contactor closes;
566 +* If the "Charge request" or "Discharge request" disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the charging/discharging contactor opens.
567 +
561 561  (% class="box infomessage" %)
562 562  (((
563 563  **Note: **when errors occur in the system, the **Charge/Discharge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
... ... @@ -569,23 +569,23 @@
569 569  
570 570  In this section:
571 571  
572 -* Enable – a flag to enable the charge/discharge controller.
573 -* Algorithm:
574 -** Dependent (on Charging and Discharging signals) - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor;
575 -** Independent (Always) - Charge/Discharge contactor is always closed if there is no errors;
576 -** Independent (on Charge request or Discharge request);
577 -* Delay before starting charging or discharging, millisecond;
578 -* Delay before stopping charging or discharging, millisecond;
579 -* Control the precharging contactor – a flag that enables control of precharging contactor while closing the charge/discharge contactor;
580 -* Emulate the "Charging" and "Discharging" signals – a flag to enable generation of "Charging" and "Discharging" signals when closing charge/discharge contactor;
581 -* Errors 1, 2 to prevent CHARGING through charging/discharging contactor, Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor – bitfields to choose the errors which will open the charging/discharging contactor. This bitfields are combined by bitwise OR and intended to separate settings for charging and discharging processes;
582 -* Errors 1, 2 which affect the contactor only if battery CHARGING is detected – a bitfield to choose the errors which will trigger only if charging current is present. This bitfield is combined with "Errors 1, 2 to prevent CHARGING through charging/discharging contactor" by bitwise AND;
583 -* Errors 1, 2 which affect the contactor only if battery DISCHARGING is detected – a bitfield to choose the errors which will trigger only if discharging current is present. This bitfield is combined with "Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor" by bitwise AND;
584 -* Switch off the charging/discharging contactor on errors without delay – a flag to protectively open the charging/discharging contactor without a delay. In the opposite case, when an error is detected, the charging/discharging contactor opens always with the delay “Delay before stopping discharging”.
579 +* **Enable **– a flag to enable the charge/discharge controller.
580 +* **Algorithm**:
581 +** **Dependent (on Charging and Discharging signals)** - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor;
582 +** **Independent (Always)** - Charge/Discharge contactor is always closed if there is no errors;
583 +** **Independent (on Charge request or Discharge request)**;
584 +* **Delay before starting charging or discharging**, millisecond;
585 +* **Delay before stopping charging or discharging**, millisecond;
586 +* **Control the precharging contactor** – a flag that enables control of precharging contactor while closing the charge/discharge contactor;
587 +* **Emulate the "Charging" and "Discharging" signals** – a flag to enable generation of "Charging" and "Discharging" signals when closing charge/discharge contactor;
588 +* **Errors 1, 2 to prevent CHARGING through charging/discharging contactor, Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor** – bitfields to choose the errors which will open the charging/discharging contactor. This bitfields are combined by bitwise OR and intended to separate settings for charging and discharging processes;
589 +* **Errors 1, 2 which affect the contactor only if battery CHARGING is detected** – a bitfield to choose the errors which will trigger only if charging current is present. This bitfield is combined with "Errors 1, 2 to prevent CHARGING through charging/discharging contactor" by bitwise AND;
590 +* **Errors 1, 2 which affect the contactor only if battery DISCHARGING is detected** – a bitfield to choose the errors which will trigger only if discharging current is present. This bitfield is combined with "Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor" by bitwise AND;
591 +* **Switch off the charging/discharging contactor on errors without delay** – a flag to protectively open the charging/discharging contactor without a delay. In the opposite case, when an error is detected, the charging/discharging contactor opens always with the delay “Delay before stopping discharging”.
585 585  
586 586  === Discharge (AUX) ===
587 587  
588 -The BMS Main 3 device can control the power supply of external equipment using the auxiliary (AUX) discharging contactor. An example of external equipment can be an inverter that converts DC to AC to power a service laptop and other devices.
595 +The BMS Main 3 / BMS Main 2R device can control the power supply of external equipment using the auxiliary (AUX) discharging contactor. An example of external equipment can be an inverter that converts DC to AC to power a service laptop and other devices.
589 589  
590 590  The power supply circuit of the external equipment using the auxiliary (AUX) discharging contactor is independent of the battery load circuit. The closing and opening of the auxiliary (AUX) discharging contactor is performed according to its program.
591 591  
... ... @@ -601,27 +601,27 @@
601 601  
602 602  In this section:
603 603  
604 -* Enable – a flag to activate the auxiliary discharge control;
605 -* Switch off the discharging (AUX) contactor if the SOC is too low;
606 -* Minimum SOC – a minimum SOC value, when reached, the auxiliary (AUX) discharging contactor opens, %;
607 -* Tolerant SOC – a permissive SOC value, upon reaching which the auxiliary (AUX) discharging contactor re-closes, %;
608 -* Switch off the discharging (AUX) contactor if the cell voltage is out of the range;
609 -* Minimum cell voltage, V;
610 -* Maximum cell voltage, V;
611 -* Switch off the discharging (AUX) contactor if the battery voltage is out of the range;
612 -* Minimum battery voltage, V;
613 -* Maximum battery voltage, V;
614 -* Errors 1, 2 to open the auxiliary discharging contactor – bitfields to choose the errors which will open the auxiliary discharging contactor.
611 +* **Enable **– a flag to activate the auxiliary discharge control;
612 +* **Switch off the discharging (AUX) contactor if the SOC is too low**;
613 +* **Minimum SOC** – a minimum SOC value, when reached, the auxiliary (AUX) discharging contactor opens, %;
614 +* **Tolerant SOC** – a permissive SOC value, upon reaching which the auxiliary (AUX) discharging contactor re-closes, %;
615 +* **Switch off the discharging (AUX) contactor if the cell voltage is out of the range**;
616 +* **Minimum cell voltage**, V;
617 +* **Maximum cell voltage**, V;
618 +* **Switch off the discharging (AUX) contactor if the battery voltage is out of the range**;
619 +* **Minimum battery voltage**, V;
620 +* **Maximum battery voltage**, V;
621 +* **Errors 1, 2 to open the auxiliary discharging contactor** – bitfields to choose the errors which will open the auxiliary discharging contactor.
615 615  
616 616  === Cell balancing ===
617 617  
618 618  Balancing makes the voltage of all cells equal to the minimum cell voltage.
619 619  
620 -The following balancing rules are supported:
627 +The following **balancing rules** are supported:
621 621  
622 -* when the battery is charging (current I > 0) and time after until the battery is relaxed;
623 -* when the battery is charging (current I > 0) or when the battery is in a state of relaxation;
624 -* always (regardless of battery state).
629 +* **Balance on charge** – perform balancing when the battery is charging (current I > 0) and time after until the battery is relaxed;
630 +* **Balance on charge or relaxed** – perform balancing when the battery is charging (current I > 0) or when the battery is in a state of relaxation ​​​​​;
631 +* **Balance always** regardless of battery state.
625 625  
626 626  A balancing resistor is connected to the cell if the following conditions are simultaneously met:
627 627  
... ... @@ -638,9 +638,9 @@
638 638  If the “High logic temperature” occurs, then the balancing of the cells connected to the overheated BMS Logic device will not be performed.
639 639  )))
640 640  
641 -The BMS Main 3 can enable the cell balancing by the external “Balancing request” signal. Balancing process will be started to cells which the voltage is higher than the balancing start voltage and the difference between the cell voltage and the minimum voltage among all the cells is greater than the balancing stop threshold.
648 +The BMS Main 3 / BMS Main 2R can enable the cell balancing by the external **“Balancing request”** signal. Balancing process will be started to cells which the voltage is higher than the balancing start voltage and the difference between the cell voltage and the minimum voltage among all the cells is greater than the balancing stop threshold.
642 642  
643 -BMS Main 3 can force a cell balancing, if its voltage is higher than estimated value.
650 +BMS Main 3 / BMS Main 2R can **force balancing **of the cell, if its voltage is higher than estimated value.
644 644  
645 645  To change the cell balancing parameters, select the "Control → Cell balancing" section:
646 646  
... ... @@ -648,24 +648,25 @@
648 648  
649 649  In this section:
650 650  
651 -* Enable – a flag to enable cell balancing;
652 -* Balancing rule:
653 -** Balance on charge – balancing is performed while and after the charging (in the “Charge ON” and “Charge OFF” states);
654 -** Balance on charge or relaxed - balancing is performed while and after the charging and in the relaxed state (in “Charge ON”, “Charge OFF”, “Relaxed (after charging)” and “Relaxed (after discharging)” states);
655 -** Balance always – balancing is always performed regardless the battery state;
656 -* Balancing condition:
657 -** Automatic – balancing will be performed automatically if needed conditions are met;
658 -** On balancing request – balancing will start only if a remote request is received. In this case cells will start to balance regardless the "Voltage deviation to start balancing" value;
659 -* Minimum cell voltage to start balancing, V;
660 -* Voltage deviation to start balancing;
661 -* Voltage deviation to stop balancing;
662 -* Voltage for forced balancing – if cell voltage is above this value, it will start discharging through balancing resistor;
663 -* Maximum allowable temperature of BMS Logic devices, ºC;
664 -* Command to discharge all cells – a flag to force the balancing of all cells.
658 +* **Enable **– a flag to enable cell balancing;
659 +* **Balancing rule**:
660 +** **Balance on charge** – balancing is performed while and after the charging (in the “Charge ON” and “Charge OFF” states);
661 +** **Balance on charge or relaxed** - balancing is performed while and after the charging and in the relaxed state (in “Charge ON”, “Charge OFF”, “Relaxed (after charging)” and “Relaxed (after discharging)” states);
662 +** **Balance always** – balancing is always performed regardless the battery state;
663 +* **Balancing condition**:
664 +** **Automatic **– balancing will be performed automatically if needed conditions are met;
665 +** **On balancing request** – balancing will start only if a remote request is received. In this case cells will start to balance regardless the "Voltage deviation to start balancing" value;
666 +* **Minimum cell voltage to start balancing**, V;
667 +* **Voltage deviation to start balancing**;
668 +* **Voltage deviation to stop balancing**;
669 +* **Voltage to start forced balancing** – if cell voltage is above this value, it will start discharging through balancing resistor;
670 +* **Voltage to stop forced balancing** – if cell voltage is below this value, it will stop discharging through balancing resistor;
671 +* **Maximum allowable temperature of BMS Logic devices**, ºC;
672 +* **Command to discharge all cells** – a flag to force the balancing of all cells.
665 665  
666 666  === Series balancing ===
667 667  
668 -The BMS Main 3 device supports work with two independent (galvanically unrelated) cell series. To monitor the status of two series, two current sensors are used. A series of cells must be equivalent: they must have the same number of cells and the same capacity.
676 +The BMS Main 3 / BMS Main 2R device supports work with two independent (galvanically unrelated) cell series. To monitor the status of two series, two current sensors are used. A series of cells must be equivalent: they must have the same number of cells and the same capacity.
669 669  
670 670  Since the series of cells can operate at different loads, they must be balanced. For this, the BMS Main 3 provides two signals to power switches: “Balancing series 1” and “Balancing series 2”, as well as a combined algorithm that considers both the voltage of each series and the charge that these series gave load. The “Balancing series 1” and “Balancing series 2” signals are used to connect high-power balancing resistors in parallel with cell series 1 and 2.
671 671  
... ... @@ -682,17 +682,17 @@
682 682  
683 683  In this section:
684 684  
685 -* Enable – a flag to enable series balancing;
686 -* Number of Logics in a series;
687 -* Minimum series voltage to start balancing, V;
688 -* Balancing threshold, V;
689 -* Coulomb threshold – the difference of the charges Qthr, given by a series of cells, above which balancing to be started, Ah;
690 -* Period – a period to reset of charge counters for each series (to avoid accumulation of error), second;
691 -* Do not sum series voltages – a flag to disable the summing of series voltages.3
693 +* **Enable **– a flag to enable series balancing;
694 +* **Number of Logics in a series**;
695 +* **Minimum series voltage to start balancing**, V;
696 +* **Balancing threshold**, V;
697 +* **Coulomb threshold** – the difference of the charges Qthr, given by a series of cells, above which balancing to be started, Ah;
698 +* **Period **– a period to reset of charge counters for each series (to avoid accumulation of error), second;
699 +* **Do not sum series voltages** – a flag to disable the summing of series voltages.
692 692  
693 693  === Power down ===
694 694  
695 -The BMS Main 3 device can shut down itself if the battery voltage is low or the battery is idle for a long time.
703 +The BMS Main 3 / BMS Main 2R device can shut down itself if the battery voltage is low or the battery is idle for a long time.
696 696  
697 697  Shutting down the battery system is performed according to the following conditions:
698 698  
... ... @@ -699,7 +699,7 @@
699 699  * the battery voltage is below the minimum level;
700 700  * the “Charger connected” signal is cleared for 60 seconds.
701 701  
702 -The BMS Main 3 device also shuts down the battery if it stays in the “Charging OFF”, “Discharging OFF”, “Relaxed (after charging)” or “Relaxed (after discharging)” for the configured time.
710 +The BMS Main 3 device also shuts down the battery if it **stays for a long time **in the “Charging OFF”, “Discharging OFF”, “Relaxed (after charging)” or “Relaxed (after discharging)” state.
703 703  
704 704  To change the parameters of the power down control, select the "Control → Power down" section:
705 705  
... ... @@ -707,11 +707,11 @@
707 707  
708 708  In this section:
709 709  
710 -* Minimum voltage to power down – a minimum voltage level of the battery below which the BMS commands to shut down the battery, V;
711 -* Idle time to power down – a time of battery inactivity after which the battery is shut down, minute;
712 -* Wait the "Power up/down request" is cleared (on startup) – a flag to enable delay for clearing the “Power up/down request” signal while starting the BMS.
713 -* Power down if KEYRUN and CHARGE_ON are cleared – a flag to power down the device if KEYRUN and CHARGE_ON signals are cleared;
714 -* Delay before setting the internal power down signal – a delay before turning off the device power when removing KEYRUN and CHARGE_ON or receiving the “Power down request” command, ms.
718 +* **Minimum voltage to power down** – a minimum voltage level of the battery below which the BMS commands to shut down the battery, V;
719 +* **Idle time to power down** – a time of battery inactivity after which the battery is shut down, minute;
720 +* **Wait the "Power up/down request" is cleared (on startup)** – a flag to enable delay for clearing the “Power up/down request” signal while starting the BMS.
721 +* **Power down if KEYRUN and CHARGE_ON are cleared** – a flag to power down the device if KEYRUN and CHARGE_ON signals are cleared;
722 +* **Delay before setting the internal power down signal** – a delay before turning off the device power when removing KEYRUN and CHARGE_ON or receiving the “Power down request” command, ms.
715 715  
716 716  === Heater ===
717 717  
... ... @@ -721,22 +721,24 @@
721 721  
722 722  In this section:
723 723  
724 -* Enable – a flag to enable the heater control;
725 -* Minimum cell temperature, °C;
726 -* Tolerant cell temperature, °C;
727 -* Delay before starting the heater, millisecond;
728 -* Delay before stopping the heater, millisecond;
729 -* Switch off the heater on errors (Undervoltage, Overcurrent, High temperature, Short circuit or Critical error).
732 +* **Enable **– a flag to enable the heater control;
733 +* **Minimum cell temperature**, °C;
734 +* **Tolerant cell temperature**, °C;
735 +* **Delay before starting the heater**, millisecond;
736 +* **Delay before stopping the heater**, millisecond;
737 +* **Errors 1, 2 to open the heater** bitfields to choose the errors which will open the heater.
730 730  
731 731  As a result of operating the heating algorithm, the “Heater” signal is generated.
732 732  
733 733  Conditions for signal generation:
734 734  
735 -* the minimum temperature among all cells of the battery is less than the “Minimum cell temperature” value during the “Delay before starting the heater” time.
743 +* the minimum temperature among all cells of the battery is less than the “Minimum cell temperature” value during the “Delay before starting the heater” time;
744 +* there are no errors from "Errors 1, 2..." bitfields.
736 736  
737 737  Conditions for clearing the signal:
738 738  
739 -* the minimum temperature among all cells of the battery is greater than the “Tolerant cell temperature” value during the “Delay before stopping the heater” time.
748 +* the minimum temperature among all cells of the battery is greater than the “Tolerant cell temperature” value during the “Delay before stopping the heater” time;
749 +* there is an error from "Errors 1, 2..." bitfields.
740 740  
741 741  (% class="box infomessage" %)
742 742  (((
... ... @@ -751,22 +751,24 @@
751 751  
752 752  In this section:
753 753  
754 -* Enable – a flag to enable the cooler control;
755 -* Maximum cell temperature, °C;
756 -* Tolerant cell temperature, °C;
757 -* Delay before starting the cooler, millisecond;
758 -* Delay before stopping the cooler, millisecond;
759 -* Switch off the cooler contactor on errors (Undervoltage, Overcurrent, Low temperature, Short circuit or Critical error).
764 +* **Enable** – a flag to enable the cooler control;
765 +* **Maximum cell temperature**, °C;
766 +* **Tolerant cell temperature**, °C;
767 +* **Delay before starting the cooler**, millisecond;
768 +* **Delay before stopping the cooler**, millisecond;
769 +* **Errors 1, 2 to open the cooler **– bitfields to choose the errors which will open the cooler.
760 760  
761 761  As a result of operating the cooling algorithm, the "Cooler" signal is generated.
762 762  
763 763  Conditions for signal generation:
764 764  
765 -* the maximum temperature among all cells of the battery is greater than the “Maximum cell temperature” value during the “Delay before starting the cooler” time.
775 +* the maximum temperature among all cells of the battery is greater than the “Maximum cell temperature” value during the “Delay before starting the cooler” time;
776 +* there are no errors from "Errors 1, 2..." bitfields.
766 766  
767 767  Conditions for clearing the signal:
768 768  
769 -* the maximum temperature among all cells of the battery is less than the “Tolerant cell temperature” value during the “Delay before stopping the cooler” time.
780 +* the maximum temperature among all cells of the battery is less than the “Tolerant cell temperature” value during the “Delay before stopping the cooler” time;
781 +* there is an error from "Errors 1, 2..." bitfields.
770 770  
771 771  (% class="box infomessage" %)
772 772  (((
... ... @@ -775,6 +775,11 @@
775 775  
776 776  === High voltage ===
777 777  
790 +(% class="box warningmessage" %)
791 +(((
792 +This section is not available on BMS Main 2R.
793 +)))
794 +
778 778  The BMS Main 3 device has an ability to measure high voltages before and after contactors.
779 779  
780 780  To change the parameters of high voltage fault, select the "Control → High voltage" section:
... ... @@ -783,9 +783,9 @@
783 783  
784 784  In this section:
785 785  
786 -* Enable – a flag to enable High voltage control;
787 -* Delay before clearing the High voltage fault, second;
788 -* Lock the High voltage fault.
803 +* **Enable **– a flag to enable High voltage control;
804 +* **Delay before clearing the High voltage fault**, second;
805 +* **Lock the High voltage fault**.
789 789  
790 790  The BMS Main 3 implements a self-diagnostics of high-voltage measurement lines. If measurement line breaks or high-voltage polarity is wrong, “High voltage fault” is generated.
791 791  
... ... @@ -798,7 +798,7 @@
798 798  
799 799  The battery discharge characteristic – the dependence Uocv = Uocv(DOD) – is used to determine the tabular dependence Uocv = Uocv(SOC, t°C), which is necessary for calculating the battery charge level.
800 800  
801 -The BMS Main 3 device can automatically determine the battery discharge characteristic.
818 +The BMS Main 3 / BMS Main 2R device can automatically determine the battery discharge characteristic.
802 802  
803 803  Before starting the process of determining the discharge characteristic, it is necessary to prepare a BMS:
804 804  
... ... @@ -811,18 +811,14 @@
811 811  
812 812  In this section:
813 813  
814 -* Enable – a flag to enable cell analysis;
815 -* Discharge step, Ah;
816 -* Delta voltage – a maximum allowable voltage drop for the cell, V;
817 -* Logic index, Cell index – a position of the analyzed cell;
818 -* Analyse the most discharged cell – a flag to analyse of the least charged cell (in this case, the values “Logic index” and “Cell index” are ignored).
831 +* **Enable **– a flag to enable cell analysis;
832 +* **Discharge step**, Ah;
833 +* **Delta voltage** – a maximum allowable voltage drop for the cell, V;
834 +* **Logic index, Cell index** – a position of the analyzed cell;
835 +* **Analyse the most discharged cell** – a flag to analyse of the least charged cell (in this case, the values “Logic index” and “Cell index” are ignored).
819 819  
820 -Discharge step should be set equal to
837 +Discharge step should be set equal to С/21, where C is the cell capacity.
821 821  
822 -Discharge step= С/21,
823 -
824 -where C is the cell capacity.
825 -
826 826  The discharge characteristic will be constructed for the given cell (its position is determined by the fields “Logic index” and “Cell index”).
827 827  
828 828  The algorithm for determining the discharge characteristic of the battery will be started if the “Enable” flag is set. From this moment, the control of the discharge contactor is performed by this algorithm.