Changes for page 3.3 Control
Last modified by Admin on 2026/04/30 15:56
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... ... @@ -15,7 +15,7 @@ 15 15 * **Cell capacity** – nominal capacity of cells, Ah; 16 16 * **Cell resistance** – nominal (maximum) internal resistance of the cells, Ohm; 17 17 * **Connection of cells:** 18 -** **Serial **– all cells are connected in series in a single string .18 +** **Serial **– all cells are connected in series in a single string; 19 19 ** **Parallel-Serial **– cells are grouped in parallel and serial items; 20 20 * **Parallel-Serial: Number of Logic devices in a chain**; 21 21 * **Parallel-Serial: Number of parallel chains in a block**; ... ... @@ -29,7 +29,7 @@ 29 29 ** **Summation of cell voltages** – the overall voltage is calculated as on sum of all cells in the battery; 30 30 ** **Using voltage before contactors** – the overall voltage is estimated as voltage before contactors measured by BMS. 31 31 32 -The **"Parallel-Serial"** connection works as follows: a bunch of serial connected Logics are grouped into chains. A bunch of parallel connected chains are grouped to blocks. A bunch of serial connected blocks are grouped into string. By configuring the corresponding settings it is possible to create a complex string configuration. Current through each chain will be estimated asa fraction of overall currentaccordingly to the number of chains in a block.32 +The **"Parallel-Serial"** connection works as follows: a bunch of serial connected Logics are grouped into chains. A bunch of parallel connected chains are grouped to blocks. A bunch of serial connected blocks are grouped into string. By configuring the corresponding settings it is possible to create a complex string configuration. Current through each chain will be calculated as overall string current divided by number of chains in a block. 33 33 34 34 The values **“Capacity”** and **“Resistance”** are used to calculate the SOC of cells and the battery. 35 35 ... ... @@ -39,7 +39,7 @@ 39 39 40 40 === SOC estimation === 41 41 42 -The BMS Main 3 / BMS Main 2R device calculates the state of charge (SOC) of each cell ,and then the overallbatterySOC, byusing following algorithms:42 +The BMS Main 3 / BMS Main 2R device calculates the state of charge (SOC) of each cell by using following algorithms: 43 43 44 44 The **“Voltage”** SOC calculation algorithm calculates cells SOC based on the tabular dependence Uocv = Uocv(SOC, t °C). 45 45 ... ... @@ -94,11 +94,11 @@ 94 94 95 95 === SOH estimation === 96 96 97 -The BMS Main 3 device calculates the state of health of the battery (SOH) using two algorithms: 97 +The BMS Main 3 / BMS Main 2R device calculates the state of health of the battery (SOH) using two algorithms: 98 98 99 99 In **"By effective capacity" **mode SOH is calculated as a ratio of effective capacity to nominal capacity. Effective capacity is estimated to DOD value when battery SOC reaches 0%, so SOH is recalculated each full battery discharge. 100 100 101 -In** "By total charge–"** mode SOH is calculated as a linear function of "Total charge-" counter. While "Total charge-" constantly increases during battery operation, SOH will be linearly decrease at the same time. This mode requires a confirmed data about cell health depending of amount of discharge rate to configure the linear function.101 +In** "By total charge–"** mode SOH is calculated as a linear function of "Total charge-" counter. While "Total charge-" constantly increases during battery operation, SOH will be linearly decrease at the same time. This mode requires a confirmed data about cell health depending of amount of discharge rate to configure the linear function. 102 102 103 103 To configure parameters for battery state of health calculation, select the "Control → SOH correction" section: 104 104 ... ... @@ -258,7 +258,7 @@ 258 258 259 259 === Charge map (PEAK & CONTINUOUS) === 260 260 261 -The BMS Main 3 has an alternative algorithm for the maximum allowed charging current based on peak and continuous battery operating modes. 261 +The BMS Main 3 / BMS Main 2R has an alternative algorithm for the maximum allowed charging current based on peak and continuous battery operating modes. 262 262 263 263 To configure parameters for determining the charge current limit, select the "Control → Charge map (PEAK & CONTINUOUS)" section: 264 264 ... ... @@ -266,26 +266,26 @@ 266 266 267 267 In this section: 268 268 269 -* Enable – a flag to start calculation of the charge current limit; 270 -* Maximum PEAK charge current – a maximum peak charge current (under normal conditions), A; 271 -* Maximum CONTINUOUS charge current – a maximum continuous charge current (under normal conditions), A; 272 -* PEAK: SOC x Temperature x Factor – the dependence of the correction factor for peak current K,,cp,, on SOC and battery temperature; 273 -* CONTINUOUS: SOC x Temperature x Factor – the dependence of the correction factor for continuous current K,,cc,, on SOC and battery temperature; 274 -* PEAK time – a time for peak current to be allowed, s; 275 -* Sliding time – a time of linear change of the maximum charging current from peak to continuous and from continuous to peak value, ms; 276 -* Waiting time – a time for peak current to be prohibited, s. 269 +* **Enable **– a flag to start calculation of the charge current limit; 270 +* **Maximum PEAK charge current** – a maximum peak charge current (under normal conditions), A; 271 +* **Maximum CONTINUOUS charge current** – a maximum continuous charge current (under normal conditions), A; 272 +* **PEAK: SOC x Temperature x Factor** – the dependence of the correction factor for peak current K,,cp,, on SOC and battery temperature; 273 +* **CONTINUOUS: SOC x Temperature x Factor** – the dependence of the correction factor for continuous current K,,cc,, on SOC and battery temperature; 274 +* **PEAK time** – a time for peak current to be allowed, s; 275 +* **Sliding time** – a time of linear change of the maximum charging current from peak to continuous and from continuous to peak value, ms; 276 +* **Waiting time** – a time for peak current to be prohibited, s. 277 277 278 278 The maximum charging current value equals to the peak or continuous current according to the following diagram: 279 279 280 280 [[image:1733322717451-608.png||data-xwiki-image-style-alignment="center"]] 281 281 282 -I,,peak,, = Maximum PEAK charge current × K,,cp,, 282 +**I,,peak,, = Maximum PEAK charge current × K,,cp,,** 283 283 284 -I,,continuous,, = Maximum CONTINUOUS charge current × K,,cc,, 284 +**I,,continuous,, = Maximum CONTINUOUS charge current × K,,cc,,** 285 285 286 286 === Discharge map (PEAK & CONTINUOUS) === 287 287 288 -The BMS Main 3 has an alternative algorithm for the maximum allowed discharging current based on peak and continuous battery operating modes. 288 +The BMS Main 3 / BMS Main 2R has an alternative algorithm for the maximum allowed discharging current based on peak and continuous battery operating modes. 289 289 290 290 To configure parameters for determining the discharge current limit, select the "Control → Discharge map (PEAK & CONTINUOUS)" section: 291 291 ... ... @@ -293,45 +293,42 @@ 293 293 294 294 In this section: 295 295 296 -* Enable – a flag to start calculation of the discharge current limit; 297 -* Maximum PEAK discharge current – a maximum peak discharge current (under normal conditions), A; 298 -* Maximum CONTINUOUS discharge current – a maximum continuous discharge current (under normal conditions), A; 299 -* PEAK: SOC x Temperature x Factor – the dependence of the correction factor for peak current K,,dp,, on SOC and battery temperature; 300 -* CONTINUOUS: SOC x Temperature x Factor – the dependence of the correction factor for continuous current K,,dc,, on SOC and battery temperature; 301 -* PEAK time – a time for peak current to be allowed, s; 302 -* Sliding time – a time of linear change of the maximum charging current from peak to continuous and from continuous to peak value, ms; 303 -* Waiting time – a time for peak current to be prohibited, s. 296 +* **Enable **– a flag to start calculation of the discharge current limit; 297 +* **Maximum PEAK discharge current** – a maximum peak discharge current (under normal conditions), A; 298 +* **Maximum CONTINUOUS discharge current** – a maximum continuous discharge current (under normal conditions), A; 299 +* **PEAK: SOC x Temperature x Factor** – the dependence of the correction factor for peak current K,,dp,, on SOC and battery temperature; 300 +* **CONTINUOUS: SOC x Temperature x Factor** – the dependence of the correction factor for continuous current K,,dc,, on SOC and battery temperature; 301 +* **PEAK time** – a time for peak current to be allowed, s; 302 +* **Sliding time** – a time of linear change of the maximum charging current from peak to continuous and from continuous to peak value, ms; 303 +* **Waiting time** – a time for peak current to be prohibited, s. 304 304 305 305 The maximum discharging current value equals to the peak or continuous current according to following diagram: 306 306 307 307 [[image:1733322753429-968.png||data-xwiki-image-style-alignment="center"]] 308 308 309 -I,,peak,, = Maximum PEAK discharge current × K,,dp,, 309 +**I,,peak,, = Maximum PEAK discharge current × K,,dp,,** 310 310 311 -I,,continuous,, = Maximum CONTINUOUS discharge current × K,,dc,, 311 +**I,,continuous,, = Maximum CONTINUOUS discharge current × K,,dc,,** 312 312 313 313 === Main contactor === 314 314 315 -The BMS Main 3 device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in case of sealing of the charging or discharging contactors. 315 +The BMS Main 3 / BMS Main 2R device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in case of sealing of the charging or discharging contactors. 316 316 317 317 The Main contactor algorithm supports the following modes: 318 318 319 -* Always on; 320 -* Automatic. 319 +In **“Always on”** mode main contactor closes if all the following is true: 321 321 322 -In “Always on” mode main contactor closes if all the following is true: 323 - 324 324 * Other contactors are open; 325 -* There are no errors from the "Errors 1, 2 ..." bitfileds. 322 +* There are __no errors__ from the "Errors 1, 2 ..." bitfileds. 326 326 327 - In “Always on” modemain contactor opens if all the following is true:324 +and opens if all the following is true: 328 328 329 329 * Other contactors are open; 330 -* There is an error from the the "Errors 1, 2 ..." bitfileds. 327 +* There is __an error__ from the the "Errors 1, 2 ..." bitfileds. 331 331 332 -In “Automatic” mode, the main contactor closes by internal algorithms at the same time with other contactors. 329 +In **“Automatic”** mode, the main contactor closes by internal algorithms at the same time with other contactors. 333 333 334 -In “On demand” mode, the main contactor closes by external the “Close Main contactor” request. 331 +In **“On demand”** mode, the main contactor closes by external the “Close Main contactor” request. 335 335 336 336 (% class="box infomessage" %) 337 337 ((( ... ... @@ -344,15 +344,15 @@ 344 344 345 345 In this section: 346 346 347 -* Enable – a flag to enable the main contactor control; 348 -* Algorithm – main contactor control algorithm: 349 -** Always on – contactor is always closed; 350 -** Automatic – contactor closes by internal charge and discharge algorithms; 351 -** On demand – contactor is closed by an external request; 352 -* Time to keep the contactor closed before closing the others – a time for other contactors to be open after the main contactor is closed; 353 -* Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, s; 354 -* Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset; 355 -* Errors 1, 2 to open the main contactor – bitfields to choose the errors which will open the main contactor. 344 +* **Enable **– a flag to enable the main contactor control; 345 +* **Algorithm** – main contactor control algorithm: 346 +** **Always on** – contactor is always closed; 347 +** **Automatic** – contactor closes by internal charge and discharge algorithms; 348 +** **On demand** – contactor is closed by an external request; 349 +* **Time to keep the contactor closed before closing the others** – a time for other contactors to be open after the main contactor is closed; 350 +* **Delay before opening the contactor** – a time which is used to detect conditions for opening the contactor, s; 351 +* **Keep the contactor open until the device is restarted** – a flag for keeping the main contactor open until the system is reset; 352 +* **Errors 1, 2 to open the main contactor** – bitfields to choose the errors which will open the main contactor. 356 356 357 357 === Charging status === 358 358 ... ... @@ -362,23 +362,23 @@ 362 362 363 363 In this section: 364 364 365 -* Current to set the "Charging current present" – a current level to generate the "Charging current present" signal, A; 366 -* Current to clear the "Charging current present" – a current level to clear the "Charging current present" signal, A; 367 -* Voltage to clear the “Ready to charge” – a threshold U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if the voltage of any cell is above this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared; 368 -* Voltage to reset the “Ready to charge” – a tolerant U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if all cell voltages are below the tolerant level, the “Ready to charge” (hence, the “Allow charging”) signal is set; 369 -* Use actual voltage to generate the "Ready to charge" signal – a flag to disable voltage correction for "Ready to charge" signal; 370 -* Treat negative currents as zero currents for generating the "Ready to charge" signal – a flag to disable voltage correction for "Ready to charge" signal at discharging current; 371 -* Delay before recharging – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0; 372 -* Check the 'Charge current limit' value to generate the 'Ready to charge' – a flag to enable check of "Charging current limit" to generate the "Ready to charge" signal; 373 -* Charge current limit to clear the 'Ready to charge' – a threshold charging current limit value, A; if the limit is //above //this level, the “Ready to charge” signal is cleared; 374 -* Charge current limit to set the 'Ready to charge' – a tolerant charging current limit value, A; if the limit is //below //this level, the “Ready to charge” signal is set; 375 -* Errors 1, 2 to clear the "Ready to charge" – bitfields to choose the errors which will clear the "Ready to charge" signal. 362 +* **Current to set the "Charging current present"** – a current level to generate the "Charging current present" signal, A; 363 +* **Current to clear the "Charging current present"** – a current level to clear the "Charging current present" signal, A; 364 +* **Voltage to clear the “Ready to charge”** – a threshold U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if the voltage of any cell is above this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared; 365 +* **Voltage to reset the “Ready to charge”** – a tolerant U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if all cell voltages are below the tolerant level, the “Ready to charge” (hence, the “Allow charging”) signal is set; 366 +* **Use actual voltage to generate the "Ready to charge" signal** – a flag to disable voltage correction for "Ready to charge" signal; 367 +* **Treat negative currents as zero currents for generating the "Ready to charge" signal** – a flag to disable voltage correction for "Ready to charge" signal at discharging current; 368 +* **Delay before recharging** – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0; 369 +* **Check the 'Charge current limit' value to generate the 'Ready to charge'** – a flag to enable check of "Charging current limit" to generate the "Ready to charge" signal; 370 +* **Charge current limit to clear the 'Ready to charge'** – a threshold charging current limit value, A; if the limit is //above //this level, the “Ready to charge” signal is cleared; 371 +* **Charge current limit to set the 'Ready to charge'** – a tolerant charging current limit value, A; if the limit is //below //this level, the “Ready to charge” signal is set; 372 +* **Errors 1, 2 to clear the "Ready to charge"** – bitfields to choose the errors which will clear the "Ready to charge" signal. 376 376 377 377 (% class="box infomessage" %) 378 378 ((( 379 -**Note:** The "Allow charging" signal activates under two independent conditions: 376 +**Note:** The **"Allow charging"** signal activates under two independent conditions: 380 380 1) the voltage on the cells reaches the “Voltage to reset the “Ready to charge"” level and 381 -2) the "Delay before recharging" time has passed since the opening of theallow chargingcontactor.378 +2) the "Delay before recharging" time has passed since the clearing of the "Allow charging" signal. 382 382 ))) 383 383 384 384 === Discharging status === ... ... @@ -389,46 +389,52 @@ 389 389 390 390 In this section: 391 391 392 -* Current to set the "Discharging current present" – a current level to generate the "Discharging current present" signal, А; 393 -* Current to clear the "Discharging current present" – a current level to clear the "Discharging current present" signal, А; 394 -* Voltage to clear the “Ready to discharge” – a threshold U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared; 395 -* Voltage to reset the “Ready to discharge” – a tolerant U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set; 396 -* Use actual voltage to generate the "Ready to discharge" signal – a flag to disable voltage correction for "Ready to discharge" signal; 397 -* Treat positive currents as zero currents for generating the "Ready to discharge" signal – a flag to disable voltage correction for "Ready to discharge" signal at charging current; 398 -* Check the 'Discharge current limit' value to generate the 'Ready to discharge' – a flag to enable check of "Discharging current limit" to generate the "Ready to discharge" signal; 399 -* Discharge current limit to clear the 'Ready to discharge' – a threshold discharging current limit value, A; if the limit is //above //this level, the “Ready to discharge” signal is cleared; 400 -* Discharge current limit to set the 'Ready to discharge' – a tolerant discharging current limit value, A; if the limit is //below //this level, the “Ready to discharge” signal is set; 401 -* Clear the 'Ready to discharge' signal if the 'Low SOC' signal is set; 402 -* Errors 1, 2 to clear the "Ready to discharge" – bitfields to choose the errors which will clear the "Ready to discharge" signal. 389 +* **Current to set the "Discharging current present"** – a current level to generate the "Discharging current present" signal, А; 390 +* **Current to clear the "Discharging current present"** – a current level to clear the "Discharging current present" signal, А; 391 +* **Voltage to clear the “Ready to discharge”** – a threshold U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared; 392 +* **Voltage to reset the “Ready to discharge”** – a tolerant U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set; 393 +* **Use actual voltage to generate the "Ready to discharge" signal** – a flag to disable voltage correction for "Ready to discharge" signal; 394 +* **Treat positive currents as zero currents for generating the "Ready to discharge" signal** – a flag to disable voltage correction for "Ready to discharge" signal at charging current; 395 +* **Check the 'Discharge current limit' value to generate the 'Ready to discharge'** – a flag to enable check of "Discharging current limit" to generate the "Ready to discharge" signal; 396 +* **Discharge current limit to clear the 'Ready to discharge'** – a threshold discharging current limit value, A; if the limit is //above //this level, the “Ready to discharge” signal is cleared; 397 +* **Discharge current limit to set the 'Ready to discharge'** – a tolerant discharging current limit value, A; if the limit is //below //this level, the “Ready to discharge” signal is set; 398 +* **Clear the 'Ready to discharge' signal if the 'Low SOC' signal is set**; 399 +* **Errors 1, 2 to clear the "Ready to discharge"** – bitfields to choose the errors which will clear the "Ready to discharge" signal. 403 403 404 404 === Precharge === 405 405 406 -The BMS Main 3 device can control the precharge contactor. The precharge contactor is used to charge the intermediate capacity with low current and usually placed with the limiting resistor in parallel to charging or discharging contactor. 403 +The BMS Main 3 / BMS Main 2R device can control the precharge contactor. The precharge contactor is used to charge the intermediate capacity with low current and usually placed with the limiting resistor in parallel to charging or discharging contactor. 407 407 408 -BMS Main 3 devicedetectserrors while pre-charging theloadcapacityby monitoring the current and voltage difference before and after contactors.Also BMS can measure the power dissipated on precharge resistor and generate an error if it greater than configured limit.405 +BMS Main 3 can check the preacharge process by monitoring **the current and voltage difference** before and after contactors. 409 409 410 - TBA407 +BMS Main 2R can check the preacharge process **only by monitoring the current**. 411 411 409 +In **simple **mode precharge contactor closes a "Precharge time" before the closing of Charge or Discharge contactors and opens after the same amount of time after closing them. 410 + 411 +In **enhanced **mode precharge contactor will wait until the current of voltage difference requirements are met and close the Charge or Discharge contactors only after that. If waiting time is greater than "Precharge time" value, an error will be generated. Precharge contactor will open after "Precharge time" after closing the Charge of Discharge contactors. 412 + 413 +Also BMS Main 3 / BMS Main 2R can measure the power dissipated on precharge resistor and generate an error if it is greater than configured limit. 414 + 412 412 To change the parameters of precharge contactor, select the "Control → Precharge" section: 413 413 414 414 [[image:1750328428183-819.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="178" width="800"]] 415 415 416 -* Precharge current threshold to finish precharging – a minimum current value at which precharging process assumed to be finished, A; 417 -* Check voltages before and after contactors to finish precharging – a flag to check the voltages before and after contactors to ensure that precharge process has finished and it is allowed to close the discharging contactor; 418 -* Minimum voltage difference to finish precharging – minimal voltage difference before and after contactors at which precharge process is meant to be finished, V; 419 -* Keep the precharging relay closed until precharge is finished – a flag to ignore the Precharge time and wait precharging to finish before open precharge relay; 420 -* Number of precharging attempts – maximum number of precharging attempts before setting the "Precharge error"; 421 -* Delay before current measurement – a delay before first current measurement after closing precharge, millisecond; 422 -* Precharge time – a duration of closing the precharge contactor before closing the discharging contactor, millisecond; 423 -* Relaxation between attempts – a duration between precharge attempts, millisecond; 424 -* Check the power dissipated in the preacharge resistor - a flag to enable the calculation of power dissipated in precharge resistor; 425 -* Precharge resistor resistance, Ohm; 426 -* Maximum allowable power dissipated in the resistor, W; 427 -* Delay before setting the "Precharge error" when checking power, millisecond; 428 -* Delay before clearing the "Precharge error", second; 429 -* Lock the "Precharge error" – a flag to block the error until the device is restarted. 419 +* **Precharge current threshold to finish precharging **– a minimum current value at which precharging process assumed to be finished, A; 420 +* **Check voltages before and after contactors to finish precharging **– a flag to check the voltages before and after contactors to ensure that precharge process has finished and it is allowed to close the discharging contactor; 421 +* **Minimum voltage difference to finish precharging** – minimal voltage difference before and after contactors at which precharge process is meant to be finished, V; 422 +* **Keep the precharging relay closed until precharge is finished** – a flag to ignore the Precharge time and wait precharging to finish before open precharge relay; 423 +* **Number of precharging attempts** – maximum number of precharging attempts before setting the "Precharge error"; 424 +* **Delay before current measurement** – a delay before first current measurement after closing precharge, millisecond; 425 +* **Precharge time **– a duration of closing the precharge contactor before closing the discharging contactor, millisecond; 426 +* **Relaxation between attempts **– a duration between precharge attempts, millisecond; 427 +* **Check the power dissipated in the preacharge resistor** - a flag to enable the calculation of power dissipated in precharge resistor; 428 +* **Precharge resistor resistance**, Ohm; 429 +* **Maximum allowable power dissipated in the resistor**, W; 430 +* **Delay before setting the "Precharge error" when checking power**, millisecond; 431 +* **Delay before clearing the "Precharge error"**, second; 432 +* **Lock the "Precharge error"** – a flag to block the error until the device is restarted. 430 430 431 -“Precharge error” generat ion conditions if any of the following is true:434 +“Precharge error” generates if any of the following is true: 432 432 433 433 * the precharge current does not decrease during the "Precharge time" after "Number of precharging attempts"; 434 434 * voltages before and after contactors are not equal during the "Precharge time" after "Number of precharging attempts"; ... ... @@ -441,39 +441,31 @@ 441 441 442 442 === Charge === 443 443 444 -The rearetwo contactors that serve chargingthebattery:achargingcontactorandan allow chargingcontactor.Withthehelp of the allow chargingcontactor,theBMScommands the chargertostartor stopcharging.447 +The BMS Main 3 / BMS Main 2R device connect battery to the charger using the "Charging" signal. 445 445 446 - Thedevicesupports three charge control algorithms:449 +BMS Main 3 / BMS Main 2R supports three charge control algorithms: 447 447 448 -* Always on – charging is always allowed; 449 -* On charger connected – charging is allowed when there is a signal “Charger connected”; 450 -* On charge request – charging is allowed when there is a signal “Charge request”. 451 +If the "**Always on**" algorithm is selected, the "Сharging" signal is always set. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals: 451 451 452 -If the "**Always on**" algorithm is selected, the charging contactor and the allow charging contactor are always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals: 453 - 454 454 * Service reset; 455 455 * Power down request; 456 456 * Inhibit charging, 457 457 458 - bothcontactors are open(nocurrent flows).457 +the "Charging" signal is cleared. 459 459 460 460 When the algorithm "**On charger connected**" is selected, the control is performed as follows: 461 461 462 -* If there is a signal “Charger connected” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging contactor and the allow charging contactor close; 463 -* If the signal “Charger connected” disappears, the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens; 464 -* If in the process of charging the voltage on the cell exceeds the “Ready to charge” level, the allow charging contactor opens (while the charging contactor remains closed); 465 -* If errors from the "Errors 1, 2 ..." bitfields occur the charging contactor and allow charging contactor open. 461 +* If there is a signal “Charger connected” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the "Charging" signal is set; 462 +* If the signal “Charger connected” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the "Charging" signal is cleared. 466 466 467 467 When the "**On charge request**" algorithm selected, the control is performed as follows: 468 468 469 -* If there is a signal “Charge request” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging contactor and the allow charging contactor close; 470 -* If the signal “Charge request” disappears, the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens; 471 -* If in the process of charging the voltage on the cell exceeds the “Ready to charge” level, the allow charging contactor opens (while the charging contactor remains closed); 472 -* If errors from the "Errors 1, 2 ..." bitfields occur the charging contactor and allow charging contactor open. 466 +* If there is a signal “Charge request” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the "Charging" signal is set; 467 +* If the signal “Charge request” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the "Charging" signal is cleared; 473 473 474 474 (% class="box infomessage" %) 475 475 ((( 476 -**Note: **when errors occur in the system, the **Charg e**contactoropenseither immediately or with the delay T,,off,, (depends on the settings described below).471 +**Note: **when errors occur in the system, the **"Charing" **signal is cleared either immediately or with the delay T,,off,, (depends on the settings described below). 477 477 ))) 478 478 479 479 To change the parameters of the battery charge control algorithm, select the "Control → Charge" section: ... ... @@ -482,51 +482,47 @@ 482 482 483 483 In this section: 484 484 485 -* Enable – a flag to activate the charge control; 486 -* Algorithm: 487 -** Always on – charging is always allowed; 488 -** On charger connected – charging is allowed when there is a signal “Charger connected”; 489 -** On charge request – charging is allowed when there is a signal “Charge request”; 490 -* Allow charging only when the "Ready to charge" signal is set – charging contactor will open if "Ready to charge" signal is cleared; 491 -* Delay before starting charging – a time delay T,,on,, before closing the charging contactor and the allow charging contactor, millisecond; 492 -* Delay before stopping charging – a time delay T,,off,, before opening the charging contactor, millisecond; 493 -* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the charge contactor (see [[Precharge>>path:#HPrecharge]]); 494 -* Errors 1, 2 to open the charging contactor – bitfields to choose the errors which will open the charging contactor; 495 -* Use custom delays before stopping charging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors; 496 -* Custom delay: <error> – delay for specific error, millisecond; 497 -* Switch off the charging contactor on errors without delay – a flag to protectively open the charging contactor without a delay. In the opposite case, when an error is detected, the charging contactor opens always with the delay “Delay before stopping charging”; 480 +* **Enable **– a flag to activate the charge control; 481 +* **Algorithm**: 482 +** **Always on** – charging is always allowed; 483 +** **On charger connected** – charging is allowed when there is a signal “Charger connected”; 484 +** **On charge request** – charging is allowed when there is a signal “Charge request”; 485 +* **Allow charging only when the "Ready to charge" signal is set** – charging contactor will open if "Ready to charge" signal is cleared; 486 +* **Delay before starting charging** – a time delay T,,on,, before closing the charging contactor and the allow charging contactor, millisecond; 487 +* **Delay before stopping charging** – a time delay T,,off,, before opening the charging contactor, millisecond; 488 +* **Control the precharging contactor** – a flag that allows control of the precharging contactor while closing the charge contactor (see [[Precharge>>path:#HPrecharge]]); 489 +* **Errors 1, 2 to open the charging contactor** – bitfields to choose the errors which will open the charging contactor; 490 +* **Use custom delays before stopping charging (on errors)** – a flag to enable manual settings of time delays T,,off,, for specific errors; 491 +* **Custom delay: <error>** – delay for specific error, millisecond; 492 +* **Switch off the charging contactor on errors without delay** – a flag to protectively open the charging contactor without a delay. In the opposite case, when an error is detected, the charging contactor opens always with the delay “Delay before stopping charging”; 498 498 499 499 === Discharge === 500 500 501 -The devicecontrolsthedischargingcontactortoconnect battery to the load.496 +The BMS Main 3 / BMS Main 2R device connect battery to the load using the "Discharging" signal. 502 502 503 - Thedevicesupports three algorithms to control battery discharging:498 +BMS Main 3 / BMS Main 2R supports three algorithms to control battery discharging: 504 504 505 -* Always on – load is always connected; 506 -* On charger disconnected – load is connected when there is no signal “Charger connected”; 507 -* On discharge request – load is connected when there is signal “Discharge request”. 500 +When the algorithm "**Always on**" is selected, the "Discharging" signal is always set. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals: 508 508 509 -When the algorithm "**Always on**" is selected, the discharging contactor is always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals: 510 - 511 511 * Service reset 512 512 * Power down request 513 513 * Inhibit discharging 514 514 515 -the dischargingcontactoropens.506 +the "Discharging" signal is cleared. 516 516 517 517 If the algorithm "**On charger disconnected**" is selected, the control is performed as follows: 518 518 519 -* if there isnosignal“Charger connected”,thechargingcontactor isopenand there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, thedischargingcontactor closes;520 -* If the signal “Charger connected” appears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the dischargingcontactoropens.510 +* if there are no “Charger connected” and "Charging" signals and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the "Discharging" signal is set; 511 +* If the signal “Charger connected” appears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the "Discharging" signal is cleared. 521 521 522 522 When the "**On discharge request**" algorithm selected, the control is performed as follows: 523 523 524 -* if there is signal “Discharge request” ,the charging contactor is open and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, thedischargingcontactor closes;525 -* If the signal “Discharge request” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the dischargingcontactoropens.515 +* if there is signal “Discharge request” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the "Discharging" signal is set; 516 +* If the signal “Discharge request” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the "Discharging" signal is cleared. 526 526 527 527 (% class="box infomessage" %) 528 528 ((( 529 -**Note: **when errors occur in the system, the **Discharge ** contactoropenseither immediately or with the delay T,,off,, (depends on the settings described below).520 +**Note: **when errors occur in the system, the **"Discharge" **signal is cleared either immediately or with the delay T,,off,, (depends on the settings described below). 530 530 ))) 531 531 532 532 To change the parameters of the battery discharge control algorithm, select the "Control → Discharge" section: ... ... @@ -535,32 +535,45 @@ 535 535 536 536 In this section: 537 537 538 -* Enable – a flag to activate the discharge control; 539 -* Algorithm: 540 -** Always on – load is always connected; 541 -** On charger disconnected – load is connected when there is no signal “Charger connected”; 542 -** On discharge request – load is connected when there is signal “Discharge request”; 543 -* Allow charging only when the "Ready to discharge" signal is set – discharging contactor will open if "Ready to discharge" signal is cleared; 544 -* Delay before starting discharging – a time delay T,,on,, before closing the discharging contactor, millisecond; 545 -* Delay before stopping discharging – a time delay T,,off,, before opening the discharging contactor, millisecond; 546 -* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the discharge contactor (see [[Precharge>>doc:||anchor="HPrecharge"]]); 547 -* Errors 1, 2 to open the discharging contactor – bitfields to choose the errors which will open the discharging contactor; 548 -* Use custom delays before stopping discharging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors; 549 -* Custom delay: <error> – specific error delay, millisecond; 550 -* Switch off the discharging contactor on errors without delay – a flag to protectively open the discharging contactor without a delay. In the opposite case, when an error is detected, the discharging contactor opens always with the delay “Delay before stopping discharging”. 529 +* **Enable **– a flag to activate the discharge control; 530 +* **Algorithm**: 531 +** **Always on** – load is always connected; 532 +** **On charger disconnected** – load is connected when there is no signal “Charger connected”; 533 +** **On discharge request** – load is connected when there is signal “Discharge request”; 534 +* **Allow charging only when the "Ready to discharge" signal is set** – discharging contactor will open if "Ready to discharge" signal is cleared; 535 +* **Delay before starting discharging** – a time delay T,,on,, before closing the discharging contactor, millisecond; 536 +* **Delay before stopping discharging** – a time delay T,,off,, before opening the discharging contactor, millisecond; 537 +* **Control the precharging contactor** – a flag that allows control of the precharging contactor while closing the discharge contactor (see [[Precharge>>doc:||anchor="HPrecharge"]]); 538 +* **Errors 1, 2 to open the discharging contactor** – bitfields to choose the errors which will open the discharging contactor; 539 +* **Use custom delays before stopping discharging (on errors)** – a flag to enable manual settings of time delays T,,off,, for specific errors; 540 +* **Custom delay: <error>** – specific error delay, millisecond; 541 +* **Switch off the discharging contactor on errors without delay** – a flag to protectively open the discharging contactor without a delay. In the opposite case, when an error is detected, the discharging contactor opens always with the delay “Delay before stopping discharging”. 551 551 552 552 === Charge/Discharge === 553 553 554 -The BMS Main 3 device can control the c harge/discharge contactor,whichcombinesalgorithmsofchargingand dischargingcontactor.545 +The BMS Main 3 / BMS Main 2R device can control the contactor, used in power line both used for connecting battery to charger and load, by using the "Charging/Discharging" signal. 555 555 556 -Charg e/Dischargecontactorhas three algorithms of operation:547 +"Charging/Discharging" signal has three algorithms of operation: 557 557 558 -* Dependent (on Charging and Discharging signals) - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor; 559 -* Independent (Always) - Charge/Discharge contactor is always closed if there is no errors; 560 -* Independent (on Charge request or Discharge request) - Charge/Discharge contactor is based on its own controller that listen to Charge and Discharge requests and closes if one of these signals occurs. 549 +On **Dependent (on Charging and Discharging signals)** algorithm the "Charging/Discharging" signal depends on Charge and Discharge controllers and equal to: 561 561 562 -TBA 551 +* "Charging" signal if "Charging" signal is set; 552 +* "Discharging" signal in other cases. 563 563 554 +When **Independent (Always) **algorithm is selected, the "Charging/Discharging" signal is always set. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals: 555 + 556 +* Service reset 557 +* Power down request 558 +* Inhibit charging 559 +* Inhibit discharging 560 + 561 +the Charging/Discharging signal is cleared. 562 + 563 +On **Independent (on Charge request or Discharge request)** algorithm "Charging/Discharging" signal is based on its own controller and performs as follows: 564 + 565 +* if there is "Charge request" or "Discharge request" signal and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the Charging/Discharging signal is set; 566 +* If the "Charge request" or "Discharge request" disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the "Charging/Discharging" signal is cleared. 567 + 564 564 (% class="box infomessage" %) 565 565 ((( 566 566 **Note: **when errors occur in the system, the **Charge/Discharge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below). ... ... @@ -572,23 +572,23 @@ 572 572 573 573 In this section: 574 574 575 -* Enable – a flag to enable the charge/discharge controller. 576 -* Algorithm: 577 -** Dependent (on Charging and Discharging signals) - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor; 578 -** Independent (Always) - Charge/Discharge contactor is always closed if there is no errors; 579 -** Independent (on Charge request or Discharge request); 580 -* Delay before starting charging or discharging, millisecond; 581 -* Delay before stopping charging or discharging, millisecond; 582 -* Control the precharging contactor – a flag that enables control of precharging contactor while closing the charge/discharge contactor; 583 -* Emulate the "Charging" and "Discharging" signals – a flag to enable generation of "Charging" and "Discharging" signals when closing charge/discharge contactor; 584 -* Errors 1, 2 to prevent CHARGING through charging/discharging contactor, Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor – bitfields to choose the errors which will open the charging/discharging contactor. This bitfields are combined by bitwise OR and intended to separate settings for charging and discharging processes; 585 -* Errors 1, 2 which affect the contactor only if battery CHARGING is detected – a bitfield to choose the errors which will trigger only if charging current is present. This bitfield is combined with "Errors 1, 2 to prevent CHARGING through charging/discharging contactor" by bitwise AND; 586 -* Errors 1, 2 which affect the contactor only if battery DISCHARGING is detected – a bitfield to choose the errors which will trigger only if discharging current is present. This bitfield is combined with "Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor" by bitwise AND; 587 -* Switch off the charging/discharging contactor on errors without delay – a flag to protectively open the charging/discharging contactor without a delay. In the opposite case, when an error is detected, the charging/discharging contactor opens always with the delay “Delay before stopping discharging”. 579 +* **Enable **– a flag to enable the charge/discharge controller. 580 +* **Algorithm**: 581 +** **Dependent (on Charging and Discharging signals)** - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor; 582 +** **Independent (Always)** - Charge/Discharge contactor is always closed if there is no errors; 583 +** **Independent (on Charge request or Discharge request)**; 584 +* **Delay before starting charging or discharging**, millisecond; 585 +* **Delay before stopping charging or discharging**, millisecond; 586 +* **Control the precharging contactor** – a flag that enables control of precharging contactor while closing the charge/discharge contactor; 587 +* **Emulate the "Charging" and "Discharging" signals** – a flag to enable generation of "Charging" and "Discharging" signals when closing charge/discharge contactor. DO NOT use with enabled Charger and Disc; 588 +* **Errors 1, 2 to prevent CHARGING through charging/discharging contactor, Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor** – bitfields to choose the errors which will open the charging/discharging contactor. This bitfields are combined by bitwise OR and intended to separate settings for charging and discharging processes; 589 +* **Errors 1, 2 which affect the contactor only if battery CHARGING is detected** – a bitfield to choose the errors which will trigger only if charging current is present. This bitfield is combined with "Errors 1, 2 to prevent CHARGING through charging/discharging contactor" by bitwise AND; 590 +* **Errors 1, 2 which affect the contactor only if battery DISCHARGING is detected** – a bitfield to choose the errors which will trigger only if discharging current is present. This bitfield is combined with "Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor" by bitwise AND; 591 +* **Switch off the charging/discharging contactor on errors without delay** – a flag to protectively open the charging/discharging contactor without a delay. In the opposite case, when an error is detected, the charging/discharging contactor opens always with the delay “Delay before stopping discharging”. 588 588 589 589 === Discharge (AUX) === 590 590 591 -The BMS Main 3 device can control the power supply of external equipment using the auxiliary (AUX) discharging contactor. An example of external equipment can be an inverter that converts DC to AC to power a service laptop and other devices. 595 +The BMS Main 3 / BMS Main 2R device can control the power supply of external equipment using the auxiliary (AUX) discharging contactor. An example of external equipment can be an inverter that converts DC to AC to power a service laptop and other devices. 592 592 593 593 The power supply circuit of the external equipment using the auxiliary (AUX) discharging contactor is independent of the battery load circuit. The closing and opening of the auxiliary (AUX) discharging contactor is performed according to its program. 594 594 ... ... @@ -604,27 +604,27 @@ 604 604 605 605 In this section: 606 606 607 -* Enable – a flag to activate the auxiliary discharge control; 608 -* Switch off the discharging (AUX) contactor if the SOC is too low; 609 -* Minimum SOC – a minimum SOC value, when reached, the auxiliary (AUX) discharging contactor opens, %; 610 -* Tolerant SOC – a permissive SOC value, upon reaching which the auxiliary (AUX) discharging contactor re-closes, %; 611 -* Switch off the discharging (AUX) contactor if the cell voltage is out of the range; 612 -* Minimum cell voltage, V; 613 -* Maximum cell voltage, V; 614 -* Switch off the discharging (AUX) contactor if the battery voltage is out of the range; 615 -* Minimum battery voltage, V; 616 -* Maximum battery voltage, V; 617 -* Errors 1, 2 to open the auxiliary discharging contactor – bitfields to choose the errors which will open the auxiliary discharging contactor. 611 +* **Enable **– a flag to activate the auxiliary discharge control; 612 +* **Switch off the discharging (AUX) contactor if the SOC is too low**; 613 +* **Minimum SOC** – a minimum SOC value, when reached, the auxiliary (AUX) discharging contactor opens, %; 614 +* **Tolerant SOC** – a permissive SOC value, upon reaching which the auxiliary (AUX) discharging contactor re-closes, %; 615 +* **Switch off the discharging (AUX) contactor if the cell voltage is out of the range**; 616 +* **Minimum cell voltage**, V; 617 +* **Maximum cell voltage**, V; 618 +* **Switch off the discharging (AUX) contactor if the battery voltage is out of the range**; 619 +* **Minimum battery voltage**, V; 620 +* **Maximum battery voltage**, V; 621 +* **Errors 1, 2 to open the auxiliary discharging contactor** – bitfields to choose the errors which will open the auxiliary discharging contactor. 618 618 619 619 === Cell balancing === 620 620 621 621 Balancing makes the voltage of all cells equal to the minimum cell voltage. 622 622 623 -The following balancing rules are supported: 627 +The following **balancing rules** are supported: 624 624 625 -* when the battery is charging (current I > 0) and time after until the battery is relaxed; 626 -* when the battery is charging (current I > 0) or when the battery is in a state of relaxation; 627 -* always (regardless of battery state).629 +* **Balance on charge** – perform balancing when the battery is charging (current I > 0) and time after until the battery is relaxed; 630 +* **Balance on charge or relaxed** – perform balancing when the battery is charging (current I > 0) or when the battery is in a state of relaxation ; 631 +* **Balance always** regardless of battery state. 628 628 629 629 A balancing resistor is connected to the cell if the following conditions are simultaneously met: 630 630 ... ... @@ -641,9 +641,9 @@ 641 641 If the “High logic temperature” occurs, then the balancing of the cells connected to the overheated BMS Logic device will not be performed. 642 642 ))) 643 643 644 -The BMS Main 3 can enable the cell balancing by the external “Balancing request” signal. Balancing process will be started to cells which the voltage is higher than the balancing start voltage and the difference between the cell voltage and the minimum voltage among all the cells is greater than the balancing stop threshold. 648 +The BMS Main 3 / BMS Main 2R can enable the cell balancing by the external **“Balancing request”** signal. Balancing process will be started to cells which the voltage is higher than the balancing start voltage and the difference between the cell voltage and the minimum voltage among all the cells is greater than the balancing stop threshold. 645 645 646 -BMS Main 3 can force a cellbalancing, if its voltage is higher than estimated value.650 +BMS Main 3 / BMS Main 2R can **force balancing **of the cell, if its voltage is higher than estimated value. 647 647 648 648 To change the cell balancing parameters, select the "Control → Cell balancing" section: 649 649 ... ... @@ -651,24 +651,25 @@ 651 651 652 652 In this section: 653 653 654 -* Enable – a flag to enable cell balancing; 655 -* Balancing rule: 656 -** Balance on charge – balancing is performed while and after the charging (in the “Charge ON” and “Charge OFF” states); 657 -** Balance on charge or relaxed - balancing is performed while and after the charging and in the relaxed state (in “Charge ON”, “Charge OFF”, “Relaxed (after charging)” and “Relaxed (after discharging)” states); 658 -** Balance always – balancing is always performed regardless the battery state; 659 -* Balancing condition: 660 -** Automatic – balancing will be performed automatically if needed conditions are met; 661 -** On balancing request – balancing will start only if a remote request is received. In this case cells will start to balance regardless the "Voltage deviation to start balancing" value; 662 -* Minimum cell voltage to start balancing, V; 663 -* Voltage deviation to start balancing; 664 -* Voltage deviation to stop balancing; 665 -* Voltage for forced balancing – if cell voltage is above this value, it will start discharging through balancing resistor; 666 -* Maximum allowable temperature of BMS Logic devices, ºC; 667 -* Command to discharge all cells – a flag to force the balancing of all cells. 658 +* **Enable **– a flag to enable cell balancing; 659 +* **Balancing rule**: 660 +** **Balance on charge** – balancing is performed while and after the charging (in the “Charge ON” and “Charge OFF” states); 661 +** **Balance on charge or relaxed** - balancing is performed while and after the charging and in the relaxed state (in “Charge ON”, “Charge OFF”, “Relaxed (after charging)” and “Relaxed (after discharging)” states); 662 +** **Balance always** – balancing is always performed regardless the battery state; 663 +* **Balancing condition**: 664 +** **Automatic **– balancing will be performed automatically if needed conditions are met; 665 +** **On balancing request** – balancing will start only if a remote request is received. In this case cells will start to balance regardless the "Voltage deviation to start balancing" value; 666 +* **Minimum cell voltage to start balancing**, V; 667 +* **Voltage deviation to start balancing**; 668 +* **Voltage deviation to stop balancing**; 669 +* **Voltage to start forced balancing** – if cell voltage is above this value, it will start discharging through balancing resistor; 670 +* **Voltage to stop forced balancing** – if cell voltage is below this value, it will stop discharging through balancing resistor; 671 +* **Maximum allowable temperature of BMS Logic devices**, ºC; 672 +* **Command to discharge all cells** – a flag to force the balancing of all cells. 668 668 669 669 === Series balancing === 670 670 671 -The BMS Main 3 device supports work with two independent (galvanically unrelated) cell series. To monitor the status of two series, two current sensors are used. A series of cells must be equivalent: they must have the same number of cells and the same capacity. 676 +The BMS Main 3 / BMS Main 2R device supports work with two independent (galvanically unrelated) cell series. To monitor the status of two series, two current sensors are used. A series of cells must be equivalent: they must have the same number of cells and the same capacity. 672 672 673 673 Since the series of cells can operate at different loads, they must be balanced. For this, the BMS Main 3 provides two signals to power switches: “Balancing series 1” and “Balancing series 2”, as well as a combined algorithm that considers both the voltage of each series and the charge that these series gave load. The “Balancing series 1” and “Balancing series 2” signals are used to connect high-power balancing resistors in parallel with cell series 1 and 2. 674 674 ... ... @@ -685,17 +685,17 @@ 685 685 686 686 In this section: 687 687 688 -* Enable – a flag to enable series balancing; 689 -* Number of Logics in a series; 690 -* Minimum series voltage to start balancing, V; 691 -* Balancing threshold, V; 692 -* Coulomb threshold – the difference of the charges Qthr, given by a series of cells, above which balancing to be started, Ah; 693 -* Period – a period to reset of charge counters for each series (to avoid accumulation of error), second; 694 -* Do not sum series voltages – a flag to disable the summing of series voltages. 3693 +* **Enable **– a flag to enable series balancing; 694 +* **Number of Logics in a series**; 695 +* **Minimum series voltage to start balancing**, V; 696 +* **Balancing threshold**, V; 697 +* **Coulomb threshold** – the difference of the charges Qthr, given by a series of cells, above which balancing to be started, Ah; 698 +* **Period **– a period to reset of charge counters for each series (to avoid accumulation of error), second; 699 +* **Do not sum series voltages** – a flag to disable the summing of series voltages. 695 695 696 696 === Power down === 697 697 698 -The BMS Main 3 device can shut down itself if the battery voltage is low or the battery is idle for a long time. 703 +The BMS Main 3 / BMS Main 2R device can shut down itself if the battery voltage is low or the battery is idle for a long time. 699 699 700 700 Shutting down the battery system is performed according to the following conditions: 701 701 ... ... @@ -702,7 +702,7 @@ 702 702 * the battery voltage is below the minimum level; 703 703 * the “Charger connected” signal is cleared for 60 seconds. 704 704 705 -The BMS Main 3 device also shuts down the battery if it stays in the “Charging OFF”, “Discharging OFF”, “Relaxed (after charging)” or “Relaxed (after discharging)” forthe configuredtime.710 +The BMS Main 3 device also shuts down the battery if it **stays for a long time **in the “Charging OFF”, “Discharging OFF”, “Relaxed (after charging)” or “Relaxed (after discharging)” state. 706 706 707 707 To change the parameters of the power down control, select the "Control → Power down" section: 708 708 ... ... @@ -710,11 +710,11 @@ 710 710 711 711 In this section: 712 712 713 -* Minimum voltage to power down – a minimum voltage level of the battery below which the BMS commands to shut down the battery, V; 714 -* Idle time to power down – a time of battery inactivity after which the battery is shut down, minute; 715 -* Wait the "Power up/down request" is cleared (on startup) – a flag to enable delay for clearing the “Power up/down request” signal while starting the BMS. 716 -* Power down if KEYRUN and CHARGE_ON are cleared – a flag to power down the device if KEYRUN and CHARGE_ON signals are cleared; 717 -* Delay before setting the internal power down signal – a delay before turning off the device power when removing KEYRUN and CHARGE_ON or receiving the “Power down request” command, ms. 718 +* **Minimum voltage to power down** – a minimum voltage level of the battery below which the BMS commands to shut down the battery, V; 719 +* **Idle time to power down** – a time of battery inactivity after which the battery is shut down, minute; 720 +* **Wait the "Power up/down request" is cleared (on startup)** – a flag to enable delay for clearing the “Power up/down request” signal while starting the BMS. 721 +* **Power down if KEYRUN and CHARGE_ON are cleared** – a flag to power down the device if KEYRUN and CHARGE_ON signals are cleared; 722 +* **Delay before setting the internal power down signal** – a delay before turning off the device power when removing KEYRUN and CHARGE_ON or receiving the “Power down request” command, ms. 718 718 719 719 === Heater === 720 720 ... ... @@ -724,22 +724,24 @@ 724 724 725 725 In this section: 726 726 727 -* Enable – a flag to enable the heater control; 728 -* Minimum cell temperature, °C; 729 -* Tolerant cell temperature, °C; 730 -* Delay before starting the heater, millisecond; 731 -* Delay before stopping the heater, millisecond; 732 -* Switchoffthe heateronerrors(Undervoltage,Overcurrent,Hightemperature, ShortcircuitorCriticalerror).732 +* **Enable **– a flag to enable the heater control; 733 +* **Minimum cell temperature**, °C; 734 +* **Tolerant cell temperature**, °C; 735 +* **Delay before starting the heater**, millisecond; 736 +* **Delay before stopping the heater**, millisecond; 737 +* **Errors 1, 2 to open the heater** – bitfields to choose the errors which will open the heater. 733 733 734 734 As a result of operating the heating algorithm, the “Heater” signal is generated. 735 735 736 736 Conditions for signal generation: 737 737 738 -* the minimum temperature among all cells of the battery is less than the “Minimum cell temperature” value during the “Delay before starting the heater” time. 743 +* the minimum temperature among all cells of the battery is less than the “Minimum cell temperature” value during the “Delay before starting the heater” time; 744 +* there are no errors from "Errors 1, 2..." bitfields. 739 739 740 740 Conditions for clearing the signal: 741 741 742 -* the minimum temperature among all cells of the battery is greater than the “Tolerant cell temperature” value during the “Delay before stopping the heater” time. 748 +* the minimum temperature among all cells of the battery is greater than the “Tolerant cell temperature” value during the “Delay before stopping the heater” time; 749 +* there is an error from "Errors 1, 2..." bitfields. 743 743 744 744 (% class="box infomessage" %) 745 745 ((( ... ... @@ -754,22 +754,24 @@ 754 754 755 755 In this section: 756 756 757 -* Enable – a flag to enable the cooler control; 758 -* Maximum cell temperature, °C; 759 -* Tolerant cell temperature, °C; 760 -* Delay before starting the cooler, millisecond; 761 -* Delay before stopping the cooler, millisecond; 762 -* Switchoffthe coolercontactoron errors(Undervoltage,Overcurrent, Low temperature,Short circuitorCriticalerror).764 +* **Enable** – a flag to enable the cooler control; 765 +* **Maximum cell temperature**, °C; 766 +* **Tolerant cell temperature**, °C; 767 +* **Delay before starting the cooler**, millisecond; 768 +* **Delay before stopping the cooler**, millisecond; 769 +* **Errors 1, 2 to open the cooler **– bitfields to choose the errors which will open the cooler. 763 763 764 764 As a result of operating the cooling algorithm, the "Cooler" signal is generated. 765 765 766 766 Conditions for signal generation: 767 767 768 -* the maximum temperature among all cells of the battery is greater than the “Maximum cell temperature” value during the “Delay before starting the cooler” time. 775 +* the maximum temperature among all cells of the battery is greater than the “Maximum cell temperature” value during the “Delay before starting the cooler” time; 776 +* there are no errors from "Errors 1, 2..." bitfields. 769 769 770 770 Conditions for clearing the signal: 771 771 772 -* the maximum temperature among all cells of the battery is less than the “Tolerant cell temperature” value during the “Delay before stopping the cooler” time. 780 +* the maximum temperature among all cells of the battery is less than the “Tolerant cell temperature” value during the “Delay before stopping the cooler” time; 781 +* there is an error from "Errors 1, 2..." bitfields. 773 773 774 774 (% class="box infomessage" %) 775 775 ((( ... ... @@ -778,6 +778,11 @@ 778 778 779 779 === High voltage === 780 780 790 +(% class="box warningmessage" %) 791 +((( 792 +This section is not available on BMS Main 2R. 793 +))) 794 + 781 781 The BMS Main 3 device has an ability to measure high voltages before and after contactors. 782 782 783 783 To change the parameters of high voltage fault, select the "Control → High voltage" section: ... ... @@ -786,9 +786,9 @@ 786 786 787 787 In this section: 788 788 789 -* Enable – a flag to enable High voltage control; 790 -* Delay before clearing the High voltage fault, second; 791 -* Lock the High voltage fault. 803 +* **Enable **– a flag to enable High voltage control; 804 +* **Delay before clearing the High voltage fault**, second; 805 +* **Lock the High voltage fault**. 792 792 793 793 The BMS Main 3 implements a self-diagnostics of high-voltage measurement lines. If measurement line breaks or high-voltage polarity is wrong, “High voltage fault” is generated. 794 794 ... ... @@ -801,7 +801,7 @@ 801 801 802 802 The battery discharge characteristic – the dependence Uocv = Uocv(DOD) – is used to determine the tabular dependence Uocv = Uocv(SOC, t°C), which is necessary for calculating the battery charge level. 803 803 804 -The BMS Main 3 device can automatically determine the battery discharge characteristic. 818 +The BMS Main 3 / BMS Main 2R device can automatically determine the battery discharge characteristic. 805 805 806 806 Before starting the process of determining the discharge characteristic, it is necessary to prepare a BMS: 807 807 ... ... @@ -814,18 +814,14 @@ 814 814 815 815 In this section: 816 816 817 -* Enable – a flag to enable cell analysis; 818 -* Discharge step, Ah; 819 -* Delta voltage – a maximum allowable voltage drop for the cell, V; 820 -* Logic index, Cell index – a position of the analyzed cell; 821 -* Analyse the most discharged cell – a flag to analyse of the least charged cell (in this case, the values “Logic index” and “Cell index” are ignored). 831 +* **Enable **– a flag to enable cell analysis; 832 +* **Discharge step**, Ah; 833 +* **Delta voltage** – a maximum allowable voltage drop for the cell, V; 834 +* **Logic index, Cell index** – a position of the analyzed cell; 835 +* **Analyse the most discharged cell** – a flag to analyse of the least charged cell (in this case, the values “Logic index” and “Cell index” are ignored). 822 822 823 -Discharge step should be set equal to 837 +Discharge step should be set equal to С/21, where C is the cell capacity. 824 824 825 -Discharge step= С/21, 826 - 827 -where C is the cell capacity. 828 - 829 829 The discharge characteristic will be constructed for the given cell (its position is determined by the fields “Logic index” and “Cell index”). 830 830 831 831 The algorithm for determining the discharge characteristic of the battery will be started if the “Enable” flag is set. From this moment, the control of the discharge contactor is performed by this algorithm.