Changes for page 3.3 Control

Last modified by Admin on 2026/04/30 15:56

From version 76.5
edited by Admin
on 2026/03/31 12:54
Change comment: There is no comment for this version
To version 78.2
edited by Admin
on 2026/03/31 14:26
Change comment: There is no comment for this version

Summary

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Content
... ... @@ -98,7 +98,7 @@
98 98  
99 99  In **"By effective capacity" **mode SOH is calculated as a ratio of effective capacity to nominal capacity. Effective capacity is estimated to DOD value when battery SOC reaches 0%, so SOH is recalculated each full battery discharge.
100 100  
101 -In** "By total charge–"** mode SOH is calculated as a linear function of "Total charge-" counter. While "Total charge-" constantly increases during battery operation, SOH will be linearly decrease at the same time. This mode requires a confirmed data about cell health depending of amount of discharge rate to configure the linear function.
101 +In** "By total charge–"** mode SOH is calculated as a linear function of "Total charge-" counter. While "Total charge-" constantly increases during battery operation, SOH will be linearly decrease at the same time. This mode requires a confirmed data about cell health depending of amount of discharge rate to configure the linear function.
102 102  
103 103  To configure parameters for battery state of health calculation, select the "Control → SOH correction" section:
104 104  
... ... @@ -258,7 +258,7 @@
258 258  
259 259  === Charge map (PEAK & CONTINUOUS) ===
260 260  
261 -The BMS Main 3 has an alternative algorithm for the maximum allowed charging current based on peak and continuous battery operating modes.
261 +The BMS Main 3 / BMS Main 2R has an alternative algorithm for the maximum allowed charging current based on peak and continuous battery operating modes.
262 262  
263 263  To configure parameters for determining the charge current limit, select the "Control → Charge map (PEAK & CONTINUOUS)" section:
264 264  
... ... @@ -266,26 +266,26 @@
266 266  
267 267  In this section:
268 268  
269 -* Enable – a flag to start calculation of the charge current limit;
270 -* Maximum PEAK charge current – a maximum peak charge current (under normal conditions), A;
271 -* Maximum CONTINUOUS charge current – a maximum continuous charge current (under normal conditions), A;
272 -* PEAK: SOC x Temperature x Factor – the dependence of the correction factor for peak current K,,cp,, on SOC and battery temperature;
273 -* CONTINUOUS: SOC x Temperature x Factor – the dependence of the correction factor for continuous current K,,cc,, on SOC and battery temperature;
274 -* PEAK time – a time for peak current to be allowed, s;
275 -* Sliding time – a time of linear change of the maximum charging current from peak to continuous and from continuous to peak value, ms;
276 -* Waiting time – a time for peak current to be prohibited, s.
269 +* **Enable **– a flag to start calculation of the charge current limit;
270 +* **Maximum PEAK charge current** – a maximum peak charge current (under normal conditions), A;
271 +* **Maximum CONTINUOUS charge current** – a maximum continuous charge current (under normal conditions), A;
272 +* **PEAK: SOC x Temperature x Factor** – the dependence of the correction factor for peak current K,,cp,, on SOC and battery temperature;
273 +* **CONTINUOUS: SOC x Temperature x Factor** – the dependence of the correction factor for continuous current K,,cc,, on SOC and battery temperature;
274 +* **PEAK time** – a time for peak current to be allowed, s;
275 +* **Sliding time** – a time of linear change of the maximum charging current from peak to continuous and from continuous to peak value, ms;
276 +* **Waiting time** – a time for peak current to be prohibited, s.
277 277  
278 278  The maximum charging current value equals to the peak or continuous current according to the following diagram:
279 279  
280 280  [[image:1733322717451-608.png||data-xwiki-image-style-alignment="center"]]
281 281  
282 -I,,peak,, = Maximum PEAK charge current × K,,cp,,
282 +**I,,peak,, = Maximum PEAK charge current × K,,cp,,**
283 283  
284 -I,,continuous,, = Maximum CONTINUOUS charge current × K,,cc,,
284 +**I,,continuous,, = Maximum CONTINUOUS charge current × K,,cc,,**
285 285  
286 286  === Discharge map (PEAK & CONTINUOUS) ===
287 287  
288 -The BMS Main 3 has an alternative algorithm for the maximum allowed discharging current based on peak and continuous battery operating modes.
288 +The BMS Main 3 / BMS Main 2R has an alternative algorithm for the maximum allowed discharging current based on peak and continuous battery operating modes.
289 289  
290 290  To configure parameters for determining the discharge current limit, select the "Control → Discharge map (PEAK & CONTINUOUS)" section:
291 291  
... ... @@ -293,45 +293,42 @@
293 293  
294 294  In this section:
295 295  
296 -* Enable – a flag to start calculation of the discharge current limit;
297 -* Maximum PEAK discharge current – a maximum peak discharge current (under normal conditions), A;
298 -* Maximum CONTINUOUS discharge current – a maximum continuous discharge current (under normal conditions), A;
299 -* PEAK: SOC x Temperature x Factor – the dependence of the correction factor for peak current K,,dp,, on SOC and battery temperature;
300 -* CONTINUOUS: SOC x Temperature x Factor – the dependence of the correction factor for continuous current K,,dc,, on SOC and battery temperature;
301 -* PEAK time – a time for peak current to be allowed, s;
302 -* Sliding time – a time of linear change of the maximum charging current from peak to continuous and from continuous to peak value, ms;
303 -* Waiting time – a time for peak current to be prohibited, s.
296 +* **Enable **– a flag to start calculation of the discharge current limit;
297 +* **Maximum PEAK discharge current** – a maximum peak discharge current (under normal conditions), A;
298 +* **Maximum CONTINUOUS discharge current** – a maximum continuous discharge current (under normal conditions), A;
299 +* **PEAK: SOC x Temperature x Factor** – the dependence of the correction factor for peak current K,,dp,, on SOC and battery temperature;
300 +* **CONTINUOUS: SOC x Temperature x Factor** – the dependence of the correction factor for continuous current K,,dc,, on SOC and battery temperature;
301 +* **PEAK time** – a time for peak current to be allowed, s;
302 +* **Sliding time** – a time of linear change of the maximum charging current from peak to continuous and from continuous to peak value, ms;
303 +* **Waiting time** – a time for peak current to be prohibited, s.
304 304  
305 305  The maximum discharging current value equals to the peak or continuous current according to following diagram:
306 306  
307 307  [[image:1733322753429-968.png||data-xwiki-image-style-alignment="center"]]
308 308  
309 -I,,peak,, = Maximum PEAK discharge current × K,,dp,,
309 +**I,,peak,, = Maximum PEAK discharge current × K,,dp,,**
310 310  
311 -I,,continuous,, = Maximum CONTINUOUS discharge current × K,,dc,,
311 +**I,,continuous,, = Maximum CONTINUOUS discharge current × K,,dc,,**
312 312  
313 313  === Main contactor ===
314 314  
315 -The BMS Main 3 device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in case of sealing of the charging or discharging contactors.
315 +The BMS Main 3 / BMS Main 2R device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in case of sealing of the charging or discharging contactors.
316 316  
317 317  The Main contactor algorithm supports the following modes:
318 318  
319 -* Always on;
320 -* Automatic.
319 +In **“Always on”** mode main contactor closes if all the following is true:
321 321  
322 -In “Always on” mode main contactor closes if all the following is true:
323 -
324 324  * Other contactors are open;
325 -* There are no errors from the "Errors 1, 2 ..." bitfileds.
322 +* There are __no errors__ from the "Errors 1, 2 ..." bitfileds.
326 326  
327 -In “Always on” mode main contactor opens if all the following is true:
324 +and opens if all the following is true:
328 328  
329 329  * Other contactors are open;
330 -* There is an error from the the "Errors 1, 2 ..." bitfileds.
327 +* There is __an error__ from the the "Errors 1, 2 ..." bitfileds.
331 331  
332 -In “Automatic” mode, the main contactor closes by internal algorithms at the same time with other contactors.
329 +In **“Automatic”** mode, the main contactor closes by internal algorithms at the same time with other contactors.
333 333  
334 -In “On demand” mode, the main contactor closes by external the “Close Main contactor” request.
331 +In **“On demand”** mode, the main contactor closes by external the “Close Main contactor” request.
335 335  
336 336  (% class="box infomessage" %)
337 337  (((
... ... @@ -344,15 +344,15 @@
344 344  
345 345  In this section:
346 346  
347 -* Enable – a flag to enable the main contactor control;
348 -* Algorithm – main contactor control algorithm:
349 -** Always on – contactor is always closed;
350 -** Automatic – contactor closes by internal charge and discharge algorithms;
351 -** On demand – contactor is closed by an external request;
352 -* Time to keep the contactor closed before closing the others – a time for other contactors to be open after the main contactor is closed;
353 -* Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, s;
354 -* Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset;
355 -* Errors 1, 2 to open the main contactor – bitfields to choose the errors which will open the main contactor.
344 +* **Enable **– a flag to enable the main contactor control;
345 +* **Algorithm** – main contactor control algorithm:
346 +** **Always on** – contactor is always closed;
347 +** **Automatic** – contactor closes by internal charge and discharge algorithms;
348 +** **On demand** – contactor is closed by an external request;
349 +* **Time to keep the contactor closed before closing the others** – a time for other contactors to be open after the main contactor is closed;
350 +* **Delay before opening the contactor** – a time which is used to detect conditions for opening the contactor, s;
351 +* **Keep the contactor open until the device is restarted** – a flag for keeping the main contactor open until the system is reset;
352 +* **Errors 1, 2 to open the main contactor** – bitfields to choose the errors which will open the main contactor.
356 356  
357 357  === Charging status ===
358 358  
... ... @@ -362,17 +362,17 @@
362 362  
363 363  In this section:
364 364  
365 -* Current to set the "Charging current present" – a current level to generate the "Charging current present" signal, A;
366 -* Current to clear the "Charging current present" – a current level to clear the "Charging current present" signal, A;
367 -* Voltage to clear the “Ready to charge” – a threshold U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if the voltage of any cell is above this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared;
368 -* Voltage to reset the “Ready to charge” – a tolerant U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if all cell voltages are below the tolerant level, the “Ready to charge” (hence, the “Allow charging”) signal is set;
369 -* Use actual voltage to generate the "Ready to charge" signal – a flag to disable voltage correction for "Ready to charge" signal;
370 -* Treat negative currents as zero currents for generating the "Ready to charge" signal – a flag to disable voltage correction for "Ready to charge" signal at discharging current;
371 -* Delay before recharging – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0;
372 -* Check the 'Charge current limit' value to generate the 'Ready to charge' – a flag to enable check of "Charging current limit" to generate the "Ready to charge" signal;
373 -* Charge current limit to clear the 'Ready to charge' – a threshold charging current limit value, A; if the limit is //above //this level, the “Ready to charge” signal is cleared;
374 -* Charge current limit to set the 'Ready to charge' – a tolerant charging current limit value, A; if the limit is //below //this level, the “Ready to charge” signal is set;
375 -* Errors 1, 2 to clear the "Ready to charge" – bitfields to choose the errors which will clear the "Ready to charge" signal.
362 +* **Current to set the "Charging current present"** – a current level to generate the "Charging current present" signal, A;
363 +* **Current to clear the "Charging current present"** – a current level to clear the "Charging current present" signal, A;
364 +* **Voltage to clear the “Ready to charge”** – a threshold U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if the voltage of any cell is above this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared;
365 +* **Voltage to reset the “Ready to charge”** – a tolerant U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if all cell voltages are below the tolerant level, the “Ready to charge” (hence, the “Allow charging”) signal is set;
366 +* **Use actual voltage to generate the "Ready to charge" signal** – a flag to disable voltage correction for "Ready to charge" signal;
367 +* **Treat negative currents as zero currents for generating the "Ready to charge" signal** – a flag to disable voltage correction for "Ready to charge" signal at discharging current;
368 +* **Delay before recharging** – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0;
369 +* **Check the 'Charge current limit' value to generate the 'Ready to charge'** – a flag to enable check of "Charging current limit" to generate the "Ready to charge" signal;
370 +* **Charge current limit to clear the 'Ready to charge'** – a threshold charging current limit value, A; if the limit is //above //this level, the “Ready to charge” signal is cleared;
371 +* **Charge current limit to set the 'Ready to charge'** – a tolerant charging current limit value, A; if the limit is //below //this level, the “Ready to charge” signal is set;
372 +* **Errors 1, 2 to clear the "Ready to charge"** – bitfields to choose the errors which will clear the "Ready to charge" signal.
376 376  
377 377  (% class="box infomessage" %)
378 378  (((
... ... @@ -389,44 +389,50 @@
389 389  
390 390  In this section:
391 391  
392 -* Current to set the "Discharging current present" – a current level to generate the "Discharging current present" signal, А;
393 -* Current to clear the "Discharging current present" – a current level to clear the "Discharging current present" signal, А;
394 -* Voltage to clear the “Ready to discharge” – a threshold U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared;
395 -* Voltage to reset the “Ready to discharge” – a tolerant U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set;
396 -* Use actual voltage to generate the "Ready to discharge" signal – a flag to disable voltage correction for "Ready to discharge" signal;
397 -* Treat positive currents as zero currents for generating the "Ready to discharge" signal – a flag to disable voltage correction for "Ready to discharge" signal at charging current;
398 -* Check the 'Discharge current limit' value to generate the 'Ready to discharge' – a flag to enable check of "Discharging current limit" to generate the "Ready to discharge" signal;
399 -* Discharge current limit to clear the 'Ready to discharge' – a threshold discharging current limit value, A; if the limit is //above //this level, the “Ready to discharge” signal is cleared;
400 -* Discharge current limit to set the 'Ready to discharge' – a tolerant discharging current limit value, A; if the limit is //below //this level, the “Ready to discharge” signal is set;
401 -* Clear the 'Ready to discharge' signal if the 'Low SOC' signal is set;
402 -* Errors 1, 2 to clear the "Ready to discharge" – bitfields to choose the errors which will clear the "Ready to discharge" signal.
389 +* **Current to set the "Discharging current present"** – a current level to generate the "Discharging current present" signal, А;
390 +* **Current to clear the "Discharging current present"** – a current level to clear the "Discharging current present" signal, А;
391 +* **Voltage to clear the “Ready to discharge”** – a threshold U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared;
392 +* **Voltage to reset the “Ready to discharge”** – a tolerant U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set;
393 +* **Use actual voltage to generate the "Ready to discharge" signal** – a flag to disable voltage correction for "Ready to discharge" signal;
394 +* **Treat positive currents as zero currents for generating the "Ready to discharge" signal** – a flag to disable voltage correction for "Ready to discharge" signal at charging current;
395 +* **Check the 'Discharge current limit' value to generate the 'Ready to discharge'** – a flag to enable check of "Discharging current limit" to generate the "Ready to discharge" signal;
396 +* **Discharge current limit to clear the 'Ready to discharge'** – a threshold discharging current limit value, A; if the limit is //above //this level, the “Ready to discharge” signal is cleared;
397 +* **Discharge current limit to set the 'Ready to discharge'** – a tolerant discharging current limit value, A; if the limit is //below //this level, the “Ready to discharge” signal is set;
398 +* **Clear the 'Ready to discharge' signal if the 'Low SOC' signal is set**;
399 +* **Errors 1, 2 to clear the "Ready to discharge"** – bitfields to choose the errors which will clear the "Ready to discharge" signal.
403 403  
404 404  === Precharge ===
405 405  
406 -The BMS Main 3 device can control the precharge contactor. The precharge contactor is used to charge the intermediate capacity with low current and usually placed with the limiting resistor in parallel to charging or discharging contactor.
403 +The BMS Main 3 / BMS Main 2R device can control the precharge contactor. The precharge contactor is used to charge the intermediate capacity with low current and usually placed with the limiting resistor in parallel to charging or discharging contactor.
407 407  
408 -BMS Main 3 device detects errors while pre-charging the load capacity by monitoring the current and voltage difference before and after contactors. Also BMS can measure the power dissipated on precharge resistor and generate an error if it greater than configured limit.
405 +BMS Main 3 can detect errors while pre-charging the load capacity by monitoring **the current and voltage difference** before and after contactors.
409 409  
410 -TBA
407 +BMS Main 2R can detect errors while pre-charging the load capacity **only by monitoring the current**.
411 411  
409 +In **simple **mode precharge contactor closes a "Precharge time" before the closing of Charge or Discharge contactors and opens after the same amount of time after closing them.
410 +
411 +In **enhanced **mode precharge contactor will wait until the current of voltage difference requirements are met and close the Charge or Discharge contactors only after that. If waiting time is greater than "Precharge time" value, an error will be generated. Precharge contactor will open after "Precharge time" after closing the Charge of Discharge contactors.
412 +
413 +Also BMS Main 3 / BMS Main 2R can measure the power dissipated on precharge resistor and generate an error if it is greater than configured limit.
414 +
412 412  To change the parameters of precharge contactor, select the "Control → Precharge" section:
413 413  
414 414  [[image:1750328428183-819.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="178" width="800"]]
415 415  
416 -* Precharge current threshold to finish precharging – a minimum current value at which precharging process assumed to be finished, A;
417 -* Check voltages before and after contactors to finish precharging – a flag to check the voltages before and after contactors to ensure that precharge process has finished and it is allowed to close the discharging contactor;
418 -* Minimum voltage difference to finish precharging – minimal voltage difference before and after contactors at which precharge process is meant to be finished, V;
419 -* Keep the precharging relay closed until precharge is finished – a flag to ignore the Precharge time and wait precharging to finish before open precharge relay;
420 -* Number of precharging attempts – maximum number of precharging attempts before setting the "Precharge error";
421 -* Delay before current measurement – a delay before first current measurement after closing precharge, millisecond;
422 -* Precharge time – a duration of closing the precharge contactor before closing the discharging contactor, millisecond;
423 -* Relaxation between attempts – a duration between precharge attempts, millisecond;
424 -* Check the power dissipated in the preacharge resistor - a flag to enable the calculation of power dissipated in precharge resistor;
425 -* Precharge resistor resistance, Ohm;
426 -* Maximum allowable power dissipated in the resistor, W;
427 -* Delay before setting the "Precharge error" when checking power, millisecond;
428 -* Delay before clearing the "Precharge error", second;
429 -* Lock the "Precharge error" – a flag to block the error until the device is restarted.
419 +* **Precharge current threshold to finish precharging **– a minimum current value at which precharging process assumed to be finished, A;
420 +* **Check voltages before and after contactors to finish precharging **– a flag to check the voltages before and after contactors to ensure that precharge process has finished and it is allowed to close the discharging contactor;
421 +* **Minimum voltage difference to finish precharging** – minimal voltage difference before and after contactors at which precharge process is meant to be finished, V;
422 +* **Keep the precharging relay closed until precharge is finished** – a flag to ignore the Precharge time and wait precharging to finish before open precharge relay;
423 +* **Number of precharging attempts** – maximum number of precharging attempts before setting the "Precharge error";
424 +* **Delay before current measurement** – a delay before first current measurement after closing precharge, millisecond;
425 +* **Precharge time **– a duration of closing the precharge contactor before closing the discharging contactor, millisecond;
426 +* **Relaxation between attempts **– a duration between precharge attempts, millisecond;
427 +* **Check the power dissipated in the preacharge resistor** - a flag to enable the calculation of power dissipated in precharge resistor;
428 +* **Precharge resistor resistance**, Ohm;
429 +* **Maximum allowable power dissipated in the resistor**, W;
430 +* **Delay before setting the "Precharge error" when checking power**, millisecond;
431 +* **Delay before clearing the "Precharge error"**, second;
432 +* **Lock the "Precharge error"** – a flag to block the error until the device is restarted.
430 430  
431 431  “Precharge error” generation conditions if any of the following is true:
432 432  
... ... @@ -441,14 +441,10 @@
441 441  
442 442  === Charge ===
443 443  
444 -There are two contactors that serve charging the battery: a charging contactor and an allow charging contactor. With the help of the allow charging contactor, the BMS commands the charger to start or stop charging.
447 +There are two signals that serve charging the battery: "Charging" and "Allow charging". With the help of the "Allow charging" signal, the BMS commands the charger to start or stop charging.
445 445  
446 -The device supports three charge control algorithms:
449 +BMS Main 3 / BMS Main 2R supports three charge control algorithms:
447 447  
448 -* Always on – charging is always allowed;
449 -* On charger connected – charging is allowed when there is a signal “Charger connected”;
450 -* On charge request – charging is allowed when there is a signal “Charge request”.
451 -
452 452  If the "**Always on**" algorithm is selected, the charging contactor and the allow charging contactor are always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals:
453 453  
454 454  * Service reset;
... ... @@ -460,16 +460,12 @@
460 460  When the algorithm "**On charger connected**" is selected, the control is performed as follows:
461 461  
462 462  * If there is a signal “Charger connected” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging contactor and the allow charging contactor close;
463 -* If the signal “Charger connected” disappears, the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens;
464 -* If in the process of charging the voltage on the cell exceeds the “Ready to charge” level, the allow charging contactor opens (while the charging contactor remains closed);
465 -* If errors from the "Errors 1, 2 ..." bitfields occur the charging contactor and allow charging contactor open.
462 +* If the signal “Charger connected” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens.
466 466  
467 467  When the "**On charge request**" algorithm selected, the control is performed as follows:
468 468  
469 469  * If there is a signal “Charge request” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging contactor and the allow charging contactor close;
470 -* If the signal “Charge request” disappears, the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens;
471 -* If in the process of charging the voltage on the cell exceeds the “Ready to charge” level, the allow charging contactor opens (while the charging contactor remains closed);
472 -* If errors from the "Errors 1, 2 ..." bitfields occur the charging contactor and allow charging contactor open.
467 +* If the signal “Charge request” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens;
473 473  
474 474  (% class="box infomessage" %)
475 475  (((
... ... @@ -482,30 +482,26 @@
482 482  
483 483  In this section:
484 484  
485 -* Enable – a flag to activate the charge control;
486 -* Algorithm:
487 -** Always on – charging is always allowed;
488 -** On charger connected – charging is allowed when there is a signal “Charger connected”;
489 -** On charge request – charging is allowed when there is a signal “Charge request”;
490 -* Allow charging only when the "Ready to charge" signal is set – charging contactor will open if "Ready to charge" signal is cleared;
491 -* Delay before starting charging – a time delay T,,on,, before closing the charging contactor and the allow charging contactor, millisecond;
492 -* Delay before stopping charging – a time delay T,,off,, before opening the charging contactor, millisecond;
493 -* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the charge contactor (see [[Precharge>>path:#HPrecharge]]);
494 -* Errors 1, 2 to open the charging contactor – bitfields to choose the errors which will open the charging contactor;
495 -* Use custom delays before stopping charging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors;
496 -* Custom delay: <error> – delay for specific error, millisecond;
497 -* Switch off the charging contactor on errors without delay – a flag to protectively open the charging contactor without a delay. In the opposite case, when an error is detected, the charging contactor opens always with the delay “Delay before stopping charging”;
480 +* **Enable **– a flag to activate the charge control;
481 +* **Algorithm**:
482 +** **Always on** – charging is always allowed;
483 +** **On charger connected** – charging is allowed when there is a signal “Charger connected”;
484 +** **On charge request** – charging is allowed when there is a signal “Charge request”;
485 +* **Allow charging only when the "Ready to charge" signal is set** – charging contactor will open if "Ready to charge" signal is cleared;
486 +* **Delay before starting charging** – a time delay T,,on,, before closing the charging contactor and the allow charging contactor, millisecond;
487 +* **Delay before stopping charging** – a time delay T,,off,, before opening the charging contactor, millisecond;
488 +* **Control the precharging contactor** – a flag that allows control of the precharging contactor while closing the charge contactor (see [[Precharge>>path:#HPrecharge]]);
489 +* **Errors 1, 2 to open the charging contactor** – bitfields to choose the errors which will open the charging contactor;
490 +* **Use custom delays before stopping charging (on errors)** – a flag to enable manual settings of time delays T,,off,, for specific errors;
491 +* **Custom delay: <error>** – delay for specific error, millisecond;
492 +* **Switch off the charging contactor on errors without delay** – a flag to protectively open the charging contactor without a delay. In the opposite case, when an error is detected, the charging contactor opens always with the delay “Delay before stopping charging”;
498 498  
499 499  === Discharge ===
500 500  
501 -The device controls the discharging contactor to connect battery to the load.
496 +The BMS Main 3 / BMS Main 2R device controls the discharging contactor to connect battery to the load.
502 502  
503 -The device supports three algorithms to control battery discharging:
498 +BMS Main 3 / BMS Main 2R supports three algorithms to control battery discharging:
504 504  
505 -* Always on – load is always connected;
506 -* On charger disconnected – load is connected when there is no signal “Charger connected”;
507 -* On discharge request – load is connected when there is signal “Discharge request”.
508 -
509 509  When the algorithm "**Always on**" is selected, the discharging contactor is always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals:
510 510  
511 511  * Service reset
... ... @@ -535,32 +535,45 @@
535 535  
536 536  In this section:
537 537  
538 -* Enable – a flag to activate the discharge control;
539 -* Algorithm:
540 -** Always on – load is always connected;
541 -** On charger disconnected – load is connected when there is no signal “Charger connected”;
542 -** On discharge request – load is connected when there is signal “Discharge request”;
543 -* Allow charging only when the "Ready to discharge" signal is set – discharging contactor will open if "Ready to discharge" signal is cleared;
544 -* Delay before starting discharging – a time delay T,,on,, before closing the discharging contactor, millisecond;
545 -* Delay before stopping discharging – a time delay T,,off,, before opening the discharging contactor, millisecond;
546 -* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the discharge contactor (see [[Precharge>>doc:||anchor="HPrecharge"]]);
547 -* Errors 1, 2 to open the discharging contactor – bitfields to choose the errors which will open the discharging contactor;
548 -* Use custom delays before stopping discharging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors;
549 -* Custom delay: <error> – specific error delay, millisecond;
550 -* Switch off the discharging contactor on errors without delay – a flag to protectively open the discharging contactor without a delay. In the opposite case, when an error is detected, the discharging contactor opens always with the delay “Delay before stopping discharging”.
529 +* **Enable **– a flag to activate the discharge control;
530 +* **Algorithm**:
531 +** **Always on** – load is always connected;
532 +** **On charger disconnected** – load is connected when there is no signal “Charger connected”;
533 +** **On discharge request** – load is connected when there is signal “Discharge request”;
534 +* **Allow charging only when the "Ready to discharge" signal is set** – discharging contactor will open if "Ready to discharge" signal is cleared;
535 +* **Delay before starting discharging** – a time delay T,,on,, before closing the discharging contactor, millisecond;
536 +* **Delay before stopping discharging** – a time delay T,,off,, before opening the discharging contactor, millisecond;
537 +* **Control the precharging contactor** – a flag that allows control of the precharging contactor while closing the discharge contactor (see [[Precharge>>doc:||anchor="HPrecharge"]]);
538 +* **Errors 1, 2 to open the discharging contactor** – bitfields to choose the errors which will open the discharging contactor;
539 +* **Use custom delays before stopping discharging (on errors)** – a flag to enable manual settings of time delays T,,off,, for specific errors;
540 +* **Custom delay: <error>** – specific error delay, millisecond;
541 +* **Switch off the discharging contactor on errors without delay** – a flag to protectively open the discharging contactor without a delay. In the opposite case, when an error is detected, the discharging contactor opens always with the delay “Delay before stopping discharging”.
551 551  
552 552  === Charge/Discharge ===
553 553  
554 -The BMS Main 3 device can control the charge/discharge contactor, which combines algorithms of charging and discharging contactor.
545 +The BMS Main 3 / BMS Main 2R device can control the Charge/Discharge contactor, which combines algorithms of charging and discharging contactor.
555 555  
556 556  Charge/Discharge contactor has three algorithms of operation:
557 557  
558 -* Dependent (on Charging and Discharging signals) - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor;
559 -* Independent (Always) - Charge/Discharge contactor is always closed if there is no errors;
560 -* Independent (on Charge request or Discharge request) - Charge/Discharge contactor is based on its own controller that listen to Charge and Discharge requests and closes if one of these signals occurs.
549 +On **Dependent (on Charging and Discharging signals)** algorithm the charge/discharge contactor depends on Charge and Discharge controllers and behaves:
561 561  
562 -TBA
551 +* as Charging contactor if "Charging" signal is set;
552 +* as Discharging contactor in other cases.
563 563  
554 +When **Independent (Always) **algorithm is selected, the charging/discharging contactor is always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals:
555 +
556 +* Service reset
557 +* Power down request
558 +* Inhibit charging
559 +* Inhibit discharging
560 +
561 +the charging/discharging contactor opens.
562 +
563 +On **Independent (on Charge request or Discharge request)** algorithm charge/discharge contactor is based on its own controller and performs as follows:
564 +
565 +* if there is "Charge request" or "Discharge request" signal and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging/discharging contactor closes;
566 +* If the "Charge request" or "Discharge request" disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the charging/discharging contactor opens.
567 +
564 564  (% class="box infomessage" %)
565 565  (((
566 566  **Note: **when errors occur in the system, the **Charge/Discharge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
... ... @@ -572,23 +572,23 @@
572 572  
573 573  In this section:
574 574  
575 -* Enable – a flag to enable the charge/discharge controller.
576 -* Algorithm:
577 -** Dependent (on Charging and Discharging signals) - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor;
578 -** Independent (Always) - Charge/Discharge contactor is always closed if there is no errors;
579 -** Independent (on Charge request or Discharge request);
580 -* Delay before starting charging or discharging, millisecond;
581 -* Delay before stopping charging or discharging, millisecond;
582 -* Control the precharging contactor – a flag that enables control of precharging contactor while closing the charge/discharge contactor;
583 -* Emulate the "Charging" and "Discharging" signals – a flag to enable generation of "Charging" and "Discharging" signals when closing charge/discharge contactor;
584 -* Errors 1, 2 to prevent CHARGING through charging/discharging contactor, Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor – bitfields to choose the errors which will open the charging/discharging contactor. This bitfields are combined by bitwise OR and intended to separate settings for charging and discharging processes;
585 -* Errors 1, 2 which affect the contactor only if battery CHARGING is detected – a bitfield to choose the errors which will trigger only if charging current is present. This bitfield is combined with "Errors 1, 2 to prevent CHARGING through charging/discharging contactor" by bitwise AND;
586 -* Errors 1, 2 which affect the contactor only if battery DISCHARGING is detected – a bitfield to choose the errors which will trigger only if discharging current is present. This bitfield is combined with "Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor" by bitwise AND;
587 -* Switch off the charging/discharging contactor on errors without delay – a flag to protectively open the charging/discharging contactor without a delay. In the opposite case, when an error is detected, the charging/discharging contactor opens always with the delay “Delay before stopping discharging”.
579 +* **Enable **– a flag to enable the charge/discharge controller.
580 +* **Algorithm**:
581 +** **Dependent (on Charging and Discharging signals)** - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor;
582 +** **Independent (Always)** - Charge/Discharge contactor is always closed if there is no errors;
583 +** **Independent (on Charge request or Discharge request)**;
584 +* **Delay before starting charging or discharging**, millisecond;
585 +* **Delay before stopping charging or discharging**, millisecond;
586 +* **Control the precharging contactor** – a flag that enables control of precharging contactor while closing the charge/discharge contactor;
587 +* **Emulate the "Charging" and "Discharging" signals** – a flag to enable generation of "Charging" and "Discharging" signals when closing charge/discharge contactor;
588 +* **Errors 1, 2 to prevent CHARGING through charging/discharging contactor, Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor** – bitfields to choose the errors which will open the charging/discharging contactor. This bitfields are combined by bitwise OR and intended to separate settings for charging and discharging processes;
589 +* **Errors 1, 2 which affect the contactor only if battery CHARGING is detected** – a bitfield to choose the errors which will trigger only if charging current is present. This bitfield is combined with "Errors 1, 2 to prevent CHARGING through charging/discharging contactor" by bitwise AND;
590 +* **Errors 1, 2 which affect the contactor only if battery DISCHARGING is detected** – a bitfield to choose the errors which will trigger only if discharging current is present. This bitfield is combined with "Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor" by bitwise AND;
591 +* **Switch off the charging/discharging contactor on errors without delay** – a flag to protectively open the charging/discharging contactor without a delay. In the opposite case, when an error is detected, the charging/discharging contactor opens always with the delay “Delay before stopping discharging”.
588 588  
589 589  === Discharge (AUX) ===
590 590  
591 -The BMS Main 3 device can control the power supply of external equipment using the auxiliary (AUX) discharging contactor. An example of external equipment can be an inverter that converts DC to AC to power a service laptop and other devices.
595 +The BMS Main 3 / BMS Main 2R device can control the power supply of external equipment using the auxiliary (AUX) discharging contactor. An example of external equipment can be an inverter that converts DC to AC to power a service laptop and other devices.
592 592  
593 593  The power supply circuit of the external equipment using the auxiliary (AUX) discharging contactor is independent of the battery load circuit. The closing and opening of the auxiliary (AUX) discharging contactor is performed according to its program.
594 594  
... ... @@ -604,23 +604,23 @@
604 604  
605 605  In this section:
606 606  
607 -* Enable – a flag to activate the auxiliary discharge control;
608 -* Switch off the discharging (AUX) contactor if the SOC is too low;
609 -* Minimum SOC – a minimum SOC value, when reached, the auxiliary (AUX) discharging contactor opens, %;
610 -* Tolerant SOC – a permissive SOC value, upon reaching which the auxiliary (AUX) discharging contactor re-closes, %;
611 -* Switch off the discharging (AUX) contactor if the cell voltage is out of the range;
612 -* Minimum cell voltage, V;
613 -* Maximum cell voltage, V;
614 -* Switch off the discharging (AUX) contactor if the battery voltage is out of the range;
615 -* Minimum battery voltage, V;
616 -* Maximum battery voltage, V;
617 -* Errors 1, 2 to open the auxiliary discharging contactor – bitfields to choose the errors which will open the auxiliary discharging contactor.
611 +* **Enable **– a flag to activate the auxiliary discharge control;
612 +* **Switch off the discharging (AUX) contactor if the SOC is too low**;
613 +* **Minimum SOC** – a minimum SOC value, when reached, the auxiliary (AUX) discharging contactor opens, %;
614 +* **Tolerant SOC** – a permissive SOC value, upon reaching which the auxiliary (AUX) discharging contactor re-closes, %;
615 +* **Switch off the discharging (AUX) contactor if the cell voltage is out of the range**;
616 +* **Minimum cell voltage**, V;
617 +* **Maximum cell voltage**, V;
618 +* **Switch off the discharging (AUX) contactor if the battery voltage is out of the range**;
619 +* **Minimum battery voltage**, V;
620 +* **Maximum battery voltage**, V;
621 +* **Errors 1, 2 to open the auxiliary discharging contactor** – bitfields to choose the errors which will open the auxiliary discharging contactor.
618 618  
619 619  === Cell balancing ===
620 620  
621 621  Balancing makes the voltage of all cells equal to the minimum cell voltage.
622 622  
623 -The following balancing rules are supported:
627 +The following **balancing rules** are supported:
624 624  
625 625  * when the battery is charging (current I > 0) and time after until the battery is relaxed;
626 626  * when the battery is charging (current I > 0) or when the battery is in a state of relaxation;
... ... @@ -641,9 +641,9 @@
641 641  If the “High logic temperature” occurs, then the balancing of the cells connected to the overheated BMS Logic device will not be performed.
642 642  )))
643 643  
644 -The BMS Main 3 can enable the cell balancing by the external “Balancing request” signal. Balancing process will be started to cells which the voltage is higher than the balancing start voltage and the difference between the cell voltage and the minimum voltage among all the cells is greater than the balancing stop threshold.
648 +The BMS Main 3 / BMS Main 2R can enable the cell balancing by the external “Balancing request” signal. Balancing process will be started to cells which the voltage is higher than the balancing start voltage and the difference between the cell voltage and the minimum voltage among all the cells is greater than the balancing stop threshold.
645 645  
646 -BMS Main 3 can force a cell balancing, if its voltage is higher than estimated value.
650 +BMS Main 3 / BMS Main 2R can force a cell balancing, if its voltage is higher than estimated value.
647 647  
648 648  To change the cell balancing parameters, select the "Control → Cell balancing" section:
649 649  
... ... @@ -651,24 +651,25 @@
651 651  
652 652  In this section:
653 653  
654 -* Enable – a flag to enable cell balancing;
655 -* Balancing rule:
656 -** Balance on charge – balancing is performed while and after the charging (in the “Charge ON” and “Charge OFF” states);
657 -** Balance on charge or relaxed - balancing is performed while and after the charging and in the relaxed state (in “Charge ON”, “Charge OFF”, “Relaxed (after charging)” and “Relaxed (after discharging)” states);
658 -** Balance always – balancing is always performed regardless the battery state;
659 -* Balancing condition:
660 -** Automatic – balancing will be performed automatically if needed conditions are met;
661 -** On balancing request – balancing will start only if a remote request is received. In this case cells will start to balance regardless the "Voltage deviation to start balancing" value;
662 -* Minimum cell voltage to start balancing, V;
663 -* Voltage deviation to start balancing;
664 -* Voltage deviation to stop balancing;
665 -* Voltage for forced balancing – if cell voltage is above this value, it will start discharging through balancing resistor;
666 -* Maximum allowable temperature of BMS Logic devices, ºC;
667 -* Command to discharge all cells – a flag to force the balancing of all cells.
658 +* **Enable **– a flag to enable cell balancing;
659 +* **Balancing rule**:
660 +** **Balance on charge** – balancing is performed while and after the charging (in the “Charge ON” and “Charge OFF” states);
661 +** **Balance on charge or relaxed** - balancing is performed while and after the charging and in the relaxed state (in “Charge ON”, “Charge OFF”, “Relaxed (after charging)” and “Relaxed (after discharging)” states);
662 +** **Balance always** – balancing is always performed regardless the battery state;
663 +* **Balancing condition**:
664 +** **Automatic **– balancing will be performed automatically if needed conditions are met;
665 +** **On balancing request** – balancing will start only if a remote request is received. In this case cells will start to balance regardless the "Voltage deviation to start balancing" value;
666 +* **Minimum cell voltage to start balancing**, V;
667 +* **Voltage deviation to start balancing**;
668 +* **Voltage deviation to stop balancing**;
669 +* **Voltage to start forced balancing** – if cell voltage is above this value, it will start discharging through balancing resistor;
670 +* **Voltage to stop forced balancing** – if cell voltage is below this value, it will stop discharging through balancing resistor;
671 +* **Maximum allowable temperature of BMS Logic devices**, ºC;
672 +* **Command to discharge all cells** – a flag to force the balancing of all cells.
668 668  
669 669  === Series balancing ===
670 670  
671 -The BMS Main 3 device supports work with two independent (galvanically unrelated) cell series. To monitor the status of two series, two current sensors are used. A series of cells must be equivalent: they must have the same number of cells and the same capacity.
676 +The BMS Main 3 / BMS Main 2R device supports work with two independent (galvanically unrelated) cell series. To monitor the status of two series, two current sensors are used. A series of cells must be equivalent: they must have the same number of cells and the same capacity.
672 672  
673 673  Since the series of cells can operate at different loads, they must be balanced. For this, the BMS Main 3 provides two signals to power switches: “Balancing series 1” and “Balancing series 2”, as well as a combined algorithm that considers both the voltage of each series and the charge that these series gave load. The “Balancing series 1” and “Balancing series 2” signals are used to connect high-power balancing resistors in parallel with cell series 1 and 2.
674 674  
... ... @@ -685,17 +685,17 @@
685 685  
686 686  In this section:
687 687  
688 -* Enable – a flag to enable series balancing;
689 -* Number of Logics in a series;
690 -* Minimum series voltage to start balancing, V;
691 -* Balancing threshold, V;
692 -* Coulomb threshold – the difference of the charges Qthr, given by a series of cells, above which balancing to be started, Ah;
693 -* Period – a period to reset of charge counters for each series (to avoid accumulation of error), second;
694 -* Do not sum series voltages – a flag to disable the summing of series voltages.3
693 +* **Enable **– a flag to enable series balancing;
694 +* **Number of Logics in a series**;
695 +* **Minimum series voltage to start balancing**, V;
696 +* **Balancing threshold**, V;
697 +* **Coulomb threshold** – the difference of the charges Qthr, given by a series of cells, above which balancing to be started, Ah;
698 +* **Period **– a period to reset of charge counters for each series (to avoid accumulation of error), second;
699 +* **Do not sum series voltages** – a flag to disable the summing of series voltages.
695 695  
696 696  === Power down ===
697 697  
698 -The BMS Main 3 device can shut down itself if the battery voltage is low or the battery is idle for a long time.
703 +The BMS Main 3 / BMS Main 2R device can shut down itself if the battery voltage is low or the battery is idle for a long time.
699 699  
700 700  Shutting down the battery system is performed according to the following conditions:
701 701  
... ... @@ -710,11 +710,11 @@
710 710  
711 711  In this section:
712 712  
713 -* Minimum voltage to power down – a minimum voltage level of the battery below which the BMS commands to shut down the battery, V;
714 -* Idle time to power down – a time of battery inactivity after which the battery is shut down, minute;
715 -* Wait the "Power up/down request" is cleared (on startup) – a flag to enable delay for clearing the “Power up/down request” signal while starting the BMS.
716 -* Power down if KEYRUN and CHARGE_ON are cleared – a flag to power down the device if KEYRUN and CHARGE_ON signals are cleared;
717 -* Delay before setting the internal power down signal – a delay before turning off the device power when removing KEYRUN and CHARGE_ON or receiving the “Power down request” command, ms.
718 +* **Minimum voltage to power down** – a minimum voltage level of the battery below which the BMS commands to shut down the battery, V;
719 +* **Idle time to power down** – a time of battery inactivity after which the battery is shut down, minute;
720 +* **Wait the "Power up/down request" is cleared (on startup)** – a flag to enable delay for clearing the “Power up/down request” signal while starting the BMS.
721 +* **Power down if KEYRUN and CHARGE_ON are cleared** – a flag to power down the device if KEYRUN and CHARGE_ON signals are cleared;
722 +* **Delay before setting the internal power down signal** – a delay before turning off the device power when removing KEYRUN and CHARGE_ON or receiving the “Power down request” command, ms.
718 718  
719 719  === Heater ===
720 720  
... ... @@ -724,22 +724,24 @@
724 724  
725 725  In this section:
726 726  
727 -* Enable – a flag to enable the heater control;
728 -* Minimum cell temperature, °C;
729 -* Tolerant cell temperature, °C;
730 -* Delay before starting the heater, millisecond;
731 -* Delay before stopping the heater, millisecond;
732 -* Switch off the heater on errors (Undervoltage, Overcurrent, High temperature, Short circuit or Critical error).
732 +* **Enable **– a flag to enable the heater control;
733 +* **Minimum cell temperature**, °C;
734 +* **Tolerant cell temperature**, °C;
735 +* **Delay before starting the heater**, millisecond;
736 +* **Delay before stopping the heater**, millisecond;
737 +* **Errors 1, 2 to open the heater** bitfields to choose the errors which will open the heater.
733 733  
734 734  As a result of operating the heating algorithm, the “Heater” signal is generated.
735 735  
736 736  Conditions for signal generation:
737 737  
738 -* the minimum temperature among all cells of the battery is less than the “Minimum cell temperature” value during the “Delay before starting the heater” time.
743 +* the minimum temperature among all cells of the battery is less than the “Minimum cell temperature” value during the “Delay before starting the heater” time;
744 +* there are no errors from "Errors 1, 2..." bitfields.
739 739  
740 740  Conditions for clearing the signal:
741 741  
742 -* the minimum temperature among all cells of the battery is greater than the “Tolerant cell temperature” value during the “Delay before stopping the heater” time.
748 +* the minimum temperature among all cells of the battery is greater than the “Tolerant cell temperature” value during the “Delay before stopping the heater” time;
749 +* there is an error from "Errors 1, 2..." bitfields.
743 743  
744 744  (% class="box infomessage" %)
745 745  (((
... ... @@ -759,17 +759,19 @@
759 759  * Tolerant cell temperature, °C;
760 760  * Delay before starting the cooler, millisecond;
761 761  * Delay before stopping the cooler, millisecond;
762 -* Switch off the cooler contactor on errors (Undervoltage, Overcurrent, Low temperature, Short circuit or Critical error).
769 +* **Errors 1, 2 to open the heater** bitfields to choose the errors which will open the heater.
763 763  
764 764  As a result of operating the cooling algorithm, the "Cooler" signal is generated.
765 765  
766 766  Conditions for signal generation:
767 767  
768 -* the maximum temperature among all cells of the battery is greater than the “Maximum cell temperature” value during the “Delay before starting the cooler” time.
775 +* the maximum temperature among all cells of the battery is greater than the “Maximum cell temperature” value during the “Delay before starting the cooler” time;
776 +* there are no errors from "Errors 1, 2..." bitfields.
769 769  
770 770  Conditions for clearing the signal:
771 771  
772 -* the maximum temperature among all cells of the battery is less than the “Tolerant cell temperature” value during the “Delay before stopping the cooler” time.
780 +* the maximum temperature among all cells of the battery is less than the “Tolerant cell temperature” value during the “Delay before stopping the cooler” time;
781 +* there is an error from "Errors 1, 2..." bitfields.
773 773  
774 774  (% class="box infomessage" %)
775 775  (((