Changes for page 3.3 Control
Last modified by Admin on 2026/04/30 15:56
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... ... @@ -98,7 +98,7 @@ 98 98 99 99 In **"By effective capacity" **mode SOH is calculated as a ratio of effective capacity to nominal capacity. Effective capacity is estimated to DOD value when battery SOC reaches 0%, so SOH is recalculated each full battery discharge. 100 100 101 -In** "By total charge–"** mode SOH is calculated as a linear function of "Total charge-" counter. While "Total charge-" constantly increases during battery operation, SOH will be linearly decrease at the same time. This mode requires a confirmed data about cell health depending of amount of discharge rate to configure the linear function.101 +In** "By total charge–"** mode SOH is calculated as a linear function of "Total charge-" counter. While "Total charge-" constantly increases during battery operation, SOH will be linearly decrease at the same time. This mode requires a confirmed data about cell health depending of amount of discharge rate to configure the linear function. 102 102 103 103 To configure parameters for battery state of health calculation, select the "Control → SOH correction" section: 104 104 ... ... @@ -258,7 +258,7 @@ 258 258 259 259 === Charge map (PEAK & CONTINUOUS) === 260 260 261 -The BMS Main 3 has an alternative algorithm for the maximum allowed charging current based on peak and continuous battery operating modes. 261 +The BMS Main 3 / BMS Main 2R has an alternative algorithm for the maximum allowed charging current based on peak and continuous battery operating modes. 262 262 263 263 To configure parameters for determining the charge current limit, select the "Control → Charge map (PEAK & CONTINUOUS)" section: 264 264 ... ... @@ -266,26 +266,26 @@ 266 266 267 267 In this section: 268 268 269 -* Enable – a flag to start calculation of the charge current limit; 270 -* Maximum PEAK charge current – a maximum peak charge current (under normal conditions), A; 271 -* Maximum CONTINUOUS charge current – a maximum continuous charge current (under normal conditions), A; 272 -* PEAK: SOC x Temperature x Factor – the dependence of the correction factor for peak current K,,cp,, on SOC and battery temperature; 273 -* CONTINUOUS: SOC x Temperature x Factor – the dependence of the correction factor for continuous current K,,cc,, on SOC and battery temperature; 274 -* PEAK time – a time for peak current to be allowed, s; 275 -* Sliding time – a time of linear change of the maximum charging current from peak to continuous and from continuous to peak value, ms; 276 -* Waiting time – a time for peak current to be prohibited, s. 269 +* **Enable **– a flag to start calculation of the charge current limit; 270 +* **Maximum PEAK charge current** – a maximum peak charge current (under normal conditions), A; 271 +* **Maximum CONTINUOUS charge current** – a maximum continuous charge current (under normal conditions), A; 272 +* **PEAK: SOC x Temperature x Factor** – the dependence of the correction factor for peak current K,,cp,, on SOC and battery temperature; 273 +* **CONTINUOUS: SOC x Temperature x Factor** – the dependence of the correction factor for continuous current K,,cc,, on SOC and battery temperature; 274 +* **PEAK time** – a time for peak current to be allowed, s; 275 +* **Sliding time** – a time of linear change of the maximum charging current from peak to continuous and from continuous to peak value, ms; 276 +* **Waiting time** – a time for peak current to be prohibited, s. 277 277 278 278 The maximum charging current value equals to the peak or continuous current according to the following diagram: 279 279 280 280 [[image:1733322717451-608.png||data-xwiki-image-style-alignment="center"]] 281 281 282 -I,,peak,, = Maximum PEAK charge current × K,,cp,, 282 +**I,,peak,, = Maximum PEAK charge current × K,,cp,,** 283 283 284 -I,,continuous,, = Maximum CONTINUOUS charge current × K,,cc,, 284 +**I,,continuous,, = Maximum CONTINUOUS charge current × K,,cc,,** 285 285 286 286 === Discharge map (PEAK & CONTINUOUS) === 287 287 288 -The BMS Main 3 has an alternative algorithm for the maximum allowed discharging current based on peak and continuous battery operating modes. 288 +The BMS Main 3 / BMS Main 2R has an alternative algorithm for the maximum allowed discharging current based on peak and continuous battery operating modes. 289 289 290 290 To configure parameters for determining the discharge current limit, select the "Control → Discharge map (PEAK & CONTINUOUS)" section: 291 291 ... ... @@ -293,45 +293,42 @@ 293 293 294 294 In this section: 295 295 296 -* Enable – a flag to start calculation of the discharge current limit; 297 -* Maximum PEAK discharge current – a maximum peak discharge current (under normal conditions), A; 298 -* Maximum CONTINUOUS discharge current – a maximum continuous discharge current (under normal conditions), A; 299 -* PEAK: SOC x Temperature x Factor – the dependence of the correction factor for peak current K,,dp,, on SOC and battery temperature; 300 -* CONTINUOUS: SOC x Temperature x Factor – the dependence of the correction factor for continuous current K,,dc,, on SOC and battery temperature; 301 -* PEAK time – a time for peak current to be allowed, s; 302 -* Sliding time – a time of linear change of the maximum charging current from peak to continuous and from continuous to peak value, ms; 303 -* Waiting time – a time for peak current to be prohibited, s. 296 +* **Enable **– a flag to start calculation of the discharge current limit; 297 +* **Maximum PEAK discharge current** – a maximum peak discharge current (under normal conditions), A; 298 +* **Maximum CONTINUOUS discharge current** – a maximum continuous discharge current (under normal conditions), A; 299 +* **PEAK: SOC x Temperature x Factor** – the dependence of the correction factor for peak current K,,dp,, on SOC and battery temperature; 300 +* **CONTINUOUS: SOC x Temperature x Factor** – the dependence of the correction factor for continuous current K,,dc,, on SOC and battery temperature; 301 +* **PEAK time** – a time for peak current to be allowed, s; 302 +* **Sliding time** – a time of linear change of the maximum charging current from peak to continuous and from continuous to peak value, ms; 303 +* **Waiting time** – a time for peak current to be prohibited, s. 304 304 305 305 The maximum discharging current value equals to the peak or continuous current according to following diagram: 306 306 307 307 [[image:1733322753429-968.png||data-xwiki-image-style-alignment="center"]] 308 308 309 -I,,peak,, = Maximum PEAK discharge current × K,,dp,, 309 +**I,,peak,, = Maximum PEAK discharge current × K,,dp,,** 310 310 311 -I,,continuous,, = Maximum CONTINUOUS discharge current × K,,dc,, 311 +**I,,continuous,, = Maximum CONTINUOUS discharge current × K,,dc,,** 312 312 313 313 === Main contactor === 314 314 315 -The BMS Main 3 device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in case of sealing of the charging or discharging contactors. 315 +The BMS Main 3 / BMS Main 2R device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in case of sealing of the charging or discharging contactors. 316 316 317 317 The Main contactor algorithm supports the following modes: 318 318 319 -* Always on; 320 -* Automatic. 319 +In **“Always on”** mode main contactor closes if all the following is true: 321 321 322 -In “Always on” mode main contactor closes if all the following is true: 323 - 324 324 * Other contactors are open; 325 -* There are no errors from the "Errors 1, 2 ..." bitfileds. 322 +* There are __no errors__ from the "Errors 1, 2 ..." bitfileds. 326 326 327 - In “Always on” modemain contactor opens if all the following is true:324 +and opens if all the following is true: 328 328 329 329 * Other contactors are open; 330 -* There is an error from the the "Errors 1, 2 ..." bitfileds. 327 +* There is __an error__ from the the "Errors 1, 2 ..." bitfileds. 331 331 332 -In “Automatic” mode, the main contactor closes by internal algorithms at the same time with other contactors. 329 +In **“Automatic”** mode, the main contactor closes by internal algorithms at the same time with other contactors. 333 333 334 -In “On demand” mode, the main contactor closes by external the “Close Main contactor” request. 331 +In **“On demand”** mode, the main contactor closes by external the “Close Main contactor” request. 335 335 336 336 (% class="box infomessage" %) 337 337 ((( ... ... @@ -344,15 +344,15 @@ 344 344 345 345 In this section: 346 346 347 -* Enable – a flag to enable the main contactor control; 348 -* Algorithm – main contactor control algorithm: 349 -** Always on – contactor is always closed; 350 -** Automatic – contactor closes by internal charge and discharge algorithms; 351 -** On demand – contactor is closed by an external request; 352 -* Time to keep the contactor closed before closing the others – a time for other contactors to be open after the main contactor is closed; 353 -* Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, s; 354 -* Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset; 355 -* Errors 1, 2 to open the main contactor – bitfields to choose the errors which will open the main contactor. 344 +* **Enable **– a flag to enable the main contactor control; 345 +* **Algorithm** – main contactor control algorithm: 346 +** **Always on** – contactor is always closed; 347 +** **Automatic** – contactor closes by internal charge and discharge algorithms; 348 +** **On demand** – contactor is closed by an external request; 349 +* **Time to keep the contactor closed before closing the others** – a time for other contactors to be open after the main contactor is closed; 350 +* **Delay before opening the contactor** – a time which is used to detect conditions for opening the contactor, s; 351 +* **Keep the contactor open until the device is restarted** – a flag for keeping the main contactor open until the system is reset; 352 +* **Errors 1, 2 to open the main contactor** – bitfields to choose the errors which will open the main contactor. 356 356 357 357 === Charging status === 358 358 ... ... @@ -362,17 +362,17 @@ 362 362 363 363 In this section: 364 364 365 -* Current to set the "Charging current present" – a current level to generate the "Charging current present" signal, A; 366 -* Current to clear the "Charging current present" – a current level to clear the "Charging current present" signal, A; 367 -* Voltage to clear the “Ready to charge” – a threshold U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if the voltage of any cell is above this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared; 368 -* Voltage to reset the “Ready to charge” – a tolerant U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if all cell voltages are below the tolerant level, the “Ready to charge” (hence, the “Allow charging”) signal is set; 369 -* Use actual voltage to generate the "Ready to charge" signal – a flag to disable voltage correction for "Ready to charge" signal; 370 -* Treat negative currents as zero currents for generating the "Ready to charge" signal – a flag to disable voltage correction for "Ready to charge" signal at discharging current; 371 -* Delay before recharging – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0; 372 -* Check the 'Charge current limit' value to generate the 'Ready to charge' – a flag to enable check of "Charging current limit" to generate the "Ready to charge" signal; 373 -* Charge current limit to clear the 'Ready to charge' – a threshold charging current limit value, A; if the limit is //above //this level, the “Ready to charge” signal is cleared; 374 -* Charge current limit to set the 'Ready to charge' – a tolerant charging current limit value, A; if the limit is //below //this level, the “Ready to charge” signal is set; 375 -* Errors 1, 2 to clear the "Ready to charge" – bitfields to choose the errors which will clear the "Ready to charge" signal. 362 +* **Current to set the "Charging current present"** – a current level to generate the "Charging current present" signal, A; 363 +* **Current to clear the "Charging current present"** – a current level to clear the "Charging current present" signal, A; 364 +* **Voltage to clear the “Ready to charge”** – a threshold U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if the voltage of any cell is above this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared; 365 +* **Voltage to reset the “Ready to charge”** – a tolerant U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if all cell voltages are below the tolerant level, the “Ready to charge” (hence, the “Allow charging”) signal is set; 366 +* **Use actual voltage to generate the "Ready to charge" signal** – a flag to disable voltage correction for "Ready to charge" signal; 367 +* **Treat negative currents as zero currents for generating the "Ready to charge" signal** – a flag to disable voltage correction for "Ready to charge" signal at discharging current; 368 +* **Delay before recharging** – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0; 369 +* **Check the 'Charge current limit' value to generate the 'Ready to charge'** – a flag to enable check of "Charging current limit" to generate the "Ready to charge" signal; 370 +* **Charge current limit to clear the 'Ready to charge'** – a threshold charging current limit value, A; if the limit is //above //this level, the “Ready to charge” signal is cleared; 371 +* **Charge current limit to set the 'Ready to charge'** – a tolerant charging current limit value, A; if the limit is //below //this level, the “Ready to charge” signal is set; 372 +* **Errors 1, 2 to clear the "Ready to charge"** – bitfields to choose the errors which will clear the "Ready to charge" signal. 376 376 377 377 (% class="box infomessage" %) 378 378 ((( ... ... @@ -389,44 +389,50 @@ 389 389 390 390 In this section: 391 391 392 -* Current to set the "Discharging current present" – a current level to generate the "Discharging current present" signal, А; 393 -* Current to clear the "Discharging current present" – a current level to clear the "Discharging current present" signal, А; 394 -* Voltage to clear the “Ready to discharge” – a threshold U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared; 395 -* Voltage to reset the “Ready to discharge” – a tolerant U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set; 396 -* Use actual voltage to generate the "Ready to discharge" signal – a flag to disable voltage correction for "Ready to discharge" signal; 397 -* Treat positive currents as zero currents for generating the "Ready to discharge" signal – a flag to disable voltage correction for "Ready to discharge" signal at charging current; 398 -* Check the 'Discharge current limit' value to generate the 'Ready to discharge' – a flag to enable check of "Discharging current limit" to generate the "Ready to discharge" signal; 399 -* Discharge current limit to clear the 'Ready to discharge' – a threshold discharging current limit value, A; if the limit is //above //this level, the “Ready to discharge” signal is cleared; 400 -* Discharge current limit to set the 'Ready to discharge' – a tolerant discharging current limit value, A; if the limit is //below //this level, the “Ready to discharge” signal is set; 401 -* Clear the 'Ready to discharge' signal if the 'Low SOC' signal is set; 402 -* Errors 1, 2 to clear the "Ready to discharge" – bitfields to choose the errors which will clear the "Ready to discharge" signal. 389 +* **Current to set the "Discharging current present"** – a current level to generate the "Discharging current present" signal, А; 390 +* **Current to clear the "Discharging current present"** – a current level to clear the "Discharging current present" signal, А; 391 +* **Voltage to clear the “Ready to discharge”** – a threshold U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared; 392 +* **Voltage to reset the “Ready to discharge”** – a tolerant U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set; 393 +* **Use actual voltage to generate the "Ready to discharge" signal** – a flag to disable voltage correction for "Ready to discharge" signal; 394 +* **Treat positive currents as zero currents for generating the "Ready to discharge" signal** – a flag to disable voltage correction for "Ready to discharge" signal at charging current; 395 +* **Check the 'Discharge current limit' value to generate the 'Ready to discharge'** – a flag to enable check of "Discharging current limit" to generate the "Ready to discharge" signal; 396 +* **Discharge current limit to clear the 'Ready to discharge'** – a threshold discharging current limit value, A; if the limit is //above //this level, the “Ready to discharge” signal is cleared; 397 +* **Discharge current limit to set the 'Ready to discharge'** – a tolerant discharging current limit value, A; if the limit is //below //this level, the “Ready to discharge” signal is set; 398 +* **Clear the 'Ready to discharge' signal if the 'Low SOC' signal is set**; 399 +* **Errors 1, 2 to clear the "Ready to discharge"** – bitfields to choose the errors which will clear the "Ready to discharge" signal. 403 403 404 404 === Precharge === 405 405 406 -The BMS Main 3 device can control the precharge contactor. The precharge contactor is used to charge the intermediate capacity with low current and usually placed with the limiting resistor in parallel to charging or discharging contactor. 403 +The BMS Main 3 / BMS Main 2R device can control the precharge contactor. The precharge contactor is used to charge the intermediate capacity with low current and usually placed with the limiting resistor in parallel to charging or discharging contactor. 407 407 408 -BMS Main 3 devicedetectserrors while pre-charging the load capacity by monitoring the current and voltage difference before and after contactors.Also BMS can measure the power dissipated on precharge resistor and generate an error if it greater than configured limit.405 +BMS Main 3 can detect errors while pre-charging the load capacity by monitoring **the current and voltage difference** before and after contactors. 409 409 410 - TBA407 +BMS Main 2R can detect errors while pre-charging the load capacity **only by monitoring the current**. 411 411 409 +In **simple **mode precharge contactor closes a "Precharge time" before the closing of Charge or Discharge contactors and opens after the same amount of time after closing them. 410 + 411 +In **enhanced **mode precharge contactor will wait until the current of voltage difference requirements are met and close the Charge or Discharge contactors only after that. If waiting time is greater than "Precharge time" value, an error will be generated. Precharge contactor will open after "Precharge time" after closing the Charge of Discharge contactors. 412 + 413 +Also BMS Main 3 / BMS Main 2R can measure the power dissipated on precharge resistor and generate an error if it is greater than configured limit. 414 + 412 412 To change the parameters of precharge contactor, select the "Control → Precharge" section: 413 413 414 414 [[image:1750328428183-819.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="178" width="800"]] 415 415 416 -* Precharge current threshold to finish precharging – a minimum current value at which precharging process assumed to be finished, A; 417 -* Check voltages before and after contactors to finish precharging – a flag to check the voltages before and after contactors to ensure that precharge process has finished and it is allowed to close the discharging contactor; 418 -* Minimum voltage difference to finish precharging – minimal voltage difference before and after contactors at which precharge process is meant to be finished, V; 419 -* Keep the precharging relay closed until precharge is finished – a flag to ignore the Precharge time and wait precharging to finish before open precharge relay; 420 -* Number of precharging attempts – maximum number of precharging attempts before setting the "Precharge error"; 421 -* Delay before current measurement – a delay before first current measurement after closing precharge, millisecond; 422 -* Precharge time – a duration of closing the precharge contactor before closing the discharging contactor, millisecond; 423 -* Relaxation between attempts – a duration between precharge attempts, millisecond; 424 -* Check the power dissipated in the preacharge resistor - a flag to enable the calculation of power dissipated in precharge resistor; 425 -* Precharge resistor resistance, Ohm; 426 -* Maximum allowable power dissipated in the resistor, W; 427 -* Delay before setting the "Precharge error" when checking power, millisecond; 428 -* Delay before clearing the "Precharge error", second; 429 -* Lock the "Precharge error" – a flag to block the error until the device is restarted. 419 +* **Precharge current threshold to finish precharging **– a minimum current value at which precharging process assumed to be finished, A; 420 +* **Check voltages before and after contactors to finish precharging **– a flag to check the voltages before and after contactors to ensure that precharge process has finished and it is allowed to close the discharging contactor; 421 +* **Minimum voltage difference to finish precharging** – minimal voltage difference before and after contactors at which precharge process is meant to be finished, V; 422 +* **Keep the precharging relay closed until precharge is finished** – a flag to ignore the Precharge time and wait precharging to finish before open precharge relay; 423 +* **Number of precharging attempts** – maximum number of precharging attempts before setting the "Precharge error"; 424 +* **Delay before current measurement** – a delay before first current measurement after closing precharge, millisecond; 425 +* **Precharge time **– a duration of closing the precharge contactor before closing the discharging contactor, millisecond; 426 +* **Relaxation between attempts **– a duration between precharge attempts, millisecond; 427 +* **Check the power dissipated in the preacharge resistor** - a flag to enable the calculation of power dissipated in precharge resistor; 428 +* **Precharge resistor resistance**, Ohm; 429 +* **Maximum allowable power dissipated in the resistor**, W; 430 +* **Delay before setting the "Precharge error" when checking power**, millisecond; 431 +* **Delay before clearing the "Precharge error"**, second; 432 +* **Lock the "Precharge error"** – a flag to block the error until the device is restarted. 430 430 431 431 “Precharge error” generation conditions if any of the following is true: 432 432 ... ... @@ -441,14 +441,10 @@ 441 441 442 442 === Charge === 443 443 444 -There are two contactors that serve charging the battery:a chargingcontactor andan allow chargingcontactor. With the help of theallow chargingcontactor, the BMS commands the charger to start or stop charging.447 +There are two signals that serve charging the battery: "Charging" and "Allow charging". With the help of the "Allow charging" signal, the BMS commands the charger to start or stop charging. 445 445 446 - Thedevicesupports three charge control algorithms:449 +BMS Main 3 / BMS Main 2R supports three charge control algorithms: 447 447 448 -* Always on – charging is always allowed; 449 -* On charger connected – charging is allowed when there is a signal “Charger connected”; 450 -* On charge request – charging is allowed when there is a signal “Charge request”. 451 - 452 452 If the "**Always on**" algorithm is selected, the charging contactor and the allow charging contactor are always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals: 453 453 454 454 * Service reset; ... ... @@ -460,16 +460,12 @@ 460 460 When the algorithm "**On charger connected**" is selected, the control is performed as follows: 461 461 462 462 * If there is a signal “Charger connected” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging contactor and the allow charging contactor close; 463 -* If the signal “Charger connected” disappears, the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens; 464 -* If in the process of charging the voltage on the cell exceeds the “Ready to charge” level, the allow charging contactor opens (while the charging contactor remains closed); 465 -* If errors from the "Errors 1, 2 ..." bitfields occur the charging contactor and allow charging contactor open. 462 +* If the signal “Charger connected” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens. 466 466 467 467 When the "**On charge request**" algorithm selected, the control is performed as follows: 468 468 469 469 * If there is a signal “Charge request” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging contactor and the allow charging contactor close; 470 -* If the signal “Charge request” disappears, the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens; 471 -* If in the process of charging the voltage on the cell exceeds the “Ready to charge” level, the allow charging contactor opens (while the charging contactor remains closed); 472 -* If errors from the "Errors 1, 2 ..." bitfields occur the charging contactor and allow charging contactor open. 467 +* If the signal “Charge request” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens; 473 473 474 474 (% class="box infomessage" %) 475 475 ((( ... ... @@ -482,30 +482,26 @@ 482 482 483 483 In this section: 484 484 485 -* Enable – a flag to activate the charge control; 486 -* Algorithm: 487 -** Always on – charging is always allowed; 488 -** On charger connected – charging is allowed when there is a signal “Charger connected”; 489 -** On charge request – charging is allowed when there is a signal “Charge request”; 490 -* Allow charging only when the "Ready to charge" signal is set – charging contactor will open if "Ready to charge" signal is cleared; 491 -* Delay before starting charging – a time delay T,,on,, before closing the charging contactor and the allow charging contactor, millisecond; 492 -* Delay before stopping charging – a time delay T,,off,, before opening the charging contactor, millisecond; 493 -* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the charge contactor (see [[Precharge>>path:#HPrecharge]]); 494 -* Errors 1, 2 to open the charging contactor – bitfields to choose the errors which will open the charging contactor; 495 -* Use custom delays before stopping charging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors; 496 -* Custom delay: <error> – delay for specific error, millisecond; 497 -* Switch off the charging contactor on errors without delay – a flag to protectively open the charging contactor without a delay. In the opposite case, when an error is detected, the charging contactor opens always with the delay “Delay before stopping charging”; 480 +* **Enable **– a flag to activate the charge control; 481 +* **Algorithm**: 482 +** **Always on** – charging is always allowed; 483 +** **On charger connected** – charging is allowed when there is a signal “Charger connected”; 484 +** **On charge request** – charging is allowed when there is a signal “Charge request”; 485 +* **Allow charging only when the "Ready to charge" signal is set** – charging contactor will open if "Ready to charge" signal is cleared; 486 +* **Delay before starting charging** – a time delay T,,on,, before closing the charging contactor and the allow charging contactor, millisecond; 487 +* **Delay before stopping charging** – a time delay T,,off,, before opening the charging contactor, millisecond; 488 +* **Control the precharging contactor** – a flag that allows control of the precharging contactor while closing the charge contactor (see [[Precharge>>path:#HPrecharge]]); 489 +* **Errors 1, 2 to open the charging contactor** – bitfields to choose the errors which will open the charging contactor; 490 +* **Use custom delays before stopping charging (on errors)** – a flag to enable manual settings of time delays T,,off,, for specific errors; 491 +* **Custom delay: <error>** – delay for specific error, millisecond; 492 +* **Switch off the charging contactor on errors without delay** – a flag to protectively open the charging contactor without a delay. In the opposite case, when an error is detected, the charging contactor opens always with the delay “Delay before stopping charging”; 498 498 499 499 === Discharge === 500 500 501 -The device controls the discharging contactor to connect battery to the load. 496 +The BMS Main 3 / BMS Main 2R device controls the discharging contactor to connect battery to the load. 502 502 503 - Thedevicesupports three algorithms to control battery discharging:498 +BMS Main 3 / BMS Main 2R supports three algorithms to control battery discharging: 504 504 505 -* Always on – load is always connected; 506 -* On charger disconnected – load is connected when there is no signal “Charger connected”; 507 -* On discharge request – load is connected when there is signal “Discharge request”. 508 - 509 509 When the algorithm "**Always on**" is selected, the discharging contactor is always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals: 510 510 511 511 * Service reset ... ... @@ -535,32 +535,45 @@ 535 535 536 536 In this section: 537 537 538 -* Enable – a flag to activate the discharge control; 539 -* Algorithm: 540 -** Always on – load is always connected; 541 -** On charger disconnected – load is connected when there is no signal “Charger connected”; 542 -** On discharge request – load is connected when there is signal “Discharge request”; 543 -* Allow charging only when the "Ready to discharge" signal is set – discharging contactor will open if "Ready to discharge" signal is cleared; 544 -* Delay before starting discharging – a time delay T,,on,, before closing the discharging contactor, millisecond; 545 -* Delay before stopping discharging – a time delay T,,off,, before opening the discharging contactor, millisecond; 546 -* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the discharge contactor (see [[Precharge>>doc:||anchor="HPrecharge"]]); 547 -* Errors 1, 2 to open the discharging contactor – bitfields to choose the errors which will open the discharging contactor; 548 -* Use custom delays before stopping discharging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors; 549 -* Custom delay: <error> – specific error delay, millisecond; 550 -* Switch off the discharging contactor on errors without delay – a flag to protectively open the discharging contactor without a delay. In the opposite case, when an error is detected, the discharging contactor opens always with the delay “Delay before stopping discharging”. 529 +* **Enable **– a flag to activate the discharge control; 530 +* **Algorithm**: 531 +** **Always on** – load is always connected; 532 +** **On charger disconnected** – load is connected when there is no signal “Charger connected”; 533 +** **On discharge request** – load is connected when there is signal “Discharge request”; 534 +* **Allow charging only when the "Ready to discharge" signal is set** – discharging contactor will open if "Ready to discharge" signal is cleared; 535 +* **Delay before starting discharging** – a time delay T,,on,, before closing the discharging contactor, millisecond; 536 +* **Delay before stopping discharging** – a time delay T,,off,, before opening the discharging contactor, millisecond; 537 +* **Control the precharging contactor** – a flag that allows control of the precharging contactor while closing the discharge contactor (see [[Precharge>>doc:||anchor="HPrecharge"]]); 538 +* **Errors 1, 2 to open the discharging contactor** – bitfields to choose the errors which will open the discharging contactor; 539 +* **Use custom delays before stopping discharging (on errors)** – a flag to enable manual settings of time delays T,,off,, for specific errors; 540 +* **Custom delay: <error>** – specific error delay, millisecond; 541 +* **Switch off the discharging contactor on errors without delay** – a flag to protectively open the discharging contactor without a delay. In the opposite case, when an error is detected, the discharging contactor opens always with the delay “Delay before stopping discharging”. 551 551 552 552 === Charge/Discharge === 553 553 554 -The BMS Main 3 device can control the charge/discharge contactor, which combines algorithms of charging and discharging contactor.545 +The BMS Main 3 / BMS Main 2R device can control the Charge/Discharge contactor, which combines algorithms of charging and discharging contactor. 555 555 556 556 Charge/Discharge contactor has three algorithms of operation: 557 557 558 -* Dependent (on Charging and Discharging signals) - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor; 559 -* Independent (Always) - Charge/Discharge contactor is always closed if there is no errors; 560 -* Independent (on Charge request or Discharge request) - Charge/Discharge contactor is based on its own controller that listen to Charge and Discharge requests and closes if one of these signals occurs. 549 +On **Dependent (on Charging and Discharging signals)** algorithm the charge/discharge contactor depends on Charge and Discharge controllers and behaves: 561 561 562 -TBA 551 +* as Charging contactor if "Charging" signal is set; 552 +* as Discharging contactor in other cases. 563 563 554 +When **Independent (Always) **algorithm is selected, the charging/discharging contactor is always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals: 555 + 556 +* Service reset 557 +* Power down request 558 +* Inhibit charging 559 +* Inhibit discharging 560 + 561 +the charging/discharging contactor opens. 562 + 563 +On **Independent (on Charge request or Discharge request)** algorithm charge/discharge contactor is based on its own controller and performs as follows: 564 + 565 +* if there is "Charge request" or "Discharge request" signal and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging/discharging contactor closes; 566 +* If the "Charge request" or "Discharge request" disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the charging/discharging contactor opens. 567 + 564 564 (% class="box infomessage" %) 565 565 ((( 566 566 **Note: **when errors occur in the system, the **Charge/Discharge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below). ... ... @@ -572,23 +572,23 @@ 572 572 573 573 In this section: 574 574 575 -* Enable – a flag to enable the charge/discharge controller. 576 -* Algorithm: 577 -** Dependent (on Charging and Discharging signals) - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor; 578 -** Independent (Always) - Charge/Discharge contactor is always closed if there is no errors; 579 -** Independent (on Charge request or Discharge request); 580 -* Delay before starting charging or discharging, millisecond; 581 -* Delay before stopping charging or discharging, millisecond; 582 -* Control the precharging contactor – a flag that enables control of precharging contactor while closing the charge/discharge contactor; 583 -* Emulate the "Charging" and "Discharging" signals – a flag to enable generation of "Charging" and "Discharging" signals when closing charge/discharge contactor; 584 -* Errors 1, 2 to prevent CHARGING through charging/discharging contactor, Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor – bitfields to choose the errors which will open the charging/discharging contactor. This bitfields are combined by bitwise OR and intended to separate settings for charging and discharging processes; 585 -* Errors 1, 2 which affect the contactor only if battery CHARGING is detected – a bitfield to choose the errors which will trigger only if charging current is present. This bitfield is combined with "Errors 1, 2 to prevent CHARGING through charging/discharging contactor" by bitwise AND; 586 -* Errors 1, 2 which affect the contactor only if battery DISCHARGING is detected – a bitfield to choose the errors which will trigger only if discharging current is present. This bitfield is combined with "Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor" by bitwise AND; 587 -* Switch off the charging/discharging contactor on errors without delay – a flag to protectively open the charging/discharging contactor without a delay. In the opposite case, when an error is detected, the charging/discharging contactor opens always with the delay “Delay before stopping discharging”. 579 +* **Enable **– a flag to enable the charge/discharge controller. 580 +* **Algorithm**: 581 +** **Dependent (on Charging and Discharging signals)** - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor; 582 +** **Independent (Always)** - Charge/Discharge contactor is always closed if there is no errors; 583 +** **Independent (on Charge request or Discharge request)**; 584 +* **Delay before starting charging or discharging**, millisecond; 585 +* **Delay before stopping charging or discharging**, millisecond; 586 +* **Control the precharging contactor** – a flag that enables control of precharging contactor while closing the charge/discharge contactor; 587 +* **Emulate the "Charging" and "Discharging" signals** – a flag to enable generation of "Charging" and "Discharging" signals when closing charge/discharge contactor; 588 +* **Errors 1, 2 to prevent CHARGING through charging/discharging contactor, Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor** – bitfields to choose the errors which will open the charging/discharging contactor. This bitfields are combined by bitwise OR and intended to separate settings for charging and discharging processes; 589 +* **Errors 1, 2 which affect the contactor only if battery CHARGING is detected** – a bitfield to choose the errors which will trigger only if charging current is present. This bitfield is combined with "Errors 1, 2 to prevent CHARGING through charging/discharging contactor" by bitwise AND; 590 +* **Errors 1, 2 which affect the contactor only if battery DISCHARGING is detected** – a bitfield to choose the errors which will trigger only if discharging current is present. This bitfield is combined with "Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor" by bitwise AND; 591 +* **Switch off the charging/discharging contactor on errors without delay** – a flag to protectively open the charging/discharging contactor without a delay. In the opposite case, when an error is detected, the charging/discharging contactor opens always with the delay “Delay before stopping discharging”. 588 588 589 589 === Discharge (AUX) === 590 590 591 -The BMS Main 3 device can control the power supply of external equipment using the auxiliary (AUX) discharging contactor. An example of external equipment can be an inverter that converts DC to AC to power a service laptop and other devices. 595 +The BMS Main 3 / BMS Main 2R device can control the power supply of external equipment using the auxiliary (AUX) discharging contactor. An example of external equipment can be an inverter that converts DC to AC to power a service laptop and other devices. 592 592 593 593 The power supply circuit of the external equipment using the auxiliary (AUX) discharging contactor is independent of the battery load circuit. The closing and opening of the auxiliary (AUX) discharging contactor is performed according to its program. 594 594 ... ... @@ -604,23 +604,23 @@ 604 604 605 605 In this section: 606 606 607 -* Enable – a flag to activate the auxiliary discharge control; 608 -* Switch off the discharging (AUX) contactor if the SOC is too low; 609 -* Minimum SOC – a minimum SOC value, when reached, the auxiliary (AUX) discharging contactor opens, %; 610 -* Tolerant SOC – a permissive SOC value, upon reaching which the auxiliary (AUX) discharging contactor re-closes, %; 611 -* Switch off the discharging (AUX) contactor if the cell voltage is out of the range; 612 -* Minimum cell voltage, V; 613 -* Maximum cell voltage, V; 614 -* Switch off the discharging (AUX) contactor if the battery voltage is out of the range; 615 -* Minimum battery voltage, V; 616 -* Maximum battery voltage, V; 617 -* Errors 1, 2 to open the auxiliary discharging contactor – bitfields to choose the errors which will open the auxiliary discharging contactor. 611 +* **Enable **– a flag to activate the auxiliary discharge control; 612 +* **Switch off the discharging (AUX) contactor if the SOC is too low**; 613 +* **Minimum SOC** – a minimum SOC value, when reached, the auxiliary (AUX) discharging contactor opens, %; 614 +* **Tolerant SOC** – a permissive SOC value, upon reaching which the auxiliary (AUX) discharging contactor re-closes, %; 615 +* **Switch off the discharging (AUX) contactor if the cell voltage is out of the range**; 616 +* **Minimum cell voltage**, V; 617 +* **Maximum cell voltage**, V; 618 +* **Switch off the discharging (AUX) contactor if the battery voltage is out of the range**; 619 +* **Minimum battery voltage**, V; 620 +* **Maximum battery voltage**, V; 621 +* **Errors 1, 2 to open the auxiliary discharging contactor** – bitfields to choose the errors which will open the auxiliary discharging contactor. 618 618 619 619 === Cell balancing === 620 620 621 621 Balancing makes the voltage of all cells equal to the minimum cell voltage. 622 622 623 -The following balancing rules are supported: 627 +The following **balancing rules** are supported: 624 624 625 625 * when the battery is charging (current I > 0) and time after until the battery is relaxed; 626 626 * when the battery is charging (current I > 0) or when the battery is in a state of relaxation; ... ... @@ -641,9 +641,9 @@ 641 641 If the “High logic temperature” occurs, then the balancing of the cells connected to the overheated BMS Logic device will not be performed. 642 642 ))) 643 643 644 -The BMS Main 3 can enable the cell balancing by the external “Balancing request” signal. Balancing process will be started to cells which the voltage is higher than the balancing start voltage and the difference between the cell voltage and the minimum voltage among all the cells is greater than the balancing stop threshold. 648 +The BMS Main 3 / BMS Main 2R can enable the cell balancing by the external “Balancing request” signal. Balancing process will be started to cells which the voltage is higher than the balancing start voltage and the difference between the cell voltage and the minimum voltage among all the cells is greater than the balancing stop threshold. 645 645 646 -BMS Main 3 can force a cell balancing, if its voltage is higher than estimated value. 650 +BMS Main 3 / BMS Main 2R can force a cell balancing, if its voltage is higher than estimated value. 647 647 648 648 To change the cell balancing parameters, select the "Control → Cell balancing" section: 649 649 ... ... @@ -651,24 +651,25 @@ 651 651 652 652 In this section: 653 653 654 -* Enable – a flag to enable cell balancing; 655 -* Balancing rule: 656 -** Balance on charge – balancing is performed while and after the charging (in the “Charge ON” and “Charge OFF” states); 657 -** Balance on charge or relaxed - balancing is performed while and after the charging and in the relaxed state (in “Charge ON”, “Charge OFF”, “Relaxed (after charging)” and “Relaxed (after discharging)” states); 658 -** Balance always – balancing is always performed regardless the battery state; 659 -* Balancing condition: 660 -** Automatic – balancing will be performed automatically if needed conditions are met; 661 -** On balancing request – balancing will start only if a remote request is received. In this case cells will start to balance regardless the "Voltage deviation to start balancing" value; 662 -* Minimum cell voltage to start balancing, V; 663 -* Voltage deviation to start balancing; 664 -* Voltage deviation to stop balancing; 665 -* Voltage for forced balancing – if cell voltage is above this value, it will start discharging through balancing resistor; 666 -* Maximum allowable temperature of BMS Logic devices, ºC; 667 -* Command to discharge all cells – a flag to force the balancing of all cells. 658 +* **Enable **– a flag to enable cell balancing; 659 +* **Balancing rule**: 660 +** **Balance on charge** – balancing is performed while and after the charging (in the “Charge ON” and “Charge OFF” states); 661 +** **Balance on charge or relaxed** - balancing is performed while and after the charging and in the relaxed state (in “Charge ON”, “Charge OFF”, “Relaxed (after charging)” and “Relaxed (after discharging)” states); 662 +** **Balance always** – balancing is always performed regardless the battery state; 663 +* **Balancing condition**: 664 +** **Automatic **– balancing will be performed automatically if needed conditions are met; 665 +** **On balancing request** – balancing will start only if a remote request is received. In this case cells will start to balance regardless the "Voltage deviation to start balancing" value; 666 +* **Minimum cell voltage to start balancing**, V; 667 +* **Voltage deviation to start balancing**; 668 +* **Voltage deviation to stop balancing**; 669 +* **Voltage to start forced balancing** – if cell voltage is above this value, it will start discharging through balancing resistor; 670 +* **Voltage to stop forced balancing** – if cell voltage is below this value, it will stop discharging through balancing resistor; 671 +* **Maximum allowable temperature of BMS Logic devices**, ºC; 672 +* **Command to discharge all cells** – a flag to force the balancing of all cells. 668 668 669 669 === Series balancing === 670 670 671 -The BMS Main 3 device supports work with two independent (galvanically unrelated) cell series. To monitor the status of two series, two current sensors are used. A series of cells must be equivalent: they must have the same number of cells and the same capacity. 676 +The BMS Main 3 / BMS Main 2R device supports work with two independent (galvanically unrelated) cell series. To monitor the status of two series, two current sensors are used. A series of cells must be equivalent: they must have the same number of cells and the same capacity. 672 672 673 673 Since the series of cells can operate at different loads, they must be balanced. For this, the BMS Main 3 provides two signals to power switches: “Balancing series 1” and “Balancing series 2”, as well as a combined algorithm that considers both the voltage of each series and the charge that these series gave load. The “Balancing series 1” and “Balancing series 2” signals are used to connect high-power balancing resistors in parallel with cell series 1 and 2. 674 674 ... ... @@ -685,17 +685,17 @@ 685 685 686 686 In this section: 687 687 688 -* Enable – a flag to enable series balancing; 689 -* Number of Logics in a series; 690 -* Minimum series voltage to start balancing, V; 691 -* Balancing threshold, V; 692 -* Coulomb threshold – the difference of the charges Qthr, given by a series of cells, above which balancing to be started, Ah; 693 -* Period – a period to reset of charge counters for each series (to avoid accumulation of error), second; 694 -* Do not sum series voltages – a flag to disable the summing of series voltages. 3693 +* **Enable **– a flag to enable series balancing; 694 +* **Number of Logics in a series**; 695 +* **Minimum series voltage to start balancing**, V; 696 +* **Balancing threshold**, V; 697 +* **Coulomb threshold** – the difference of the charges Qthr, given by a series of cells, above which balancing to be started, Ah; 698 +* **Period **– a period to reset of charge counters for each series (to avoid accumulation of error), second; 699 +* **Do not sum series voltages** – a flag to disable the summing of series voltages. 695 695 696 696 === Power down === 697 697 698 -The BMS Main 3 device can shut down itself if the battery voltage is low or the battery is idle for a long time. 703 +The BMS Main 3 / BMS Main 2R device can shut down itself if the battery voltage is low or the battery is idle for a long time. 699 699 700 700 Shutting down the battery system is performed according to the following conditions: 701 701 ... ... @@ -710,11 +710,11 @@ 710 710 711 711 In this section: 712 712 713 -* Minimum voltage to power down – a minimum voltage level of the battery below which the BMS commands to shut down the battery, V; 714 -* Idle time to power down – a time of battery inactivity after which the battery is shut down, minute; 715 -* Wait the "Power up/down request" is cleared (on startup) – a flag to enable delay for clearing the “Power up/down request” signal while starting the BMS. 716 -* Power down if KEYRUN and CHARGE_ON are cleared – a flag to power down the device if KEYRUN and CHARGE_ON signals are cleared; 717 -* Delay before setting the internal power down signal – a delay before turning off the device power when removing KEYRUN and CHARGE_ON or receiving the “Power down request” command, ms. 718 +* **Minimum voltage to power down** – a minimum voltage level of the battery below which the BMS commands to shut down the battery, V; 719 +* **Idle time to power down** – a time of battery inactivity after which the battery is shut down, minute; 720 +* **Wait the "Power up/down request" is cleared (on startup)** – a flag to enable delay for clearing the “Power up/down request” signal while starting the BMS. 721 +* **Power down if KEYRUN and CHARGE_ON are cleared** – a flag to power down the device if KEYRUN and CHARGE_ON signals are cleared; 722 +* **Delay before setting the internal power down signal** – a delay before turning off the device power when removing KEYRUN and CHARGE_ON or receiving the “Power down request” command, ms. 718 718 719 719 === Heater === 720 720 ... ... @@ -724,18 +724,19 @@ 724 724 725 725 In this section: 726 726 727 -* Enable – a flag to enable the heater control; 728 -* Minimum cell temperature, °C; 729 -* Tolerant cell temperature, °C; 730 -* Delay before starting the heater, millisecond; 731 -* Delay before stopping the heater, millisecond; 732 -* Switchoffthe heateronerrors(Undervoltage,Overcurrent,Hightemperature, ShortcircuitorCriticalerror).732 +* **Enable **– a flag to enable the heater control; 733 +* **Minimum cell temperature**, °C; 734 +* **Tolerant cell temperature**, °C; 735 +* **Delay before starting the heater**, millisecond; 736 +* **Delay before stopping the heater**, millisecond; 737 +* **Errors 1, 2 to open the heater** – bitfields to choose the errors which will open the heater. 733 733 734 734 As a result of operating the heating algorithm, the “Heater” signal is generated. 735 735 736 736 Conditions for signal generation: 737 737 738 -* the minimum temperature among all cells of the battery is less than the “Minimum cell temperature” value during the “Delay before starting the heater” time. 743 +* the minimum temperature among all cells of the battery is less than the “Minimum cell temperature” value during the “Delay before starting the heater” time; 744 +* Th 739 739 740 740 Conditions for clearing the signal: 741 741