Changes for page 3.3 Control

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Summary

Details

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Content
... ... @@ -12,48 +12,35 @@
12 12  
13 13  In this section:
14 14  
15 -* Cell capacity – nominal capacity of cells, Ah;
16 -* Cell resistance – nominal (maximum) internal resistance of the cells, Ohm;
17 -* Connection of cells –
18 -* Relax time (after charging) – a relaxation time after charging, second;
19 -* Relax time (atfer discharging) – a relaxation time after discharging, second;
20 -* Reset parameters – a command to reset cells state of charge, capacity, and resistance;
21 -* Method of calculating the battery voltage:
22 -** Summation of cell voltages – the overall voltage is calculated as on sum of all cells in the battery;
23 -** Using voltage before contactors – the overall voltage is estimated as voltage before contactors measured by BMS.
15 +* **Cell capacity** – nominal capacity of cells, Ah;
16 +* **Cell resistance** – nominal (maximum) internal resistance of the cells, Ohm;
17 +* **Connection of cells:**
18 +** **Serial **– all cells are connected in series in a single string.
19 +** **Parallel-Serial **– cells are grouped in parallel and serial items;
20 +* **Parallel-Serial: Number of Logic devices in a chain**;
21 +* **Parallel-Serial: Number of parallel chains in a block**;
22 +* **Parallel-Serial: Number of serial blocks in a string**;
23 +* **Relax time (after charging)** – a relaxation time after charging, second;
24 +* **Relax time (atfer discharging)** – a relaxation time after discharging, second;
25 +* **Reset SOC** – a command to reset cells state of charge. New cell SOC values will be calculated based on cell voltage and “Uocv (open-circuit voltage) table”: in the “Control → SOC estimation” section;
26 +* **Reset resistance** – a command to reset cells resistance to “Cell resistance” value;
27 +* **Reset capacity** – a command to reset cells capacity to “Cell capacity” value;
28 +* **Method of calculating the battery voltage***:
29 +** **Summation of cell voltages** – the overall voltage is calculated as on sum of all cells in the battery;
30 +** **Using voltage before contactors** – the overall voltage is estimated as voltage before contactors measured by BMS.
24 24  
25 -The values “Capacity” and “Resistance are used to calculate the SOC of cells and the battery.
32 +The **"Parallel-Serial"** connection works as follows: a bunch of serial connected Logics are grouped into chains. A bunch of parallel connected chains are grouped to blocks. A bunch of serial connected blocks are grouped into string. By configuring the corresponding settings it is possible to create a complex string configuration. Current through each chain will be estimated as a fraction of overall current accordingly to the number of chains in a block.
26 26  
27 -The values of Relax time” are used to determine the state of the battery. If the battery is in a state of relaxation, the system recalculates the voltage on the cells to the state of charge of the battery.
34 +The values **Capacity** and **“Resistance”** are used to calculate the SOC of cells and the battery.
28 28  
29 -The “Reset parameters will reset:
36 +The values of **“Relax time”** are used to determine the state of the battery. If the battery is in a state of relaxation, the system recalculates the voltage on the cells to the state of charge of the battery.
30 30  
31 -* state of charge (new cell SOC values will be calculated based on cell voltage and “Uocv (open-circuit voltage) table”: in the “Control → SOC estimation” section);
32 -* cell resistance to “Cell resistance” value;
33 -* battery capacity to “Cell capacity” value.
38 +The **“Reset SOC”, "Reset resistance" **and **"Reset capacity"** command is used for starting-up and adjustment of the battery.
34 34  
35 -The “Reset parameters” command is used for starting-up and adjustment of the battery.
36 -
37 37  === SOC estimation ===
38 38  
39 -The BMS Main 3 device calculates the state of charge of the battery (SOC) using two algorithms:
42 +The BMS Main 3 / BMS Main 2R device calculates the state of charge (SOC) of each cell, and then the overall battery SOC, by using following algorithms:
40 40  
41 -* by open circuit voltage;
42 -* by voltage and current.
43 -
44 -It is recommended to use the algorithm of calculation of SOC by voltage and current.
45 -
46 -To change the estimation algorithm for calculating the battery SOC, select the "Control → SOC estimation → Algorithm" section:
47 -
48 -
49 -[[image:1735056107942-306.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="141" width="800"]]
50 -
51 -The following estimation algorithms supported:
52 -
53 -* Voltage – by open circuit voltage;
54 -* Current and voltage (simplified) – recommended for LFP cells;
55 -* Current and voltage (enhanced) – recommended for NMC cells.
56 -
57 57  The **“Voltage”** SOC calculation algorithm calculates cells SOC based on the tabular dependence Uocv = Uocv(SOC, t °C).
58 58  
59 59  The **“Current and voltage (simplified)”** SOC calculation algorithm works as follows:
... ... @@ -63,32 +63,34 @@
63 63  
64 64  The **“Current and voltage (enhanced)” **SOC calculation algorithm differs from the simplified algorithm by online correction of the effective capacity. When using this algorithm, it is necessary to fine tune the tabular dependence Uocv = Uocv (SOC, t °C).
65 65  
66 -To change the algorithm for calculating the Final SOC, select the "Control → SOC estimation → Final SOC" section:
53 +To change the algorithm for calculating the SOC, select the "Control → SOC estimation" section:
67 67  
68 68  [[image:1733322611551-852.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="148" width="800"]]
69 69  
70 -The following calculation methods are supported (“Final SOC”):
57 +In this section:
71 71  
72 -* Minimal SOC – the battery SOC is assumed to be the minimum SOC among the cells;
73 -* Average SOC – the battery SOC is taken equal to the arithmetic average of the cell SOC;
74 -* Min-Max SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if any cell has 100% SOC, b) 0% if any cell has 0% SOC;
75 -* Max-Min SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if all cells have 100% SOC, b) 0% if all cells have 0% SOC.
59 +* **Algorithm:**
60 +** **Voltage **– by open circuit voltage;
61 +** **Current and voltage (simplified)** – recommended for LFP cells;
62 +** **Current and voltage (enhanced)** – recommended for NMC cells:
63 +* **Final SOC** – method of calculating overall SOC of battery:
64 +** **Minimal SOC** – the battery SOC is assumed to be the minimum SOC among the cells;
65 +** **Average SOC** – the battery SOC is taken equal to the arithmetic average of the cell SOC;
66 +** **Min-Max SOC** – the battery SOC is calculated based on the minimum and maximum SOC of the cells (recommended). Final SOC will be a) 100% if __any cell__ has 100% SOC, b) 0% if __any cell__ has 0% SOC;
67 +** **Max-Min SOC** – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if __all cells__ have 100% SOC, b) 0% if __all// //cells__ have 0% SOC.
68 +* **Scale the final SOC** – a flag to scale the battery SOC by the following values;
69 +* **SOC corresponding to 0%** – the battery SOC that sets to be 0%;
70 +* **SOC corresponding to 100%** – the battery SOC that sets to be 100%.
71 +* **Uocv (open-circuit voltage) table** – the dependence of the cell open circuit voltage Uocv on SOC and the cell temperature (selected for specific batteries);
72 +* **Linear zone** - linear zone of the Uocv = Uocv(SOC, t°C) dependency, inside which the cell voltage changes insignificantly:
73 +** **Linear zone: point 1** – starting point of the Uocv linear zone;
74 +** **Linear zone: point 2** – ending point of the Uocv linear zone;
75 +* **Coulomb counting correction (temperature)** – the dependence of battery capacity on temperature;
76 +* **Coulomb counting correction (cycles)** – the dependence of battery capacity on the number of charge-discharge cycles.
76 76  
77 -Other parameters:
78 -
79 -* Scale the final SOC – a flag to scale the battery SOC by the following values;
80 -* SOC corresponding to 0% – the battery SOC that sets to be 0%;
81 -* SOC corresponding to 100% – the battery SOC that sets to be 100%.
82 -* Uocv (open-circuit voltage) table – the dependence of the cell open circuit voltage Uocv on SOC and the cell temperature (selected for specific batteries);
83 -* Linear zone - linear zone of the Uocv = Uocv(SOC, t°C) dependency, inside which the cell voltage changes insignificantly:
84 -** Linear zone: point 1 – starting point of the Uocv linear zone;
85 -** Linear zone: point 2 – ending point of the Uocv linear zone;
86 -* Coulomb counting correction (temperature) – the dependence of battery capacity on temperature;
87 -* Coulomb counting correction (cycles) – the dependence of battery capacity on the number of charge-discharge cycles.
88 -
89 89  === SOC correction ===
90 90  
91 -The BMS Main 3 device can recalculate the battery SOC after long-term storage or after long-term working in the case when the battery was not charged fully or discharged totally. Recalculation is done based on the tabular dependency Uocv = Uocv (SOC, t) (see [[SOC estimation>>doc:||anchor="HSOCestimation"]]).
80 +The BMS Main 3 / BMS Main 2R device can recalculate the battery SOC after long-term storage or after long-term working in the case when the battery was not charged fully or discharged totally. Recalculation is done based on the tabular dependency Uocv = Uocv (SOC, t) (see [[SOC estimation>>doc:||anchor="HSOCestimation"]]).
92 92  
93 93  To configure parameters for periodically correcting the battery state of charge, select the "Control → SOC correction" section:
94 94  
... ... @@ -96,33 +96,30 @@
96 96  
97 97  In this section:
98 98  
99 -* Enable – a flag to enable the SOC correction;
100 -* Shutdown period – a time the battery is off, day. If the BMS detects on its startup that it was off during the “Shutdown period” time, the BMS recalculates the battery state of charge based on the tabular dependency Uocv = Uocv (SOC, t);
101 -* Correction period – a period of correcting the battery SOC, day. If the BMS detects that the last correction was more than the “Correction period” ago, the BMS recalculates the battery state of charge based on the tabular dependency Uocv = Uocv (SOC, t) and tunes it gradually during the “SOC change time”.
102 -* SOC change time – a duration of the linear changing the battery SOC to the value calculated by the correction algorithm, minute;
103 -* Ignore the linear zone – a flag to ignore linear SOC zone while correction (recommended to be unset);
104 -* Last correction timestamp – time when last correction was made.
88 +* **Enable **– a flag to enable the SOC correction;
89 +* **Shutdown period** – a time the battery is off, day. If the BMS detects on its startup that it was off during the “Shutdown period” time, the BMS recalculates the battery state of charge based on the tabular dependency Uocv = Uocv (SOC, t);
90 +* **Correction period** – a period of correcting the battery SOC, day. If the BMS detects that the last correction was more than the “Correction period” ago, the BMS recalculates the battery state of charge based on the tabular dependency Uocv = Uocv (SOC, t) and tunes it gradually during the “SOC change time”.
91 +* **SOC change time** – a duration of the linear changing the battery SOC to the value calculated by the correction algorithm, minute;
92 +* **Ignore the linear zone** – a flag to ignore linear SOC zone while correction (recommended to be unset);
93 +* **Last correction timestamp** – time when last correction was made.
105 105  
106 106  === SOH estimation ===
107 107  
108 108  The BMS Main 3 device calculates the state of health of the battery (SOH) using two algorithms:
109 109  
110 -* By effective capacity;
111 -* By total charge-.
99 +In **"By effective capacity" **mode SOH is calculated as a ratio of effective capacity to nominal capacity. Effective capacity is estimated to DOD value when battery SOC reaches 0%, so SOH is recalculated each full battery discharge.
112 112  
113 -In "By effective capacity" mode SOH is calculated as a ratio of effective capacity to nominal capacity. Effective capacity is estimated to DOD value when battery SOC reaches 0%, so SOH is recalculated each full battery discharge.
101 +In** "By total charge–"** mode SOH is calculated as a linear function of "Total charge-" counter. While "Total charge-" constantly increases during battery operation, SOH will be linearly decrease at the same time. This mode requires a confirmed data about cell health depending of amount of discharge rate to configure the linear function.
114 114  
115 -In "By total charge-" mode SOH is calculated as a linear function of "Total charge-" counter. While "Total charge-" constantly increases during battery operation, SOH will be linearly decrease at the same time. This mode requires a confirmed data about cell health depending of amount of discharge rate to configure the linear function.
116 -
117 117  To configure parameters for battery state of health calculation, select the "Control → SOH correction" section:
118 118  
119 119  [[image:1765447975228-766.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="96" width="800"]]In this section:
120 120  
121 -* Algorithm:
122 -** By effective capacity;
123 -** By total charge-;
124 -* Total charge: Charge- –  total amount of charge- for expected SOH;
125 -* Total charge: SOH –  expected SOH value at the total amount of charge-.
107 +* **Algorithm:**
108 +** **By effective capacity;**
109 +** **By total charge;**
110 +* **Total charge: Charge–**   total amount of charge for expected SOH;
111 +* **Total charge: SOH** – expected SOH value at the total amount of charge.
126 126  
127 127  === Resistance estimation ===
128 128  
... ... @@ -156,16 +156,18 @@
156 156  
157 157  In this section:
158 158  
159 -* Current stabilization time, millisecond;
160 -* Maximum calculation period – maximum time between resistance measurements. If more time has elapsed since the last determination of the stabilized current I,,stable,, than is determined in this field, the resistance calculation is not performed, second;
161 -* Maximum resistance factor – the coefficient of calculation of the maximum acceptable resistance of the cell;
162 -* Minimum SOC – minimum cell SOC value for resistance calculation;
163 -* Maximum SOC – maximum cell SOC value for resistance calculation.
145 +* **Current stabilization time**, millisecond;
146 +* **Maximum calculation period** – maximum time between resistance measurements. If more time has elapsed since the last determination of the stabilized current I,,stable,, than is determined in this field, the resistance calculation is not performed, second;
147 +* **Maximum resistance factor** – the coefficient of calculation of the maximum acceptable resistance of the cell;
148 +* **Minimum SOC** – minimum cell SOC value for resistance calculation;
149 +* **Maximum SOC** – maximum cell SOC value for resistance calculation.
164 164  
165 165  The calculated resistance is accepted by the system as valid (and therefore updated) if its value is in the range from Resistance / 2 to “Maximum resistance factor” × Resistance, where "Resistance" is the nominal resistance of the cell (see [[Common settings>>doc:||anchor="HCommonsettings"]]). If the calculated resistance value is greater than the value (Maximum resistance factor × Resistance), the updated resistance value will be equal to the value (Maximum resistance factor × Resistance).
166 166  
167 167  === Low SOC (signal) ===
168 168  
155 +The "Low SOC" is indicative signal that can be assigned to a discrete output or a power switch.
156 +
169 169  To change the parameters of the generation a signal about low battery level, select the "Control → Low SOC (signal)" section:
170 170  
171 171  [[image:1733322624660-513.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="116" width="800"]]
... ... @@ -172,12 +172,12 @@
172 172  
173 173  In this section:
174 174  
175 -* Enable – a flag to enable signal generation;
176 -* Minimum SOC, %;
177 -* Tolerant SOC, %;
178 -* Delay before setting the signal, second;
179 -* Delay before clearing the signal, second;
180 -* Lock – lock the signal until the device is reset.
163 +* **Enable **– a flag to enable signal generation;
164 +* **Minimum SOC**, %;
165 +* **Tolerant SOC**, %;
166 +* **Delay before setting the signal**, second;
167 +* **Delay before clearing the signal**, second;
168 +* **Lock** – lock the signal until the device is reset.
181 181  
182 182  Signal generation conditions:
183 183  
... ... @@ -187,13 +187,10 @@
187 187  
188 188  * the battery SOC is greater than the “Tolerant SOC” during the “Delay before clearing the signal” time.
189 189  
190 -(% class="box infomessage" %)
191 -(((
192 -The "Low SOC signal" is indicative and can be output to a discrete output or a power switch.
193 -)))
194 -
195 195  === High charging current (signal) ===
196 196  
180 +The "High charging current" is indicative signal that can be output to a discrete output or a power switch.
181 +
197 197  To change the parameters of the generation high-current signal, select the "Control → High charging current (signal)" section:
198 198  
199 199  [[image:1733322624661-915.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="107" width="800"]]
... ... @@ -200,12 +200,12 @@
200 200  
201 201  In this section:
202 202  
203 -* Enable – a flag to enable signal generation;
204 -* Maximum charging current, А;
205 -* Tolerant charging current, А;
206 -* Delay before setting the signal, second;
207 -* Delay before clearing the signal, second;
208 -* Lock – lock the signal until the device is reset.
188 +* **Enable **– a flag to enable signal generation;
189 +* **Maximum charging current**, А;
190 +* **Tolerant charging current**, А;
191 +* **Delay before setting the signal**, second;
192 +* **Delay before clearing the signal**, second;
193 +* **Lock **– lock the signal until the device is reset.
209 209  
210 210  Signal generation conditions:
211 211  
... ... @@ -215,14 +215,9 @@
215 215  
216 216  * the measured current is less than the “Tolerant charging current” value during the “Delay before clearing the signal” time.
217 217  
218 -(% class="box infomessage" %)
219 -(((
220 -The "High charging current" signal is indicative and can be output to a discrete output or a power switch.
221 -)))
222 -
223 223  === Charge map ===
224 224  
225 -The BMS Main 3 device calculates the maximum allowable charge current values in respect to SOC, battery temperature, contactor temperature and cell voltage.
205 +The BMS Main 3 / BMS Main 2R device calculates the maximum allowable charge current values in respect to SOC, battery temperature, contactor temperature and cell voltage.
226 226  
227 227  Calculated current values are sent to a charger or an intellectual load over the CAN bus. External devices based on received data provide correct battery operation.
228 228  
... ... @@ -232,17 +232,17 @@
232 232  
233 233  In this section:
234 234  
235 -* Enable – a flag to start calculation of the charge current limit;
236 -* Maximum charge current – a maximum allowable value of the charge current (under normal conditions), A;
237 -* Rate of change – a rate of change the current limit to a new value (0 is for immediate change), A/s;
238 -* Option 1: Limit charge current by the battery SOC and temperature – a flag to enable correction of maximum allowable charging current** Kcs** depending on __maximum cell SOC__ and battery temperature;
239 -* Option 1: SOC x Temperature x Factor – the dependence of the correction factor on SOC and battery temperature;
240 -* Option 2: Limit charge current by the contactor temperature – a flag to enable correction of maximum allowable charging current **Kcc** depending on contactor temperature;
241 -* Option 2: Contactor temperature x Factor – the dependence of the correction factor on SOC and contactor temperature;
242 -* Option 3: Limit charge current by the maximum cell voltage - a flag to enable correction of maximum allowable charging current **Kcv** depending on __the maximum cell U,,ocv,, voltage__ (corrected due to current and cell resistance)
243 -* Option 3: Cell voltage x Factor – the dependence of the correction factor on maximum cell voltage;
244 -* Option 4: Limit charge current by the cell temperature - a flag to enable correction of maximum allowable charging current **Kct** depending on maximum cell temperature;
245 -* Option 4: Cell temperature x Factor – the dependence of the correction factor on maximum cell temperature.
215 +* **Enable **– a flag to start calculation of the charge current limit;
216 +* **Maximum charge current** – a maximum allowable value of the charge current (under normal conditions), A;
217 +* **Rate of change** – a rate of change the current limit to a new value (0 is for immediate change), A/s;
218 +* **Option 1: Limit charge current by the battery SOC and temperature** – a flag to enable correction of maximum allowable charging current** Kcs** depending on __maximum cell SOC__ and battery temperature;
219 +* **Option 1: SOC x Temperature x Factor** – the dependence of the correction factor on SOC and battery temperature;
220 +* **Option 2: Limit charge current by the contactor temperature** – a flag to enable correction of maximum allowable charging current **Kcc** depending on contactor temperature;
221 +* **Option 2: Contactor temperature x Factor** – the dependence of the correction factor on SOC and contactor temperature;
222 +* **Option 3: Limit charge current by the maximum cell voltage** – a flag to enable correction of maximum allowable charging current **Kcv** depending on __the maximum cell U,,ocv,, voltage__ (corrected due to current and cell resistance)
223 +* **Option 3: Cell voltage x Factor** – the dependence of the correction factor on maximum cell voltage;
224 +* **Option 4: Limit charge current by the cell temperature** – a flag to enable correction of maximum allowable charging current **Kct** depending on maximum cell temperature;
225 +* **Option 4: Cell temperature x Factor** – the dependence of the correction factor on maximum cell temperature.
246 246  
247 247  Value of the charge current limit at given SOC, temperature, contactors temperature, maximum cell voltage and maximum cell temperature is calculated as follows:
248 248  
... ... @@ -250,7 +250,7 @@
250 250  
251 251  === Discharge map ===
252 252  
253 -The BMS Main 3 device calculates the maximum allowable discharge current values in respect to SOC, battery temperature, contactor temperature and cell voltage.
233 +The BMS Main 3 / BMS Main 2R device calculates the maximum allowable discharge current values in respect to SOC, battery temperature, contactor temperature and cell voltage.
254 254  
255 255  Calculated current values are sent to a charger or an intellectual load over the CAN bus.
256 256  
... ... @@ -260,17 +260,17 @@
260 260  
261 261  In this section:
262 262  
263 -* Enable – a flag to start calculation of the discharge current limit;
264 -* Maximum discharge current – a maximum allowable value of the discharge current (under normal conditions), A;
265 -* Rate of change – a rate of change the current limit to a new value (0 is for immediate change), A/s;
266 -* Option 1: Limit discharging current by the battery SOC and temperature – a flag to enable correction of maximum allowable discharging current **Kds **depending on __minimum cell SOC__ and temperature;
267 -* Option 1: SOC x Temperature x Factor – the dependence of the correction factor on SOC and battery temperature;
268 -* Option 2: Limit discharge current by the contactor temperature – a flag to enable correction of maximum allowable discharging current **Kdc** depending on contactor temperature;
269 -* Option 2: Contactor temperature x Factor – the dependence of the correction factor on SOC and contactor temperature;
270 -* Option 3: Limit discharge current by the cell voltage - a flag to enable correction of maximum allowable discharging current **Kdv** depending on __the minimum cell U,,ocv,, voltage__ (corrected due to current and cell resistance)
271 -* Option 3: Cell voltage x Factor – the dependence of the correction factor on minimum cell voltage;
272 -* Option 4: Limit discharge current by the cell temperature - a flag to enable correction of maximum allowable discharging current **Kdt** depending on maximum cell temperature;
273 -* Option 4: Cell voltage x Factor – the dependence of the correction factor on minimum cell temperature.
243 +* **Enable **– a flag to start calculation of the discharge current limit;
244 +* **Maximum discharge current** – a maximum allowable value of the discharge current (under normal conditions), A;
245 +* **Rate of change** – a rate of change the current limit to a new value (0 is for immediate change), A/s;
246 +* **Option 1: Limit discharging current by the battery SOC and temperature** – a flag to enable correction of maximum allowable discharging current **Kds **depending on __minimum cell SOC__ and temperature;
247 +* **Option 1: SOC x Temperature x Factor** – the dependence of the correction factor on SOC and battery temperature;
248 +* **Option 2: Limit discharge current by the contactor temperature** – a flag to enable correction of maximum allowable discharging current **Kdc** depending on contactor temperature;
249 +* **Option 2: Contactor temperature x Factor** – the dependence of the correction factor on SOC and contactor temperature;
250 +* **Option 3: Limit discharge current by the cell voltage** a flag to enable correction of maximum allowable discharging current **Kdv** depending on __the minimum cell U,,ocv,, voltage__ (corrected due to current and cell resistance)
251 +* **Option 3: Cell voltage x Factor** – the dependence of the correction factor on minimum cell voltage;
252 +* **Option 4: Limit discharge current by the cell temperature** a flag to enable correction of maximum allowable discharging current **Kdt** depending on maximum cell temperature;
253 +* **Option 4: Cell voltage x Factor** – the dependence of the correction factor on minimum cell temperature.
274 274  
275 275  Value of the discharge current limit at given SOC, temperature, contactors temperature, minimum cell voltage and maximum cell temperature is calculated as follows:
276 276