Changes for page 3.3 Control
Last modified by Admin on 2026/04/30 15:56
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... ... @@ -446,7 +446,7 @@ 446 446 447 447 There are two signals that serve charging the battery: "Charging" and "Allow charging". With the help of the "Allow charging" signal, the BMS commands the charger to start or stop charging. 448 448 449 - Thedevicesupports three charge control algorithms:449 +BMS Main 3 / BMS Main 2R supports three charge control algorithms: 450 450 451 451 If the "**Always on**" algorithm is selected, the charging contactor and the allow charging contactor are always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals: 452 452 ... ... @@ -459,16 +459,12 @@ 459 459 When the algorithm "**On charger connected**" is selected, the control is performed as follows: 460 460 461 461 * If there is a signal “Charger connected” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging contactor and the allow charging contactor close; 462 -* If the signal “Charger connected” disappears, the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens; 463 -* If in the process of charging the voltage on the cell exceeds the “Ready to charge” level, the allow charging contactor opens (while the charging contactor remains closed); 464 -* If errors from the "Errors 1, 2 ..." bitfields occur the charging contactor and allow charging contactor open. 462 +* If the signal “Charger connected” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens. 465 465 466 466 When the "**On charge request**" algorithm selected, the control is performed as follows: 467 467 468 468 * If there is a signal “Charge request” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging contactor and the allow charging contactor close; 469 -* If the signal “Charge request” disappears, the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens; 470 -* If in the process of charging the voltage on the cell exceeds the “Ready to charge” level, the allow charging contactor opens (while the charging contactor remains closed); 471 -* If errors from the "Errors 1, 2 ..." bitfields occur the charging contactor and allow charging contactor open. 467 +* If the signal “Charge request” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens; 472 472 473 473 (% class="box infomessage" %) 474 474 ((( ... ... @@ -497,10 +497,12 @@ 497 497 498 498 === Discharge === 499 499 500 -The device controls the discharging contactor to connect battery to the load. 496 +The BMS Main 3 / BMS Main 2R device controls the discharging contactor to connect battery to the load. 501 501 502 - Thedevicesupports three algorithms to control battery discharging:When the algorithm "**Always on**" is selected, the discharging contactor is always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals:498 +BMS Main 3 / BMS Main 2R supports three algorithms to control battery discharging: 503 503 500 +When the algorithm "**Always on**" is selected, the discharging contactor is always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals: 501 + 504 504 * Service reset 505 505 * Power down request 506 506 * Inhibit discharging ... ... @@ -528,32 +528,46 @@ 528 528 529 529 In this section: 530 530 531 -* Enable – a flag to activate the discharge control; 532 -* Algorithm: 533 -** Always on – load is always connected; 534 -** On charger disconnected – load is connected when there is no signal “Charger connected”; 535 -** On discharge request – load is connected when there is signal “Discharge request”; 536 -* Allow charging only when the "Ready to discharge" signal is set – discharging contactor will open if "Ready to discharge" signal is cleared; 537 -* Delay before starting discharging – a time delay T,,on,, before closing the discharging contactor, millisecond; 538 -* Delay before stopping discharging – a time delay T,,off,, before opening the discharging contactor, millisecond; 539 -* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the discharge contactor (see [[Precharge>>doc:||anchor="HPrecharge"]]); 540 -* Errors 1, 2 to open the discharging contactor – bitfields to choose the errors which will open the discharging contactor; 541 -* Use custom delays before stopping discharging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors; 542 -* Custom delay: <error> – specific error delay, millisecond; 543 -* Switch off the discharging contactor on errors without delay – a flag to protectively open the discharging contactor without a delay. In the opposite case, when an error is detected, the discharging contactor opens always with the delay “Delay before stopping discharging”. 529 +* **Enable **– a flag to activate the discharge control; 530 +* **Algorithm**: 531 +** **Always on** – load is always connected; 532 +** **On charger disconnected** – load is connected when there is no signal “Charger connected”; 533 +** **On discharge request** – load is connected when there is signal “Discharge request”; 534 +* **Allow charging only when the "Ready to discharge" signal is set** – discharging contactor will open if "Ready to discharge" signal is cleared; 535 +* **Delay before starting discharging** – a time delay T,,on,, before closing the discharging contactor, millisecond; 536 +* **Delay before stopping discharging** – a time delay T,,off,, before opening the discharging contactor, millisecond; 537 +* **Control the precharging contactor** – a flag that allows control of the precharging contactor while closing the discharge contactor (see [[Precharge>>doc:||anchor="HPrecharge"]]); 538 +* **Errors 1, 2 to open the discharging contactor** – bitfields to choose the errors which will open the discharging contactor; 539 +* **Use custom delays before stopping discharging (on errors)** – a flag to enable manual settings of time delays T,,off,, for specific errors; 540 +* **Custom delay: <error>** – specific error delay, millisecond; 541 +* **Switch off the discharging contactor on errors without delay** – a flag to protectively open the discharging contactor without a delay. In the opposite case, when an error is detected, the discharging contactor opens always with the delay “Delay before stopping discharging”. 544 544 545 545 === Charge/Discharge === 546 546 547 -The BMS Main 3 device can control the charge/discharge contactor, which combines algorithms of charging and discharging contactor.545 +The BMS Main 3 / BMS Main 2R device can control the Charge/Discharge contactor, which combines algorithms of charging and discharging contactor. 548 548 549 549 Charge/Discharge contactor has three algorithms of operation: 550 550 551 -* Dependent (on Charging and Discharging signals) - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor; 552 -* Independent (Always) - Charge/Discharge contactor is always closed if there is no errors; 553 -* Independent (on Charge request or Discharge request) - Charge/Discharge contactor is based on its own controller that listen to Charge and Discharge requests and closes if one of these signals occurs. 549 +On **Dependent (on Charging and Discharging signals)** algorithm the charge/discharge contactor depends on Charge and Discharge algorithms and their signals and behaves 554 554 555 -TBA 551 +* as Charging contactor if "Charging" signal is set; 552 +* as Discharging contactor in other cases. 556 556 554 +When **Independent (Always) **algorithm is selected, the charging/discharging contactor is always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals: 555 + 556 +* Service reset 557 +* Power down request 558 +* Inhibit charging 559 +* Inhibit discharging 560 + 561 +the charging/discharging contactor opens. 562 + 563 + 564 +**Independent (on Charge request or Discharge request)** - charge/discharge contactor is based on its own controller and performs as follows: 565 + 566 +* if there is "Charge request" or "Discharge request" signal and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging/discharging contactor closes; 567 +* If the "Charge request" or "Discharge request" disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the charging/discharging contactor opens. 568 + 557 557 (% class="box infomessage" %) 558 558 ((( 559 559 **Note: **when errors occur in the system, the **Charge/Discharge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below). ... ... @@ -565,23 +565,23 @@ 565 565 566 566 In this section: 567 567 568 -* Enable – a flag to enable the charge/discharge controller. 569 -* Algorithm: 570 -** Dependent (on Charging and Discharging signals) - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor; 571 -** Independent (Always) - Charge/Discharge contactor is always closed if there is no errors; 572 -** Independent (on Charge request or Discharge request); 573 -* Delay before starting charging or discharging, millisecond; 574 -* Delay before stopping charging or discharging, millisecond; 575 -* Control the precharging contactor – a flag that enables control of precharging contactor while closing the charge/discharge contactor; 576 -* Emulate the "Charging" and "Discharging" signals – a flag to enable generation of "Charging" and "Discharging" signals when closing charge/discharge contactor; 577 -* Errors 1, 2 to prevent CHARGING through charging/discharging contactor, Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor – bitfields to choose the errors which will open the charging/discharging contactor. This bitfields are combined by bitwise OR and intended to separate settings for charging and discharging processes; 578 -* Errors 1, 2 which affect the contactor only if battery CHARGING is detected – a bitfield to choose the errors which will trigger only if charging current is present. This bitfield is combined with "Errors 1, 2 to prevent CHARGING through charging/discharging contactor" by bitwise AND; 579 -* Errors 1, 2 which affect the contactor only if battery DISCHARGING is detected – a bitfield to choose the errors which will trigger only if discharging current is present. This bitfield is combined with "Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor" by bitwise AND; 580 -* Switch off the charging/discharging contactor on errors without delay – a flag to protectively open the charging/discharging contactor without a delay. In the opposite case, when an error is detected, the charging/discharging contactor opens always with the delay “Delay before stopping discharging”. 580 +* **Enable **– a flag to enable the charge/discharge controller. 581 +* **Algorithm**: 582 +** **Dependent (on Charging and Discharging signals)** - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor; 583 +** **Independent (Always)** - Charge/Discharge contactor is always closed if there is no errors; 584 +** **Independent (on Charge request or Discharge request)**; 585 +* **Delay before starting charging or discharging**, millisecond; 586 +* **Delay before stopping charging or discharging**, millisecond; 587 +* **Control the precharging contactor** – a flag that enables control of precharging contactor while closing the charge/discharge contactor; 588 +* **Emulate the "Charging" and "Discharging" signals** – a flag to enable generation of "Charging" and "Discharging" signals when closing charge/discharge contactor; 589 +* **Errors 1, 2 to prevent CHARGING through charging/discharging contactor, Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor** – bitfields to choose the errors which will open the charging/discharging contactor. This bitfields are combined by bitwise OR and intended to separate settings for charging and discharging processes; 590 +* **Errors 1, 2 which affect the contactor only if battery CHARGING is detected** – a bitfield to choose the errors which will trigger only if charging current is present. This bitfield is combined with "Errors 1, 2 to prevent CHARGING through charging/discharging contactor" by bitwise AND; 591 +* **Errors 1, 2 which affect the contactor only if battery DISCHARGING is detected** – a bitfield to choose the errors which will trigger only if discharging current is present. This bitfield is combined with "Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor" by bitwise AND; 592 +* **Switch off the charging/discharging contactor on errors without delay** – a flag to protectively open the charging/discharging contactor without a delay. In the opposite case, when an error is detected, the charging/discharging contactor opens always with the delay “Delay before stopping discharging”. 581 581 582 582 === Discharge (AUX) === 583 583 584 -The BMS Main 3 device can control the power supply of external equipment using the auxiliary (AUX) discharging contactor. An example of external equipment can be an inverter that converts DC to AC to power a service laptop and other devices. 596 +The BMS Main 3 / BMS Main 2R device can control the power supply of external equipment using the auxiliary (AUX) discharging contactor. An example of external equipment can be an inverter that converts DC to AC to power a service laptop and other devices. 585 585 586 586 The power supply circuit of the external equipment using the auxiliary (AUX) discharging contactor is independent of the battery load circuit. The closing and opening of the auxiliary (AUX) discharging contactor is performed according to its program. 587 587 ... ... @@ -597,23 +597,23 @@ 597 597 598 598 In this section: 599 599 600 -* Enable – a flag to activate the auxiliary discharge control; 601 -* Switch off the discharging (AUX) contactor if the SOC is too low; 602 -* Minimum SOC – a minimum SOC value, when reached, the auxiliary (AUX) discharging contactor opens, %; 603 -* Tolerant SOC – a permissive SOC value, upon reaching which the auxiliary (AUX) discharging contactor re-closes, %; 604 -* Switch off the discharging (AUX) contactor if the cell voltage is out of the range; 605 -* Minimum cell voltage, V; 606 -* Maximum cell voltage, V; 607 -* Switch off the discharging (AUX) contactor if the battery voltage is out of the range; 608 -* Minimum battery voltage, V; 609 -* Maximum battery voltage, V; 610 -* Errors 1, 2 to open the auxiliary discharging contactor – bitfields to choose the errors which will open the auxiliary discharging contactor. 612 +* **Enable **– a flag to activate the auxiliary discharge control; 613 +* **Switch off the discharging (AUX) contactor if the SOC is too low**; 614 +* **Minimum SOC** – a minimum SOC value, when reached, the auxiliary (AUX) discharging contactor opens, %; 615 +* **Tolerant SOC** – a permissive SOC value, upon reaching which the auxiliary (AUX) discharging contactor re-closes, %; 616 +* **Switch off the discharging (AUX) contactor if the cell voltage is out of the range**; 617 +* **Minimum cell voltage**, V; 618 +* **Maximum cell voltage**, V; 619 +* **Switch off the discharging (AUX) contactor if the battery voltage is out of the range**; 620 +* **Minimum battery voltage**, V; 621 +* **Maximum battery voltage**, V; 622 +* **Errors 1, 2 to open the auxiliary discharging contactor** – bitfields to choose the errors which will open the auxiliary discharging contactor. 611 611 612 612 === Cell balancing === 613 613 614 614 Balancing makes the voltage of all cells equal to the minimum cell voltage. 615 615 616 -The following balancing rules are supported: 628 +The following **balancing rules** are supported: 617 617 618 618 * when the battery is charging (current I > 0) and time after until the battery is relaxed; 619 619 * when the battery is charging (current I > 0) or when the battery is in a state of relaxation; ... ... @@ -634,7 +634,7 @@ 634 634 If the “High logic temperature” occurs, then the balancing of the cells connected to the overheated BMS Logic device will not be performed. 635 635 ))) 636 636 637 -The BMS Main 3 can enable the cell balancing by the external “Balancing request” signal. Balancing process will be started to cells which the voltage is higher than the balancing start voltage and the difference between the cell voltage and the minimum voltage among all the cells is greater than the balancing stop threshold. 649 +The BMS Main 3 / BMS Main 2R can enable the cell balancing by the external “Balancing request” signal. Balancing process will be started to cells which the voltage is higher than the balancing start voltage and the difference between the cell voltage and the minimum voltage among all the cells is greater than the balancing stop threshold. 638 638 639 639 BMS Main 3 can force a cell balancing, if its voltage is higher than estimated value. 640 640 ... ... @@ -644,20 +644,20 @@ 644 644 645 645 In this section: 646 646 647 -* Enable – a flag to enable cell balancing; 648 -* Balancing rule: 649 -** Balance on charge – balancing is performed while and after the charging (in the “Charge ON” and “Charge OFF” states); 650 -** Balance on charge or relaxed - balancing is performed while and after the charging and in the relaxed state (in “Charge ON”, “Charge OFF”, “Relaxed (after charging)” and “Relaxed (after discharging)” states); 651 -** Balance always – balancing is always performed regardless the battery state; 652 -* Balancing condition: 653 -** Automatic – balancing will be performed automatically if needed conditions are met; 654 -** On balancing request – balancing will start only if a remote request is received. In this case cells will start to balance regardless the "Voltage deviation to start balancing" value; 655 -* Minimum cell voltage to start balancing, V; 656 -* Voltage deviation to start balancing; 657 -* Voltage deviation to stop balancing; 658 -* Voltage for forced balancing – if cell voltage is above this value, it will start discharging through balancing resistor; 659 -* Maximum allowable temperature of BMS Logic devices, ºC; 660 -* Command to discharge all cells – a flag to force the balancing of all cells. 659 +* **Enable **– a flag to enable cell balancing; 660 +* **Balancing rule**: 661 +** **Balance on charge** – balancing is performed while and after the charging (in the “Charge ON” and “Charge OFF” states); 662 +** **Balance on charge or relaxed** - balancing is performed while and after the charging and in the relaxed state (in “Charge ON”, “Charge OFF”, “Relaxed (after charging)” and “Relaxed (after discharging)” states); 663 +** **Balance always** – balancing is always performed regardless the battery state; 664 +* **Balancing condition**: 665 +** **Automatic **– balancing will be performed automatically if needed conditions are met; 666 +** **On balancing request** – balancing will start only if a remote request is received. In this case cells will start to balance regardless the "Voltage deviation to start balancing" value; 667 +* **Minimum cell voltage to start balancing**, V; 668 +* **Voltage deviation to start balancing**; 669 +* **Voltage deviation to stop balancing**; 670 +* **Voltage for forced balancing** – if cell voltage is above this value, it will start discharging through balancing resistor; 671 +* **Maximum allowable temperature of BMS Logic devices**, ºC; 672 +* **Command to discharge all cells** – a flag to force the balancing of all cells. 661 661 662 662 === Series balancing === 663 663