Changes for page 3.3 Control
Last modified by Admin on 2026/04/30 15:56
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... ... @@ -15,7 +15,7 @@ 15 15 * **Cell capacity** – nominal capacity of cells, Ah; 16 16 * **Cell resistance** – nominal (maximum) internal resistance of the cells, Ohm; 17 17 * **Connection of cells:** 18 -** **Serial **– all cells are connected in series in a single string .18 +** **Serial **– all cells are connected in series in a single string; 19 19 ** **Parallel-Serial **– cells are grouped in parallel and serial items; 20 20 * **Parallel-Serial: Number of Logic devices in a chain**; 21 21 * **Parallel-Serial: Number of parallel chains in a block**; ... ... @@ -29,7 +29,7 @@ 29 29 ** **Summation of cell voltages** – the overall voltage is calculated as on sum of all cells in the battery; 30 30 ** **Using voltage before contactors** – the overall voltage is estimated as voltage before contactors measured by BMS. 31 31 32 -The **"Parallel-Serial"** connection works as follows: a bunch of serial connected Logics are grouped into chains. A bunch of parallel connected chains are grouped to blocks. A bunch of serial connected blocks are grouped into string. By configuring the corresponding settings it is possible to create a complex string configuration. Current through each chain will be estimated asa fraction of overall currentaccordingly to the number of chains in a block.32 +The **"Parallel-Serial"** connection works as follows: a bunch of serial connected Logics are grouped into chains. A bunch of parallel connected chains are grouped to blocks. A bunch of serial connected blocks are grouped into string. By configuring the corresponding settings it is possible to create a complex string configuration. Current through each chain will be calculated as overall string current divided by number of chains in a block. 33 33 34 34 The values **“Capacity”** and **“Resistance”** are used to calculate the SOC of cells and the battery. 35 35 ... ... @@ -39,7 +39,7 @@ 39 39 40 40 === SOC estimation === 41 41 42 -The BMS Main 3 / BMS Main 2R device calculates the state of charge (SOC) of each cell ,and then the overallbatterySOC, byusing following algorithms:42 +The BMS Main 3 / BMS Main 2R device calculates the state of charge (SOC) of each cell by using following algorithms: 43 43 44 44 The **“Voltage”** SOC calculation algorithm calculates cells SOC based on the tabular dependence Uocv = Uocv(SOC, t °C). 45 45 ... ... @@ -98,7 +98,7 @@ 98 98 99 99 In **"By effective capacity" **mode SOH is calculated as a ratio of effective capacity to nominal capacity. Effective capacity is estimated to DOD value when battery SOC reaches 0%, so SOH is recalculated each full battery discharge. 100 100 101 -In** "By total charge–"** mode SOH is calculated as a linear function of "Total charge-" counter. While "Total charge-" constantly increases during battery operation, SOH will be linearly decrease at the same time. This mode requires a confirmed data about cell health depending of amount of discharge rate to configure the linear function.101 +In** "By total charge–"** mode SOH is calculated as a linear function of "Total charge-" counter. While "Total charge-" constantly increases during battery operation, SOH will be linearly decrease at the same time. This mode requires a confirmed data about cell health depending of amount of discharge rate to configure the linear function. 102 102 103 103 To configure parameters for battery state of health calculation, select the "Control → SOH correction" section: 104 104 ... ... @@ -402,32 +402,34 @@ 402 402 403 403 The BMS Main 3 / BMS Main 2R device can control the precharge contactor. The precharge contactor is used to charge the intermediate capacity with low current and usually placed with the limiting resistor in parallel to charging or discharging contactor. 404 404 405 -BMS Main 3 devicedetectserrors while pre-charging the load capacity by monitoring the current and voltage difference before and after contactors.405 +BMS Main 3 can detect errors while pre-charging the load capacity by monitoring **the current and voltage difference** before and after contactors. 406 406 407 -BMS Main 2R devicedetectserrors while pre-charging the load capacity only by monitoring the current.407 +BMS Main 2R can detect errors while pre-charging the load capacity **only by monitoring the current**. 408 408 409 - AlsoBMScanmeasure thepowerdissipatedonprecharge resistor andgenerate anerrorifitgreaterthanconfiguredlimit.409 +In **simple **mode precharge contactor closes a "Precharge time" before the closing of Charge or Discharge contactors and opens after the same amount of time after closing them. 410 410 411 - TBA411 +In **enhanced **mode precharge contactor will wait until the current of voltage difference requirements are met and close the Charge or Discharge contactors only after that. If waiting time is greater than "Precharge time" value, an error will be generated. Precharge contactor will open after "Precharge time" after closing the Charge of Discharge contactors. 412 412 413 +Also BMS Main 3 / BMS Main 2R can measure the power dissipated on precharge resistor and generate an error if it is greater than configured limit. 414 + 413 413 To change the parameters of precharge contactor, select the "Control → Precharge" section: 414 414 415 415 [[image:1750328428183-819.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="178" width="800"]] 416 416 417 -* Precharge current threshold to finish precharging – a minimum current value at which precharging process assumed to be finished, A; 418 -* Check voltages before and after contactors to finish precharging – a flag to check the voltages before and after contactors to ensure that precharge process has finished and it is allowed to close the discharging contactor; 419 -* Minimum voltage difference to finish precharging – minimal voltage difference before and after contactors at which precharge process is meant to be finished, V; 420 -* Keep the precharging relay closed until precharge is finished – a flag to ignore the Precharge time and wait precharging to finish before open precharge relay; 421 -* Number of precharging attempts – maximum number of precharging attempts before setting the "Precharge error"; 422 -* Delay before current measurement – a delay before first current measurement after closing precharge, millisecond; 423 -* Precharge time – a duration of closing the precharge contactor before closing the discharging contactor, millisecond; 424 -* Relaxation between attempts – a duration between precharge attempts, millisecond; 425 -* Check the power dissipated in the preacharge resistor - a flag to enable the calculation of power dissipated in precharge resistor; 426 -* Precharge resistor resistance, Ohm; 427 -* Maximum allowable power dissipated in the resistor, W; 428 -* Delay before setting the "Precharge error" when checking power, millisecond; 429 -* Delay before clearing the "Precharge error", second; 430 -* Lock the "Precharge error" – a flag to block the error until the device is restarted. 419 +* **Precharge current threshold to finish precharging **– a minimum current value at which precharging process assumed to be finished, A; 420 +* **Check voltages before and after contactors to finish precharging **– a flag to check the voltages before and after contactors to ensure that precharge process has finished and it is allowed to close the discharging contactor; 421 +* **Minimum voltage difference to finish precharging** – minimal voltage difference before and after contactors at which precharge process is meant to be finished, V; 422 +* **Keep the precharging relay closed until precharge is finished** – a flag to ignore the Precharge time and wait precharging to finish before open precharge relay; 423 +* **Number of precharging attempts** – maximum number of precharging attempts before setting the "Precharge error"; 424 +* **Delay before current measurement** – a delay before first current measurement after closing precharge, millisecond; 425 +* **Precharge time **– a duration of closing the precharge contactor before closing the discharging contactor, millisecond; 426 +* **Relaxation between attempts **– a duration between precharge attempts, millisecond; 427 +* **Check the power dissipated in the preacharge resistor** - a flag to enable the calculation of power dissipated in precharge resistor; 428 +* **Precharge resistor resistance**, Ohm; 429 +* **Maximum allowable power dissipated in the resistor**, W; 430 +* **Delay before setting the "Precharge error" when checking power**, millisecond; 431 +* **Delay before clearing the "Precharge error"**, second; 432 +* **Lock the "Precharge error"** – a flag to block the error until the device is restarted. 431 431 432 432 “Precharge error” generation conditions if any of the following is true: 433 433 ... ... @@ -442,14 +442,10 @@ 442 442 443 443 === Charge === 444 444 445 -There are two contactors that serve charging the battery:a chargingcontactor andan allow chargingcontactor. With the help of theallow chargingcontactor, the BMS commands the charger to start or stop charging.447 +There are two signals that serve charging the battery: "Charging" and "Allow charging". With the help of the "Allow charging" signal, the BMS commands the charger to start or stop charging. 446 446 447 - Thedevicesupports three charge control algorithms:449 +BMS Main 3 / BMS Main 2R supports three charge control algorithms: 448 448 449 -* Always on – charging is always allowed; 450 -* On charger connected – charging is allowed when there is a signal “Charger connected”; 451 -* On charge request – charging is allowed when there is a signal “Charge request”. 452 - 453 453 If the "**Always on**" algorithm is selected, the charging contactor and the allow charging contactor are always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals: 454 454 455 455 * Service reset; ... ... @@ -461,16 +461,12 @@ 461 461 When the algorithm "**On charger connected**" is selected, the control is performed as follows: 462 462 463 463 * If there is a signal “Charger connected” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging contactor and the allow charging contactor close; 464 -* If the signal “Charger connected” disappears, the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens; 465 -* If in the process of charging the voltage on the cell exceeds the “Ready to charge” level, the allow charging contactor opens (while the charging contactor remains closed); 466 -* If errors from the "Errors 1, 2 ..." bitfields occur the charging contactor and allow charging contactor open. 462 +* If the signal “Charger connected” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens. 467 467 468 468 When the "**On charge request**" algorithm selected, the control is performed as follows: 469 469 470 470 * If there is a signal “Charge request” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging contactor and the allow charging contactor close; 471 -* If the signal “Charge request” disappears, the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens; 472 -* If in the process of charging the voltage on the cell exceeds the “Ready to charge” level, the allow charging contactor opens (while the charging contactor remains closed); 473 -* If errors from the "Errors 1, 2 ..." bitfields occur the charging contactor and allow charging contactor open. 467 +* If the signal “Charge request” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens; 474 474 475 475 (% class="box infomessage" %) 476 476 ((( ... ... @@ -483,30 +483,26 @@ 483 483 484 484 In this section: 485 485 486 -* Enable – a flag to activate the charge control; 487 -* Algorithm: 488 -** Always on – charging is always allowed; 489 -** On charger connected – charging is allowed when there is a signal “Charger connected”; 490 -** On charge request – charging is allowed when there is a signal “Charge request”; 491 -* Allow charging only when the "Ready to charge" signal is set – charging contactor will open if "Ready to charge" signal is cleared; 492 -* Delay before starting charging – a time delay T,,on,, before closing the charging contactor and the allow charging contactor, millisecond; 493 -* Delay before stopping charging – a time delay T,,off,, before opening the charging contactor, millisecond; 494 -* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the charge contactor (see [[Precharge>>path:#HPrecharge]]); 495 -* Errors 1, 2 to open the charging contactor – bitfields to choose the errors which will open the charging contactor; 496 -* Use custom delays before stopping charging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors; 497 -* Custom delay: <error> – delay for specific error, millisecond; 498 -* Switch off the charging contactor on errors without delay – a flag to protectively open the charging contactor without a delay. In the opposite case, when an error is detected, the charging contactor opens always with the delay “Delay before stopping charging”; 480 +* **Enable **– a flag to activate the charge control; 481 +* **Algorithm**: 482 +** **Always on** – charging is always allowed; 483 +** **On charger connected** – charging is allowed when there is a signal “Charger connected”; 484 +** **On charge request** – charging is allowed when there is a signal “Charge request”; 485 +* **Allow charging only when the "Ready to charge" signal is set** – charging contactor will open if "Ready to charge" signal is cleared; 486 +* **Delay before starting charging** – a time delay T,,on,, before closing the charging contactor and the allow charging contactor, millisecond; 487 +* **Delay before stopping charging** – a time delay T,,off,, before opening the charging contactor, millisecond; 488 +* **Control the precharging contactor** – a flag that allows control of the precharging contactor while closing the charge contactor (see [[Precharge>>path:#HPrecharge]]); 489 +* **Errors 1, 2 to open the charging contactor** – bitfields to choose the errors which will open the charging contactor; 490 +* **Use custom delays before stopping charging (on errors)** – a flag to enable manual settings of time delays T,,off,, for specific errors; 491 +* **Custom delay: <error>** – delay for specific error, millisecond; 492 +* **Switch off the charging contactor on errors without delay** – a flag to protectively open the charging contactor without a delay. In the opposite case, when an error is detected, the charging contactor opens always with the delay “Delay before stopping charging”; 499 499 500 500 === Discharge === 501 501 502 -The device controls the discharging contactor to connect battery to the load. 496 +The BMS Main 3 / BMS Main 2R device controls the discharging contactor to connect battery to the load. 503 503 504 - Thedevicesupports three algorithms to control battery discharging:498 +BMS Main 3 / BMS Main 2R supports three algorithms to control battery discharging: 505 505 506 -* Always on – load is always connected; 507 -* On charger disconnected – load is connected when there is no signal “Charger connected”; 508 -* On discharge request – load is connected when there is signal “Discharge request”. 509 - 510 510 When the algorithm "**Always on**" is selected, the discharging contactor is always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals: 511 511 512 512 * Service reset ... ... @@ -536,32 +536,45 @@ 536 536 537 537 In this section: 538 538 539 -* Enable – a flag to activate the discharge control; 540 -* Algorithm: 541 -** Always on – load is always connected; 542 -** On charger disconnected – load is connected when there is no signal “Charger connected”; 543 -** On discharge request – load is connected when there is signal “Discharge request”; 544 -* Allow charging only when the "Ready to discharge" signal is set – discharging contactor will open if "Ready to discharge" signal is cleared; 545 -* Delay before starting discharging – a time delay T,,on,, before closing the discharging contactor, millisecond; 546 -* Delay before stopping discharging – a time delay T,,off,, before opening the discharging contactor, millisecond; 547 -* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the discharge contactor (see [[Precharge>>doc:||anchor="HPrecharge"]]); 548 -* Errors 1, 2 to open the discharging contactor – bitfields to choose the errors which will open the discharging contactor; 549 -* Use custom delays before stopping discharging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors; 550 -* Custom delay: <error> – specific error delay, millisecond; 551 -* Switch off the discharging contactor on errors without delay – a flag to protectively open the discharging contactor without a delay. In the opposite case, when an error is detected, the discharging contactor opens always with the delay “Delay before stopping discharging”. 529 +* **Enable **– a flag to activate the discharge control; 530 +* **Algorithm**: 531 +** **Always on** – load is always connected; 532 +** **On charger disconnected** – load is connected when there is no signal “Charger connected”; 533 +** **On discharge request** – load is connected when there is signal “Discharge request”; 534 +* **Allow charging only when the "Ready to discharge" signal is set** – discharging contactor will open if "Ready to discharge" signal is cleared; 535 +* **Delay before starting discharging** – a time delay T,,on,, before closing the discharging contactor, millisecond; 536 +* **Delay before stopping discharging** – a time delay T,,off,, before opening the discharging contactor, millisecond; 537 +* **Control the precharging contactor** – a flag that allows control of the precharging contactor while closing the discharge contactor (see [[Precharge>>doc:||anchor="HPrecharge"]]); 538 +* **Errors 1, 2 to open the discharging contactor** – bitfields to choose the errors which will open the discharging contactor; 539 +* **Use custom delays before stopping discharging (on errors)** – a flag to enable manual settings of time delays T,,off,, for specific errors; 540 +* **Custom delay: <error>** – specific error delay, millisecond; 541 +* **Switch off the discharging contactor on errors without delay** – a flag to protectively open the discharging contactor without a delay. In the opposite case, when an error is detected, the discharging contactor opens always with the delay “Delay before stopping discharging”. 552 552 553 553 === Charge/Discharge === 554 554 555 -The BMS Main 3 device can control the charge/discharge contactor, which combines algorithms of charging and discharging contactor.545 +The BMS Main 3 / BMS Main 2R device can control the Charge/Discharge contactor, which combines algorithms of charging and discharging contactor. 556 556 557 557 Charge/Discharge contactor has three algorithms of operation: 558 558 559 -* Dependent (on Charging and Discharging signals) - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor; 560 -* Independent (Always) - Charge/Discharge contactor is always closed if there is no errors; 561 -* Independent (on Charge request or Discharge request) - Charge/Discharge contactor is based on its own controller that listen to Charge and Discharge requests and closes if one of these signals occurs. 549 +On **Dependent (on Charging and Discharging signals)** algorithm the charge/discharge contactor depends on Charge and Discharge controllers and behaves: 562 562 563 -TBA 551 +* as Charging contactor if "Charging" signal is set; 552 +* as Discharging contactor in other cases. 564 564 554 +When **Independent (Always) **algorithm is selected, the charging/discharging contactor is always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals: 555 + 556 +* Service reset 557 +* Power down request 558 +* Inhibit charging 559 +* Inhibit discharging 560 + 561 +the charging/discharging contactor opens. 562 + 563 +On **Independent (on Charge request or Discharge request)** algorithm charge/discharge contactor is based on its own controller and performs as follows: 564 + 565 +* if there is "Charge request" or "Discharge request" signal and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging/discharging contactor closes; 566 +* If the "Charge request" or "Discharge request" disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the charging/discharging contactor opens. 567 + 565 565 (% class="box infomessage" %) 566 566 ((( 567 567 **Note: **when errors occur in the system, the **Charge/Discharge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below). ... ... @@ -573,23 +573,23 @@ 573 573 574 574 In this section: 575 575 576 -* Enable – a flag to enable the charge/discharge controller. 577 -* Algorithm: 578 -** Dependent (on Charging and Discharging signals) - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor; 579 -** Independent (Always) - Charge/Discharge contactor is always closed if there is no errors; 580 -** Independent (on Charge request or Discharge request); 581 -* Delay before starting charging or discharging, millisecond; 582 -* Delay before stopping charging or discharging, millisecond; 583 -* Control the precharging contactor – a flag that enables control of precharging contactor while closing the charge/discharge contactor; 584 -* Emulate the "Charging" and "Discharging" signals – a flag to enable generation of "Charging" and "Discharging" signals when closing charge/discharge contactor; 585 -* Errors 1, 2 to prevent CHARGING through charging/discharging contactor, Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor – bitfields to choose the errors which will open the charging/discharging contactor. This bitfields are combined by bitwise OR and intended to separate settings for charging and discharging processes; 586 -* Errors 1, 2 which affect the contactor only if battery CHARGING is detected – a bitfield to choose the errors which will trigger only if charging current is present. This bitfield is combined with "Errors 1, 2 to prevent CHARGING through charging/discharging contactor" by bitwise AND; 587 -* Errors 1, 2 which affect the contactor only if battery DISCHARGING is detected – a bitfield to choose the errors which will trigger only if discharging current is present. This bitfield is combined with "Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor" by bitwise AND; 588 -* Switch off the charging/discharging contactor on errors without delay – a flag to protectively open the charging/discharging contactor without a delay. In the opposite case, when an error is detected, the charging/discharging contactor opens always with the delay “Delay before stopping discharging”. 579 +* **Enable **– a flag to enable the charge/discharge controller. 580 +* **Algorithm**: 581 +** **Dependent (on Charging and Discharging signals)** - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor; 582 +** **Independent (Always)** - Charge/Discharge contactor is always closed if there is no errors; 583 +** **Independent (on Charge request or Discharge request)**; 584 +* **Delay before starting charging or discharging**, millisecond; 585 +* **Delay before stopping charging or discharging**, millisecond; 586 +* **Control the precharging contactor** – a flag that enables control of precharging contactor while closing the charge/discharge contactor; 587 +* **Emulate the "Charging" and "Discharging" signals** – a flag to enable generation of "Charging" and "Discharging" signals when closing charge/discharge contactor; 588 +* **Errors 1, 2 to prevent CHARGING through charging/discharging contactor, Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor** – bitfields to choose the errors which will open the charging/discharging contactor. This bitfields are combined by bitwise OR and intended to separate settings for charging and discharging processes; 589 +* **Errors 1, 2 which affect the contactor only if battery CHARGING is detected** – a bitfield to choose the errors which will trigger only if charging current is present. This bitfield is combined with "Errors 1, 2 to prevent CHARGING through charging/discharging contactor" by bitwise AND; 590 +* **Errors 1, 2 which affect the contactor only if battery DISCHARGING is detected** – a bitfield to choose the errors which will trigger only if discharging current is present. This bitfield is combined with "Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor" by bitwise AND; 591 +* **Switch off the charging/discharging contactor on errors without delay** – a flag to protectively open the charging/discharging contactor without a delay. In the opposite case, when an error is detected, the charging/discharging contactor opens always with the delay “Delay before stopping discharging”. 589 589 590 590 === Discharge (AUX) === 591 591 592 -The BMS Main 3 device can control the power supply of external equipment using the auxiliary (AUX) discharging contactor. An example of external equipment can be an inverter that converts DC to AC to power a service laptop and other devices. 595 +The BMS Main 3 / BMS Main 2R device can control the power supply of external equipment using the auxiliary (AUX) discharging contactor. An example of external equipment can be an inverter that converts DC to AC to power a service laptop and other devices. 593 593 594 594 The power supply circuit of the external equipment using the auxiliary (AUX) discharging contactor is independent of the battery load circuit. The closing and opening of the auxiliary (AUX) discharging contactor is performed according to its program. 595 595 ... ... @@ -605,27 +605,27 @@ 605 605 606 606 In this section: 607 607 608 -* Enable – a flag to activate the auxiliary discharge control; 609 -* Switch off the discharging (AUX) contactor if the SOC is too low; 610 -* Minimum SOC – a minimum SOC value, when reached, the auxiliary (AUX) discharging contactor opens, %; 611 -* Tolerant SOC – a permissive SOC value, upon reaching which the auxiliary (AUX) discharging contactor re-closes, %; 612 -* Switch off the discharging (AUX) contactor if the cell voltage is out of the range; 613 -* Minimum cell voltage, V; 614 -* Maximum cell voltage, V; 615 -* Switch off the discharging (AUX) contactor if the battery voltage is out of the range; 616 -* Minimum battery voltage, V; 617 -* Maximum battery voltage, V; 618 -* Errors 1, 2 to open the auxiliary discharging contactor – bitfields to choose the errors which will open the auxiliary discharging contactor. 611 +* **Enable **– a flag to activate the auxiliary discharge control; 612 +* **Switch off the discharging (AUX) contactor if the SOC is too low**; 613 +* **Minimum SOC** – a minimum SOC value, when reached, the auxiliary (AUX) discharging contactor opens, %; 614 +* **Tolerant SOC** – a permissive SOC value, upon reaching which the auxiliary (AUX) discharging contactor re-closes, %; 615 +* **Switch off the discharging (AUX) contactor if the cell voltage is out of the range**; 616 +* **Minimum cell voltage**, V; 617 +* **Maximum cell voltage**, V; 618 +* **Switch off the discharging (AUX) contactor if the battery voltage is out of the range**; 619 +* **Minimum battery voltage**, V; 620 +* **Maximum battery voltage**, V; 621 +* **Errors 1, 2 to open the auxiliary discharging contactor** – bitfields to choose the errors which will open the auxiliary discharging contactor. 619 619 620 620 === Cell balancing === 621 621 622 622 Balancing makes the voltage of all cells equal to the minimum cell voltage. 623 623 624 -The following balancing rules are supported: 627 +The following **balancing rules** are supported: 625 625 626 -* when the battery is charging (current I > 0) and time after until the battery is relaxed; 627 -* when the battery is charging (current I > 0) or when the battery is in a state of relaxation; 628 -* always (regardless of battery state).629 +* **Balance on charge** – perform balancing when the battery is charging (current I > 0) and time after until the battery is relaxed; 630 +* **Balance on charge or relaxed** – perform balancing when the battery is charging (current I > 0) or when the battery is in a state of relaxation ; 631 +* **Balance always** regardless of battery state. 629 629 630 630 A balancing resistor is connected to the cell if the following conditions are simultaneously met: 631 631 ... ... @@ -642,9 +642,9 @@ 642 642 If the “High logic temperature” occurs, then the balancing of the cells connected to the overheated BMS Logic device will not be performed. 643 643 ))) 644 644 645 -The BMS Main 3 can enable the cell balancing by the external “Balancing request” signal. Balancing process will be started to cells which the voltage is higher than the balancing start voltage and the difference between the cell voltage and the minimum voltage among all the cells is greater than the balancing stop threshold. 648 +The BMS Main 3 / BMS Main 2R can enable the cell balancing by the external **“Balancing request”** signal. Balancing process will be started to cells which the voltage is higher than the balancing start voltage and the difference between the cell voltage and the minimum voltage among all the cells is greater than the balancing stop threshold. 646 646 647 -BMS Main 3 can force a cellbalancing, if its voltage is higher than estimated value.650 +BMS Main 3 / BMS Main 2R can **force balancing **of the cell, if its voltage is higher than estimated value. 648 648 649 649 To change the cell balancing parameters, select the "Control → Cell balancing" section: 650 650 ... ... @@ -652,24 +652,25 @@ 652 652 653 653 In this section: 654 654 655 -* Enable – a flag to enable cell balancing; 656 -* Balancing rule: 657 -** Balance on charge – balancing is performed while and after the charging (in the “Charge ON” and “Charge OFF” states); 658 -** Balance on charge or relaxed - balancing is performed while and after the charging and in the relaxed state (in “Charge ON”, “Charge OFF”, “Relaxed (after charging)” and “Relaxed (after discharging)” states); 659 -** Balance always – balancing is always performed regardless the battery state; 660 -* Balancing condition: 661 -** Automatic – balancing will be performed automatically if needed conditions are met; 662 -** On balancing request – balancing will start only if a remote request is received. In this case cells will start to balance regardless the "Voltage deviation to start balancing" value; 663 -* Minimum cell voltage to start balancing, V; 664 -* Voltage deviation to start balancing; 665 -* Voltage deviation to stop balancing; 666 -* Voltage for forced balancing – if cell voltage is above this value, it will start discharging through balancing resistor; 667 -* Maximum allowable temperature of BMS Logic devices, ºC; 668 -* Command to discharge all cells – a flag to force the balancing of all cells. 658 +* **Enable **– a flag to enable cell balancing; 659 +* **Balancing rule**: 660 +** **Balance on charge** – balancing is performed while and after the charging (in the “Charge ON” and “Charge OFF” states); 661 +** **Balance on charge or relaxed** - balancing is performed while and after the charging and in the relaxed state (in “Charge ON”, “Charge OFF”, “Relaxed (after charging)” and “Relaxed (after discharging)” states); 662 +** **Balance always** – balancing is always performed regardless the battery state; 663 +* **Balancing condition**: 664 +** **Automatic **– balancing will be performed automatically if needed conditions are met; 665 +** **On balancing request** – balancing will start only if a remote request is received. In this case cells will start to balance regardless the "Voltage deviation to start balancing" value; 666 +* **Minimum cell voltage to start balancing**, V; 667 +* **Voltage deviation to start balancing**; 668 +* **Voltage deviation to stop balancing**; 669 +* **Voltage to start forced balancing** – if cell voltage is above this value, it will start discharging through balancing resistor; 670 +* **Voltage to stop forced balancing** – if cell voltage is below this value, it will stop discharging through balancing resistor; 671 +* **Maximum allowable temperature of BMS Logic devices**, ºC; 672 +* **Command to discharge all cells** – a flag to force the balancing of all cells. 669 669 670 670 === Series balancing === 671 671 672 -The BMS Main 3 device supports work with two independent (galvanically unrelated) cell series. To monitor the status of two series, two current sensors are used. A series of cells must be equivalent: they must have the same number of cells and the same capacity. 676 +The BMS Main 3 / BMS Main 2R device supports work with two independent (galvanically unrelated) cell series. To monitor the status of two series, two current sensors are used. A series of cells must be equivalent: they must have the same number of cells and the same capacity. 673 673 674 674 Since the series of cells can operate at different loads, they must be balanced. For this, the BMS Main 3 provides two signals to power switches: “Balancing series 1” and “Balancing series 2”, as well as a combined algorithm that considers both the voltage of each series and the charge that these series gave load. The “Balancing series 1” and “Balancing series 2” signals are used to connect high-power balancing resistors in parallel with cell series 1 and 2. 675 675 ... ... @@ -686,17 +686,17 @@ 686 686 687 687 In this section: 688 688 689 -* Enable – a flag to enable series balancing; 690 -* Number of Logics in a series; 691 -* Minimum series voltage to start balancing, V; 692 -* Balancing threshold, V; 693 -* Coulomb threshold – the difference of the charges Qthr, given by a series of cells, above which balancing to be started, Ah; 694 -* Period – a period to reset of charge counters for each series (to avoid accumulation of error), second; 695 -* Do not sum series voltages – a flag to disable the summing of series voltages. 3693 +* **Enable **– a flag to enable series balancing; 694 +* **Number of Logics in a series**; 695 +* **Minimum series voltage to start balancing**, V; 696 +* **Balancing threshold**, V; 697 +* **Coulomb threshold** – the difference of the charges Qthr, given by a series of cells, above which balancing to be started, Ah; 698 +* **Period **– a period to reset of charge counters for each series (to avoid accumulation of error), second; 699 +* **Do not sum series voltages** – a flag to disable the summing of series voltages. 696 696 697 697 === Power down === 698 698 699 -The BMS Main 3 device can shut down itself if the battery voltage is low or the battery is idle for a long time. 703 +The BMS Main 3 / BMS Main 2R device can shut down itself if the battery voltage is low or the battery is idle for a long time. 700 700 701 701 Shutting down the battery system is performed according to the following conditions: 702 702 ... ... @@ -703,7 +703,7 @@ 703 703 * the battery voltage is below the minimum level; 704 704 * the “Charger connected” signal is cleared for 60 seconds. 705 705 706 -The BMS Main 3 device also shuts down the battery if it stays in the “Charging OFF”, “Discharging OFF”, “Relaxed (after charging)” or “Relaxed (after discharging)” forthe configuredtime.710 +The BMS Main 3 device also shuts down the battery if it **stays for a long time **in the “Charging OFF”, “Discharging OFF”, “Relaxed (after charging)” or “Relaxed (after discharging)” state. 707 707 708 708 To change the parameters of the power down control, select the "Control → Power down" section: 709 709 ... ... @@ -711,11 +711,11 @@ 711 711 712 712 In this section: 713 713 714 -* Minimum voltage to power down – a minimum voltage level of the battery below which the BMS commands to shut down the battery, V; 715 -* Idle time to power down – a time of battery inactivity after which the battery is shut down, minute; 716 -* Wait the "Power up/down request" is cleared (on startup) – a flag to enable delay for clearing the “Power up/down request” signal while starting the BMS. 717 -* Power down if KEYRUN and CHARGE_ON are cleared – a flag to power down the device if KEYRUN and CHARGE_ON signals are cleared; 718 -* Delay before setting the internal power down signal – a delay before turning off the device power when removing KEYRUN and CHARGE_ON or receiving the “Power down request” command, ms. 718 +* **Minimum voltage to power down** – a minimum voltage level of the battery below which the BMS commands to shut down the battery, V; 719 +* **Idle time to power down** – a time of battery inactivity after which the battery is shut down, minute; 720 +* **Wait the "Power up/down request" is cleared (on startup)** – a flag to enable delay for clearing the “Power up/down request” signal while starting the BMS. 721 +* **Power down if KEYRUN and CHARGE_ON are cleared** – a flag to power down the device if KEYRUN and CHARGE_ON signals are cleared; 722 +* **Delay before setting the internal power down signal** – a delay before turning off the device power when removing KEYRUN and CHARGE_ON or receiving the “Power down request” command, ms. 719 719 720 720 === Heater === 721 721 ... ... @@ -725,22 +725,24 @@ 725 725 726 726 In this section: 727 727 728 -* Enable – a flag to enable the heater control; 729 -* Minimum cell temperature, °C; 730 -* Tolerant cell temperature, °C; 731 -* Delay before starting the heater, millisecond; 732 -* Delay before stopping the heater, millisecond; 733 -* Switchoffthe heateronerrors(Undervoltage,Overcurrent,Hightemperature, ShortcircuitorCriticalerror).732 +* **Enable **– a flag to enable the heater control; 733 +* **Minimum cell temperature**, °C; 734 +* **Tolerant cell temperature**, °C; 735 +* **Delay before starting the heater**, millisecond; 736 +* **Delay before stopping the heater**, millisecond; 737 +* **Errors 1, 2 to open the heater** – bitfields to choose the errors which will open the heater. 734 734 735 735 As a result of operating the heating algorithm, the “Heater” signal is generated. 736 736 737 737 Conditions for signal generation: 738 738 739 -* the minimum temperature among all cells of the battery is less than the “Minimum cell temperature” value during the “Delay before starting the heater” time. 743 +* the minimum temperature among all cells of the battery is less than the “Minimum cell temperature” value during the “Delay before starting the heater” time; 744 +* there are no errors from "Errors 1, 2..." bitfields. 740 740 741 741 Conditions for clearing the signal: 742 742 743 -* the minimum temperature among all cells of the battery is greater than the “Tolerant cell temperature” value during the “Delay before stopping the heater” time. 748 +* the minimum temperature among all cells of the battery is greater than the “Tolerant cell temperature” value during the “Delay before stopping the heater” time; 749 +* there is an error from "Errors 1, 2..." bitfields. 744 744 745 745 (% class="box infomessage" %) 746 746 ((( ... ... @@ -755,22 +755,24 @@ 755 755 756 756 In this section: 757 757 758 -* Enable – a flag to enable the cooler control; 759 -* Maximum cell temperature, °C; 760 -* Tolerant cell temperature, °C; 761 -* Delay before starting the cooler, millisecond; 762 -* Delay before stopping the cooler, millisecond; 763 -* Switchoffthe coolercontactoron errors(Undervoltage,Overcurrent, Low temperature,Short circuitorCriticalerror).764 +* **Enable** – a flag to enable the cooler control; 765 +* **Maximum cell temperature**, °C; 766 +* **Tolerant cell temperature**, °C; 767 +* **Delay before starting the cooler**, millisecond; 768 +* **Delay before stopping the cooler**, millisecond; 769 +* **Errors 1, 2 to open the cooler **– bitfields to choose the errors which will open the cooler. 764 764 765 765 As a result of operating the cooling algorithm, the "Cooler" signal is generated. 766 766 767 767 Conditions for signal generation: 768 768 769 -* the maximum temperature among all cells of the battery is greater than the “Maximum cell temperature” value during the “Delay before starting the cooler” time. 775 +* the maximum temperature among all cells of the battery is greater than the “Maximum cell temperature” value during the “Delay before starting the cooler” time; 776 +* there are no errors from "Errors 1, 2..." bitfields. 770 770 771 771 Conditions for clearing the signal: 772 772 773 -* the maximum temperature among all cells of the battery is less than the “Tolerant cell temperature” value during the “Delay before stopping the cooler” time. 780 +* the maximum temperature among all cells of the battery is less than the “Tolerant cell temperature” value during the “Delay before stopping the cooler” time; 781 +* there is an error from "Errors 1, 2..." bitfields. 774 774 775 775 (% class="box infomessage" %) 776 776 ((( ... ... @@ -779,6 +779,11 @@ 779 779 780 780 === High voltage === 781 781 790 +(% class="box warningmessage" %) 791 +((( 792 +This section is not available on BMS Main 2R. 793 +))) 794 + 782 782 The BMS Main 3 device has an ability to measure high voltages before and after contactors. 783 783 784 784 To change the parameters of high voltage fault, select the "Control → High voltage" section: ... ... @@ -787,9 +787,9 @@ 787 787 788 788 In this section: 789 789 790 -* Enable – a flag to enable High voltage control; 791 -* Delay before clearing the High voltage fault, second; 792 -* Lock the High voltage fault. 803 +* **Enable **– a flag to enable High voltage control; 804 +* **Delay before clearing the High voltage fault**, second; 805 +* **Lock the High voltage fault**. 793 793 794 794 The BMS Main 3 implements a self-diagnostics of high-voltage measurement lines. If measurement line breaks or high-voltage polarity is wrong, “High voltage fault” is generated. 795 795 ... ... @@ -802,7 +802,7 @@ 802 802 803 803 The battery discharge characteristic – the dependence Uocv = Uocv(DOD) – is used to determine the tabular dependence Uocv = Uocv(SOC, t°C), which is necessary for calculating the battery charge level. 804 804 805 -The BMS Main 3 device can automatically determine the battery discharge characteristic. 818 +The BMS Main 3 / BMS Main 2R device can automatically determine the battery discharge characteristic. 806 806 807 807 Before starting the process of determining the discharge characteristic, it is necessary to prepare a BMS: 808 808 ... ... @@ -815,18 +815,14 @@ 815 815 816 816 In this section: 817 817 818 -* Enable – a flag to enable cell analysis; 819 -* Discharge step, Ah; 820 -* Delta voltage – a maximum allowable voltage drop for the cell, V; 821 -* Logic index, Cell index – a position of the analyzed cell; 822 -* Analyse the most discharged cell – a flag to analyse of the least charged cell (in this case, the values “Logic index” and “Cell index” are ignored). 831 +* **Enable **– a flag to enable cell analysis; 832 +* **Discharge step**, Ah; 833 +* **Delta voltage** – a maximum allowable voltage drop for the cell, V; 834 +* **Logic index, Cell index** – a position of the analyzed cell; 835 +* **Analyse the most discharged cell** – a flag to analyse of the least charged cell (in this case, the values “Logic index” and “Cell index” are ignored). 823 823 824 -Discharge step should be set equal to 837 +Discharge step should be set equal to С/21, where C is the cell capacity. 825 825 826 -Discharge step= С/21, 827 - 828 -where C is the cell capacity. 829 - 830 830 The discharge characteristic will be constructed for the given cell (its position is determined by the fields “Logic index” and “Cell index”). 831 831 832 832 The algorithm for determining the discharge characteristic of the battery will be started if the “Enable” flag is set. From this moment, the control of the discharge contactor is performed by this algorithm.