Changes for page 3.3 Control

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edited by Admin
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Summary

Details

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Content
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1 1  (% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
2 -= Configuration =
2 += Settings =
3 3  
4 4  (% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
5 5  == Control ==
... ... @@ -21,7 +21,7 @@
21 21  ** Summation of cell voltages – the overall voltage is calculated as on sum of all cells in the battery;
22 22  ** Using voltage before contactors – the overall voltage is estimated as voltage before contactors measured by BMS.
23 23  
24 -The values “Capacity” and “Resistance” are used to calculate the SOC of cells and the battery.
24 +The values “Capacity”, “Resistance”, “Cycles” are used to calculate the SOC of cells and the battery.
25 25  
26 26  The values of “Relax time” are used to determine the state of the battery. If the battery is in a state of relaxation, the system recalculates the voltage on the cells to the state of charge of the battery.
27 27  
... ... @@ -70,8 +70,8 @@
70 70  
71 71  * Minimal SOC – the battery SOC is assumed to be the minimum SOC among the cells;
72 72  * Average SOC – the battery SOC is taken equal to the arithmetic average of the cell SOC;
73 -* Min-Max SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if any cell has 100% SOC, b) 0% if any cell has 0% SOC;
74 -* Max-Min SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if all cells have 100% SOC, b) 0% if all cells have 0% SOC.
73 +* Min-Max SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if any cell have 100% SOC, b) 0% if any cell have 0% SOC;
74 +* Max-Min SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if all cells have 100% SOC, b) 0% if all cells have 0% SOC;
75 75  
76 76  Other parameters:
77 77  
... ... @@ -102,27 +102,6 @@
102 102  * Ignore the linear zone – a flag to ignore linear SOC zone while correction (recommended to be unset);
103 103  * Last correction timestamp – time when last correction was made.
104 104  
105 -=== SOH estimation ===
106 -
107 -The BMS Main 3 device calculates the state of health of the battery (SOH) using two algorithms:
108 -
109 -* By effective capacity;
110 -* By total charge-.
111 -
112 -In "By effective capacity" mode SOH is calculated as a ratio of effective capacity to nominal capacity. Effective capacity is estimated to DOD value when battery SOC reaches 0%, so SOH is recalculated each full battery discharge.
113 -
114 -In "By total charge-" mode SOH is calculated as a linear function of "Total charge-" counter. While "Total charge-" constantly increases during battery operation, SOH will be linearly decrease at the same time. This mode requires a confirmed data about cell health depending of amount of discharge rate to configure the linear function.
115 -
116 -To configure parameters for battery state of health calculation, select the "Control → SOH correction" section:
117 -
118 -[[image:1765447975228-766.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="96" width="800"]]In this section:
119 -
120 -* Algorithm:
121 -** By effective capacity;
122 -** By total charge-;
123 -* Total charge: Charge- –  total amount of charge- for expected SOH;
124 -* Total charge: SOH –  expected SOH value at the total amount of charge-.
125 -
126 126  === Resistance estimation ===
127 127  
128 128  Calculation of the resistance of cells is carried out in two ways. The first method is used when the battery passes from a relaxation state to a charge or discharge state, wherein the cell resistance value
... ... @@ -186,10 +186,7 @@
186 186  
187 187  * the battery SOC is greater than the “Tolerant SOC” during the “Delay before clearing the signal” time.
188 188  
189 -(% class="box infomessage" %)
190 -(((
191 191  The "Low SOC signal" is indicative and can be output to a discrete output or a power switch.
192 -)))
193 193  
194 194  === High charging current (signal) ===
195 195  
... ... @@ -214,10 +214,7 @@
214 214  
215 215  * the measured current is less than the “Tolerant charging current” value during the “Delay before clearing the signal” time.
216 216  
217 -(% class="box infomessage" %)
218 -(((
219 219  The "High charging current" signal is indicative and can be output to a discrete output or a power switch.
220 -)))
221 221  
222 222  === Charge map ===
223 223  
... ... @@ -227,7 +227,7 @@
227 227  
228 228  To configure parameters for determining the charge current limit, select the "Control → Charge map" section:
229 229  
230 -[[image:1735064362593-844.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="153" width="800"]]
203 +[[image:1733322637793-171.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="177" width="800"]]
231 231  
232 232  In this section:
233 233  
... ... @@ -234,18 +234,18 @@
234 234  * Enable – a flag to start calculation of the charge current limit;
235 235  * Maximum charge current – a maximum allowable value of the charge current (under normal conditions), A;
236 236  * Rate of change – a rate of change the current limit to a new value (0 is for immediate change), A/s;
237 -* Option 1: Limit charge current by the battery SOC and temperature – a flag to enable correction of maximum allowable charging current** Kcs** depending on __maximum cell SOC__ and battery temperature;
210 +* Option 1: Limit charge current by the battery SOC and temperature – a flag to enable correction of maximum allowable charging current Kcs depending on SOC and battery temperature;
238 238  * Option 1: SOC x Temperature x Factor – the dependence of the correction factor on SOC and battery temperature;
239 -* Option 2: Limit charge current by the contactor temperature – a flag to enable correction of maximum allowable charging current **Kcc** depending on contactor temperature;
212 +* Option 2: Limit charge current by the contactor temperature – a flag to enable correction of maximum allowable charging current Kcc depending on contactor temperature;
240 240  * Option 2: Contactor temperature x Factor – the dependence of the correction factor on SOC and contactor temperature;
241 -* Option 3: Limit charge current by the maximum cell voltage - a flag to enable correction of maximum allowable charging current **Kcv** depending on __the maximum cell U,,ocv,, voltage__ (corrected due to current and cell resistance)
214 +* Option 3: Limit charge current by the maximum cell voltage - a flag to enable correction of maximum allowable charging current Kcv depending on maximum cell voltage;
242 242  * Option 3: Cell voltage x Factor – the dependence of the correction factor on maximum cell voltage;
243 -* Option 4: Limit charge current by the cell temperature - a flag to enable correction of maximum allowable charging current **Kct** depending on maximum cell temperature;
216 +* Option 4: Limit charge current by the cell temperature - a flag to enable correction of maximum allowable charging current Kct depending on maximum cell temperature;
244 244  * Option 4: Cell temperature x Factor – the dependence of the correction factor on maximum cell temperature.
245 245  
246 246  Value of the charge current limit at given SOC, temperature, contactors temperature, maximum cell voltage and maximum cell temperature is calculated as follows:
247 247  
248 -**Charge current limit = Maximum charge current × Kcs × Kcc × Kcv × Kct**
221 +Charging current limit = Maximum charging current × Kcs × Kcc × Kcv × Kct
249 249  
250 250  === Discharge map ===
251 251  
... ... @@ -255,7 +255,7 @@
255 255  
256 256  To configure parameters for determining the discharge current limit, select the "Control → Discharge map" section:
257 257  
258 -[[image:1735064399985-526.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="152" width="800"]]
231 +[[image:1733322637795-310.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="178" width="800"]]
259 259  
260 260  In this section:
261 261  
... ... @@ -262,18 +262,18 @@
262 262  * Enable – a flag to start calculation of the discharge current limit;
263 263  * Maximum discharge current – a maximum allowable value of the discharge current (under normal conditions), A;
264 264  * Rate of change – a rate of change the current limit to a new value (0 is for immediate change), A/s;
265 -* Option 1: Limit discharging current by the battery SOC and temperature – a flag to enable correction of maximum allowable discharging current **Kds **depending on __minimum cell SOC__ and temperature;
238 +* Option 1: Limit discharging current by the battery SOC and temperature – a flag to enable correction of maximum allowable discharging current Kds depending on SOC and temperature;
266 266  * Option 1: SOC x Temperature x Factor – the dependence of the correction factor on SOC and battery temperature;
267 -* Option 2: Limit discharge current by the contactor temperature – a flag to enable correction of maximum allowable discharging current **Kdc** depending on contactor temperature;
240 +* Option 2: Limit discharge current by the contactor temperature – a flag to enable correction of maximum allowable discharging current Kdc depending on contactor temperature;
268 268  * Option 2: Contactor temperature x Factor – the dependence of the correction factor on SOC and contactor temperature;
269 -* Option 3: Limit discharge current by the cell voltage - a flag to enable correction of maximum allowable discharging current **Kdv** depending on __the minimum cell U,,ocv,, voltage__ (corrected due to current and cell resistance)
242 +* Option 3: Limit discharge current by the cell voltage - a flag to enable correction of maximum allowable discharging current Kdv depending on minimum cell voltage;
270 270  * Option 3: Cell voltage x Factor – the dependence of the correction factor on minimum cell voltage;
271 -* Option 4: Limit discharge current by the cell temperature - a flag to enable correction of maximum allowable discharging current **Kdt** depending on maximum cell temperature;
244 +* Option 4: Limit discharge current by the cell temperature - a flag to enable correction of maximum allowable discharging current Kdt depending on maximum cell temperature;
272 272  * Option 4: Cell voltage x Factor – the dependence of the correction factor on minimum cell temperature.
273 273  
274 274  Value of the discharge current limit at given SOC, temperature, contactors temperature, minimum cell voltage and maximum cell temperature is calculated as follows:
275 275  
276 -**Discharge current limit = Maximum discharge current × Kds × Kdc × Kdv × Kdt**
249 +Discharging current limit = Maximum discharging current × Kds × Kdc × Kdv × Kdt
277 277  
278 278  === Charge map (PEAK & CONTINUOUS) ===
279 279  
... ... @@ -281,7 +281,7 @@
281 281  
282 282  To configure parameters for determining the charge current limit, select the "Control → Charge map (PEAK & CONTINUOUS)" section:
283 283  
284 -[[image:1735064434321-430.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="124" width="800"]]
257 +[[image:1733322637796-187.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="145" width="800"]]
285 285  
286 286  In this section:
287 287  
... ... @@ -308,7 +308,7 @@
308 308  
309 309  To configure parameters for determining the discharge current limit, select the "Control → Discharge map (PEAK & CONTINUOUS)" section:
310 310  
311 -[[image:1735064454708-345.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="124" width="800"]]
284 +[[image:1733322735595-661.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="145" width="800"]]
312 312  
313 313  In this section:
314 314  
... ... @@ -336,30 +336,42 @@
336 336  The Main contactor algorithm supports the following modes:
337 337  
338 338  * Always on;
339 -* Automatic.
312 +* Automatic;
313 +* On demand.
340 340  
341 341  In “Always on” mode main contactor closes if all the following is true:
342 342  
343 -* Other contactors are open;
344 -* There are no errors from the "Errors 1, 2 ..." bitfileds.
317 +* Charging contactor is open;
318 +* Discharging contactor is open;
319 +* There are no errors from the list below:
320 +** Overcurrent;
321 +** Undervoltage;
322 +** Overvoltage;
323 +** High temperature (CH);
324 +** High temperature (DCH);
325 +** Unallowable charging;
326 +** Critical error.
345 345  
346 346  In “Always on” mode main contactor opens if all the following is true:
347 347  
348 -* Other contactors are open;
349 -* There is an error from the the "Errors 1, 2 ..." bitfileds.
330 +* Charging contactor is open;
331 +* Discharging contactor is open;
332 +* There is an error from the list below:
333 +** Overcurrent;
334 +** Undervoltage;
335 +** Overvoltage;
336 +** High temperature (CH);
337 +** High temperature (DCH);
338 +** Unallowable charging;
339 +** Critical error.
350 350  
351 -In “Automatic” mode, the main contactor closes by internal algorithms at the same time with other contactors.
341 +In “Automatic” mode, the main contactor closes by internal charging and discharging algorithms at the same time with Precharging, Charging and Discharging contactors.
352 352  
353 353  In “On demand” mode, the main contactor closes by external the “Close Main contactor” request.
354 354  
355 -(% class="box infomessage" %)
356 -(((
357 -**Note: **when errors occur in the system, the **Main **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
358 -)))
359 -
360 360  To change the parameters of the main contactor, select the "Control → Main contactor" section:
361 361  
362 -[[image:1735064488658-863.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="112" width="800"]]
347 +[[image:1733322872744-536.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="105" width="800"]]
363 363  
364 364  In this section:
365 365  
... ... @@ -370,29 +370,16 @@
370 370  ** On demand – contactor is closed by an external request;
371 371  * Time to keep the contactor closed before closing the others – a time for other contactors to be open after the main contactor is closed;
372 372  * Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, s;
373 -* Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset;
374 -* Errors 1, 2 to open the main contactor – bitfields to choose the errors which will open the main contactor.
358 +* Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset.
375 375  
376 376  === Charging status ===
377 377  
378 -To change the parameters of charging process status, select the "Control → Charging status" section:
362 +* Current corresponding to charging – a current level to generate the "Charging current present" signal, A;
363 +* Current corresponding to no charging – a current level to clear the "Charging current present" signal, A;
364 +* Voltage to clear the “Ready to charge” – a threshold voltage level on the cell, V; if the voltage of any cell is above this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared;
365 +* Voltage to reset the “Ready to charge” – a tolerant voltage level on the cell, V; if all cell voltages are below the tolerant level, the “Ready to charge” (hence, the “Allow charging”) signal is set;
366 +* Delay before recharging – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0.
379 379  
380 -[[image:1771432488941-251.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="154" width="800"]]
381 -
382 -In this section:
383 -
384 -* Current to set the "Charging current present" – a current level to generate the "Charging current present" signal, A;
385 -* Current to clear the "Charging current present" – a current level to clear the "Charging current present" signal, A;
386 -* Voltage to clear the “Ready to charge” – a threshold U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if the voltage of any cell is above this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared;
387 -* Voltage to reset the “Ready to charge” – a tolerant U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if all cell voltages are below the tolerant level, the “Ready to charge” (hence, the “Allow charging”) signal is set;
388 -* Use actual voltage to generate the "Ready to charge" signal – a flag to disable voltage correction for "Ready to charge" signal;
389 -* Treat negative currents as zero currents for generating the "Ready to charge" signal – a flag to disable voltage correction for "Ready to charge" signal at discharging current;
390 -* Delay before recharging – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0;
391 -* Check the 'Charge current limit' value to generate the 'Ready to charge' – a flag to enable check of "Charging current limit" to generate the "Ready to charge" signal;
392 -* Charge current limit to clear the 'Ready to charge' – a threshold charging current limit value, A; if the limit is //above //this level, the “Ready to charge” signal is cleared;
393 -* Charge current limit to set the 'Ready to charge' – a tolerant charging current limit value, A; if the limit is //below //this level, the “Ready to charge” signal is set;
394 -* Errors 1, 2 to clear the "Ready to charge" – bitfields to choose the errors which will clear the "Ready to charge" signal.
395 -
396 396  (% class="box infomessage" %)
397 397  (((
398 398  **Note:** The "Allow charging" signal activates under two independent conditions:
... ... @@ -402,62 +402,15 @@
402 402  
403 403  === Discharging status ===
404 404  
405 -To change the parameters of discharging process status, select the "Control → Discharging status" section:
377 +* Current corresponding to discharging – a current level to generate the "Discharging current present" signal, А;
378 +* Current indicating no discharging – a current level to clear the "Discharging current present" signal, А;
379 +* Voltage to clear the “Ready to discharge” – a threshold voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared;
380 +* Voltage to reset the “Ready to discharge” – a tolerant voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set;
406 406  
407 -[[image:1771431570393-551.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="155" width="800"]]
408 -
409 -In this section:
410 -
411 -* Current to set the "Discharging current present" – a current level to generate the "Discharging current present" signal, А;
412 -* Current to clear the "Discharging current present" – a current level to clear the "Discharging current present" signal, А;
413 -* Voltage to clear the “Ready to discharge” – a threshold U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared;
414 -* Voltage to reset the “Ready to discharge” – a tolerant U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set;
415 -* Use actual voltage to generate the "Ready to discharge" signal – a flag to disable voltage correction for "Ready to discharge" signal;
416 -* Treat positive currents as zero currents for generating the "Ready to discharge" signal – a flag to disable voltage correction for "Ready to discharge" signal at charging current;
417 -* Check the 'Discharge current limit' value to generate the 'Ready to discharge' – a flag to enable check of "Discharging current limit" to generate the "Ready to discharge" signal;
418 -* Discharge current limit to clear the 'Ready to discharge' – a threshold discharging current limit value, A; if the limit is //above //this level, the “Ready to discharge” signal is cleared;
419 -* Discharge current limit to set the 'Ready to discharge' – a tolerant discharging current limit value, A; if the limit is //below //this level, the “Ready to discharge” signal is set;
420 -* Clear the 'Ready to discharge' signal if the 'Low SOC' signal is set;
421 -* Errors 1, 2 to clear the "Ready to discharge" – bitfields to choose the errors which will clear the "Ready to discharge" signal.
422 -
423 423  === Precharge ===
424 424  
425 -The BMS Main 3 device can control the precharge contactor. The precharge contactor is used to charge the intermediate capacity with low current and usually placed with the limiting resistor in parallel to charging or discharging contactor.
426 -
427 -BMS Main 3 device detects errors while pre-charging the load capacity by monitoring the current and voltage difference before and after contactors. Also BMS can measure the power dissipated on precharge resistor and generate an error if it greater than configured limit.
428 -
429 429  TBA
430 430  
431 -To change the parameters of precharge contactor, select the "Control → Precharge" section:
432 -
433 -[[image:1750328428183-819.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="178" width="800"]]
434 -
435 -* Precharge current threshold to finish precharging – a minimum current value at which precharging process assumed to be finished, A;
436 -* Check voltages before and after contactors to finish precharging – a flag to check the voltages before and after contactors to ensure that precharge process has finished and it is allowed to close the discharging contactor;
437 -* Minimum voltage difference to finish precharging – minimal voltage difference before and after contactors at which precharge process is meant to be finished, V;
438 -* Keep the precharging relay closed until precharge is finished – a flag to ignore the Precharge time and wait precharging to finish before open precharge relay;
439 -* Number of precharging attempts – maximum number of precharging attempts before setting the "Precharge error";
440 -* Delay before current measurement – a delay before first current measurement after closing precharge, millisecond;
441 -* Precharge time – a duration of closing the precharge contactor before closing the discharging contactor, millisecond;
442 -* Relaxation between attempts – a duration between precharge attempts, millisecond;
443 -* Check the power dissipated in the preacharge resistor - a flag to enable the calculation of power dissipated in precharge resistor;
444 -* Precharge resistor resistance, Ohm;
445 -* Maximum allowable power dissipated in the resistor, W;
446 -* Delay before setting the "Precharge error" when checking power, millisecond;
447 -* Delay before clearing the "Precharge error", second;
448 -* Lock the "Precharge error" – a flag to block the error until the device is restarted.
449 -
450 -“Precharge error” generation conditions if any of the following is true:
451 -
452 -* the precharge current does not decrease during the "Precharge time" after "Number of precharging attempts";
453 -* voltages before and after contactors are not equal during the "Precharge time" after "Number of precharging attempts";
454 -* power dissipated on the precharge resistor is above the maximum value during the “Delay before setting the 'Precharge error' when checking power” time.
455 -
456 -(% class="box warningmessage" %)
457 -(((
458 -Behavior of contactors at “Precharge error” is configured in corresponding contactor settings!
459 -)))
460 -
461 461  === Charge ===
462 462  
463 463  There are two contactors that serve charging the battery: a charging contactor and an allow charging contactor. With the help of the allow charging contactor, the BMS commands the charger to start or stop charging.
... ... @@ -468,8 +468,24 @@
468 468  * On charger connected – charging is allowed when there is a signal “Charger connected”;
469 469  * On charge request – charging is allowed when there is a signal “Charge request”.
470 470  
471 -If the "**Always on**" algorithm is selected, the charging contactor and the allow charging contactor are always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals:
396 +If the "**Always on**" algorithm is selected, the charging contactor and the allow charging contactor are always closed. If at least one of the errors appears:
472 472  
398 +* Overvoltage;
399 +* Overcurrent;
400 +* High temperature (CH);
401 +* Low temperature (CH);
402 +* HYG offline (optional);
403 +* Combilift offline (optional);
404 +* Spirit offline (optional);
405 +* Spirit charger error (optional);
406 +* Short circuit (optional);
407 +* High contactor temperature (optional);
408 +* CH contactor cycles error;
409 +* Precharge error (optional);
410 +* Critical error
411 +
412 +or one of the signals:
413 +
473 473  * Service reset;
474 474  * Power down request;
475 475  * Inhibit charging,
... ... @@ -478,21 +478,21 @@
478 478  
479 479  When the algorithm "**On charger connected**" is selected, the control is performed as follows:
480 480  
481 -* If there is a signal “Charger connected” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging contactor and the allow charging contactor close;
422 +* If there is a signal “Charger connected” and there are no errors (see the list above), then through the delay time T,,on,, the charging contactor and the allow charging contactor close;
482 482  * If the signal “Charger connected” disappears, the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens;
483 483  * If in the process of charging the voltage on the cell exceeds the “Ready to charge” level, the allow charging contactor opens (while the charging contactor remains closed);
484 -* If errors from the "Errors 1, 2 ..." bitfields occur the charging contactor and allow charging contactor open.
425 +* If errors in the list above occur the charging contactor and allow charging contactor open.
485 485  
486 486  When the "**On charge request**" algorithm selected, the control is performed as follows:
487 487  
488 -* If there is a signal “Charge request” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging contactor and the allow charging contactor close;
429 +* If there is a signal “Charge request” and there are no errors (see the list above), then through the delay time T,,on,, the charging contactor and the allow charging contactor close;
489 489  * If the signal “Charge request” disappears, the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens;
490 490  * If in the process of charging the voltage on the cell exceeds the “Ready to charge” level, the allow charging contactor opens (while the charging contactor remains closed);
491 -* If errors from the "Errors 1, 2 ..." bitfields occur the charging contactor and allow charging contactor open.
432 +* If errors in the list above occur the charging contactor and allow charging contactor open.
492 492  
493 493  (% class="box infomessage" %)
494 494  (((
495 -**Note: **when errors occur in the system, the **Charge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
436 +Note: when errors occur in the system, the **charging **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
496 496  )))
497 497  
498 498  To change the parameters of the battery charge control algorithm, select the "Control → Charge" section:
... ... @@ -509,7 +509,7 @@
509 509  * Allow charging only when the "Ready to charge" signal is set – charging contactor will open if "Ready to charge" signal is cleared;
510 510  * Delay before starting charging – a time delay T,,on,, before closing the charging contactor and the allow charging contactor, millisecond;
511 511  * Delay before stopping charging – a time delay T,,off,, before opening the charging contactor, millisecond;
512 -* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the charge contactor (see [[Precharge>>path:#HPrecharge]]);
453 +* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the charge contactor;
513 513  * Errors 1, 2 to open the charging contactor – bitfields to choose the errors which will open the charging contactor;
514 514  * Use custom delays before stopping charging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors;
515 515  * Custom delay: <error> – delay for specific error, millisecond;
... ... @@ -525,8 +525,26 @@
525 525  * On charger disconnected – load is connected when there is no signal “Charger connected”;
526 526  * On discharge request – load is connected when there is signal “Discharge request”.
527 527  
528 -When the algorithm "**Always on**" is selected, the discharging contactor is always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals:
469 +When the algorithm "**Always on**" is selected, the discharging contactor is always closed. If at least one of the errors appears:
529 529  
471 +* Undervoltage;
472 +* Overvoltage (optional);
473 +* Overcurrent;
474 +* High temperature (DCH);
475 +* Low temperature (DCH) (optional);
476 +* HYG offline (optional);
477 +* Combilift offline (optional);
478 +* Spirit offline (optional);
479 +* Spirit charger error (optional);
480 +* Short circuit (optional);
481 +* High contactor temperature (optional);
482 +* Unallowable charging;
483 +* DCH contactor cycles error;
484 +* Precharge error (optional);
485 +* Critical error
486 +
487 +or one of the signals:
488 +
530 530  * Service reset
531 531  * Power down request
532 532  * Inhibit discharging
... ... @@ -535,19 +535,21 @@
535 535  
536 536  If the algorithm "**On charger disconnected**" is selected, the control is performed as follows:
537 537  
538 -* if there is no signal “Charger connected”, the charging contactor is open and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the discharging contactor closes;
539 -* If the signal “Charger connected” appears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the discharging contactor opens.
497 +* if there is no signal “Charger connected”, the charging contactor is open and there are no errors (see the list above), then through the delay time T,,on,, the discharging contactor closes;
498 +* If the signal “Charger connected” appears or errors occur (see the list above), then after the delay time T,,off,, the discharging contactor opens.
540 540  
541 541  When the "**On discharge request**" algorithm selected, the control is performed as follows:
542 542  
543 -* if there is signal “Discharge request”, the charging contactor is open and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the discharging contactor closes;
544 -* If the signal “Discharge request” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the discharging contactor opens.
502 +* if there is signal “Discharge request”, the charging contactor is open and there are no errors (see the list above), then through the delay time T,,on,, the discharging contactor closes;
503 +* If the signal “Discharge request” disappears or errors occur (see the list above), then after the delay time T,,off,, the discharging contactor opens.
545 545  
546 546  (% class="box infomessage" %)
547 547  (((
548 -**Note: **when errors occur in the system, the **Discharge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
507 +**Note:** in case of errors in the system operation, **discharging **contactor opens either immediately or with a delay T,,off,, (depends on the settings described below).
549 549  )))
550 550  
510 +The device supports controlling the precharging contactor. The duration of switching on the precharging contactor before closing the discharging (load) contactor is adjusted.
511 +
551 551  To change the parameters of the battery discharge control algorithm, select the "Control → Discharge" section:
552 552  
553 553  [[image:1735064038329-836.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="273" width="800"]]
... ... @@ -562,7 +562,7 @@
562 562  * Allow charging only when the "Ready to discharge" signal is set – discharging contactor will open if "Ready to discharge" signal is cleared;
563 563  * Delay before starting discharging – a time delay T,,on,, before closing the discharging contactor, millisecond;
564 564  * Delay before stopping discharging – a time delay T,,off,, before opening the discharging contactor, millisecond;
565 -* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the discharge contactor (see [[Precharge>>doc:||anchor="HPrecharge"]]);
526 +* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the discharge contactor;
566 566  * Errors 1, 2 to open the discharging contactor – bitfields to choose the errors which will open the discharging contactor;
567 567  * Use custom delays before stopping discharging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors;
568 568  * Custom delay: <error> – specific error delay, millisecond;
... ... @@ -570,40 +570,15 @@
570 570  
571 571  === Charge/Discharge ===
572 572  
573 -The BMS Main 3 device can control the charge/discharge contactor, which combines algorithms of charging and discharging contactor.
534 +The BMS Main 3 device can control the charging/discharging contactor, which combines algorithms of charging and discharging contactor. It behaves as a charging contactor when “Charge request” or “Charger connected” is set, otherwise – as a discharging contactor.
574 574  
575 -Charge/Discharge contactor has three algorithms of operation:
576 -
577 -* Dependent (on Charging and Discharging signals) - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor;
578 -* Independent (Always) - Charge/Discharge contactor is always closed if there is no errors;
579 -* Independent (on Charge request or Discharge request) - Charge/Discharge contactor is based on its own controller that listen to Charge and Discharge requests and closes if one of these signals occurs.
580 -
581 -TBA
582 -
583 -(% class="box infomessage" %)
584 -(((
585 -**Note: **when errors occur in the system, the **Charge/Discharge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
586 -)))
587 -
588 588  The charging/discharging contactor control is configured in the “Control – Charge/Discharge” section:
589 589  
590 -[[image:1735122153011-166.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="162" width="800"]]
538 +[[image:1733322827919-875.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="85" width="800"]]
591 591  
592 592  In this section:
593 593  
594 594  * Enable – a flag to enable the charge/discharge controller.
595 -* Algorithm:
596 -** Dependent (on Charging and Discharging signals) - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor;
597 -** Independent (Always) - Charge/Discharge contactor is always closed if there is no errors;
598 -** Independent (on Charge request or Discharge request);
599 -* Delay before starting charging or discharging, millisecond;
600 -* Delay before stopping charging or discharging, millisecond;
601 -* Control the precharging contactor – a flag that enables control of precharging contactor while closing the charge/discharge contactor;
602 -* Emulate the "Charging" and "Discharging" signals – a flag to enable generation of "Charging" and "Discharging" signals when closing charge/discharge contactor;
603 -* Errors 1, 2 to prevent CHARGING through charging/discharging contactor, Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor – bitfields to choose the errors which will open the charging/discharging contactor. This bitfields are combined by bitwise OR and intended to separate settings for charging and discharging processes;
604 -* Errors 1, 2 which affect the contactor only if battery CHARGING is detected – a bitfield to choose the errors which will trigger only if charging current is present. This bitfield is combined with "Errors 1, 2 to prevent CHARGING through charging/discharging contactor" by bitwise AND;
605 -* Errors 1, 2 which affect the contactor only if battery DISCHARGING is detected – a bitfield to choose the errors which will trigger only if discharging current is present. This bitfield is combined with "Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor" by bitwise AND;
606 -* Switch off the charging/discharging contactor on errors without delay – a flag to protectively open the charging/discharging contactor without a delay. In the opposite case, when an error is detected, the charging/discharging contactor opens always with the delay “Delay before stopping discharging”.
607 607  
608 608  === Discharge (AUX) ===
609 609  
... ... @@ -615,11 +615,11 @@
615 615  
616 616  * the battery has low SOC;
617 617  * the battery voltage is out of range;
618 -* the errors are detected (configured in the "Errors 1, 2 ..." bitfields).
554 +* the battery system errors are detected.
619 619  
620 620  To change the parameters of the powering of external equipment, select the "Control → Discharge (AUX)" section:
621 621  
622 -[[image:1735066190419-838.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="161" width="800"]]
558 +[[image:1733322827920-878.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="130" width="800"]]
623 623  
624 624  In this section:
625 625  
... ... @@ -627,13 +627,10 @@
627 627  * Switch off the discharging (AUX) contactor if the SOC is too low;
628 628  * Minimum SOC – a minimum SOC value, when reached, the auxiliary (AUX) discharging contactor opens, %;
629 629  * Tolerant SOC – a permissive SOC value, upon reaching which the auxiliary (AUX) discharging contactor re-closes, %;
630 -* Switch off the discharging (AUX) contactor if the cell voltage is out of the range;
631 -* Minimum cell voltage, V;
632 -* Maximum cell voltage, V;
633 633  * Switch off the discharging (AUX) contactor if the battery voltage is out of the range;
634 -* Minimum battery voltage, V;
635 -* Maximum battery voltage, V;
636 -* Errors 1, 2 to open the auxiliary discharging contactor bitfields to choose the errors which will open the auxiliary discharging contactor.
567 +* Minimum voltage – minimum battery voltage, V;
568 +* Maximum voltage – maximum battery voltage, V;
569 +* Switch off the discharging (AUX) contactor on errors – the auxiliary (AUX) discharging contactor opens if the following errors occur: Undervoltage, Overcurrent, High temperature (DCH), Short circuit, Critical error.
637 637  
638 638  === Cell balancing ===
639 639  
... ... @@ -648,25 +648,20 @@
648 648  A balancing resistor is connected to the cell if the following conditions are simultaneously met:
649 649  
650 650  * the voltage on the cell is higher than the balancing start voltage;
651 -* the difference between the voltage on the cell and the minimum voltage among the battery cells is greater than the balancing start threshold;
584 +* the difference between the voltage on the cell and the minimum voltage among the battery cells is greater than the balancing start threshold.
652 652  
653 653  A balancing resistor is disconnected from the cell if any of the following conditions are met:
654 654  
655 -* the voltage on the cell is less than the balancing stop voltage;
588 +* the voltage on the cell is less than the balancing start voltage;
656 656  * the difference between the voltage on the cell and the minimum voltage among the battery cells is less than the balancing stop threshold.
657 657  
658 -(% class="box infomessage" %)
659 -(((
660 660  If the “High logic temperature” occurs, then the balancing of the cells connected to the overheated BMS Logic device will not be performed.
661 -)))
662 662  
663 663  The BMS Main 3 can enable the cell balancing by the external “Balancing request” signal. Balancing process will be started to cells which the voltage is higher than the balancing start voltage and the difference between the cell voltage and the minimum voltage among all the cells is greater than the balancing stop threshold.
664 664  
665 -BMS Main 3 can force a cell balancing, if its voltage is higher than estimated value.
666 -
667 667  To change the cell balancing parameters, select the "Control → Cell balancing" section:
668 668  
669 -[[image:1735065702806-422.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="130" width="800"]]
597 +[[image:1733322883460-118.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="114" width="800"]]
670 670  
671 671  In this section:
672 672  
... ... @@ -675,14 +675,12 @@
675 675  ** Balance on charge – balancing is performed while and after the charging (in the “Charge ON” and “Charge OFF” states);
676 676  ** Balance on charge or relaxed - balancing is performed while and after the charging and in the relaxed state (in “Charge ON”, “Charge OFF”, “Relaxed (after charging)” and “Relaxed (after discharging)” states);
677 677  ** Balance always – balancing is always performed regardless the battery state;
678 -* Balancing condition:
679 -** Automatic – balancing will be performed automatically if needed conditions are met;
680 -** On balancing request – balancing will start only if a remote request is received. In this case cells will start to balance regardless the "Voltage deviation to start balancing" value;
606 +
607 +[[image:1733322883462-975.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="74" width="600"]]
608 +
681 681  * Minimum cell voltage to start balancing, V;
682 682  * Voltage deviation to start balancing;
683 683  * Voltage deviation to stop balancing;
684 -* Voltage for forced balancing – if cell voltage is above this value, it will start discharging through balancing resistor;
685 -* Maximum allowable temperature of BMS Logic devices, ºC;
686 686  * Command to discharge all cells – a flag to force the balancing of all cells.
687 687  
688 688  === Series balancing ===
... ... @@ -760,10 +760,7 @@
760 760  
761 761  * the minimum temperature among all cells of the battery is greater than the “Tolerant cell temperature” value during the “Delay before stopping the heater” time.
762 762  
763 -(% class="box infomessage" %)
764 -(((
765 -If there is the "Heater" signal, the heater contactor closes and/or a signal is set to the corresponding digital output.
766 -)))
689 +If there is the "Heater" signal, the heater contactor closes and/or a signal is output to the corresponding digital output.
767 767  
768 768  === Cooler ===
769 769  
... ... @@ -790,10 +790,7 @@
790 790  
791 791  * the maximum temperature among all cells of the battery is less than the “Tolerant cell temperature” value during the “Delay before stopping the cooler” time.
792 792  
793 -(% class="box infomessage" %)
794 -(((
795 -If there is the "Cooler" signal, the cooler contactor closes and/or a signal is set to the corresponding digital output.
796 -)))
716 +If there is the "Cooler" signal, the cooler contactor closes and/or a signal is output to the corresponding digital output.
797 797  
798 798  === High voltage ===
799 799  
... ... @@ -811,10 +811,7 @@
811 811  
812 812  The BMS Main 3 implements a self-diagnostics of high-voltage measurement lines. If measurement line breaks or high-voltage polarity is wrong, “High voltage fault” is generated.
813 813  
814 -(% class="box warningmessage" %)
815 -(((
816 -If there is the “High voltage fault”, **the “Critical error” is generated.**
817 -)))
734 +**If there is the “High voltage fault”, the “Critical error” is generated and all contactors open.**
818 818  
819 819  === Cell analysis ===
820 820  
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