Changes for page 3.3 Control

Last modified by Admin on 2025/12/11 10:32

From version 66.1
edited by Admin
on 2025/12/10 17:00
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To version 25.1
edited by Admin
on 2024/12/24 18:49
Change comment: Uploaded new attachment "1735066190419-838.png", version {1}

Summary

Details

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Content
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1 1  (% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
2 -= Configuration =
2 += Settings =
3 3  
4 4  (% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
5 5  == Control ==
... ... @@ -21,7 +21,7 @@
21 21  ** Summation of cell voltages – the overall voltage is calculated as on sum of all cells in the battery;
22 22  ** Using voltage before contactors – the overall voltage is estimated as voltage before contactors measured by BMS.
23 23  
24 -The values “Capacity” and “Resistance” are used to calculate the SOC of cells and the battery.
24 +The values “Capacity”, “Resistance”, “Cycles” are used to calculate the SOC of cells and the battery.
25 25  
26 26  The values of “Relax time” are used to determine the state of the battery. If the battery is in a state of relaxation, the system recalculates the voltage on the cells to the state of charge of the battery.
27 27  
... ... @@ -70,8 +70,8 @@
70 70  
71 71  * Minimal SOC – the battery SOC is assumed to be the minimum SOC among the cells;
72 72  * Average SOC – the battery SOC is taken equal to the arithmetic average of the cell SOC;
73 -* Min-Max SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if any cell has 100% SOC, b) 0% if any cell has 0% SOC;
74 -* Max-Min SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if all cells have 100% SOC, b) 0% if all cells have 0% SOC.
73 +* Min-Max SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if any cell have 100% SOC, b) 0% if any cell have 0% SOC;
74 +* Max-Min SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if all cells have 100% SOC, b) 0% if all cells have 0% SOC;
75 75  
76 76  Other parameters:
77 77  
... ... @@ -102,15 +102,6 @@
102 102  * Ignore the linear zone – a flag to ignore linear SOC zone while correction (recommended to be unset);
103 103  * Last correction timestamp – time when last correction was made.
104 104  
105 -=== SOH estimation ===
106 -
107 -The BMS Main 3 device calculates the state of health of the battery (SOH) using two algorithms:
108 -
109 -* by effective capacity;
110 -* by total charge –.
111 -
112 -TBA
113 -
114 114  === Resistance estimation ===
115 115  
116 116  Calculation of the resistance of cells is carried out in two ways. The first method is used when the battery passes from a relaxation state to a charge or discharge state, wherein the cell resistance value
... ... @@ -174,10 +174,7 @@
174 174  
175 175  * the battery SOC is greater than the “Tolerant SOC” during the “Delay before clearing the signal” time.
176 176  
177 -(% class="box infomessage" %)
178 -(((
179 179  The "Low SOC signal" is indicative and can be output to a discrete output or a power switch.
180 -)))
181 181  
182 182  === High charging current (signal) ===
183 183  
... ... @@ -202,10 +202,7 @@
202 202  
203 203  * the measured current is less than the “Tolerant charging current” value during the “Delay before clearing the signal” time.
204 204  
205 -(% class="box infomessage" %)
206 -(((
207 207  The "High charging current" signal is indicative and can be output to a discrete output or a power switch.
208 -)))
209 209  
210 210  === Charge map ===
211 211  
... ... @@ -215,7 +215,7 @@
215 215  
216 216  To configure parameters for determining the charge current limit, select the "Control → Charge map" section:
217 217  
218 -[[image:1735064362593-844.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="153" width="800"]]
203 +[[image:1733322637793-171.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="177" width="800"]]
219 219  
220 220  In this section:
221 221  
... ... @@ -222,18 +222,18 @@
222 222  * Enable – a flag to start calculation of the charge current limit;
223 223  * Maximum charge current – a maximum allowable value of the charge current (under normal conditions), A;
224 224  * Rate of change – a rate of change the current limit to a new value (0 is for immediate change), A/s;
225 -* Option 1: Limit charge current by the battery SOC and temperature – a flag to enable correction of maximum allowable charging current** Kcs** depending on __maximum cell SOC__ and battery temperature;
210 +* Option 1: Limit charge current by the battery SOC and temperature – a flag to enable correction of maximum allowable charging current Kcs depending on SOC and battery temperature;
226 226  * Option 1: SOC x Temperature x Factor – the dependence of the correction factor on SOC and battery temperature;
227 -* Option 2: Limit charge current by the contactor temperature – a flag to enable correction of maximum allowable charging current **Kcc** depending on contactor temperature;
212 +* Option 2: Limit charge current by the contactor temperature – a flag to enable correction of maximum allowable charging current Kcc depending on contactor temperature;
228 228  * Option 2: Contactor temperature x Factor – the dependence of the correction factor on SOC and contactor temperature;
229 -* Option 3: Limit charge current by the maximum cell voltage - a flag to enable correction of maximum allowable charging current **Kcv** depending on __the maximum cell U,,ocv,, voltage__ (corrected due to current and cell resistance)
214 +* Option 3: Limit charge current by the maximum cell voltage - a flag to enable correction of maximum allowable charging current Kcv depending on maximum cell voltage;
230 230  * Option 3: Cell voltage x Factor – the dependence of the correction factor on maximum cell voltage;
231 -* Option 4: Limit charge current by the cell temperature - a flag to enable correction of maximum allowable charging current **Kct** depending on maximum cell temperature;
216 +* Option 4: Limit charge current by the cell temperature - a flag to enable correction of maximum allowable charging current Kct depending on maximum cell temperature;
232 232  * Option 4: Cell temperature x Factor – the dependence of the correction factor on maximum cell temperature.
233 233  
234 234  Value of the charge current limit at given SOC, temperature, contactors temperature, maximum cell voltage and maximum cell temperature is calculated as follows:
235 235  
236 -**Charge current limit = Maximum charge current × Kcs × Kcc × Kcv × Kct**
221 +Charging current limit = Maximum charging current × Kcs × Kcc × Kcv × Kct
237 237  
238 238  === Discharge map ===
239 239  
... ... @@ -243,7 +243,7 @@
243 243  
244 244  To configure parameters for determining the discharge current limit, select the "Control → Discharge map" section:
245 245  
246 -[[image:1735064399985-526.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="152" width="800"]]
231 +[[image:1733322637795-310.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="178" width="800"]]
247 247  
248 248  In this section:
249 249  
... ... @@ -250,18 +250,18 @@
250 250  * Enable – a flag to start calculation of the discharge current limit;
251 251  * Maximum discharge current – a maximum allowable value of the discharge current (under normal conditions), A;
252 252  * Rate of change – a rate of change the current limit to a new value (0 is for immediate change), A/s;
253 -* Option 1: Limit discharging current by the battery SOC and temperature – a flag to enable correction of maximum allowable discharging current **Kds **depending on __minimum cell SOC__ and temperature;
238 +* Option 1: Limit discharging current by the battery SOC and temperature – a flag to enable correction of maximum allowable discharging current Kds depending on SOC and temperature;
254 254  * Option 1: SOC x Temperature x Factor – the dependence of the correction factor on SOC and battery temperature;
255 -* Option 2: Limit discharge current by the contactor temperature – a flag to enable correction of maximum allowable discharging current **Kdc** depending on contactor temperature;
240 +* Option 2: Limit discharge current by the contactor temperature – a flag to enable correction of maximum allowable discharging current Kdc depending on contactor temperature;
256 256  * Option 2: Contactor temperature x Factor – the dependence of the correction factor on SOC and contactor temperature;
257 -* Option 3: Limit discharge current by the cell voltage - a flag to enable correction of maximum allowable discharging current **Kdv** depending on __the minimum cell U,,ocv,, voltage__ (corrected due to current and cell resistance)
242 +* Option 3: Limit discharge current by the cell voltage - a flag to enable correction of maximum allowable discharging current Kdv depending on minimum cell voltage;
258 258  * Option 3: Cell voltage x Factor – the dependence of the correction factor on minimum cell voltage;
259 -* Option 4: Limit discharge current by the cell temperature - a flag to enable correction of maximum allowable discharging current **Kdt** depending on maximum cell temperature;
244 +* Option 4: Limit discharge current by the cell temperature - a flag to enable correction of maximum allowable discharging current Kdt depending on maximum cell temperature;
260 260  * Option 4: Cell voltage x Factor – the dependence of the correction factor on minimum cell temperature.
261 261  
262 262  Value of the discharge current limit at given SOC, temperature, contactors temperature, minimum cell voltage and maximum cell temperature is calculated as follows:
263 263  
264 -**Discharge current limit = Maximum discharge current × Kds × Kdc × Kdv × Kdt**
249 +Discharging current limit = Maximum discharging current × Kds × Kdc × Kdv × Kdt
265 265  
266 266  === Charge map (PEAK & CONTINUOUS) ===
267 267  
... ... @@ -269,7 +269,7 @@
269 269  
270 270  To configure parameters for determining the charge current limit, select the "Control → Charge map (PEAK & CONTINUOUS)" section:
271 271  
272 -[[image:1735064434321-430.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="124" width="800"]]
257 +[[image:1733322637796-187.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="145" width="800"]]
273 273  
274 274  In this section:
275 275  
... ... @@ -296,7 +296,7 @@
296 296  
297 297  To configure parameters for determining the discharge current limit, select the "Control → Discharge map (PEAK & CONTINUOUS)" section:
298 298  
299 -[[image:1735064454708-345.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="124" width="800"]]
284 +[[image:1733322735595-661.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="145" width="800"]]
300 300  
301 301  In this section:
302 302  
... ... @@ -324,30 +324,42 @@
324 324  The Main contactor algorithm supports the following modes:
325 325  
326 326  * Always on;
327 -* Automatic.
312 +* Automatic;
313 +* On demand.
328 328  
329 329  In “Always on” mode main contactor closes if all the following is true:
330 330  
331 -* Other contactors are open;
332 -* There are no errors from the "Errors 1, 2 ..." bitfileds.
317 +* Charging contactor is open;
318 +* Discharging contactor is open;
319 +* There are no errors from the list below:
320 +** Overcurrent;
321 +** Undervoltage;
322 +** Overvoltage;
323 +** High temperature (CH);
324 +** High temperature (DCH);
325 +** Unallowable charging;
326 +** Critical error.
333 333  
334 334  In “Always on” mode main contactor opens if all the following is true:
335 335  
336 -* Other contactors are open;
337 -* There is an error from the the "Errors 1, 2 ..." bitfileds.
330 +* Charging contactor is open;
331 +* Discharging contactor is open;
332 +* There is an error from the list below:
333 +** Overcurrent;
334 +** Undervoltage;
335 +** Overvoltage;
336 +** High temperature (CH);
337 +** High temperature (DCH);
338 +** Unallowable charging;
339 +** Critical error.
338 338  
339 -In “Automatic” mode, the main contactor closes by internal algorithms at the same time with other contactors.
341 +In “Automatic” mode, the main contactor closes by internal charging and discharging algorithms at the same time with Precharging, Charging and Discharging contactors.
340 340  
341 341  In “On demand” mode, the main contactor closes by external the “Close Main contactor” request.
342 342  
343 -(% class="box infomessage" %)
344 -(((
345 -**Note: **when errors occur in the system, the **Main **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
346 -)))
347 -
348 348  To change the parameters of the main contactor, select the "Control → Main contactor" section:
349 349  
350 -[[image:1735064488658-863.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="112" width="800"]]
347 +[[image:1733322872744-536.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="105" width="800"]]
351 351  
352 352  In this section:
353 353  
... ... @@ -358,28 +358,16 @@
358 358  ** On demand – contactor is closed by an external request;
359 359  * Time to keep the contactor closed before closing the others – a time for other contactors to be open after the main contactor is closed;
360 360  * Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, s;
361 -* Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset;
362 -* Errors 1, 2 to open the main contactor – bitfields to choose the errors which will open the main contactor.
358 +* Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset.
363 363  
364 364  === Charging status ===
365 365  
366 -To change the parameters of charging process status, select the "Control → Charging status" section:
362 +* Current corresponding to charging – a current level to generate the "Charging current present" signal, A;
363 +* Current corresponding to no charging – a current level to clear the "Charging current present" signal, A;
364 +* Voltage to clear the “Ready to charge” – a threshold voltage level on the cell, V; if the voltage of any cell is above this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared;
365 +* Voltage to reset the “Ready to charge” – a tolerant voltage level on the cell, V; if all cell voltages are below the tolerant level, the “Ready to charge” (hence, the “Allow charging”) signal is set;
366 +* Delay before recharging – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0.
367 367  
368 -[[image:1760435790050-496.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="140" width="800"]]
369 -
370 -In this section:
371 -
372 -* Current to set the "Charging current present" – a current level to generate the "Charging current present" signal, A;
373 -* Current to clear the "Charging current present" – a current level to clear the "Charging current present" signal, A;
374 -* Voltage to clear the “Ready to charge” – a threshold U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if the voltage of any cell is above this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared;
375 -* Voltage to reset the “Ready to charge” – a tolerant U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if all cell voltages are below the tolerant level, the “Ready to charge” (hence, the “Allow charging”) signal is set;
376 -* Treat negative currents as zero currents for generating the "Ready to charge" signal – a flag to disable voltage correction for "Ready to charge" signal at discharging current;
377 -* Delay before recharging – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0;
378 -* Check the 'Charge current limit' value to generate the 'Ready to charge' – a flag to enable check of "Charging current limit" to generate the "Ready to charge" signal;
379 -* Charge current limit to clear the 'Ready to charge' – a threshold charging current limit value, A; if the limit is //above //this level, the “Ready to charge” signal is cleared;
380 -* Charge current limit to set the 'Ready to charge' – a tolerant charging current limit value, A; if the limit is //below //this level, the “Ready to charge” signal is set;
381 -* Errors 1, 2 to clear the "Ready to charge" – bitfields to choose the errors which will clear the "Ready to charge" signal.
382 -
383 383  (% class="box infomessage" %)
384 384  (((
385 385  **Note:** The "Allow charging" signal activates under two independent conditions:
... ... @@ -389,60 +389,15 @@
389 389  
390 390  === Discharging status ===
391 391  
392 -To change the parameters of discharging process status, select the "Control → Discharging status" section:
377 +* Current corresponding to discharging – a current level to generate the "Discharging current present" signal, А;
378 +* Current indicating no discharging – a current level to clear the "Discharging current present" signal, А;
379 +* Voltage to clear the “Ready to discharge” – a threshold voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared;
380 +* Voltage to reset the “Ready to discharge” – a tolerant voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set;
393 393  
394 -[[image:1760435802140-274.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="129" width="800"]]
395 -
396 -In this section:
397 -
398 -* Current to set the "Discharging current present" – a current level to generate the "Discharging current present" signal, А;
399 -* Current to clear the "Discharging current present" – a current level to clear the "Discharging current present" signal, А;
400 -* Voltage to clear the “Ready to discharge” – a threshold U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared;
401 -* Voltage to reset the “Ready to discharge” – a tolerant U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set;
402 -* Treat positive currents as zero currents for generating the "Ready to discharge" signal – a flag to disable voltage correction for "Ready to discharge" signal at charging current;
403 -* Check the 'Discharge current limit' value to generate the 'Ready to discharge' – a flag to enable check of "Discharging current limit" to generate the "Ready to discharge" signal;
404 -* Discharge current limit to clear the 'Ready to discharge' – a threshold discharging current limit value, A; if the limit is //above //this level, the “Ready to discharge” signal is cleared;
405 -* Discharge current limit to set the 'Ready to discharge' – a tolerant discharging current limit value, A; if the limit is //below //this level, the “Ready to discharge” signal is set;
406 -* Errors 1, 2 to clear the "Ready to discharge" – bitfields to choose the errors which will clear the "Ready to discharge" signal.
407 -
408 408  === Precharge ===
409 409  
410 -The BMS Main 3 device can control the precharge contactor. The precharge contactor is used to charge the intermediate capacity with low current and usually placed with the limiting resistor in parallel to charging or discharging contactor.
411 -
412 -BMS Main 3 device detects errors while pre-charging the load capacity by monitoring the current and voltage difference before and after contactors. Also BMS can measure the power dissipated on precharge resistor and generate an error if it greater than configured limit.
413 -
414 414  TBA
415 415  
416 -To change the parameters of precharge contactor, select the "Control → Precharge" section:
417 -
418 -[[image:1750328428183-819.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="178" width="800"]]
419 -
420 -* Precharge current threshold to finish precharging – a minimum current value at which precharging process assumed to be finished, A;
421 -* Check voltages before and after contactors to finish precharging – a flag to check the voltages before and after contactors to ensure that precharge process has finished and it is allowed to close the discharging contactor;
422 -* Minimum voltage difference to finish precharging – minimal voltage difference before and after contactors at which precharge process is meant to be finished, V;
423 -* Keep the precharging relay closed until precharge is finished – a flag to ignore the Precharge time and wait precharging to finish before open precharge relay;
424 -* Number of precharging attempts – maximum number of precharging attempts before setting the "Precharge error";
425 -* Delay before current measurement – a delay before first current measurement after closing precharge, millisecond;
426 -* Precharge time – a duration of closing the precharge contactor before closing the discharging contactor, millisecond;
427 -* Relaxation between attempts – a duration between precharge attempts, millisecond;
428 -* Check the power dissipated in the preacharge resistor - a flag to enable the calculation of power dissipated in precharge resistor;
429 -* Precharge resistor resistance, Ohm;
430 -* Maximum allowable power dissipated in the resistor, W;
431 -* Delay before setting the "Precharge error" when checking power, millisecond;
432 -* Delay before clearing the "Precharge error", second;
433 -* Lock the "Precharge error" – a flag to block the error until the device is restarted.
434 -
435 -“Precharge error” generation conditions if any of the following is true:
436 -
437 -* the precharge current does not decrease during the "Precharge time" after "Number of precharging attempts";
438 -* voltages before and after contactors are not equal during the "Precharge time" after "Number of precharging attempts";
439 -* power dissipated on the precharge resistor is above the maximum value during the “Delay before setting the 'Precharge error' when checking power” time.
440 -
441 -(% class="box warningmessage" %)
442 -(((
443 -Behavior of contactors at “Precharge error” is configured in corresponding contactor settings!
444 -)))
445 -
446 446  === Charge ===
447 447  
448 448  There are two contactors that serve charging the battery: a charging contactor and an allow charging contactor. With the help of the allow charging contactor, the BMS commands the charger to start or stop charging.
... ... @@ -453,8 +453,24 @@
453 453  * On charger connected – charging is allowed when there is a signal “Charger connected”;
454 454  * On charge request – charging is allowed when there is a signal “Charge request”.
455 455  
456 -If the "**Always on**" algorithm is selected, the charging contactor and the allow charging contactor are always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals:
396 +If the "**Always on**" algorithm is selected, the charging contactor and the allow charging contactor are always closed. If at least one of the errors appears:
457 457  
398 +* Overvoltage;
399 +* Overcurrent;
400 +* High temperature (CH);
401 +* Low temperature (CH);
402 +* HYG offline (optional);
403 +* Combilift offline (optional);
404 +* Spirit offline (optional);
405 +* Spirit charger error (optional);
406 +* Short circuit (optional);
407 +* High contactor temperature (optional);
408 +* CH contactor cycles error;
409 +* Precharge error (optional);
410 +* Critical error
411 +
412 +or one of the signals:
413 +
458 458  * Service reset;
459 459  * Power down request;
460 460  * Inhibit charging,
... ... @@ -463,21 +463,21 @@
463 463  
464 464  When the algorithm "**On charger connected**" is selected, the control is performed as follows:
465 465  
466 -* If there is a signal “Charger connected” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging contactor and the allow charging contactor close;
422 +* If there is a signal “Charger connected” and there are no errors (see the list above), then through the delay time T,,on,, the charging contactor and the allow charging contactor close;
467 467  * If the signal “Charger connected” disappears, the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens;
468 468  * If in the process of charging the voltage on the cell exceeds the “Ready to charge” level, the allow charging contactor opens (while the charging contactor remains closed);
469 -* If errors from the "Errors 1, 2 ..." bitfields occur the charging contactor and allow charging contactor open.
425 +* If errors in the list above occur the charging contactor and allow charging contactor open.
470 470  
471 471  When the "**On charge request**" algorithm selected, the control is performed as follows:
472 472  
473 -* If there is a signal “Charge request” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging contactor and the allow charging contactor close;
429 +* If there is a signal “Charge request” and there are no errors (see the list above), then through the delay time T,,on,, the charging contactor and the allow charging contactor close;
474 474  * If the signal “Charge request” disappears, the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens;
475 475  * If in the process of charging the voltage on the cell exceeds the “Ready to charge” level, the allow charging contactor opens (while the charging contactor remains closed);
476 -* If errors from the "Errors 1, 2 ..." bitfields occur the charging contactor and allow charging contactor open.
432 +* If errors in the list above occur the charging contactor and allow charging contactor open.
477 477  
478 478  (% class="box infomessage" %)
479 479  (((
480 -**Note: **when errors occur in the system, the **Charge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
436 +Note: when errors occur in the system, the **charging **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
481 481  )))
482 482  
483 483  To change the parameters of the battery charge control algorithm, select the "Control → Charge" section:
... ... @@ -494,7 +494,7 @@
494 494  * Allow charging only when the "Ready to charge" signal is set – charging contactor will open if "Ready to charge" signal is cleared;
495 495  * Delay before starting charging – a time delay T,,on,, before closing the charging contactor and the allow charging contactor, millisecond;
496 496  * Delay before stopping charging – a time delay T,,off,, before opening the charging contactor, millisecond;
497 -* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the charge contactor (see [[Precharge>>path:#HPrecharge]]);
453 +* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the charge contactor;
498 498  * Errors 1, 2 to open the charging contactor – bitfields to choose the errors which will open the charging contactor;
499 499  * Use custom delays before stopping charging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors;
500 500  * Custom delay: <error> – delay for specific error, millisecond;
... ... @@ -510,8 +510,26 @@
510 510  * On charger disconnected – load is connected when there is no signal “Charger connected”;
511 511  * On discharge request – load is connected when there is signal “Discharge request”.
512 512  
513 -When the algorithm "**Always on**" is selected, the discharging contactor is always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals:
469 +When the algorithm "**Always on**" is selected, the discharging contactor is always closed. If at least one of the errors appears:
514 514  
471 +* Undervoltage;
472 +* Overvoltage (optional);
473 +* Overcurrent;
474 +* High temperature (DCH);
475 +* Low temperature (DCH) (optional);
476 +* HYG offline (optional);
477 +* Combilift offline (optional);
478 +* Spirit offline (optional);
479 +* Spirit charger error (optional);
480 +* Short circuit (optional);
481 +* High contactor temperature (optional);
482 +* Unallowable charging;
483 +* DCH contactor cycles error;
484 +* Precharge error (optional);
485 +* Critical error
486 +
487 +or one of the signals:
488 +
515 515  * Service reset
516 516  * Power down request
517 517  * Inhibit discharging
... ... @@ -520,19 +520,21 @@
520 520  
521 521  If the algorithm "**On charger disconnected**" is selected, the control is performed as follows:
522 522  
523 -* if there is no signal “Charger connected”, the charging contactor is open and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the discharging contactor closes;
524 -* If the signal “Charger connected” appears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the discharging contactor opens.
497 +* if there is no signal “Charger connected”, the charging contactor is open and there are no errors (see the list above), then through the delay time T,,on,, the discharging contactor closes;
498 +* If the signal “Charger connected” appears or errors occur (see the list above), then after the delay time T,,off,, the discharging contactor opens.
525 525  
526 526  When the "**On discharge request**" algorithm selected, the control is performed as follows:
527 527  
528 -* if there is signal “Discharge request”, the charging contactor is open and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the discharging contactor closes;
529 -* If the signal “Discharge request” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the discharging contactor opens.
502 +* if there is signal “Discharge request”, the charging contactor is open and there are no errors (see the list above), then through the delay time T,,on,, the discharging contactor closes;
503 +* If the signal “Discharge request” disappears or errors occur (see the list above), then after the delay time T,,off,, the discharging contactor opens.
530 530  
531 531  (% class="box infomessage" %)
532 532  (((
533 -**Note: **when errors occur in the system, the **Discharge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
507 +**Note:** in case of errors in the system operation, **discharging **contactor opens either immediately or with a delay T,,off,, (depends on the settings described below).
534 534  )))
535 535  
510 +The device supports controlling the precharging contactor. The duration of switching on the precharging contactor before closing the discharging (load) contactor is adjusted.
511 +
536 536  To change the parameters of the battery discharge control algorithm, select the "Control → Discharge" section:
537 537  
538 538  [[image:1735064038329-836.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="273" width="800"]]
... ... @@ -547,7 +547,7 @@
547 547  * Allow charging only when the "Ready to discharge" signal is set – discharging contactor will open if "Ready to discharge" signal is cleared;
548 548  * Delay before starting discharging – a time delay T,,on,, before closing the discharging contactor, millisecond;
549 549  * Delay before stopping discharging – a time delay T,,off,, before opening the discharging contactor, millisecond;
550 -* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the discharge contactor (see [[Precharge>>doc:||anchor="HPrecharge"]]);
526 +* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the discharge contactor;
551 551  * Errors 1, 2 to open the discharging contactor – bitfields to choose the errors which will open the discharging contactor;
552 552  * Use custom delays before stopping discharging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors;
553 553  * Custom delay: <error> – specific error delay, millisecond;
... ... @@ -555,40 +555,15 @@
555 555  
556 556  === Charge/Discharge ===
557 557  
558 -The BMS Main 3 device can control the charge/discharge contactor, which combines algorithms of charging and discharging contactor.
534 +The BMS Main 3 device can control the charging/discharging contactor, which combines algorithms of charging and discharging contactor. It behaves as a charging contactor when “Charge request” or “Charger connected” is set, otherwise – as a discharging contactor.
559 559  
560 -Charge/Discharge contactor has three algorithms of operation:
561 -
562 -* Dependent (on Charging and Discharging signals) - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor;
563 -* Independent (Always) - Charge/Discharge contactor is always closed if there is no errors;
564 -* Independent (on Charge request or Discharge request) - Charge/Discharge contactor is based on its own controller that listen to Charge and Discharge requests and closes if one of these signals occurs.
565 -
566 -TBA
567 -
568 -(% class="box infomessage" %)
569 -(((
570 -**Note: **when errors occur in the system, the **Charge/Discharge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
571 -)))
572 -
573 573  The charging/discharging contactor control is configured in the “Control – Charge/Discharge” section:
574 574  
575 -[[image:1735122153011-166.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="162" width="800"]]
538 +[[image:1733322827919-875.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="85" width="800"]]
576 576  
577 577  In this section:
578 578  
579 579  * Enable – a flag to enable the charge/discharge controller.
580 -* Algorithm:
581 -** Dependent (on Charging and Discharging signals) - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor;
582 -** Independent (Always) - Charge/Discharge contactor is always closed if there is no errors;
583 -** Independent (on Charge request or Discharge request);
584 -* Delay before starting charging or discharging, millisecond;
585 -* Delay before stopping charging or discharging, millisecond;
586 -* Control the precharging contactor – a flag that enables control of precharging contactor while closing the charge/discharge contactor;
587 -* Emulate the "Charging" and "Discharging" signals – a flag to enable generation of "Charging" and "Discharging" signals when closing charge/discharge contactor;
588 -* Errors 1, 2 to prevent CHARGING through charging/discharging contactor, Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor – bitfields to choose the errors which will open the charging/discharging contactor. This bitfields are combined by bitwise OR and intended to separate settings for charging and discharging processes;
589 -* Errors 1, 2 which affect the contactor only if battery CHARGING is detected – a bitfield to choose the errors which will trigger only if charging current is present. This bitfield is combined with "Errors 1, 2 to prevent CHARGING through charging/discharging contactor" by bitwise AND;
590 -* Errors 1, 2 which affect the contactor only if battery DISCHARGING is detected – a bitfield to choose the errors which will trigger only if discharging current is present. This bitfield is combined with "Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor" by bitwise AND;
591 -* Switch off the charging/discharging contactor on errors without delay – a flag to protectively open the charging/discharging contactor without a delay. In the opposite case, when an error is detected, the charging/discharging contactor opens always with the delay “Delay before stopping discharging”.
592 592  
593 593  === Discharge (AUX) ===
594 594  
... ... @@ -600,11 +600,11 @@
600 600  
601 601  * the battery has low SOC;
602 602  * the battery voltage is out of range;
603 -* the errors are detected (configured in the "Errors 1, 2 ..." bitfields).
554 +* the battery system errors are detected.
604 604  
605 605  To change the parameters of the powering of external equipment, select the "Control → Discharge (AUX)" section:
606 606  
607 -[[image:1735066190419-838.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="161" width="800"]]
558 +[[image:1733322827920-878.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="130" width="800"]]
608 608  
609 609  In this section:
610 610  
... ... @@ -612,13 +612,10 @@
612 612  * Switch off the discharging (AUX) contactor if the SOC is too low;
613 613  * Minimum SOC – a minimum SOC value, when reached, the auxiliary (AUX) discharging contactor opens, %;
614 614  * Tolerant SOC – a permissive SOC value, upon reaching which the auxiliary (AUX) discharging contactor re-closes, %;
615 -* Switch off the discharging (AUX) contactor if the cell voltage is out of the range;
616 -* Minimum cell voltage, V;
617 -* Maximum cell voltage, V;
618 618  * Switch off the discharging (AUX) contactor if the battery voltage is out of the range;
619 -* Minimum battery voltage, V;
620 -* Maximum battery voltage, V;
621 -* Errors 1, 2 to open the auxiliary discharging contactor bitfields to choose the errors which will open the auxiliary discharging contactor.
567 +* Minimum voltage – minimum battery voltage, V;
568 +* Maximum voltage – maximum battery voltage, V;
569 +* Switch off the discharging (AUX) contactor on errors – the auxiliary (AUX) discharging contactor opens if the following errors occur: Undervoltage, Overcurrent, High temperature (DCH), Short circuit, Critical error.
622 622  
623 623  === Cell balancing ===
624 624  
... ... @@ -633,25 +633,20 @@
633 633  A balancing resistor is connected to the cell if the following conditions are simultaneously met:
634 634  
635 635  * the voltage on the cell is higher than the balancing start voltage;
636 -* the difference between the voltage on the cell and the minimum voltage among the battery cells is greater than the balancing start threshold;
584 +* the difference between the voltage on the cell and the minimum voltage among the battery cells is greater than the balancing start threshold.
637 637  
638 638  A balancing resistor is disconnected from the cell if any of the following conditions are met:
639 639  
640 -* the voltage on the cell is less than the balancing stop voltage;
588 +* the voltage on the cell is less than the balancing start voltage;
641 641  * the difference between the voltage on the cell and the minimum voltage among the battery cells is less than the balancing stop threshold.
642 642  
643 -(% class="box infomessage" %)
644 -(((
645 645  If the “High logic temperature” occurs, then the balancing of the cells connected to the overheated BMS Logic device will not be performed.
646 -)))
647 647  
648 648  The BMS Main 3 can enable the cell balancing by the external “Balancing request” signal. Balancing process will be started to cells which the voltage is higher than the balancing start voltage and the difference between the cell voltage and the minimum voltage among all the cells is greater than the balancing stop threshold.
649 649  
650 -BMS Main 3 can force a cell balancing, if its voltage is higher than estimated value.
651 -
652 652  To change the cell balancing parameters, select the "Control → Cell balancing" section:
653 653  
654 -[[image:1735065702806-422.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="130" width="800"]]
597 +[[image:1733322883460-118.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="114" width="800"]]
655 655  
656 656  In this section:
657 657  
... ... @@ -660,14 +660,12 @@
660 660  ** Balance on charge – balancing is performed while and after the charging (in the “Charge ON” and “Charge OFF” states);
661 661  ** Balance on charge or relaxed - balancing is performed while and after the charging and in the relaxed state (in “Charge ON”, “Charge OFF”, “Relaxed (after charging)” and “Relaxed (after discharging)” states);
662 662  ** Balance always – balancing is always performed regardless the battery state;
663 -* Balancing condition:
664 -** Automatic – balancing will be performed automatically if needed conditions are met;
665 -** On balancing request – balancing will start only if a remote request is received. In this case cells will start to balance regardless the "Voltage deviation to start balancing" value;
606 +
607 +[[image:1733322883462-975.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="74" width="600"]]
608 +
666 666  * Minimum cell voltage to start balancing, V;
667 667  * Voltage deviation to start balancing;
668 668  * Voltage deviation to stop balancing;
669 -* Voltage for forced balancing – if cell voltage is above this value, it will start discharging through balancing resistor;
670 -* Maximum allowable temperature of BMS Logic devices, ºC;
671 671  * Command to discharge all cells – a flag to force the balancing of all cells.
672 672  
673 673  === Series balancing ===
... ... @@ -745,10 +745,7 @@
745 745  
746 746  * the minimum temperature among all cells of the battery is greater than the “Tolerant cell temperature” value during the “Delay before stopping the heater” time.
747 747  
748 -(% class="box infomessage" %)
749 -(((
750 -If there is the "Heater" signal, the heater contactor closes and/or a signal is set to the corresponding digital output.
751 -)))
689 +If there is the "Heater" signal, the heater contactor closes and/or a signal is output to the corresponding digital output.
752 752  
753 753  === Cooler ===
754 754  
... ... @@ -775,10 +775,7 @@
775 775  
776 776  * the maximum temperature among all cells of the battery is less than the “Tolerant cell temperature” value during the “Delay before stopping the cooler” time.
777 777  
778 -(% class="box infomessage" %)
779 -(((
780 -If there is the "Cooler" signal, the cooler contactor closes and/or a signal is set to the corresponding digital output.
781 -)))
716 +If there is the "Cooler" signal, the cooler contactor closes and/or a signal is output to the corresponding digital output.
782 782  
783 783  === High voltage ===
784 784  
... ... @@ -796,10 +796,7 @@
796 796  
797 797  The BMS Main 3 implements a self-diagnostics of high-voltage measurement lines. If measurement line breaks or high-voltage polarity is wrong, “High voltage fault” is generated.
798 798  
799 -(% class="box warningmessage" %)
800 -(((
801 -If there is the “High voltage fault”, **the “Critical error” is generated.**
802 -)))
734 +**If there is the “High voltage fault”, the “Critical error” is generated and all contactors open.**
803 803  
804 804  === Cell analysis ===
805 805  
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