Changes for page 3.3 Control

Last modified by Admin on 2025/12/11 10:32

From version 63.5
edited by Admin
on 2025/10/14 10:00
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To version 23.1
edited by Admin
on 2024/12/24 18:41
Change comment: Uploaded new attachment "1735065666891-686.png", version {1}

Summary

Details

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Content
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1 1  (% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
2 -= Configuration =
2 += Settings =
3 3  
4 4  (% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
5 5  == Control ==
... ... @@ -21,7 +21,7 @@
21 21  ** Summation of cell voltages – the overall voltage is calculated as on sum of all cells in the battery;
22 22  ** Using voltage before contactors – the overall voltage is estimated as voltage before contactors measured by BMS.
23 23  
24 -The values “Capacity” and “Resistance” are used to calculate the SOC of cells and the battery.
24 +The values “Capacity”, “Resistance”, “Cycles” are used to calculate the SOC of cells and the battery.
25 25  
26 26  The values of “Relax time” are used to determine the state of the battery. If the battery is in a state of relaxation, the system recalculates the voltage on the cells to the state of charge of the battery.
27 27  
... ... @@ -70,8 +70,8 @@
70 70  
71 71  * Minimal SOC – the battery SOC is assumed to be the minimum SOC among the cells;
72 72  * Average SOC – the battery SOC is taken equal to the arithmetic average of the cell SOC;
73 -* Min-Max SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if any cell has 100% SOC, b) 0% if any cell has 0% SOC;
74 -* Max-Min SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if all cells have 100% SOC, b) 0% if all cells have 0% SOC.
73 +* Min-Max SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if any cell have 100% SOC, b) 0% if any cell have 0% SOC;
74 +* Max-Min SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if all cells have 100% SOC, b) 0% if all cells have 0% SOC;
75 75  
76 76  Other parameters:
77 77  
... ... @@ -165,10 +165,7 @@
165 165  
166 166  * the battery SOC is greater than the “Tolerant SOC” during the “Delay before clearing the signal” time.
167 167  
168 -(% class="box infomessage" %)
169 -(((
170 170  The "Low SOC signal" is indicative and can be output to a discrete output or a power switch.
171 -)))
172 172  
173 173  === High charging current (signal) ===
174 174  
... ... @@ -193,10 +193,7 @@
193 193  
194 194  * the measured current is less than the “Tolerant charging current” value during the “Delay before clearing the signal” time.
195 195  
196 -(% class="box infomessage" %)
197 -(((
198 198  The "High charging current" signal is indicative and can be output to a discrete output or a power switch.
199 -)))
200 200  
201 201  === Charge map ===
202 202  
... ... @@ -206,7 +206,7 @@
206 206  
207 207  To configure parameters for determining the charge current limit, select the "Control → Charge map" section:
208 208  
209 -[[image:1735064362593-844.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="153" width="800"]]
203 +[[image:1733322637793-171.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="177" width="800"]]
210 210  
211 211  In this section:
212 212  
... ... @@ -213,18 +213,18 @@
213 213  * Enable – a flag to start calculation of the charge current limit;
214 214  * Maximum charge current – a maximum allowable value of the charge current (under normal conditions), A;
215 215  * Rate of change – a rate of change the current limit to a new value (0 is for immediate change), A/s;
216 -* Option 1: Limit charge current by the battery SOC and temperature – a flag to enable correction of maximum allowable charging current** Kcs** depending on __maximum cell SOC__ and battery temperature;
210 +* Option 1: Limit charge current by the battery SOC and temperature – a flag to enable correction of maximum allowable charging current Kcs depending on SOC and battery temperature;
217 217  * Option 1: SOC x Temperature x Factor – the dependence of the correction factor on SOC and battery temperature;
218 -* Option 2: Limit charge current by the contactor temperature – a flag to enable correction of maximum allowable charging current **Kcc** depending on contactor temperature;
212 +* Option 2: Limit charge current by the contactor temperature – a flag to enable correction of maximum allowable charging current Kcc depending on contactor temperature;
219 219  * Option 2: Contactor temperature x Factor – the dependence of the correction factor on SOC and contactor temperature;
220 -* Option 3: Limit charge current by the maximum cell voltage - a flag to enable correction of maximum allowable charging current **Kcv** depending on __the maximum cell U,,ocv,, voltage__ (corrected due to current and cell resistance)
214 +* Option 3: Limit charge current by the maximum cell voltage - a flag to enable correction of maximum allowable charging current Kcv depending on maximum cell voltage;
221 221  * Option 3: Cell voltage x Factor – the dependence of the correction factor on maximum cell voltage;
222 -* Option 4: Limit charge current by the cell temperature - a flag to enable correction of maximum allowable charging current **Kct** depending on maximum cell temperature;
216 +* Option 4: Limit charge current by the cell temperature - a flag to enable correction of maximum allowable charging current Kct depending on maximum cell temperature;
223 223  * Option 4: Cell temperature x Factor – the dependence of the correction factor on maximum cell temperature.
224 224  
225 225  Value of the charge current limit at given SOC, temperature, contactors temperature, maximum cell voltage and maximum cell temperature is calculated as follows:
226 226  
227 -**Charge current limit = Maximum charge current × Kcs × Kcc × Kcv × Kct**
221 +Charging current limit = Maximum charging current × Kcs × Kcc × Kcv × Kct
228 228  
229 229  === Discharge map ===
230 230  
... ... @@ -234,7 +234,7 @@
234 234  
235 235  To configure parameters for determining the discharge current limit, select the "Control → Discharge map" section:
236 236  
237 -[[image:1735064399985-526.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="152" width="800"]]
231 +[[image:1733322637795-310.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="178" width="800"]]
238 238  
239 239  In this section:
240 240  
... ... @@ -241,18 +241,18 @@
241 241  * Enable – a flag to start calculation of the discharge current limit;
242 242  * Maximum discharge current – a maximum allowable value of the discharge current (under normal conditions), A;
243 243  * Rate of change – a rate of change the current limit to a new value (0 is for immediate change), A/s;
244 -* Option 1: Limit discharging current by the battery SOC and temperature – a flag to enable correction of maximum allowable discharging current **Kds **depending on __minimum cell SOC__ and temperature;
238 +* Option 1: Limit discharging current by the battery SOC and temperature – a flag to enable correction of maximum allowable discharging current Kds depending on SOC and temperature;
245 245  * Option 1: SOC x Temperature x Factor – the dependence of the correction factor on SOC and battery temperature;
246 -* Option 2: Limit discharge current by the contactor temperature – a flag to enable correction of maximum allowable discharging current **Kdc** depending on contactor temperature;
240 +* Option 2: Limit discharge current by the contactor temperature – a flag to enable correction of maximum allowable discharging current Kdc depending on contactor temperature;
247 247  * Option 2: Contactor temperature x Factor – the dependence of the correction factor on SOC and contactor temperature;
248 -* Option 3: Limit discharge current by the cell voltage - a flag to enable correction of maximum allowable discharging current **Kdv** depending on __the minimum cell U,,ocv,, voltage__ (corrected due to current and cell resistance)
242 +* Option 3: Limit discharge current by the cell voltage - a flag to enable correction of maximum allowable discharging current Kdv depending on minimum cell voltage;
249 249  * Option 3: Cell voltage x Factor – the dependence of the correction factor on minimum cell voltage;
250 -* Option 4: Limit discharge current by the cell temperature - a flag to enable correction of maximum allowable discharging current **Kdt** depending on maximum cell temperature;
244 +* Option 4: Limit discharge current by the cell temperature - a flag to enable correction of maximum allowable discharging current Kdt depending on maximum cell temperature;
251 251  * Option 4: Cell voltage x Factor – the dependence of the correction factor on minimum cell temperature.
252 252  
253 253  Value of the discharge current limit at given SOC, temperature, contactors temperature, minimum cell voltage and maximum cell temperature is calculated as follows:
254 254  
255 -**Discharge current limit = Maximum discharge current × Kds × Kdc × Kdv × Kdt**
249 +Discharging current limit = Maximum discharging current × Kds × Kdc × Kdv × Kdt
256 256  
257 257  === Charge map (PEAK & CONTINUOUS) ===
258 258  
... ... @@ -260,7 +260,7 @@
260 260  
261 261  To configure parameters for determining the charge current limit, select the "Control → Charge map (PEAK & CONTINUOUS)" section:
262 262  
263 -[[image:1735064434321-430.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="124" width="800"]]
257 +[[image:1733322637796-187.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="145" width="800"]]
264 264  
265 265  In this section:
266 266  
... ... @@ -287,7 +287,7 @@
287 287  
288 288  To configure parameters for determining the discharge current limit, select the "Control → Discharge map (PEAK & CONTINUOUS)" section:
289 289  
290 -[[image:1735064454708-345.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="124" width="800"]]
284 +[[image:1733322735595-661.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="145" width="800"]]
291 291  
292 292  In this section:
293 293  
... ... @@ -315,30 +315,42 @@
315 315  The Main contactor algorithm supports the following modes:
316 316  
317 317  * Always on;
318 -* Automatic.
312 +* Automatic;
313 +* On demand.
319 319  
320 320  In “Always on” mode main contactor closes if all the following is true:
321 321  
322 -* Other contactors are open;
323 -* There are no errors from the "Errors 1, 2 ..." bitfileds.
317 +* Charging contactor is open;
318 +* Discharging contactor is open;
319 +* There are no errors from the list below:
320 +** Overcurrent;
321 +** Undervoltage;
322 +** Overvoltage;
323 +** High temperature (CH);
324 +** High temperature (DCH);
325 +** Unallowable charging;
326 +** Critical error.
324 324  
325 325  In “Always on” mode main contactor opens if all the following is true:
326 326  
327 -* Other contactors are open;
328 -* There is an error from the the "Errors 1, 2 ..." bitfileds.
330 +* Charging contactor is open;
331 +* Discharging contactor is open;
332 +* There is an error from the list below:
333 +** Overcurrent;
334 +** Undervoltage;
335 +** Overvoltage;
336 +** High temperature (CH);
337 +** High temperature (DCH);
338 +** Unallowable charging;
339 +** Critical error.
329 329  
330 -In “Automatic” mode, the main contactor closes by internal algorithms at the same time with other contactors.
341 +In “Automatic” mode, the main contactor closes by internal charging and discharging algorithms at the same time with Precharging, Charging and Discharging contactors.
331 331  
332 332  In “On demand” mode, the main contactor closes by external the “Close Main contactor” request.
333 333  
334 -(% class="box infomessage" %)
335 -(((
336 -**Note: **when errors occur in the system, the **Main **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
337 -)))
338 -
339 339  To change the parameters of the main contactor, select the "Control → Main contactor" section:
340 340  
341 -[[image:1735064488658-863.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="112" width="800"]]
347 +[[image:1733322872744-536.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="105" width="800"]]
342 342  
343 343  In this section:
344 344  
... ... @@ -349,28 +349,16 @@
349 349  ** On demand – contactor is closed by an external request;
350 350  * Time to keep the contactor closed before closing the others – a time for other contactors to be open after the main contactor is closed;
351 351  * Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, s;
352 -* Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset;
353 -* Errors 1, 2 to open the main contactor – bitfields to choose the errors which will open the main contactor.
358 +* Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset.
354 354  
355 355  === Charging status ===
356 356  
357 -To change the parameters of charging process status, select the "Control → Charging status" section:
362 +* Current corresponding to charging – a current level to generate the "Charging current present" signal, A;
363 +* Current corresponding to no charging – a current level to clear the "Charging current present" signal, A;
364 +* Voltage to clear the “Ready to charge” – a threshold voltage level on the cell, V; if the voltage of any cell is above this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared;
365 +* Voltage to reset the “Ready to charge” – a tolerant voltage level on the cell, V; if all cell voltages are below the tolerant level, the “Ready to charge” (hence, the “Allow charging”) signal is set;
366 +* Delay before recharging – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0.
358 358  
359 -[[image:1760435790050-496.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="140" width="800"]]
360 -
361 -In this section:
362 -
363 -* Current to set the "Charging current present" – a current level to generate the "Charging current present" signal, A;
364 -* Current to clear the "Charging current present" – a current level to clear the "Charging current present" signal, A;
365 -* Voltage to clear the “Ready to charge” – a threshold U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if the voltage of any cell is above this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared;
366 -* Voltage to reset the “Ready to charge” – a tolerant U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if all cell voltages are below the tolerant level, the “Ready to charge” (hence, the “Allow charging”) signal is set;
367 -* Treat negative currents as zero currents for generating the "Ready to charge" signal – a flag to disable voltage correction for "Ready to charge" signal at discharging current;
368 -* Delay before recharging – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0;
369 -* Check the 'Charge current limit' value to generate the 'Ready to charge' – a flag to enable check of "Charging current limit" to generate the "Ready to charge" signal;
370 -* Charge current limit to clear the 'Ready to charge' – a threshold charging current limit value, A; if the limit is //above //this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared;
371 -* Charge current limit to set the 'Ready to charge' – a tolerant charging current limit value, A; if the limit is //below //this level, the “Ready to charge” (hence, the “Allow charging”) signal is set;
372 -* Errors 1, 2 to clear the "Ready to charge" – bitfields to choose the errors which will clear the "Ready to charge" signal.
373 -
374 374  (% class="box infomessage" %)
375 375  (((
376 376  **Note:** The "Allow charging" signal activates under two independent conditions:
... ... @@ -380,60 +380,15 @@
380 380  
381 381  === Discharging status ===
382 382  
383 -To change the parameters of discharging process status, select the "Control → Discharging status" section:
377 +* Current corresponding to discharging – a current level to generate the "Discharging current present" signal, А;
378 +* Current indicating no discharging – a current level to clear the "Discharging current present" signal, А;
379 +* Voltage to clear the “Ready to discharge” – a threshold voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared;
380 +* Voltage to reset the “Ready to discharge” – a tolerant voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set;
384 384  
385 -[[image:1760435802140-274.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="129" width="800"]]
386 -
387 -In this section:
388 -
389 -* Current to set the "Discharging current present" – a current level to generate the "Discharging current present" signal, А;
390 -* Current to clear the "Discharging current present" – a current level to clear the "Discharging current present" signal, А;
391 -* Voltage to clear the “Ready to discharge” – a threshold U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared;
392 -* Voltage to reset the “Ready to discharge” – a tolerant U,,ocv,, (corrected due to current and cell resistance) voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set;
393 -* Treat positive currents as zero currents for generating the "Ready to discharge" signal – a flag to disable voltage correction for "Ready to discharge" signal at charging current;
394 -* Check the 'Discharge current limit' value to generate the 'Ready to discharge' – a flag to enable check of "Discharging current limit" to generate the "Ready to discharge" signal;
395 -* Discharge current limit to clear the 'Ready to discharge' – a threshold discharging current limit value, A; if the limit is //above //this level, the “Ready to discharge” signal is cleared;
396 -* Discharge current limit to set the 'Ready to discharge' – a tolerant discharging current limit value, A; if the limit is //below //this level, the “Ready to charge” (hence, the “Allow charging”) signal is set;
397 -* Errors 1, 2 to clear the "Ready to discharge" – bitfields to choose the errors which will clear the "Ready to discharge" signal.
398 -
399 399  === Precharge ===
400 400  
401 -The BMS Main 3 device can control the precharge contactor. The precharge contactor is used to charge the intermediate capacity with low current and usually placed with the limiting resistor in parallel to charging or discharging contactor.
402 -
403 -BMS Main 3 device detects errors while pre-charging the load capacity by monitoring the current and voltage difference before and after contactors. Also BMS can measure the power dissipated on precharge resistor and generate an error if it greater than configured limit.
404 -
405 405  TBA
406 406  
407 -To change the parameters of precharge contactor, select the "Control → Precharge" section:
408 -
409 -[[image:1750328428183-819.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="178" width="800"]]
410 -
411 -* Precharge current threshold to finish precharging – a minimum current value at which precharging process assumed to be finished, A;
412 -* Check voltages before and after contactors to finish precharging – a flag to check the voltages before and after contactors to ensure that precharge process has finished and it is allowed to close the discharging contactor;
413 -* Minimum voltage difference to finish precharging – minimal voltage difference before and after contactors at which precharge process is meant to be finished, V;
414 -* Keep the precharging relay closed until precharge is finished – a flag to ignore the Precharge time and wait precharging to finish before open precharge relay;
415 -* Number of precharging attempts – maximum number of precharging attempts before setting the "Precharge error";
416 -* Delay before current measurement – a delay before first current measurement after closing precharge, millisecond;
417 -* Precharge time – a duration of closing the precharge contactor before closing the discharging contactor, millisecond;
418 -* Relaxation between attempts – a duration between precharge attempts, millisecond;
419 -* Check the power dissipated in the preacharge resistor - a flag to enable the calculation of power dissipated in precharge resistor;
420 -* Precharge resistor resistance, Ohm;
421 -* Maximum allowable power dissipated in the resistor, W;
422 -* Delay before setting the "Precharge error" when checking power, millisecond;
423 -* Delay before clearing the "Precharge error", second;
424 -* Lock the "Precharge error" – a flag to block the error until the device is restarted.
425 -
426 -“Precharge error” generation conditions if any of the following is true:
427 -
428 -* the precharge current does not decrease during the "Precharge time" after "Number of precharging attempts";
429 -* voltages before and after contactors are not equal during the "Precharge time" after "Number of precharging attempts";
430 -* power dissipated on the precharge resistor is above the maximum value during the “Delay before setting the 'Precharge error' when checking power” time.
431 -
432 -(% class="box warningmessage" %)
433 -(((
434 -Behavior of contactors at “Precharge error” is configured in corresponding contactor settings!
435 -)))
436 -
437 437  === Charge ===
438 438  
439 439  There are two contactors that serve charging the battery: a charging contactor and an allow charging contactor. With the help of the allow charging contactor, the BMS commands the charger to start or stop charging.
... ... @@ -444,8 +444,24 @@
444 444  * On charger connected – charging is allowed when there is a signal “Charger connected”;
445 445  * On charge request – charging is allowed when there is a signal “Charge request”.
446 446  
447 -If the "**Always on**" algorithm is selected, the charging contactor and the allow charging contactor are always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals:
396 +If the "**Always on**" algorithm is selected, the charging contactor and the allow charging contactor are always closed. If at least one of the errors appears:
448 448  
398 +* Overvoltage;
399 +* Overcurrent;
400 +* High temperature (CH);
401 +* Low temperature (CH);
402 +* HYG offline (optional);
403 +* Combilift offline (optional);
404 +* Spirit offline (optional);
405 +* Spirit charger error (optional);
406 +* Short circuit (optional);
407 +* High contactor temperature (optional);
408 +* CH contactor cycles error;
409 +* Precharge error (optional);
410 +* Critical error
411 +
412 +or one of the signals:
413 +
449 449  * Service reset;
450 450  * Power down request;
451 451  * Inhibit charging,
... ... @@ -454,21 +454,21 @@
454 454  
455 455  When the algorithm "**On charger connected**" is selected, the control is performed as follows:
456 456  
457 -* If there is a signal “Charger connected” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging contactor and the allow charging contactor close;
422 +* If there is a signal “Charger connected” and there are no errors (see the list above), then through the delay time T,,on,, the charging contactor and the allow charging contactor close;
458 458  * If the signal “Charger connected” disappears, the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens;
459 459  * If in the process of charging the voltage on the cell exceeds the “Ready to charge” level, the allow charging contactor opens (while the charging contactor remains closed);
460 -* If errors from the "Errors 1, 2 ..." bitfields occur the charging contactor and allow charging contactor open.
425 +* If errors in the list above occur the charging contactor and allow charging contactor open.
461 461  
462 462  When the "**On charge request**" algorithm selected, the control is performed as follows:
463 463  
464 -* If there is a signal “Charge request” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging contactor and the allow charging contactor close;
429 +* If there is a signal “Charge request” and there are no errors (see the list above), then through the delay time T,,on,, the charging contactor and the allow charging contactor close;
465 465  * If the signal “Charge request” disappears, the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens;
466 466  * If in the process of charging the voltage on the cell exceeds the “Ready to charge” level, the allow charging contactor opens (while the charging contactor remains closed);
467 -* If errors from the "Errors 1, 2 ..." bitfields occur the charging contactor and allow charging contactor open.
432 +* If errors in the list above occur the charging contactor and allow charging contactor open.
468 468  
469 469  (% class="box infomessage" %)
470 470  (((
471 -**Note: **when errors occur in the system, the **Charge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
436 +Note: when errors occur in the system, the **charging **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
472 472  )))
473 473  
474 474  To change the parameters of the battery charge control algorithm, select the "Control → Charge" section:
... ... @@ -485,7 +485,7 @@
485 485  * Allow charging only when the "Ready to charge" signal is set – charging contactor will open if "Ready to charge" signal is cleared;
486 486  * Delay before starting charging – a time delay T,,on,, before closing the charging contactor and the allow charging contactor, millisecond;
487 487  * Delay before stopping charging – a time delay T,,off,, before opening the charging contactor, millisecond;
488 -* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the charge contactor (see [[Precharge>>path:#HPrecharge]]);
453 +* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the charge contactor;
489 489  * Errors 1, 2 to open the charging contactor – bitfields to choose the errors which will open the charging contactor;
490 490  * Use custom delays before stopping charging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors;
491 491  * Custom delay: <error> – delay for specific error, millisecond;
... ... @@ -501,8 +501,26 @@
501 501  * On charger disconnected – load is connected when there is no signal “Charger connected”;
502 502  * On discharge request – load is connected when there is signal “Discharge request”.
503 503  
504 -When the algorithm "**Always on**" is selected, the discharging contactor is always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals:
469 +When the algorithm "**Always on**" is selected, the discharging contactor is always closed. If at least one of the errors appears:
505 505  
471 +* Undervoltage;
472 +* Overvoltage (optional);
473 +* Overcurrent;
474 +* High temperature (DCH);
475 +* Low temperature (DCH) (optional);
476 +* HYG offline (optional);
477 +* Combilift offline (optional);
478 +* Spirit offline (optional);
479 +* Spirit charger error (optional);
480 +* Short circuit (optional);
481 +* High contactor temperature (optional);
482 +* Unallowable charging;
483 +* DCH contactor cycles error;
484 +* Precharge error (optional);
485 +* Critical error
486 +
487 +or one of the signals:
488 +
506 506  * Service reset
507 507  * Power down request
508 508  * Inhibit discharging
... ... @@ -511,19 +511,21 @@
511 511  
512 512  If the algorithm "**On charger disconnected**" is selected, the control is performed as follows:
513 513  
514 -* if there is no signal “Charger connected”, the charging contactor is open and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the discharging contactor closes;
515 -* If the signal “Charger connected” appears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the discharging contactor opens.
497 +* if there is no signal “Charger connected”, the charging contactor is open and there are no errors (see the list above), then through the delay time T,,on,, the discharging contactor closes;
498 +* If the signal “Charger connected” appears or errors occur (see the list above), then after the delay time T,,off,, the discharging contactor opens.
516 516  
517 517  When the "**On discharge request**" algorithm selected, the control is performed as follows:
518 518  
519 -* if there is signal “Discharge request”, the charging contactor is open and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the discharging contactor closes;
520 -* If the signal “Discharge request” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the discharging contactor opens.
502 +* if there is signal “Discharge request”, the charging contactor is open and there are no errors (see the list above), then through the delay time T,,on,, the discharging contactor closes;
503 +* If the signal “Discharge request” disappears or errors occur (see the list above), then after the delay time T,,off,, the discharging contactor opens.
521 521  
522 522  (% class="box infomessage" %)
523 523  (((
524 -**Note: **when errors occur in the system, the **Discharge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
507 +**Note:** in case of errors in the system operation, **discharging **contactor opens either immediately or with a delay T,,off,, (depends on the settings described below).
525 525  )))
526 526  
510 +The device supports controlling the precharging contactor. The duration of switching on the precharging contactor before closing the discharging (load) contactor is adjusted.
511 +
527 527  To change the parameters of the battery discharge control algorithm, select the "Control → Discharge" section:
528 528  
529 529  [[image:1735064038329-836.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="273" width="800"]]
... ... @@ -538,7 +538,7 @@
538 538  * Allow charging only when the "Ready to discharge" signal is set – discharging contactor will open if "Ready to discharge" signal is cleared;
539 539  * Delay before starting discharging – a time delay T,,on,, before closing the discharging contactor, millisecond;
540 540  * Delay before stopping discharging – a time delay T,,off,, before opening the discharging contactor, millisecond;
541 -* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the discharge contactor (see [[Precharge>>doc:||anchor="HPrecharge"]]);
526 +* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the discharge contactor;
542 542  * Errors 1, 2 to open the discharging contactor – bitfields to choose the errors which will open the discharging contactor;
543 543  * Use custom delays before stopping discharging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors;
544 544  * Custom delay: <error> – specific error delay, millisecond;
... ... @@ -546,40 +546,15 @@
546 546  
547 547  === Charge/Discharge ===
548 548  
549 -The BMS Main 3 device can control the charge/discharge contactor, which combines algorithms of charging and discharging contactor.
534 +The BMS Main 3 device can control the charging/discharging contactor, which combines algorithms of charging and discharging contactor. It behaves as a charging contactor when “Charge request” or “Charger connected” is set, otherwise – as a discharging contactor.
550 550  
551 -Charge/Discharge contactor has three algorithms of operation:
552 -
553 -* Dependent (on Charging and Discharging signals) - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor;
554 -* Independent (Always) - Charge/Discharge contactor is always closed if there is no errors;
555 -* Independent (on Charge request or Discharge request) - Charge/Discharge contactor is based on its own controller that listen to Charge and Discharge requests and closes if one of these signals occurs.
556 -
557 -TBA
558 -
559 -(% class="box infomessage" %)
560 -(((
561 -**Note: **when errors occur in the system, the **Charge/Discharge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
562 -)))
563 -
564 564  The charging/discharging contactor control is configured in the “Control – Charge/Discharge” section:
565 565  
566 -[[image:1735122153011-166.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="162" width="800"]]
538 +[[image:1733322827919-875.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="85" width="800"]]
567 567  
568 568  In this section:
569 569  
570 570  * Enable – a flag to enable the charge/discharge controller.
571 -* Algorithm:
572 -** Dependent (on Charging and Discharging signals) - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor;
573 -** Independent (Always) - Charge/Discharge contactor is always closed if there is no errors;
574 -** Independent (on Charge request or Discharge request);
575 -* Delay before starting charging or discharging, millisecond;
576 -* Delay before stopping charging or discharging, millisecond;
577 -* Control the precharging contactor – a flag that enables control of precharging contactor while closing the charge/discharge contactor;
578 -* Emulate the "Charging" and "Discharging" signals – a flag to enable generation of "Charging" and "Discharging" signals when closing charge/discharge contactor;
579 -* Errors 1, 2 to prevent CHARGING through charging/discharging contactor, Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor – bitfields to choose the errors which will open the charging/discharging contactor. This bitfields are combined by bitwise OR and intended to separate settings for charging and discharging processes;
580 -* Errors 1, 2 which affect the contactor only if battery CHARGING is detected – a bitfield to choose the errors which will trigger only if charging current is present. This bitfield is combined with "Errors 1, 2 to prevent CHARGING through charging/discharging contactor" by bitwise AND;
581 -* Errors 1, 2 which affect the contactor only if battery DISCHARGING is detected – a bitfield to choose the errors which will trigger only if discharging current is present. This bitfield is combined with "Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor" by bitwise AND;
582 -* Switch off the charging/discharging contactor on errors without delay – a flag to protectively open the charging/discharging contactor without a delay. In the opposite case, when an error is detected, the charging/discharging contactor opens always with the delay “Delay before stopping discharging”.
583 583  
584 584  === Discharge (AUX) ===
585 585  
... ... @@ -591,11 +591,11 @@
591 591  
592 592  * the battery has low SOC;
593 593  * the battery voltage is out of range;
594 -* the errors are detected (configured in the "Errors 1, 2 ..." bitfields).
554 +* the battery system errors are detected.
595 595  
596 596  To change the parameters of the powering of external equipment, select the "Control → Discharge (AUX)" section:
597 597  
598 -[[image:1735066190419-838.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="161" width="800"]]
558 +[[image:1733322827920-878.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="130" width="800"]]
599 599  
600 600  In this section:
601 601  
... ... @@ -603,13 +603,10 @@
603 603  * Switch off the discharging (AUX) contactor if the SOC is too low;
604 604  * Minimum SOC – a minimum SOC value, when reached, the auxiliary (AUX) discharging contactor opens, %;
605 605  * Tolerant SOC – a permissive SOC value, upon reaching which the auxiliary (AUX) discharging contactor re-closes, %;
606 -* Switch off the discharging (AUX) contactor if the cell voltage is out of the range;
607 -* Minimum cell voltage, V;
608 -* Maximum cell voltage, V;
609 609  * Switch off the discharging (AUX) contactor if the battery voltage is out of the range;
610 -* Minimum battery voltage, V;
611 -* Maximum battery voltage, V;
612 -* Errors 1, 2 to open the auxiliary discharging contactor bitfields to choose the errors which will open the auxiliary discharging contactor.
567 +* Minimum voltage – minimum battery voltage, V;
568 +* Maximum voltage – maximum battery voltage, V;
569 +* Switch off the discharging (AUX) contactor on errors – the auxiliary (AUX) discharging contactor opens if the following errors occur: Undervoltage, Overcurrent, High temperature (DCH), Short circuit, Critical error.
613 613  
614 614  === Cell balancing ===
615 615  
... ... @@ -624,25 +624,20 @@
624 624  A balancing resistor is connected to the cell if the following conditions are simultaneously met:
625 625  
626 626  * the voltage on the cell is higher than the balancing start voltage;
627 -* the difference between the voltage on the cell and the minimum voltage among the battery cells is greater than the balancing start threshold;
584 +* the difference between the voltage on the cell and the minimum voltage among the battery cells is greater than the balancing start threshold.
628 628  
629 629  A balancing resistor is disconnected from the cell if any of the following conditions are met:
630 630  
631 -* the voltage on the cell is less than the balancing stop voltage;
588 +* the voltage on the cell is less than the balancing start voltage;
632 632  * the difference between the voltage on the cell and the minimum voltage among the battery cells is less than the balancing stop threshold.
633 633  
634 -(% class="box infomessage" %)
635 -(((
636 636  If the “High logic temperature” occurs, then the balancing of the cells connected to the overheated BMS Logic device will not be performed.
637 -)))
638 638  
639 639  The BMS Main 3 can enable the cell balancing by the external “Balancing request” signal. Balancing process will be started to cells which the voltage is higher than the balancing start voltage and the difference between the cell voltage and the minimum voltage among all the cells is greater than the balancing stop threshold.
640 640  
641 -BMS Main 3 can force a cell balancing, if its voltage is higher than estimated value.
642 -
643 643  To change the cell balancing parameters, select the "Control → Cell balancing" section:
644 644  
645 -[[image:1735065702806-422.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="130" width="800"]]
597 +[[image:1733322883460-118.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="114" width="800"]]
646 646  
647 647  In this section:
648 648  
... ... @@ -651,14 +651,12 @@
651 651  ** Balance on charge – balancing is performed while and after the charging (in the “Charge ON” and “Charge OFF” states);
652 652  ** Balance on charge or relaxed - balancing is performed while and after the charging and in the relaxed state (in “Charge ON”, “Charge OFF”, “Relaxed (after charging)” and “Relaxed (after discharging)” states);
653 653  ** Balance always – balancing is always performed regardless the battery state;
654 -* Balancing condition:
655 -** Automatic – balancing will be performed automatically if needed conditions are met;
656 -** On balancing request – balancing will start only if a remote request is received. In this case cells will start to balance regardless the "Voltage deviation to start balancing" value;
606 +
607 +[[image:1733322883462-975.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="74" width="600"]]
608 +
657 657  * Minimum cell voltage to start balancing, V;
658 658  * Voltage deviation to start balancing;
659 659  * Voltage deviation to stop balancing;
660 -* Voltage for forced balancing – if cell voltage is above this value, it will start discharging through balancing resistor;
661 -* Maximum allowable temperature of BMS Logic devices, ºC;
662 662  * Command to discharge all cells – a flag to force the balancing of all cells.
663 663  
664 664  === Series balancing ===
... ... @@ -736,10 +736,7 @@
736 736  
737 737  * the minimum temperature among all cells of the battery is greater than the “Tolerant cell temperature” value during the “Delay before stopping the heater” time.
738 738  
739 -(% class="box infomessage" %)
740 -(((
741 -If there is the "Heater" signal, the heater contactor closes and/or a signal is set to the corresponding digital output.
742 -)))
689 +If there is the "Heater" signal, the heater contactor closes and/or a signal is output to the corresponding digital output.
743 743  
744 744  === Cooler ===
745 745  
... ... @@ -766,10 +766,7 @@
766 766  
767 767  * the maximum temperature among all cells of the battery is less than the “Tolerant cell temperature” value during the “Delay before stopping the cooler” time.
768 768  
769 -(% class="box infomessage" %)
770 -(((
771 -If there is the "Cooler" signal, the cooler contactor closes and/or a signal is set to the corresponding digital output.
772 -)))
716 +If there is the "Cooler" signal, the cooler contactor closes and/or a signal is output to the corresponding digital output.
773 773  
774 774  === High voltage ===
775 775  
... ... @@ -787,10 +787,7 @@
787 787  
788 788  The BMS Main 3 implements a self-diagnostics of high-voltage measurement lines. If measurement line breaks or high-voltage polarity is wrong, “High voltage fault” is generated.
789 789  
790 -(% class="box warningmessage" %)
791 -(((
792 -If there is the “High voltage fault”, **the “Critical error” is generated.**
793 -)))
734 +**If there is the “High voltage fault”, the “Critical error” is generated and all contactors open.**
794 794  
795 795  === Cell analysis ===
796 796  
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