Changes for page 3.3 Control

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From version 6.4
edited by Admin
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To version 1.4
edited by Admin
on 2024/12/04 14:35
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Summary

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Parent
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1 -Battery management systems.BMS Main 3.3\. Configuration.WebHome
1 +drafts.bms-main-3.3\. Settings.WebHome
Content
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1 -(% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
2 -= Settings =
1 +1.
2 +11.
3 +111. Common settings
3 3  
4 -(% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
5 -== Control ==
6 -
7 -=== Common settings ===
8 -
9 9  To change the common BMS settings, select the "Control → Common settings" section:
10 10  
11 -[[image:1735054851946-552.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="105" width="800"]]
7 +[[image:1733322611547-671.png]]
12 12  
13 13  In this section:
14 14  
... ... @@ -16,10 +16,8 @@
16 16  * Cell resistance – nominal (maximum) internal resistance of the cells, Ohm;
17 17  * Relax time (after charging) – a relaxation time after charging, second;
18 18  * Relax time (atfer discharging) – a relaxation time after discharging, second;
19 -* Reset parameters – a command to reset cells state of charge, capacity, and resistance;
20 -* Method of calculating the battery voltage:
21 -** Summation of cell voltages – the overall voltage is calculated as on sum of all cells in the battery;
22 -** Using voltage before contactors – the overall voltage is
15 +* Number of cycles – a number of charge-discharge cycles;
16 +* Reset parameters – a command to reset cells state of charge, capacity, and resistance.
23 23  
24 24  The values “Capacity”, “Resistance”, “Cycles” are used to calculate the SOC of cells and the battery.
25 25  
... ... @@ -33,8 +33,11 @@
33 33  
34 34  The “Reset parameters” command is used for starting-up and adjustment of the battery.
35 35  
36 -=== SOC estimation ===
37 37  
31 +1.
32 +11.
33 +111. SOC estimation
34 +
38 38  The BMS Main 3 device calculates the state of charge of the battery (SOC) using two algorithms:
39 39  
40 40  * by open circuit voltage;
... ... @@ -44,7 +44,7 @@
44 44  
45 45  To change the estimation algorithm for calculating the battery SOC, select the "Control → SOC estimation → Algorithm" section:
46 46  
47 -[[image:1733322611549-423.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="148" width="800"]]
44 +[[image:1733322611549-423.png]]
48 48  
49 49  The following estimation algorithms supported:
50 50  
... ... @@ -63,7 +63,7 @@
63 63  
64 64  To change the algorithm for calculating the Final SOC, select the "Control → SOC estimation → Final SOC" section:
65 65  
66 -[[image:1733322611551-852.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="148" width="800"]]
63 +[[image:1733322611551-852.png]]
67 67  
68 68  The following calculation methods are supported (“Final SOC”):
69 69  
... ... @@ -83,13 +83,15 @@
83 83  * Coulomb counting correction (temperature) – the dependence of battery capacity on temperature;
84 84  * Coulomb counting correction (cycles) – the dependence of battery capacity on the number of charge-discharge cycles.
85 85  
86 -=== SOC correction ===
83 +1.
84 +11.
85 +111. SOC correction
87 87  
88 -The BMS Main 3 device can recalculate the battery SOC after long-term storage or after long-term working in the case when the battery was not charged fully or discharged totally. Recalculation is done based on the tabular dependency Uocv = Uocv (SOC, t) (see [[SOC estimation>>doc:||anchor="HSOCestimation"]]).
87 +The BMS Main 3 device can recalculate the battery SOC after long-term storage or after long-term working in the case when the battery was not charged fully or discharged totally. Recalculation is done based on the tabular dependency Uocv = Uocv (SOC, t) (see section** **2.3.2).
89 89  
90 90  To configure parameters for periodically correcting the battery state of charge, select the "Control → SOC correction" section:
91 91  
92 -[[image:1733322624656-766.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="121" width="800"]]
91 +[[image:1733322624656-766.png]]
93 93  
94 94  In this section:
95 95  
... ... @@ -100,8 +100,11 @@
100 100  * Ignore the linear zone – a flag to ignore linear SOC zone while correction (recommended to be unset);
101 101  * Last correction timestamp – time when last correction was made.
102 102  
103 -=== Resistance estimation ===
104 104  
103 +1.
104 +11.
105 +111. Resistance estimation
106 +
105 105  Calculation of the resistance of cells is carried out in two ways. The first method is used when the battery passes from a relaxation state to a charge or discharge state, wherein the cell resistance value
106 106  
107 107  R = (U-U,,ocv,,) / I,,stable,,,
... ... @@ -120,7 +120,7 @@
120 120  
121 121  To change parameters of the algorithm for calculating the cell resistance, select the "Control → Resistance estimation" section:
122 122  
123 -[[image:1733322624659-473.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="108" width="800"]]
125 +[[image:1733322624659-473.png]]
124 124  
125 125  In this section:
126 126  
... ... @@ -130,13 +130,16 @@
130 130  * Minimum SOC – minimum cell SOC value for resistance calculation;
131 131  * Maximum SOC – maximum cell SOC value for resistance calculation.
132 132  
133 -The calculated resistance is accepted by the system as valid (and therefore updated) if its value is in the range from Resistance/2 to “Maximum resistance factor” × Resistance, where "Resistance" is the nominal resistance of the cell (see [[Common settings>>doc:||anchor="HCommonsettings"]]). If the calculated resistance value is greater than the value (Maximum resistance factor × Resistance), the updated resistance value will be equal to the value (Maximum resistance factor × Resistance).
135 +The calculated resistance is accepted by the system as valid (and therefore updated) if its value is in the range from Resistance/2 to “Maximum resistance factor” × Resistance, where "Resistance" is the nominal resistance of the cell (see section 2.3.1). If the calculated resistance value is greater than the value (Maximum resistance factor × Resistance), the updated resistance value will be equal to the value (Maximum resistance factor × Resistance).
134 134  
135 -=== Low SOC (signal) ===
136 136  
138 +1.
139 +11.
140 +111. Low SOC (signal)
141 +
137 137  To change the parameters of the generation a signal about low battery level, select the "Control → Low SOC (signal)" section:
138 138  
139 -[[image:1733322624660-513.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="116" width="800"]]
144 +[[image:1733322624660-513.png]]
140 140  
141 141  In this section:
142 142  
... ... @@ -157,11 +157,14 @@
157 157  
158 158  The "Low SOC signal" is indicative and can be output to a discrete output or a power switch.
159 159  
160 -=== High charging current (signal) ===
161 161  
166 +1.
167 +11.
168 +111. High charging current (signal)
169 +
162 162  To change the parameters of the generation high-current signal, select the "Control → High charging current (signal)" section:
163 163  
164 -[[image:1733322624661-915.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="107" width="800"]]
172 +[[image:1733322624661-915.png]]
165 165  
166 166  In this section:
167 167  
... ... @@ -182,8 +182,11 @@
182 182  
183 183  The "High charging current" signal is indicative and can be output to a discrete output or a power switch.
184 184  
185 -=== Charge map ===
186 186  
194 +1.
195 +11.
196 +111. Charge map
197 +
187 187  The BMS Main 3 device calculates the maximum allowable charge current values in respect to SOC, battery temperature, contactor temperature and cell voltage.
188 188  
189 189  Calculated current values are sent to a charger or an intellectual load over the CAN bus. External devices based on received data provide correct battery operation.
... ... @@ -190,7 +190,7 @@
190 190  
191 191  To configure parameters for determining the charge current limit, select the "Control → Charge map" section:
192 192  
193 -[[image:1733322637793-171.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="177" width="800"]]
204 +[[image:1733322637793-171.png]]
194 194  
195 195  In this section:
196 196  
... ... @@ -210,8 +210,11 @@
210 210  
211 211  Charging current limit = Maximum charging current × Kcs × Kcc × Kcv × Kct
212 212  
213 -=== Discharge map ===
214 214  
225 +1.
226 +11.
227 +111. Discharge map
228 +
215 215  The BMS Main 3 device calculates the maximum allowable discharge current values in respect to SOC, battery temperature, contactor temperature and cell voltage.
216 216  
217 217  Calculated current values are sent to a charger or an intellectual load over the CAN bus.
... ... @@ -218,7 +218,7 @@
218 218  
219 219  To configure parameters for determining the discharge current limit, select the "Control → Discharge map" section:
220 220  
221 -[[image:1733322637795-310.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="178" width="800"]]
235 +[[image:1733322637795-310.png]]
222 222  
223 223  In this section:
224 224  
... ... @@ -238,13 +238,16 @@
238 238  
239 239  Discharging current limit = Maximum discharging current × Kds × Kdc × Kdv × Kdt
240 240  
241 -=== Charge map (PEAK & CONTINUOUS) ===
242 242  
256 +1.
257 +11.
258 +111. Charge map (PEAK & CONTINUOUS)
259 +
243 243  The BMS Main 3 has an alternative algorithm for the maximum allowed charging current based on peak and continuous battery operating modes.
244 244  
245 245  To configure parameters for determining the charge current limit, select the "Control → Charge map (PEAK & CONTINUOUS)" section:
246 246  
247 -[[image:1733322637796-187.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="145" width="800"]]
264 +[[image:1733322637796-187.png]]
248 248  
249 249  In this section:
250 250  
... ... @@ -259,7 +259,7 @@
259 259  
260 260  The maximum charging current value equals to the peak or continuous current according to the following diagram:
261 261  
262 -[[image:1733322717451-608.png||data-xwiki-image-style-alignment="center"]]
279 +[[image:1733322717451-608.png]]
263 263  
264 264  I,,peak,, = Maximum PEAK charge current × K,,cp,,
265 265  
... ... @@ -266,13 +266,15 @@
266 266  I,,continuous,, = Maximum CONTINUOUS charge current × K,,cc,,
267 267  
268 268  
269 -=== Discharge map (PEAK & CONTINUOUS) ===
286 +1.
287 +11.
288 +111. Discharge map (PEAK & CONTINUOUS)
270 270  
271 271  The BMS Main 3 has an alternative algorithm for the maximum allowed discharging current based on peak and continuous battery operating modes.
272 272  
273 273  To configure parameters for determining the discharge current limit, select the "Control → Discharge map (PEAK & CONTINUOUS)" section:
274 274  
275 -[[image:1733322735595-661.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="145" width="800"]]
294 +[[image:1733322735595-661.png]]
276 276  
277 277  In this section:
278 278  
... ... @@ -287,14 +287,17 @@
287 287  
288 288  The maximum discharging current value equals to the peak or continuous current according to following diagram:
289 289  
290 -[[image:1733322753429-968.png||data-xwiki-image-style-alignment="center"]]
309 +[[image:1733322753429-968.png]]
291 291  
292 292  I,,peak,, = Maximum PEAK discharge current × K,,dp,,
293 293  
294 294  I,,continuous,, = Maximum CONTINUOUS discharge current × K,,dc,,
295 295  
296 -=== Charge ===
297 297  
316 +1.
317 +11.
318 +111. Charge
319 +
298 298  There are two contactors that serve charging the battery: a charging contactor and an allow charging contactor. With the help of the allow charging contactor, the BMS commands the charger to start or stop charging.
299 299  
300 300  The device supports three charge control algorithms:
... ... @@ -345,7 +345,7 @@
345 345  
346 346  To change the parameters of the battery charge control algorithm, select the "Control → Charge" section:
347 347  
348 -[[image:1733322798914-813.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="327" width="800"]]
370 +[[image:1733322798914-813.png]]
349 349  
350 350  In this section:
351 351  
... ... @@ -368,7 +368,9 @@
368 368  
369 369  Note – The allow charging contactor closes under two independent conditions: 1) the voltage on the cells reaches the “Voltage to reset the “Ready to charge"” level and 2) the "Delay before recharging" time has passed since the opening of the allow charging contactor.
370 370  
371 -=== Discharge ===
393 +1.
394 +11.
395 +111. Discharge
372 372  
373 373  The device controls the discharging contactor to connect battery to the load.
374 374  
... ... @@ -420,8 +420,10 @@
420 420  
421 421  To change the parameters of the battery discharge control algorithm, select the "Control → Discharge" section:
422 422  
423 -[[image:1733323750262-841.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="360" width="800"]]
447 +[[image:file:///C:/Users/INASIB~~1/AppData/Local/Temp/msohtmlclip1/01/clip_image001.png||alt="A screenshot of a computer
424 424  
449 +Description automatically generated"]]
450 +
425 425  In this section:
426 426  
427 427  * Enable – a flag to activate the discharge control;
... ... @@ -442,20 +442,26 @@
442 442  * Voltage to clear the “Ready to discharge” – a threshold voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared;
443 443  * Voltage to reset the “Ready to discharge” – a tolerant voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set;
444 444  
445 -=== Charge/Discharge ===
446 446  
472 +1.
473 +11.
474 +111. Charge/Discharge
475 +
447 447  The BMS Main 3 device can control the charging/discharging contactor, which combines algorithms of charging and discharging contactor. It behaves as a charging contactor when “Charge request” or “Charger connected” is set, otherwise – as a discharging contactor.
448 448  
449 449  The charging/discharging contactor control is configured in the “Control – Charge/Discharge” section:
450 450  
451 -[[image:1733322827919-875.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="85" width="800"]]
480 +[[image:1733322827919-875.png]]
452 452  
453 453  In this section:
454 454  
455 455  * Enable – a flag to enable the charge/discharge controller.
456 456  
457 -=== Discharge (AUX) ===
458 458  
487 +1.
488 +11.
489 +111. Discharge (AUX)
490 +
459 459  The BMS Main 3 device can control the power supply of external equipment using the auxiliary (AUX) discharging contactor. An example of external equipment can be an inverter that converts DC to AC to power a service laptop and other devices.
460 460  
461 461  The power supply circuit of the external equipment using the auxiliary (AUX) discharging contactor is independent of the battery load circuit. The closing and opening of the auxiliary (AUX) discharging contactor is performed according to its program.
... ... @@ -468,7 +468,7 @@
468 468  
469 469  To change the parameters of the powering of external equipment, select the "Control → Discharge (AUX)" section:
470 470  
471 -[[image:1733322827920-878.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="130" width="800"]]
503 +[[image:1733322827920-878.png]]
472 472  
473 473  In this section:
474 474  
... ... @@ -481,7 +481,9 @@
481 481  * Maximum voltage – maximum battery voltage, V;
482 482  * Switch off the discharging (AUX) contactor on errors – the auxiliary (AUX) discharging contactor opens if the following errors occur: Undervoltage, Overcurrent, High temperature (DCH), Short circuit, Critical error.
483 483  
484 -=== Main contactor ===
516 +1.
517 +11.
518 +111. Main contactor
485 485  
486 486  The BMS Main 3 device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in case of sealing of the charging or discharging contactors.
487 487  
... ... @@ -523,7 +523,7 @@
523 523  
524 524  To change the parameters of the main contactor, select the "Control → Main contactor" section:
525 525  
526 -[[image:1733322872744-536.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="105" width="800"]]
560 +[[image:1733322872744-536.png]]
527 527  
528 528  In this section:
529 529  
... ... @@ -536,7 +536,9 @@
536 536  * Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, s;
537 537  * Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset.
538 538  
539 -=== Cell balancing ===
573 +1.
574 +11.
575 +111. Cell balancing
540 540  
541 541  Balancing makes the voltage of all cells equal to the minimum cell voltage.
542 542  
... ... @@ -562,7 +562,7 @@
562 562  
563 563  To change the cell balancing parameters, select the "Control → Cell balancing" section:
564 564  
565 -[[image:1733322883460-118.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="114" width="800"]]
601 +[[image:1733322883460-118.png]]
566 566  
567 567  In this section:
568 568  
... ... @@ -572,7 +572,7 @@
572 572  ** Balance on charge or relaxed - balancing is performed while and after the charging and in the relaxed state (in “Charge ON”, “Charge OFF”, “Relaxed (after charging)” and “Relaxed (after discharging)” states);
573 573  ** Balance always – balancing is always performed regardless the battery state;
574 574  
575 -[[image:1733322883462-975.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="74" width="600"]]
611 +[[image:1733322883462-975.png]]
576 576  
577 577  * Minimum cell voltage to start balancing, V;
578 578  * Voltage deviation to start balancing;
... ... @@ -579,8 +579,11 @@
579 579  * Voltage deviation to stop balancing;
580 580  * Command to discharge all cells – a flag to force the balancing of all cells.
581 581  
582 -=== Series balancing ===
583 583  
619 +1.
620 +11.
621 +111. Series balancing
622 +
584 584  The BMS Main 3 device supports work with two independent (galvanically unrelated) cell series. To monitor the status of two series, two current sensors are used. A series of cells must be equivalent: they must have the same number of cells and the same capacity.
585 585  
586 586  Since the series of cells can operate at different loads, they must be balanced. For this, the BMS Main 3 provides two signals to power switches: “Balancing series 1” and “Balancing series 2”, as well as a combined algorithm that considers both the voltage of each series and the charge that these series gave load. The “Balancing series 1” and “Balancing series 2” signals are used to connect high-power balancing resistors in parallel with cell series 1 and 2.
... ... @@ -594,7 +594,7 @@
594 594  
595 595  To change the series balancing parameters, select the "Control → Series balancing" section:
596 596  
597 -[[image:1733322892811-410.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="126" width="800"]]
636 +[[image:1733322892811-410.png]]
598 598  
599 599  In this section:
600 600  
... ... @@ -604,10 +604,13 @@
604 604  * Balancing threshold, V;
605 605  * Coulomb threshold – the difference of the charges Qthr, given by a series of cells, above which balancing to be started, Ah;
606 606  * Period – a period to reset of charge counters for each series (to avoid accumulation of error), second;
607 -* Do not sum series voltages – a flag to disable the summing of series voltages.3
646 +* Do not sum series voltages – a flag to disable the summing of series voltages.
608 608  
609 -=== Power down ===
610 610  
649 +1.
650 +11.
651 +111. Power down
652 +
611 611  The BMS Main 3 device can shut down itself if the battery voltage is low or the battery is idle for a long time.
612 612  
613 613  Shutting down the battery system is performed according to the following conditions:
... ... @@ -619,7 +619,7 @@
619 619  
620 620  To change the parameters of the power down control, select the "Control → Power down" section:
621 621  
622 -[[image:1733322892813-562.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="103" width="800"]]
664 +[[image:1733322892813-562.png]]
623 623  
624 624  In this section:
625 625  
... ... @@ -629,11 +629,13 @@
629 629  * Power down if KEYRUN and CHARGE_ON are cleared – a flag to power down the device if KEYRUN and CHARGE_ON signals are cleared;
630 630  * Delay before setting the internal power down signal – a delay before turning off the device power when removing KEYRUN and CHARGE_ON or receiving the “Power down request” command, ms.
631 631  
632 -=== Heater ===
674 +1.
675 +11.
676 +111. Heater
633 633  
634 634  To change the parameters of the heater control algorithm, select the "Control → Heater" section:
635 635  
636 -[[image:1733322901923-144.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="108" width="800"]]
680 +[[image:1733322901923-144.png]]
637 637  
638 638  In this section:
639 639  
... ... @@ -656,11 +656,14 @@
656 656  
657 657  If there is the "Heater" signal, the heater contactor closes and/or a signal is output to the corresponding digital output.
658 658  
659 -=== Cooler ===
660 660  
704 +1.
705 +11.
706 +111. Cooler
707 +
661 661  To change the parameters of the cooler control algorithm, select the "Control → Cooler" section:
662 662  
663 -[[image:1733322901924-962.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="107" width="800"]]
710 +[[image:1733322901924-962.png]]
664 664  
665 665  In this section:
666 666  
... ... @@ -683,13 +683,16 @@
683 683  
684 684  If there is the "Cooler" signal, the cooler contactor closes and/or a signal is output to the corresponding digital output.
685 685  
686 -=== High voltage ===
687 687  
734 +1.
735 +11.
736 +111. High voltage
737 +
688 688  The BMS Main 3 device has an ability to measure high voltages before and after contactors.
689 689  
690 690  To change the parameters of high voltage fault, select the "Control → High voltage" section:
691 691  
692 -[[image:1733322914683-203.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="87" width="800"]]
742 +[[image:1733322914683-203.png]]
693 693  
694 694  In this section:
695 695  
... ... @@ -701,8 +701,11 @@
701 701  
702 702  **If there is the “High voltage fault”, the “Critical error” is generated and all contactors open.**
703 703  
704 -=== Cell analysis ===
705 705  
755 +1.
756 +11.
757 +111. Cell analysis
758 +
706 706  The battery discharge characteristic – the dependence Uocv = Uocv(DOD) – is used to determine the tabular dependence Uocv = Uocv(SOC, t°C), which is necessary for calculating the battery charge level.
707 707  
708 708  The BMS Main 3 device can automatically determine the battery discharge characteristic.
... ... @@ -714,7 +714,7 @@
714 714  
715 715  To configure parameters for determining the discharge characteristic of the battery, select the "Control → Cell analysis" section:
716 716  
717 -[[image:1733322914685-558.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="107" width="800"]]
770 +[[image:1733322914685-558.png]]
718 718  
719 719  In this section:
720 720  
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