Changes for page 3.3 Control
Last modified by Admin on 2025/04/09 12:14
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... ... @@ -18,7 +18,8 @@ 18 18 * Relax time (atfer discharging) – a relaxation time after discharging, second; 19 19 * Reset parameters – a command to reset cells state of charge, capacity, and resistance; 20 20 * Method of calculating the battery voltage: 21 -** Summariza 21 +** Summation of cell voltages – the overall voltage is calculated as on sum of all cells in the battery; 22 +** Using voltage before contactors – the overall voltage is estimated as voltage before contactors measured by BMS. 22 22 23 23 The values “Capacity”, “Resistance”, “Cycles” are used to calculate the SOC of cells and the battery. 24 24 ... ... @@ -43,8 +43,9 @@ 43 43 44 44 To change the estimation algorithm for calculating the battery SOC, select the "Control → SOC estimation → Algorithm" section: 45 45 46 -[[image:1733322611549-423.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="148" width="800"]] 47 47 48 +[[image:1735056107942-306.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="141" width="800"]] 49 + 48 48 The following estimation algorithms supported: 49 49 50 50 * Voltage – by open circuit voltage; ... ... @@ -68,7 +68,8 @@ 68 68 69 69 * Minimal SOC – the battery SOC is assumed to be the minimum SOC among the cells; 70 70 * Average SOC – the battery SOC is taken equal to the arithmetic average of the cell SOC; 71 -* Min-Max SOC – the battery SOC is taken based on the minimum and maximum SOC of the cells (recommended method). 73 +* Min-Max SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if any cell have 100% SOC, b) 0% if any cell have 0% SOC; 74 +* Max-Min SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if all cells have 100% SOC, b) 0% if all cells have 0% SOC; 72 72 73 73 Other parameters: 74 74 ... ... @@ -103,18 +103,26 @@ 103 103 104 104 Calculation of the resistance of cells is carried out in two ways. The first method is used when the battery passes from a relaxation state to a charge or discharge state, wherein the cell resistance value 105 105 106 -R = (U-U,,ocv,,) / I,,stable,,, 109 +{{formula fontSize="SMALL" imageType="PNG"}} 110 +R = \frac{U-U_{ocv}}{I_{stable}} 111 +{{/formula}} 107 107 108 -where U isthe cell voltage measured in the charge or discharge state, V; U,,ocv,,is thecell voltage measured in the state of relaxation (before switching to the state of charge or discharge); I,,stable,,–stabilized current through the cell in the state of charge or discharge.113 +where U — the cell voltage measured in the charge or discharge state, V; U,,ocv,, — cell voltage measured in the state of relaxation (before switching to the state of charge or discharge); I,,stable,, — stabilized current through the cell in the state of charge or discharge. 109 109 110 110 The second method is used for a stepwise change in the current through the cell, while the value of the cell resistance: 111 111 112 -R = (U,,2,,-U,,1,,) / (I,,stable2,,-I,,stable1,,) provided that | I,,stable2,,-I,,stable1,, | > 0.2 × Q,,max,, 117 +{{formula fontSize="SMALL"}} 118 +R = \frac{U_2-U_1}{I_{stable2}-I_{stable1}} 119 +{{/formula}} 113 113 114 - (Q,,max,,isthe maximum cell capacity),121 +provided that 115 115 116 -where U,,2,, is the voltage on the cell at the moment when the stabilized current I,,stable2,, is flowing through it; U,,1,, – the voltage on the cell at the moment when the stabilized current I,,stable1,, flowing through it. 123 +{{formula fontSize="SMALL"}} 124 +| I_{stable2}-I_{stable1} | > 0.2 × Qmax 125 +{{/formula}} 117 117 127 +where Q,,max,, — the maximum cell capacity,U,,2,, — voltage on the cell at the moment when the stabilized current I,,stable2,, is flowing through it; U,,1,, — the voltage on the cell at the moment when the stabilized current I,,stable1,, flowing through it. 128 + 118 118 The stabilized current I,,stable,, = I, if during the stabilization time the instantaneous current I is in the range from 0.95 × I to 1.05 × I. 119 119 120 120 To change parameters of the algorithm for calculating the cell resistance, select the "Control → Resistance estimation" section: ... ... @@ -129,7 +129,7 @@ 129 129 * Minimum SOC – minimum cell SOC value for resistance calculation; 130 130 * Maximum SOC – maximum cell SOC value for resistance calculation. 131 131 132 -The calculated resistance is accepted by the system as valid (and therefore updated) if its value is in the range from Resistance/2 to “Maximum resistance factor” × Resistance, where "Resistance" is the nominal resistance of the cell (see [[Common settings>>doc:||anchor="HCommonsettings"]]). If the calculated resistance value is greater than the value (Maximum resistance factor × Resistance), the updated resistance value will be equal to the value (Maximum resistance factor × Resistance). 143 +The calculated resistance is accepted by the system as valid (and therefore updated) if its value is in the range from Resistance / 2 to “Maximum resistance factor” × Resistance, where "Resistance" is the nominal resistance of the cell (see [[Common settings>>doc:||anchor="HCommonsettings"]]). If the calculated resistance value is greater than the value (Maximum resistance factor × Resistance), the updated resistance value will be equal to the value (Maximum resistance factor × Resistance). 133 133 134 134 === Low SOC (signal) === 135 135 ... ... @@ -264,7 +264,6 @@ 264 264 265 265 I,,continuous,, = Maximum CONTINUOUS charge current × K,,cc,, 266 266 267 - 268 268 === Discharge map (PEAK & CONTINUOUS) === 269 269 270 270 The BMS Main 3 has an alternative algorithm for the maximum allowed discharging current based on peak and continuous battery operating modes. ... ... @@ -292,6 +292,82 @@ 292 292 293 293 I,,continuous,, = Maximum CONTINUOUS discharge current × K,,dc,, 294 294 305 +=== Main contactor === 306 + 307 +The BMS Main 3 device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in case of sealing of the charging or discharging contactors. 308 + 309 +The Main contactor algorithm supports the following modes: 310 + 311 +* Always on; 312 +* Automatic; 313 +* On demand. 314 + 315 +In “Always on” mode main contactor closes if all the following is true: 316 + 317 +* Charging contactor is open; 318 +* Discharging contactor is open; 319 +* There are no errors from the list below: 320 +** Overcurrent; 321 +** Undervoltage; 322 +** Overvoltage; 323 +** High temperature (CH); 324 +** High temperature (DCH); 325 +** Unallowable charging; 326 +** Critical error. 327 + 328 +In “Always on” mode main contactor opens if all the following is true: 329 + 330 +* Charging contactor is open; 331 +* Discharging contactor is open; 332 +* There is an error from the list below: 333 +** Overcurrent; 334 +** Undervoltage; 335 +** Overvoltage; 336 +** High temperature (CH); 337 +** High temperature (DCH); 338 +** Unallowable charging; 339 +** Critical error. 340 + 341 +In “Automatic” mode, the main contactor closes by internal charging and discharging algorithms at the same time with Precharging, Charging and Discharging contactors. 342 + 343 +In “On demand” mode, the main contactor closes by external the “Close Main contactor” request. 344 + 345 +To change the parameters of the main contactor, select the "Control → Main contactor" section: 346 + 347 +[[image:1733322872744-536.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="105" width="800"]] 348 + 349 +In this section: 350 + 351 +* Enable – a flag to enable the main contactor control; 352 +* Algorithm – main contactor control algorithm: 353 +** Always on – contactor is always closed; 354 +** Automatic – contactor closes by internal charge and discharge algorithms; 355 +** On demand – contactor is closed by an external request; 356 +* Time to keep the contactor closed before closing the others – a time for other contactors to be open after the main contactor is closed; 357 +* Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, s; 358 +* Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset. 359 + 360 +=== Charging status === 361 + 362 +* Voltage to clear the “Ready to charge” – a threshold voltage level on the cell, V; if the voltage of any cell is above this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared; 363 +* Voltage to reset the “Ready to charge” – a tolerant voltage level on the cell, V; if all cell voltages are below the tolerant level, the “Ready to charge” (hence, the “Allow charging”) signal is set; 364 +* Delay before recharging – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0. 365 + 366 +(% class="box infomessage" %) 367 +((( 368 +**Note:** The allow charging ышптфд closes under two independent conditions: 369 +1) the voltage on the cells reaches the “Voltage to reset the “Ready to charge"” level and 370 +2) the "Delay before recharging" time has passed since the opening of the allow charging contactor. 371 +))) 372 + 373 +=== Discharging status === 374 + 375 +TBA 376 + 377 +=== Precharge === 378 + 379 +TBA 380 + 295 295 === Charge === 296 296 297 297 There are two contactors that serve charging the battery: a charging contactor and an allow charging contactor. With the help of the allow charging contactor, the BMS commands the charger to start or stop charging. ... ... @@ -357,16 +357,11 @@ 357 357 * Current corresponding to no charging – a current level to clear the "Charging current present" signal, A; 358 358 * Delay before starting charging – a time delay T,,on,, before closing the charging contactor and the allow charging contactor, millisecond; 359 359 * Delay before stopping charging – a time delay T,,off,, before opening the charging contactor, millisecond; 446 +* Control the precharging contactor – a flag that allows control of the precharging contactor; 360 360 * Use custom delays before stopping charging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors; 361 361 * Custom delay: <error> – specific error delay, millisecond; 362 362 * Switch off the charging contactor on errors without delay – a flag to protectively open the charging contactor without a delay. In the opposite case, when an error is detected, the charging contactor opens always with the delay “Delay before stopping charging”; 363 -* Control the precharging contactor – a flag that allows control of the precharging contactor; 364 -* Voltage to clear the “Ready to charge” – a threshold voltage level on the cell, V; if the voltage of any cell is above this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared; 365 -* Voltage to reset the “Ready to charge” – a tolerant voltage level on the cell, V; if all cell voltages are below the tolerant level, the “Ready to charge” (hence, the “Allow charging”) signal is set; 366 -* Delay before recharging – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0. 367 367 368 -Note – The allow charging contactor closes under two independent conditions: 1) the voltage on the cells reaches the “Voltage to reset the “Ready to charge"” level and 2) the "Delay before recharging" time has passed since the opening of the allow charging contactor. 369 - 370 370 === Discharge === 371 371 372 372 The device controls the discharging contactor to connect battery to the load. ... ... @@ -480,61 +480,6 @@ 480 480 * Maximum voltage – maximum battery voltage, V; 481 481 * Switch off the discharging (AUX) contactor on errors – the auxiliary (AUX) discharging contactor opens if the following errors occur: Undervoltage, Overcurrent, High temperature (DCH), Short circuit, Critical error. 482 482 483 -=== Main contactor === 484 - 485 -The BMS Main 3 device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in case of sealing of the charging or discharging contactors. 486 - 487 -The Main contactor algorithm supports the following modes: 488 - 489 -* Always on; 490 -* Automatic; 491 -* On demand. 492 - 493 -In “Always on” mode main contactor closes if all the following is true: 494 - 495 -* Charging contactor is open; 496 -* Discharging contactor is open; 497 -* There are no errors from the list below: 498 -** Overcurrent; 499 -** Undervoltage; 500 -** Overvoltage; 501 -** High temperature (CH); 502 -** High temperature (DCH); 503 -** Unallowable charging; 504 -** Critical error. 505 - 506 -In “Always on” mode main contactor opens if all the following is true: 507 - 508 -* Charging contactor is open; 509 -* Discharging contactor is open; 510 -* There is an error from the list below: 511 -** Overcurrent; 512 -** Undervoltage; 513 -** Overvoltage; 514 -** High temperature (CH); 515 -** High temperature (DCH); 516 -** Unallowable charging; 517 -** Critical error. 518 - 519 -In “Automatic” mode, the main contactor closes by internal charging and discharging algorithms at the same time with Precharging, Charging and Discharging contactors. 520 - 521 -In “On demand” mode, the main contactor closes by external the “Close Main contactor” request. 522 - 523 -To change the parameters of the main contactor, select the "Control → Main contactor" section: 524 - 525 -[[image:1733322872744-536.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="105" width="800"]] 526 - 527 -In this section: 528 - 529 -* Enable – a flag to enable the main contactor control; 530 -* Algorithm – main contactor control algorithm: 531 -** Always on – contactor is always closed; 532 -** Automatic – contactor closes by internal charge and discharge algorithms; 533 -** On demand – contactor is closed by an external request; 534 -* Time to keep the contactor closed before closing the others – a time for other contactors to be open after the main contactor is closed; 535 -* Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, s; 536 -* Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset. 537 - 538 538 === Cell balancing === 539 539 540 540 Balancing makes the voltage of all cells equal to the minimum cell voltage.
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