Changes for page 3.3 Control

Last modified by Admin on 2025/04/09 12:14

From version 6.2
edited by Admin
on 2024/12/24 15:42
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To version 1.4
edited by Admin
on 2024/12/04 14:35
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Summary

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Parent
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1 -Battery management systems.BMS Main 3.3\. Configuration.WebHome
1 +drafts.bms-main-3.3\. Settings.WebHome
Content
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1 -(% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
2 -= Settings =
1 +1.
2 +11.
3 +111. Common settings
3 3  
4 -(% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
5 -== Control ==
6 -
7 -=== Common settings ===
8 -
9 9  To change the common BMS settings, select the "Control → Common settings" section:
10 10  
11 -[[image:1735054851946-552.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="105" width="800"]]
7 +[[image:1733322611547-671.png]]
12 12  
13 13  In this section:
14 14  
... ... @@ -16,9 +16,8 @@
16 16  * Cell resistance – nominal (maximum) internal resistance of the cells, Ohm;
17 17  * Relax time (after charging) – a relaxation time after charging, second;
18 18  * Relax time (atfer discharging) – a relaxation time after discharging, second;
19 -* Reset parameters – a command to reset cells state of charge, capacity, and resistance;
20 -* Method of calculating the battery voltage:
21 -** Summa
15 +* Number of cycles – a number of charge-discharge cycles;
16 +* Reset parameters – a command to reset cells state of charge, capacity, and resistance.
22 22  
23 23  The values “Capacity”, “Resistance”, “Cycles” are used to calculate the SOC of cells and the battery.
24 24  
... ... @@ -32,8 +32,11 @@
32 32  
33 33  The “Reset parameters” command is used for starting-up and adjustment of the battery.
34 34  
35 -=== SOC estimation ===
36 36  
31 +1.
32 +11.
33 +111. SOC estimation
34 +
37 37  The BMS Main 3 device calculates the state of charge of the battery (SOC) using two algorithms:
38 38  
39 39  * by open circuit voltage;
... ... @@ -43,7 +43,7 @@
43 43  
44 44  To change the estimation algorithm for calculating the battery SOC, select the "Control → SOC estimation → Algorithm" section:
45 45  
46 -[[image:1733322611549-423.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="148" width="800"]]
44 +[[image:1733322611549-423.png]]
47 47  
48 48  The following estimation algorithms supported:
49 49  
... ... @@ -62,7 +62,7 @@
62 62  
63 63  To change the algorithm for calculating the Final SOC, select the "Control → SOC estimation → Final SOC" section:
64 64  
65 -[[image:1733322611551-852.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="148" width="800"]]
63 +[[image:1733322611551-852.png]]
66 66  
67 67  The following calculation methods are supported (“Final SOC”):
68 68  
... ... @@ -82,13 +82,15 @@
82 82  * Coulomb counting correction (temperature) – the dependence of battery capacity on temperature;
83 83  * Coulomb counting correction (cycles) – the dependence of battery capacity on the number of charge-discharge cycles.
84 84  
85 -=== SOC correction ===
83 +1.
84 +11.
85 +111. SOC correction
86 86  
87 -The BMS Main 3 device can recalculate the battery SOC after long-term storage or after long-term working in the case when the battery was not charged fully or discharged totally. Recalculation is done based on the tabular dependency Uocv = Uocv (SOC, t) (see [[SOC estimation>>doc:||anchor="HSOCestimation"]]).
87 +The BMS Main 3 device can recalculate the battery SOC after long-term storage or after long-term working in the case when the battery was not charged fully or discharged totally. Recalculation is done based on the tabular dependency Uocv = Uocv (SOC, t) (see section** **2.3.2).
88 88  
89 89  To configure parameters for periodically correcting the battery state of charge, select the "Control → SOC correction" section:
90 90  
91 -[[image:1733322624656-766.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="121" width="800"]]
91 +[[image:1733322624656-766.png]]
92 92  
93 93  In this section:
94 94  
... ... @@ -99,8 +99,11 @@
99 99  * Ignore the linear zone – a flag to ignore linear SOC zone while correction (recommended to be unset);
100 100  * Last correction timestamp – time when last correction was made.
101 101  
102 -=== Resistance estimation ===
103 103  
103 +1.
104 +11.
105 +111. Resistance estimation
106 +
104 104  Calculation of the resistance of cells is carried out in two ways. The first method is used when the battery passes from a relaxation state to a charge or discharge state, wherein the cell resistance value
105 105  
106 106  R = (U-U,,ocv,,) / I,,stable,,,
... ... @@ -119,7 +119,7 @@
119 119  
120 120  To change parameters of the algorithm for calculating the cell resistance, select the "Control → Resistance estimation" section:
121 121  
122 -[[image:1733322624659-473.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="108" width="800"]]
125 +[[image:1733322624659-473.png]]
123 123  
124 124  In this section:
125 125  
... ... @@ -129,13 +129,16 @@
129 129  * Minimum SOC – minimum cell SOC value for resistance calculation;
130 130  * Maximum SOC – maximum cell SOC value for resistance calculation.
131 131  
132 -The calculated resistance is accepted by the system as valid (and therefore updated) if its value is in the range from Resistance/2 to “Maximum resistance factor” × Resistance, where "Resistance" is the nominal resistance of the cell (see [[Common settings>>doc:||anchor="HCommonsettings"]]). If the calculated resistance value is greater than the value (Maximum resistance factor × Resistance), the updated resistance value will be equal to the value (Maximum resistance factor × Resistance).
135 +The calculated resistance is accepted by the system as valid (and therefore updated) if its value is in the range from Resistance/2 to “Maximum resistance factor” × Resistance, where "Resistance" is the nominal resistance of the cell (see section 2.3.1). If the calculated resistance value is greater than the value (Maximum resistance factor × Resistance), the updated resistance value will be equal to the value (Maximum resistance factor × Resistance).
133 133  
134 -=== Low SOC (signal) ===
135 135  
138 +1.
139 +11.
140 +111. Low SOC (signal)
141 +
136 136  To change the parameters of the generation a signal about low battery level, select the "Control → Low SOC (signal)" section:
137 137  
138 -[[image:1733322624660-513.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="116" width="800"]]
144 +[[image:1733322624660-513.png]]
139 139  
140 140  In this section:
141 141  
... ... @@ -156,11 +156,14 @@
156 156  
157 157  The "Low SOC signal" is indicative and can be output to a discrete output or a power switch.
158 158  
159 -=== High charging current (signal) ===
160 160  
166 +1.
167 +11.
168 +111. High charging current (signal)
169 +
161 161  To change the parameters of the generation high-current signal, select the "Control → High charging current (signal)" section:
162 162  
163 -[[image:1733322624661-915.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="107" width="800"]]
172 +[[image:1733322624661-915.png]]
164 164  
165 165  In this section:
166 166  
... ... @@ -181,8 +181,11 @@
181 181  
182 182  The "High charging current" signal is indicative and can be output to a discrete output or a power switch.
183 183  
184 -=== Charge map ===
185 185  
194 +1.
195 +11.
196 +111. Charge map
197 +
186 186  The BMS Main 3 device calculates the maximum allowable charge current values in respect to SOC, battery temperature, contactor temperature and cell voltage.
187 187  
188 188  Calculated current values are sent to a charger or an intellectual load over the CAN bus. External devices based on received data provide correct battery operation.
... ... @@ -189,7 +189,7 @@
189 189  
190 190  To configure parameters for determining the charge current limit, select the "Control → Charge map" section:
191 191  
192 -[[image:1733322637793-171.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="177" width="800"]]
204 +[[image:1733322637793-171.png]]
193 193  
194 194  In this section:
195 195  
... ... @@ -209,8 +209,11 @@
209 209  
210 210  Charging current limit = Maximum charging current × Kcs × Kcc × Kcv × Kct
211 211  
212 -=== Discharge map ===
213 213  
225 +1.
226 +11.
227 +111. Discharge map
228 +
214 214  The BMS Main 3 device calculates the maximum allowable discharge current values in respect to SOC, battery temperature, contactor temperature and cell voltage.
215 215  
216 216  Calculated current values are sent to a charger or an intellectual load over the CAN bus.
... ... @@ -217,7 +217,7 @@
217 217  
218 218  To configure parameters for determining the discharge current limit, select the "Control → Discharge map" section:
219 219  
220 -[[image:1733322637795-310.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="178" width="800"]]
235 +[[image:1733322637795-310.png]]
221 221  
222 222  In this section:
223 223  
... ... @@ -237,13 +237,16 @@
237 237  
238 238  Discharging current limit = Maximum discharging current × Kds × Kdc × Kdv × Kdt
239 239  
240 -=== Charge map (PEAK & CONTINUOUS) ===
241 241  
256 +1.
257 +11.
258 +111. Charge map (PEAK & CONTINUOUS)
259 +
242 242  The BMS Main 3 has an alternative algorithm for the maximum allowed charging current based on peak and continuous battery operating modes.
243 243  
244 244  To configure parameters for determining the charge current limit, select the "Control → Charge map (PEAK & CONTINUOUS)" section:
245 245  
246 -[[image:1733322637796-187.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="145" width="800"]]
264 +[[image:1733322637796-187.png]]
247 247  
248 248  In this section:
249 249  
... ... @@ -258,7 +258,7 @@
258 258  
259 259  The maximum charging current value equals to the peak or continuous current according to the following diagram:
260 260  
261 -[[image:1733322717451-608.png||data-xwiki-image-style-alignment="center"]]
279 +[[image:1733322717451-608.png]]
262 262  
263 263  I,,peak,, = Maximum PEAK charge current × K,,cp,,
264 264  
... ... @@ -265,13 +265,15 @@
265 265  I,,continuous,, = Maximum CONTINUOUS charge current × K,,cc,,
266 266  
267 267  
268 -=== Discharge map (PEAK & CONTINUOUS) ===
286 +1.
287 +11.
288 +111. Discharge map (PEAK & CONTINUOUS)
269 269  
270 270  The BMS Main 3 has an alternative algorithm for the maximum allowed discharging current based on peak and continuous battery operating modes.
271 271  
272 272  To configure parameters for determining the discharge current limit, select the "Control → Discharge map (PEAK & CONTINUOUS)" section:
273 273  
274 -[[image:1733322735595-661.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="145" width="800"]]
294 +[[image:1733322735595-661.png]]
275 275  
276 276  In this section:
277 277  
... ... @@ -286,14 +286,17 @@
286 286  
287 287  The maximum discharging current value equals to the peak or continuous current according to following diagram:
288 288  
289 -[[image:1733322753429-968.png||data-xwiki-image-style-alignment="center"]]
309 +[[image:1733322753429-968.png]]
290 290  
291 291  I,,peak,, = Maximum PEAK discharge current × K,,dp,,
292 292  
293 293  I,,continuous,, = Maximum CONTINUOUS discharge current × K,,dc,,
294 294  
295 -=== Charge ===
296 296  
316 +1.
317 +11.
318 +111. Charge
319 +
297 297  There are two contactors that serve charging the battery: a charging contactor and an allow charging contactor. With the help of the allow charging contactor, the BMS commands the charger to start or stop charging.
298 298  
299 299  The device supports three charge control algorithms:
... ... @@ -344,7 +344,7 @@
344 344  
345 345  To change the parameters of the battery charge control algorithm, select the "Control → Charge" section:
346 346  
347 -[[image:1733322798914-813.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="327" width="800"]]
370 +[[image:1733322798914-813.png]]
348 348  
349 349  In this section:
350 350  
... ... @@ -367,7 +367,9 @@
367 367  
368 368  Note – The allow charging contactor closes under two independent conditions: 1) the voltage on the cells reaches the “Voltage to reset the “Ready to charge"” level and 2) the "Delay before recharging" time has passed since the opening of the allow charging contactor.
369 369  
370 -=== Discharge ===
393 +1.
394 +11.
395 +111. Discharge
371 371  
372 372  The device controls the discharging contactor to connect battery to the load.
373 373  
... ... @@ -419,8 +419,10 @@
419 419  
420 420  To change the parameters of the battery discharge control algorithm, select the "Control → Discharge" section:
421 421  
422 -[[image:1733323750262-841.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="360" width="800"]]
447 +[[image:file:///C:/Users/INASIB~~1/AppData/Local/Temp/msohtmlclip1/01/clip_image001.png||alt="A screenshot of a computer
423 423  
449 +Description automatically generated"]]
450 +
424 424  In this section:
425 425  
426 426  * Enable – a flag to activate the discharge control;
... ... @@ -441,20 +441,26 @@
441 441  * Voltage to clear the “Ready to discharge” – a threshold voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared;
442 442  * Voltage to reset the “Ready to discharge” – a tolerant voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set;
443 443  
444 -=== Charge/Discharge ===
445 445  
472 +1.
473 +11.
474 +111. Charge/Discharge
475 +
446 446  The BMS Main 3 device can control the charging/discharging contactor, which combines algorithms of charging and discharging contactor. It behaves as a charging contactor when “Charge request” or “Charger connected” is set, otherwise – as a discharging contactor.
447 447  
448 448  The charging/discharging contactor control is configured in the “Control – Charge/Discharge” section:
449 449  
450 -[[image:1733322827919-875.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="85" width="800"]]
480 +[[image:1733322827919-875.png]]
451 451  
452 452  In this section:
453 453  
454 454  * Enable – a flag to enable the charge/discharge controller.
455 455  
456 -=== Discharge (AUX) ===
457 457  
487 +1.
488 +11.
489 +111. Discharge (AUX)
490 +
458 458  The BMS Main 3 device can control the power supply of external equipment using the auxiliary (AUX) discharging contactor. An example of external equipment can be an inverter that converts DC to AC to power a service laptop and other devices.
459 459  
460 460  The power supply circuit of the external equipment using the auxiliary (AUX) discharging contactor is independent of the battery load circuit. The closing and opening of the auxiliary (AUX) discharging contactor is performed according to its program.
... ... @@ -467,7 +467,7 @@
467 467  
468 468  To change the parameters of the powering of external equipment, select the "Control → Discharge (AUX)" section:
469 469  
470 -[[image:1733322827920-878.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="130" width="800"]]
503 +[[image:1733322827920-878.png]]
471 471  
472 472  In this section:
473 473  
... ... @@ -480,7 +480,9 @@
480 480  * Maximum voltage – maximum battery voltage, V;
481 481  * Switch off the discharging (AUX) contactor on errors – the auxiliary (AUX) discharging contactor opens if the following errors occur: Undervoltage, Overcurrent, High temperature (DCH), Short circuit, Critical error.
482 482  
483 -=== Main contactor ===
516 +1.
517 +11.
518 +111. Main contactor
484 484  
485 485  The BMS Main 3 device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in case of sealing of the charging or discharging contactors.
486 486  
... ... @@ -522,7 +522,7 @@
522 522  
523 523  To change the parameters of the main contactor, select the "Control → Main contactor" section:
524 524  
525 -[[image:1733322872744-536.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="105" width="800"]]
560 +[[image:1733322872744-536.png]]
526 526  
527 527  In this section:
528 528  
... ... @@ -535,7 +535,9 @@
535 535  * Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, s;
536 536  * Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset.
537 537  
538 -=== Cell balancing ===
573 +1.
574 +11.
575 +111. Cell balancing
539 539  
540 540  Balancing makes the voltage of all cells equal to the minimum cell voltage.
541 541  
... ... @@ -561,7 +561,7 @@
561 561  
562 562  To change the cell balancing parameters, select the "Control → Cell balancing" section:
563 563  
564 -[[image:1733322883460-118.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="114" width="800"]]
601 +[[image:1733322883460-118.png]]
565 565  
566 566  In this section:
567 567  
... ... @@ -571,7 +571,7 @@
571 571  ** Balance on charge or relaxed - balancing is performed while and after the charging and in the relaxed state (in “Charge ON”, “Charge OFF”, “Relaxed (after charging)” and “Relaxed (after discharging)” states);
572 572  ** Balance always – balancing is always performed regardless the battery state;
573 573  
574 -[[image:1733322883462-975.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="74" width="600"]]
611 +[[image:1733322883462-975.png]]
575 575  
576 576  * Minimum cell voltage to start balancing, V;
577 577  * Voltage deviation to start balancing;
... ... @@ -578,8 +578,11 @@
578 578  * Voltage deviation to stop balancing;
579 579  * Command to discharge all cells – a flag to force the balancing of all cells.
580 580  
581 -=== Series balancing ===
582 582  
619 +1.
620 +11.
621 +111. Series balancing
622 +
583 583  The BMS Main 3 device supports work with two independent (galvanically unrelated) cell series. To monitor the status of two series, two current sensors are used. A series of cells must be equivalent: they must have the same number of cells and the same capacity.
584 584  
585 585  Since the series of cells can operate at different loads, they must be balanced. For this, the BMS Main 3 provides two signals to power switches: “Balancing series 1” and “Balancing series 2”, as well as a combined algorithm that considers both the voltage of each series and the charge that these series gave load. The “Balancing series 1” and “Balancing series 2” signals are used to connect high-power balancing resistors in parallel with cell series 1 and 2.
... ... @@ -593,7 +593,7 @@
593 593  
594 594  To change the series balancing parameters, select the "Control → Series balancing" section:
595 595  
596 -[[image:1733322892811-410.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="126" width="800"]]
636 +[[image:1733322892811-410.png]]
597 597  
598 598  In this section:
599 599  
... ... @@ -603,10 +603,13 @@
603 603  * Balancing threshold, V;
604 604  * Coulomb threshold – the difference of the charges Qthr, given by a series of cells, above which balancing to be started, Ah;
605 605  * Period – a period to reset of charge counters for each series (to avoid accumulation of error), second;
606 -* Do not sum series voltages – a flag to disable the summing of series voltages.3
646 +* Do not sum series voltages – a flag to disable the summing of series voltages.
607 607  
608 -=== Power down ===
609 609  
649 +1.
650 +11.
651 +111. Power down
652 +
610 610  The BMS Main 3 device can shut down itself if the battery voltage is low or the battery is idle for a long time.
611 611  
612 612  Shutting down the battery system is performed according to the following conditions:
... ... @@ -618,7 +618,7 @@
618 618  
619 619  To change the parameters of the power down control, select the "Control → Power down" section:
620 620  
621 -[[image:1733322892813-562.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="103" width="800"]]
664 +[[image:1733322892813-562.png]]
622 622  
623 623  In this section:
624 624  
... ... @@ -628,11 +628,13 @@
628 628  * Power down if KEYRUN and CHARGE_ON are cleared – a flag to power down the device if KEYRUN and CHARGE_ON signals are cleared;
629 629  * Delay before setting the internal power down signal – a delay before turning off the device power when removing KEYRUN and CHARGE_ON or receiving the “Power down request” command, ms.
630 630  
631 -=== Heater ===
674 +1.
675 +11.
676 +111. Heater
632 632  
633 633  To change the parameters of the heater control algorithm, select the "Control → Heater" section:
634 634  
635 -[[image:1733322901923-144.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="108" width="800"]]
680 +[[image:1733322901923-144.png]]
636 636  
637 637  In this section:
638 638  
... ... @@ -655,11 +655,14 @@
655 655  
656 656  If there is the "Heater" signal, the heater contactor closes and/or a signal is output to the corresponding digital output.
657 657  
658 -=== Cooler ===
659 659  
704 +1.
705 +11.
706 +111. Cooler
707 +
660 660  To change the parameters of the cooler control algorithm, select the "Control → Cooler" section:
661 661  
662 -[[image:1733322901924-962.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="107" width="800"]]
710 +[[image:1733322901924-962.png]]
663 663  
664 664  In this section:
665 665  
... ... @@ -682,13 +682,16 @@
682 682  
683 683  If there is the "Cooler" signal, the cooler contactor closes and/or a signal is output to the corresponding digital output.
684 684  
685 -=== High voltage ===
686 686  
734 +1.
735 +11.
736 +111. High voltage
737 +
687 687  The BMS Main 3 device has an ability to measure high voltages before and after contactors.
688 688  
689 689  To change the parameters of high voltage fault, select the "Control → High voltage" section:
690 690  
691 -[[image:1733322914683-203.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="87" width="800"]]
742 +[[image:1733322914683-203.png]]
692 692  
693 693  In this section:
694 694  
... ... @@ -700,8 +700,11 @@
700 700  
701 701  **If there is the “High voltage fault”, the “Critical error” is generated and all contactors open.**
702 702  
703 -=== Cell analysis ===
704 704  
755 +1.
756 +11.
757 +111. Cell analysis
758 +
705 705  The battery discharge characteristic – the dependence Uocv = Uocv(DOD) – is used to determine the tabular dependence Uocv = Uocv(SOC, t°C), which is necessary for calculating the battery charge level.
706 706  
707 707  The BMS Main 3 device can automatically determine the battery discharge characteristic.
... ... @@ -713,7 +713,7 @@
713 713  
714 714  To configure parameters for determining the discharge characteristic of the battery, select the "Control → Cell analysis" section:
715 715  
716 -[[image:1733322914685-558.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="107" width="800"]]
770 +[[image:1733322914685-558.png]]
717 717  
718 718  In this section:
719 719  
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