Changes for page 3.3 Control

Last modified by Admin on 2025/04/09 12:14

From version 32.1
edited by Admin
on 2024/12/26 16:42
Change comment: There is no comment for this version
To version 25.1
edited by Admin
on 2024/12/24 18:49
Change comment: Uploaded new attachment "1735066190419-838.png", version {1}

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Content
... ... @@ -165,10 +165,7 @@
165 165  
166 166  * the battery SOC is greater than the “Tolerant SOC” during the “Delay before clearing the signal” time.
167 167  
168 -(% class="box infomessage" %)
169 -(((
170 170  The "Low SOC signal" is indicative and can be output to a discrete output or a power switch.
171 -)))
172 172  
173 173  === High charging current (signal) ===
174 174  
... ... @@ -193,10 +193,7 @@
193 193  
194 194  * the measured current is less than the “Tolerant charging current” value during the “Delay before clearing the signal” time.
195 195  
196 -(% class="box infomessage" %)
197 -(((
198 198  The "High charging current" signal is indicative and can be output to a discrete output or a power switch.
199 -)))
200 200  
201 201  === Charge map ===
202 202  
... ... @@ -206,7 +206,7 @@
206 206  
207 207  To configure parameters for determining the charge current limit, select the "Control → Charge map" section:
208 208  
209 -[[image:1735064362593-844.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="153" width="800"]]
203 +[[image:1733322637793-171.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="177" width="800"]]
210 210  
211 211  In this section:
212 212  
... ... @@ -213,18 +213,18 @@
213 213  * Enable – a flag to start calculation of the charge current limit;
214 214  * Maximum charge current – a maximum allowable value of the charge current (under normal conditions), A;
215 215  * Rate of change – a rate of change the current limit to a new value (0 is for immediate change), A/s;
216 -* Option 1: Limit charge current by the battery SOC and temperature – a flag to enable correction of maximum allowable charging current** Kcs** depending on SOC and battery temperature;
210 +* Option 1: Limit charge current by the battery SOC and temperature – a flag to enable correction of maximum allowable charging current Kcs depending on SOC and battery temperature;
217 217  * Option 1: SOC x Temperature x Factor – the dependence of the correction factor on SOC and battery temperature;
218 -* Option 2: Limit charge current by the contactor temperature – a flag to enable correction of maximum allowable charging current **Kcc** depending on contactor temperature;
212 +* Option 2: Limit charge current by the contactor temperature – a flag to enable correction of maximum allowable charging current Kcc depending on contactor temperature;
219 219  * Option 2: Contactor temperature x Factor – the dependence of the correction factor on SOC and contactor temperature;
220 -* Option 3: Limit charge current by the maximum cell voltage - a flag to enable correction of maximum allowable charging current **Kcv** depending on maximum cell voltage;
214 +* Option 3: Limit charge current by the maximum cell voltage - a flag to enable correction of maximum allowable charging current Kcv depending on maximum cell voltage;
221 221  * Option 3: Cell voltage x Factor – the dependence of the correction factor on maximum cell voltage;
222 -* Option 4: Limit charge current by the cell temperature - a flag to enable correction of maximum allowable charging current **Kct** depending on maximum cell temperature;
216 +* Option 4: Limit charge current by the cell temperature - a flag to enable correction of maximum allowable charging current Kct depending on maximum cell temperature;
223 223  * Option 4: Cell temperature x Factor – the dependence of the correction factor on maximum cell temperature.
224 224  
225 225  Value of the charge current limit at given SOC, temperature, contactors temperature, maximum cell voltage and maximum cell temperature is calculated as follows:
226 226  
227 -**Charge current limit = Maximum charge current × Kcs × Kcc × Kcv × Kct**
221 +Charging current limit = Maximum charging current × Kcs × Kcc × Kcv × Kct
228 228  
229 229  === Discharge map ===
230 230  
... ... @@ -234,7 +234,7 @@
234 234  
235 235  To configure parameters for determining the discharge current limit, select the "Control → Discharge map" section:
236 236  
237 -[[image:1735064399985-526.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="152" width="800"]]
231 +[[image:1733322637795-310.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="178" width="800"]]
238 238  
239 239  In this section:
240 240  
... ... @@ -241,18 +241,18 @@
241 241  * Enable – a flag to start calculation of the discharge current limit;
242 242  * Maximum discharge current – a maximum allowable value of the discharge current (under normal conditions), A;
243 243  * Rate of change – a rate of change the current limit to a new value (0 is for immediate change), A/s;
244 -* Option 1: Limit discharging current by the battery SOC and temperature – a flag to enable correction of maximum allowable discharging current **Kds **depending on SOC and temperature;
238 +* Option 1: Limit discharging current by the battery SOC and temperature – a flag to enable correction of maximum allowable discharging current Kds depending on SOC and temperature;
245 245  * Option 1: SOC x Temperature x Factor – the dependence of the correction factor on SOC and battery temperature;
246 -* Option 2: Limit discharge current by the contactor temperature – a flag to enable correction of maximum allowable discharging current **Kdc** depending on contactor temperature;
240 +* Option 2: Limit discharge current by the contactor temperature – a flag to enable correction of maximum allowable discharging current Kdc depending on contactor temperature;
247 247  * Option 2: Contactor temperature x Factor – the dependence of the correction factor on SOC and contactor temperature;
248 -* Option 3: Limit discharge current by the cell voltage - a flag to enable correction of maximum allowable discharging current **Kdv** depending on minimum cell voltage;
242 +* Option 3: Limit discharge current by the cell voltage - a flag to enable correction of maximum allowable discharging current Kdv depending on minimum cell voltage;
249 249  * Option 3: Cell voltage x Factor – the dependence of the correction factor on minimum cell voltage;
250 -* Option 4: Limit discharge current by the cell temperature - a flag to enable correction of maximum allowable discharging current **Kdt** depending on maximum cell temperature;
244 +* Option 4: Limit discharge current by the cell temperature - a flag to enable correction of maximum allowable discharging current Kdt depending on maximum cell temperature;
251 251  * Option 4: Cell voltage x Factor – the dependence of the correction factor on minimum cell temperature.
252 252  
253 253  Value of the discharge current limit at given SOC, temperature, contactors temperature, minimum cell voltage and maximum cell temperature is calculated as follows:
254 254  
255 -**Discharge current limit = Maximum discharge current × Kds × Kdc × Kdv × Kdt**
249 +Discharging current limit = Maximum discharging current × Kds × Kdc × Kdv × Kdt
256 256  
257 257  === Charge map (PEAK & CONTINUOUS) ===
258 258  
... ... @@ -260,7 +260,7 @@
260 260  
261 261  To configure parameters for determining the charge current limit, select the "Control → Charge map (PEAK & CONTINUOUS)" section:
262 262  
263 -[[image:1735064434321-430.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="124" width="800"]]
257 +[[image:1733322637796-187.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="145" width="800"]]
264 264  
265 265  In this section:
266 266  
... ... @@ -287,7 +287,7 @@
287 287  
288 288  To configure parameters for determining the discharge current limit, select the "Control → Discharge map (PEAK & CONTINUOUS)" section:
289 289  
290 -[[image:1735064454708-345.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="124" width="800"]]
284 +[[image:1733322735595-661.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="145" width="800"]]
291 291  
292 292  In this section:
293 293  
... ... @@ -348,14 +348,9 @@
348 348  
349 349  In “On demand” mode, the main contactor closes by external the “Close Main contactor” request.
350 350  
351 -(% class="box infomessage" %)
352 -(((
353 -**Note: **when errors occur in the system, the **Main **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
354 -)))
355 -
356 356  To change the parameters of the main contactor, select the "Control → Main contactor" section:
357 357  
358 -[[image:1735064488658-863.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="112" width="800"]]
347 +[[image:1733322872744-536.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="105" width="800"]]
359 359  
360 360  In this section:
361 361  
... ... @@ -366,21 +366,15 @@
366 366  ** On demand – contactor is closed by an external request;
367 367  * Time to keep the contactor closed before closing the others – a time for other contactors to be open after the main contactor is closed;
368 368  * Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, s;
369 -* Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset;
370 -* Errors 1, 2 to open the main contactor – bitfields to choose the errors which will open the main contactor.
358 +* Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset.
371 371  
372 372  === Charging status ===
373 373  
374 -To change the parameters of charging process status, select the "Control → Charging status" section:
375 -
376 -[[image:1735064935499-941.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="110" width="800"]]In this section:
377 -
378 -* Current to set the "Charging current present" – a current level to generate the "Charging current present" signal, A;
379 -* Current to clear the "Charging current present" – a current level to clear the "Charging current present" signal, A;
362 +* Current corresponding to charging – a current level to generate the "Charging current present" signal, A;
363 +* Current corresponding to no charging – a current level to clear the "Charging current present" signal, A;
380 380  * Voltage to clear the “Ready to charge” – a threshold voltage level on the cell, V; if the voltage of any cell is above this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared;
381 381  * Voltage to reset the “Ready to charge” – a tolerant voltage level on the cell, V; if all cell voltages are below the tolerant level, the “Ready to charge” (hence, the “Allow charging”) signal is set;
382 -* Delay before recharging – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0;
383 -* Errors 1, 2 to clear the "Ready to charge" – bitfields to choose the errors which will clear the "Ready to charge" signal.
366 +* Delay before recharging – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0.
384 384  
385 385  (% class="box infomessage" %)
386 386  (((
... ... @@ -391,52 +391,15 @@
391 391  
392 392  === Discharging status ===
393 393  
394 -To change the parameters of discharging process status, select the "Control → Discharging status" section:
395 -
396 -[[image:1735064980481-209.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="102" width="800"]]In this section:
397 -
398 -* Current to set the "Discharging current present" – a current level to generate the "Discharging current present" signal, А;
399 -* Current to clear the "Discharging current present" – a current level to clear the "Discharging current present" signal, А;
377 +* Current corresponding to discharging – a current level to generate the "Discharging current present" signal, А;
378 +* Current indicating no discharging – a current level to clear the "Discharging current present" signal, А;
400 400  * Voltage to clear the “Ready to discharge” – a threshold voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared;
401 401  * Voltage to reset the “Ready to discharge” – a tolerant voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set;
402 -* Errors 1, 2 to clear the "Ready to discharge" – bitfields to choose the errors which will clear the "Ready to discharge" signal.
403 403  
404 404  === Precharge ===
405 405  
406 -The BMS Main 3 device can control the precharge contactor. The precharge contactor is used to charge the intermediate capacity with low current and usually placed with the limiting resistor in parallel to charging or discharging contactor.
407 -
408 -BMS Main 3 device detects errors while pre-charging the load capacity by monitoring the current and voltage difference before and after contactors. Also BMS can measure the power dissipated on precharge resistor and generate an error if it greater than configured limit.
409 -
410 410  TBA
411 411  
412 -To change the parameters of precharge contactor, select the "Control → Precharge" section:
413 -
414 -[[image:1735065073836-743.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="160" width="800"]]
415 -
416 -* Precharge current threshold to finish precharging – a minimum current value at which precharging process assumed to be finished, A;
417 -* Check voltages before and after contactors to finish precharging – a flag to check the voltages before and after contactors to ensure that precharge process has finished and it is allowed to close the discharging contactor;
418 -* Minimum voltage difference to finish precharging – minimal voltage difference before and after contactors at which precharge process is meant to be finished, V;
419 -* Number of precharging attempts – maximum number of precharging attempts before setting the "Precharge error";
420 -* Precharge time – a duration of closing the precharge contactor before closing the discharging contactor, millisecond;
421 -* Relaxation between attempts – a duration between precharge attempts, millisecond;
422 -* Check the power dissipated in the preacharge resistor - a flag to enable the calculation of power dissipated in precharge resistor;
423 -* Precharge resistor resistance, Ohm;
424 -* Maximum allowable power dissipated in the resistor, W;
425 -* Delay before setting the "Precharge error" when checking power, millisecond;
426 -* Delay before clearing the "Precharge error", second;
427 -* Lock the "Precharge error" – a flag to block the error until the device is restarted.
428 -
429 -“Precharge error” generation conditions:
430 -
431 -* the precharge current does not decrease after "Number of precharging attempts";
432 -* voltages before and after contactors are not equal after "Number of precharging attempts";
433 -* power dissipated on the precharge resistor is above the maximum value during the “Delay before setting the 'Precharge error' when checking power” time.
434 -
435 -(% class="box warningmessage" %)
436 -(((
437 -Behavior of contactors at “Precharge error” is configured in corresponding contactor settings!
438 -)))
439 -
440 440  === Charge ===
441 441  
442 442  There are two contactors that serve charging the battery: a charging contactor and an allow charging contactor. With the help of the allow charging contactor, the BMS commands the charger to start or stop charging.
... ... @@ -487,7 +487,7 @@
487 487  
488 488  (% class="box infomessage" %)
489 489  (((
490 -**Note: **when errors occur in the system, the **Charge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
436 +Note: when errors occur in the system, the **charging **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
491 491  )))
492 492  
493 493  To change the parameters of the battery charge control algorithm, select the "Control → Charge" section:
... ... @@ -558,7 +558,7 @@
558 558  
559 559  (% class="box infomessage" %)
560 560  (((
561 -**Note: **when errors occur in the system, the **Discharge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
507 +**Note:** in case of errors in the system operation, **discharging **contactor opens either immediately or with a delay T,,off,, (depends on the settings described below).
562 562  )))
563 563  
564 564  The device supports controlling the precharging contactor. The duration of switching on the precharging contactor before closing the discharging (load) contactor is adjusted.
... ... @@ -585,40 +585,15 @@
585 585  
586 586  === Charge/Discharge ===
587 587  
588 -The BMS Main 3 device can control the charge/discharge contactor, which combines algorithms of charging and discharging contactor.
534 +The BMS Main 3 device can control the charging/discharging contactor, which combines algorithms of charging and discharging contactor. It behaves as a charging contactor when “Charge request” or “Charger connected” is set, otherwise – as a discharging contactor.
589 589  
590 -Charge/Discharge contactor has three algorithms of operation:
591 -
592 -* Dependent (on Charging and Discharging signals) - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor;
593 -* Independent (Always) - Charge/Discharge contactor is always closed if there is no errors;
594 -* Independent (on Charge request or Discharge request) - Charge/Discharge contactor is based on its own controller that listen to Charge and Discharge requests and closes if one of these signals occurs.
595 -
596 -TBA
597 -
598 -(% class="box infomessage" %)
599 -(((
600 -**Note: **when errors occur in the system, the **Charge/Discharge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
601 -)))
602 -
603 603  The charging/discharging contactor control is configured in the “Control – Charge/Discharge” section:
604 604  
605 -[[image:1735122153011-166.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="162" width="800"]]
538 +[[image:1733322827919-875.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="85" width="800"]]
606 606  
607 607  In this section:
608 608  
609 609  * Enable – a flag to enable the charge/discharge controller.
610 -* Algorithm:
611 -** Dependent (on Charging and Discharging signals) - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor;
612 -** Independent (Always) - Charge/Discharge contactor is always closed if there is no errors;
613 -** Independent (on Charge request or Discharge request);
614 -* Delay before starting charging or discharging, millisecond;
615 -* Delay before stopping charging or discharging, millisecond;
616 -* Control the precharging contactor – a flag that enables control of precharging contactor while closing the charge/discharge contactor;
617 -* Emulate the "Charging" and "Discharging" signals – a flag to enable generation of "Charging" and "Discharging" signals when closing charge/discharge contactor;
618 -* Errors 1, 2 to prevent CHARGING through charging/discharging contactor, Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor – bitfields to choose the errors which will open the charging/discharging contactor. This bitfields are combined by bitwise OR and intended to separate settings for charging and discharging processes;
619 -* Errors 1, 2 which affect the contactor only if battery CHARGING is detected – a bitfield to choose the errors which will trigger only if charging current is present. This bitfield is combined with "Errors 1, 2 to prevent CHARGING through charging/discharging contactor" by bitwise AND;
620 -* Errors 1, 2 which affect the contactor only if battery DISCHARGING is detected – a bitfield to choose the errors which will trigger only if discharging current is present. This bitfield is combined with "Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor" by bitwise AND;
621 -* Switch off the charging/discharging contactor on errors without delay – a flag to protectively open the charging/discharging contactor without a delay. In the opposite case, when an error is detected, the charging/discharging contactor opens always with the delay “Delay before stopping discharging”.
622 622  
623 623  === Discharge (AUX) ===
624 624  
... ... @@ -632,14 +632,9 @@
632 632  * the battery voltage is out of range;
633 633  * the battery system errors are detected.
634 634  
635 -(% class="box infomessage" %)
636 -(((
637 -**Note: **when errors occur in the system, the **Discharge (AUX) **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
638 -)))
639 -
640 640  To change the parameters of the powering of external equipment, select the "Control → Discharge (AUX)" section:
641 641  
642 -[[image:1735066190419-838.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="161" width="800"]]
558 +[[image:1733322827920-878.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="130" width="800"]]
643 643  
644 644  In this section:
645 645  
... ... @@ -650,10 +650,7 @@
650 650  * Switch off the discharging (AUX) contactor if the battery voltage is out of the range;
651 651  * Minimum voltage – minimum battery voltage, V;
652 652  * Maximum voltage – maximum battery voltage, V;
653 -* Switch off the discharging (AUX) contactor on errors – the auxiliary (AUX) discharging contactor opens if the following errors occur: Undervoltage, Overcurrent, High temperature (DCH), Short circuit, Critical error;
654 -* Minimum battery voltage, V;
655 -* Maximum battery voltage, V;
656 -* Errors 1, 2 to open the auxiliary discharging contactor – bitfields to choose the errors which will open the auxiliary discharging contactor;
569 +* Switch off the discharging (AUX) contactor on errors – the auxiliary (AUX) discharging contactor opens if the following errors occur: Undervoltage, Overcurrent, High temperature (DCH), Short circuit, Critical error.
657 657  
658 658  === Cell balancing ===
659 659  
... ... @@ -681,7 +681,7 @@
681 681  
682 682  To change the cell balancing parameters, select the "Control → Cell balancing" section:
683 683  
684 -[[image:1735065702806-422.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="130" width="800"]]
597 +[[image:1733322883460-118.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="114" width="800"]]
685 685  
686 686  In this section:
687 687  
... ... @@ -691,16 +691,11 @@
691 691  ** Balance on charge or relaxed - balancing is performed while and after the charging and in the relaxed state (in “Charge ON”, “Charge OFF”, “Relaxed (after charging)” and “Relaxed (after discharging)” states);
692 692  ** Balance always – balancing is always performed regardless the battery state;
693 693  
694 -[[image:1735065666891-686.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="132" width="800"]]
607 +[[image:1733322883462-975.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="74" width="600"]]
695 695  
696 -* Balancing condition:
697 -** Automatic – balancing will be performed automatically if needed conditions are met;
698 -** On balancing request – balancing will start only if a remote request is received. In this case cells will start to balance regardless the "Voltage deviation to start balancing" value;
699 699  * Minimum cell voltage to start balancing, V;
700 700  * Voltage deviation to start balancing;
701 701  * Voltage deviation to stop balancing;
702 -* Voltage for forced balancing – if cell voltage is above this value, it will start discharging through balancing resistor;
703 -* Maximum allowable temperature of BMS Logic devices, ºC;
704 704  * Command to discharge all cells – a flag to force the balancing of all cells.
705 705  
706 706  === Series balancing ===
... ... @@ -823,10 +823,7 @@
823 823  
824 824  The BMS Main 3 implements a self-diagnostics of high-voltage measurement lines. If measurement line breaks or high-voltage polarity is wrong, “High voltage fault” is generated.
825 825  
826 -(% class="box warningmessage" %)
827 -(((
828 -If there is the “High voltage fault”, **the “Critical error” is generated.**
829 -)))
734 +**If there is the “High voltage fault”, the “Critical error” is generated and all contactors open.**
830 830  
831 831  === Cell analysis ===
832 832  
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