Changes for page 3.3 Control

Last modified by Admin on 2025/04/09 12:14

From version 30.2
edited by Admin
on 2024/12/26 16:40
Change comment: There is no comment for this version
To version 23.1
edited by Admin
on 2024/12/24 18:41
Change comment: Uploaded new attachment "1735065666891-686.png", version {1}

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Content
... ... @@ -165,10 +165,7 @@
165 165  
166 166  * the battery SOC is greater than the “Tolerant SOC” during the “Delay before clearing the signal” time.
167 167  
168 -(% class="box infomessage" %)
169 -(((
170 170  The "Low SOC signal" is indicative and can be output to a discrete output or a power switch.
171 -)))
172 172  
173 173  === High charging current (signal) ===
174 174  
... ... @@ -193,10 +193,7 @@
193 193  
194 194  * the measured current is less than the “Tolerant charging current” value during the “Delay before clearing the signal” time.
195 195  
196 -(% class="box infomessage" %)
197 -(((
198 198  The "High charging current" signal is indicative and can be output to a discrete output or a power switch.
199 -)))
200 200  
201 201  === Charge map ===
202 202  
... ... @@ -206,7 +206,7 @@
206 206  
207 207  To configure parameters for determining the charge current limit, select the "Control → Charge map" section:
208 208  
209 -[[image:1735064362593-844.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="153" width="800"]]
203 +[[image:1733322637793-171.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="177" width="800"]]
210 210  
211 211  In this section:
212 212  
... ... @@ -224,7 +224,7 @@
224 224  
225 225  Value of the charge current limit at given SOC, temperature, contactors temperature, maximum cell voltage and maximum cell temperature is calculated as follows:
226 226  
227 -**Charging current limit = Maximum charging current × Kcs × Kcc × Kcv × Kct**
221 +Charging current limit = Maximum charging current × Kcs × Kcc × Kcv × Kct
228 228  
229 229  === Discharge map ===
230 230  
... ... @@ -234,7 +234,7 @@
234 234  
235 235  To configure parameters for determining the discharge current limit, select the "Control → Discharge map" section:
236 236  
237 -[[image:1735064399985-526.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="152" width="800"]]
231 +[[image:1733322637795-310.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="178" width="800"]]
238 238  
239 239  In this section:
240 240  
... ... @@ -252,7 +252,7 @@
252 252  
253 253  Value of the discharge current limit at given SOC, temperature, contactors temperature, minimum cell voltage and maximum cell temperature is calculated as follows:
254 254  
255 -**Discharging current limit = Maximum discharging current × Kds × Kdc × Kdv × Kdt**
249 +Discharging current limit = Maximum discharging current × Kds × Kdc × Kdv × Kdt
256 256  
257 257  === Charge map (PEAK & CONTINUOUS) ===
258 258  
... ... @@ -260,7 +260,7 @@
260 260  
261 261  To configure parameters for determining the charge current limit, select the "Control → Charge map (PEAK & CONTINUOUS)" section:
262 262  
263 -[[image:1735064434321-430.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="124" width="800"]]
257 +[[image:1733322637796-187.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="145" width="800"]]
264 264  
265 265  In this section:
266 266  
... ... @@ -287,7 +287,7 @@
287 287  
288 288  To configure parameters for determining the discharge current limit, select the "Control → Discharge map (PEAK & CONTINUOUS)" section:
289 289  
290 -[[image:1735064454708-345.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="124" width="800"]]
284 +[[image:1733322735595-661.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="145" width="800"]]
291 291  
292 292  In this section:
293 293  
... ... @@ -348,14 +348,9 @@
348 348  
349 349  In “On demand” mode, the main contactor closes by external the “Close Main contactor” request.
350 350  
351 -(% class="box infomessage" %)
352 -(((
353 -**Note: **when errors occur in the system, the **Main **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
354 -)))
355 -
356 356  To change the parameters of the main contactor, select the "Control → Main contactor" section:
357 357  
358 -[[image:1735064488658-863.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="112" width="800"]]
347 +[[image:1733322872744-536.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="105" width="800"]]
359 359  
360 360  In this section:
361 361  
... ... @@ -366,21 +366,15 @@
366 366  ** On demand – contactor is closed by an external request;
367 367  * Time to keep the contactor closed before closing the others – a time for other contactors to be open after the main contactor is closed;
368 368  * Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, s;
369 -* Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset;
370 -* Errors 1, 2 to open the main contactor – bitfields to choose the errors which will open the main contactor.
358 +* Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset.
371 371  
372 372  === Charging status ===
373 373  
374 -To change the parameters of charging process status, select the "Control → Charging status" section:
375 -
376 -[[image:1735064935499-941.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="110" width="800"]]In this section:
377 -
378 -* Current to set the "Charging current present" – a current level to generate the "Charging current present" signal, A;
379 -* Current to clear the "Charging current present" – a current level to clear the "Charging current present" signal, A;
362 +* Current corresponding to charging – a current level to generate the "Charging current present" signal, A;
363 +* Current corresponding to no charging – a current level to clear the "Charging current present" signal, A;
380 380  * Voltage to clear the “Ready to charge” – a threshold voltage level on the cell, V; if the voltage of any cell is above this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared;
381 381  * Voltage to reset the “Ready to charge” – a tolerant voltage level on the cell, V; if all cell voltages are below the tolerant level, the “Ready to charge” (hence, the “Allow charging”) signal is set;
382 -* Delay before recharging – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0;
383 -* Errors 1, 2 to clear the "Ready to charge" – bitfields to choose the errors which will clear the "Ready to charge" signal.
366 +* Delay before recharging – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0.
384 384  
385 385  (% class="box infomessage" %)
386 386  (((
... ... @@ -391,50 +391,15 @@
391 391  
392 392  === Discharging status ===
393 393  
394 -To change the parameters of charging process status, select the "Control → Discharging status" section:
395 -
396 -[[image:1735064980481-209.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="102" width="800"]]In this section:
397 -
398 -* Current to set the "Discharging current present" – a current level to generate the "Discharging current present" signal, А;
399 -* Current to clear the "Discharging current present" – a current level to clear the "Discharging current present" signal, А;
377 +* Current corresponding to discharging – a current level to generate the "Discharging current present" signal, А;
378 +* Current indicating no discharging – a current level to clear the "Discharging current present" signal, А;
400 400  * Voltage to clear the “Ready to discharge” – a threshold voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared;
401 401  * Voltage to reset the “Ready to discharge” – a tolerant voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set;
402 -* Errors 1, 2 to clear the "Ready to discharge" – bitfields to choose the errors which will clear the "Ready to discharge" signal.
403 403  
404 -=== Precharge () ===
382 +=== Precharge ===
405 405  
406 -The BMS Main 3 device can control the precharge contactor. The precharge contactor is used to charge the intermediate capacity with low current and usually placed with the limiting resistor in parallel to charging or discharging contactor.
384 +TBA
407 407  
408 -BMS Main 3 device detects errors while pre-charging the load capacity by monitoring the current and voltage difference before and after contactors. Also BMS can measure the power dissipated on precharge resistor and generate an error if it greater than configured limit.
409 -
410 -To change the parameters of precharge contactor, select the "Control → Precharge" section:
411 -
412 -[[image:1735065073836-743.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="160" width="800"]]
413 -
414 -* Precharge current threshold to finish precharging – a minimum current value at which precharging process assumed to be finished, A;
415 -* Check voltages before and after contactors to finish precharging – a flag to check the voltages before and after contactors to ensure that precharge process has finished and it is allowed to close the discharging contactor;
416 -* Minimum voltage difference to finish precharging – minimal voltage difference before and after contactors at which precharge process is meant to be finished, V;
417 -* Number of precharging attempts – maximum number of precharging attempts before setting the "Precharge error";
418 -* Precharge time – a duration of closing the precharge contactor before closing the discharging contactor, millisecond;
419 -* Relaxation between attempts – a duration between precharge attempts, millisecond;
420 -* Check the power dissipated in the preacharge resistor - a flag to enable the calculation of power dissipated in precharge resistor;
421 -* Precharge resistor resistance, Ohm;
422 -* Maximum allowable power dissipated in the resistor, W;
423 -* Delay before setting the "Precharge error" when checking power, millisecond;
424 -* Delay before clearing the "Precharge error", second;
425 -* Lock the "Precharge error" – a flag to block the error until the device is restarted.
426 -
427 -“Precharge error” generation conditions:
428 -
429 -* the precharge current does not decrease after "Number of precharging attempts";
430 -* voltages before and after contactors are not equal after "Number of precharging attempts";
431 -* power dissipated on the precharge resistor is above the maximum value during the “Delay before setting the 'Precharge error' when checking power” time.
432 -
433 -(% class="box warningmessage" %)
434 -(((
435 -Behavior of contactors at “Precharge error” is configured in corresponding contactor settings!
436 -)))
437 -
438 438  === Charge ===
439 439  
440 440  There are two contactors that serve charging the battery: a charging contactor and an allow charging contactor. With the help of the allow charging contactor, the BMS commands the charger to start or stop charging.
... ... @@ -485,7 +485,7 @@
485 485  
486 486  (% class="box infomessage" %)
487 487  (((
488 -**Note: **when errors occur in the system, the **Charge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
436 +Note: when errors occur in the system, the **charging **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
489 489  )))
490 490  
491 491  To change the parameters of the battery charge control algorithm, select the "Control → Charge" section:
... ... @@ -556,7 +556,7 @@
556 556  
557 557  (% class="box infomessage" %)
558 558  (((
559 -**Note: **when errors occur in the system, the **Discharge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
507 +**Note:** in case of errors in the system operation, **discharging **contactor opens either immediately or with a delay T,,off,, (depends on the settings described below).
560 560  )))
561 561  
562 562  The device supports controlling the precharging contactor. The duration of switching on the precharging contactor before closing the discharging (load) contactor is adjusted.
... ... @@ -583,38 +583,15 @@
583 583  
584 584  === Charge/Discharge ===
585 585  
586 -The BMS Main 3 device can control the charge/discharge contactor, which combines algorithms of charging and discharging contactor.
534 +The BMS Main 3 device can control the charging/discharging contactor, which combines algorithms of charging and discharging contactor. It behaves as a charging contactor when “Charge request” or “Charger connected” is set, otherwise – as a discharging contactor.
587 587  
588 -Charge/Discharge contactor has three algorithms of operation:
589 -
590 -* Dependent (on Charging and Discharging signals) - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor;
591 -* Independent (Always) - Charge/Discharge contactor is always closed if there is no errors;
592 -* Independent (on Charge request or Discharge request) - Charge/Discharge contactor is based on its own controller that listen to Charge and Discharge requests and closes if one of these signals occurs.
593 -
594 -(% class="box infomessage" %)
595 -(((
596 -**Note: **when errors occur in the system, the **Charge/Discharge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
597 -)))
598 -
599 599  The charging/discharging contactor control is configured in the “Control – Charge/Discharge” section:
600 600  
601 -[[image:1735122153011-166.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="162" width="800"]]
538 +[[image:1733322827919-875.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="85" width="800"]]
602 602  
603 603  In this section:
604 604  
605 605  * Enable – a flag to enable the charge/discharge controller.
606 -* Algorithm:
607 -** Dependent (on Charging and Discharging signals) - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor;
608 -** Independent (Always) - Charge/Discharge contactor is always closed if there is no errors;
609 -** Independent (on Charge request or Discharge request);
610 -* Delay before starting charging or discharging, millisecond;
611 -* Delay before stopping charging or discharging, millisecond;
612 -* Control the precharging contactor – a flag that enables control of precharging contactor while closing the charge/discharge contactor;
613 -* Emulate the "Charging" and "Discharging" signals – a flag to enable generation of "Charging" and "Discharging" signals when closing charge/discharge contactor;
614 -* Errors 1, 2 to prevent CHARGING through charging/discharging contactor, Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor – bitfields to choose the errors which will open the charging/discharging contactor. This bitfields are combined by bitwise OR and intended to separate settings for charging and discharging processes;
615 -* Errors 1, 2 which affect the contactor only if battery CHARGING is detected – a bitfield to choose the errors which will trigger only if charging current is present. This bitfield is combined with "Errors 1, 2 to prevent CHARGING through charging/discharging contactor" by bitwise AND;
616 -* Errors 1, 2 which affect the contactor only if battery DISCHARGING is detected – a bitfield to choose the errors which will trigger only if discharging current is present. This bitfield is combined with "Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor" by bitwise AND;
617 -* Switch off the charging/discharging contactor on errors without delay – a flag to protectively open the charging/discharging contactor without a delay. In the opposite case, when an error is detected, the charging/discharging contactor opens always with the delay “Delay before stopping discharging”.
618 618  
619 619  === Discharge (AUX) ===
620 620  
... ... @@ -628,14 +628,9 @@
628 628  * the battery voltage is out of range;
629 629  * the battery system errors are detected.
630 630  
631 -(% class="box infomessage" %)
632 -(((
633 -**Note: **when errors occur in the system, the **Discharge (AUX) **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
634 -)))
635 -
636 636  To change the parameters of the powering of external equipment, select the "Control → Discharge (AUX)" section:
637 637  
638 -[[image:1735066190419-838.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="161" width="800"]]
558 +[[image:1733322827920-878.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="130" width="800"]]
639 639  
640 640  In this section:
641 641  
... ... @@ -646,10 +646,7 @@
646 646  * Switch off the discharging (AUX) contactor if the battery voltage is out of the range;
647 647  * Minimum voltage – minimum battery voltage, V;
648 648  * Maximum voltage – maximum battery voltage, V;
649 -* Switch off the discharging (AUX) contactor on errors – the auxiliary (AUX) discharging contactor opens if the following errors occur: Undervoltage, Overcurrent, High temperature (DCH), Short circuit, Critical error;
650 -* Minimum battery voltage, V;
651 -* Maximum battery voltage, V;
652 -* Errors 1, 2 to open the auxiliary discharging contactor – bitfields to choose the errors which will open the auxiliary discharging contactor;
569 +* Switch off the discharging (AUX) contactor on errors – the auxiliary (AUX) discharging contactor opens if the following errors occur: Undervoltage, Overcurrent, High temperature (DCH), Short circuit, Critical error.
653 653  
654 654  === Cell balancing ===
655 655  
... ... @@ -677,7 +677,7 @@
677 677  
678 678  To change the cell balancing parameters, select the "Control → Cell balancing" section:
679 679  
680 -[[image:1735065702806-422.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="130" width="800"]]
597 +[[image:1733322883460-118.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="114" width="800"]]
681 681  
682 682  In this section:
683 683  
... ... @@ -687,16 +687,11 @@
687 687  ** Balance on charge or relaxed - balancing is performed while and after the charging and in the relaxed state (in “Charge ON”, “Charge OFF”, “Relaxed (after charging)” and “Relaxed (after discharging)” states);
688 688  ** Balance always – balancing is always performed regardless the battery state;
689 689  
690 -[[image:1735065666891-686.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="132" width="800"]]
607 +[[image:1733322883462-975.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="74" width="600"]]
691 691  
692 -* Balancing condition:
693 -** Automatic – balancing will be performed automatically if needed conditions are met;
694 -** On balancing request – balancing will start only if a remote request is received. In this case cells will start to balance regardless the "Voltage deviation to start balancing" value;
695 695  * Minimum cell voltage to start balancing, V;
696 696  * Voltage deviation to start balancing;
697 697  * Voltage deviation to stop balancing;
698 -* Voltage for forced balancing – if cell voltage is above this value, it will start discharging through balancing resistor;
699 -* Maximum allowable temperature of BMS Logic devices, ºC;
700 700  * Command to discharge all cells – a flag to force the balancing of all cells.
701 701  
702 702  === Series balancing ===
... ... @@ -819,10 +819,7 @@
819 819  
820 820  The BMS Main 3 implements a self-diagnostics of high-voltage measurement lines. If measurement line breaks or high-voltage polarity is wrong, “High voltage fault” is generated.
821 821  
822 -(% class="box warningmessage" %)
823 -(((
824 -If there is the “High voltage fault”, **the “Critical error” is generated.**
825 -)))
734 +**If there is the “High voltage fault”, the “Critical error” is generated and all contactors open.**
826 826  
827 827  === Cell analysis ===
828 828  
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