Changes for page 3.3 Control
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... ... @@ -1,14 +1,10 @@ 1 -(% data-numbered-headings-start="2" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %) 2 -= = 1 +1. 2 +11. 3 +111. Common settings 3 3 4 -(% data-numbered-headings-start="2" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %) 5 -== == 6 - 7 -=== Common settings === 8 - 9 9 To change the common BMS settings, select the "Control → Common settings" section: 10 10 11 -[[image:1733322611547-671.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="124" width="800"]]7 +[[image:1733322611547-671.png]] 12 12 13 13 In this section: 14 14 ... ... @@ -31,8 +31,11 @@ 31 31 32 32 The “Reset parameters” command is used for starting-up and adjustment of the battery. 33 33 34 -=== SOC estimation === 35 35 31 +1. 32 +11. 33 +111. SOC estimation 34 + 36 36 The BMS Main 3 device calculates the state of charge of the battery (SOC) using two algorithms: 37 37 38 38 * by open circuit voltage; ... ... @@ -42,7 +42,7 @@ 42 42 43 43 To change the estimation algorithm for calculating the battery SOC, select the "Control → SOC estimation → Algorithm" section: 44 44 45 -[[image:1733322611549-423.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="148" width="800"]]44 +[[image:1733322611549-423.png]] 46 46 47 47 The following estimation algorithms supported: 48 48 ... ... @@ -61,7 +61,7 @@ 61 61 62 62 To change the algorithm for calculating the Final SOC, select the "Control → SOC estimation → Final SOC" section: 63 63 64 -[[image:1733322611551-852.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="148" width="800"]]63 +[[image:1733322611551-852.png]] 65 65 66 66 The following calculation methods are supported (“Final SOC”): 67 67 ... ... @@ -81,13 +81,15 @@ 81 81 * Coulomb counting correction (temperature) – the dependence of battery capacity on temperature; 82 82 * Coulomb counting correction (cycles) – the dependence of battery capacity on the number of charge-discharge cycles. 83 83 84 -=== SOC correction === 83 +1. 84 +11. 85 +111. SOC correction 85 85 86 86 The BMS Main 3 device can recalculate the battery SOC after long-term storage or after long-term working in the case when the battery was not charged fully or discharged totally. Recalculation is done based on the tabular dependency Uocv = Uocv (SOC, t) (see section** **2.3.2). 87 87 88 88 To configure parameters for periodically correcting the battery state of charge, select the "Control → SOC correction" section: 89 89 90 -[[image:1733322624656-766.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="121" width="800"]]91 +[[image:1733322624656-766.png]] 91 91 92 92 In this section: 93 93 ... ... @@ -98,8 +98,11 @@ 98 98 * Ignore the linear zone – a flag to ignore linear SOC zone while correction (recommended to be unset); 99 99 * Last correction timestamp – time when last correction was made. 100 100 101 -=== Resistance estimation === 102 102 103 +1. 104 +11. 105 +111. Resistance estimation 106 + 103 103 Calculation of the resistance of cells is carried out in two ways. The first method is used when the battery passes from a relaxation state to a charge or discharge state, wherein the cell resistance value 104 104 105 105 R = (U-U,,ocv,,) / I,,stable,,, ... ... @@ -118,7 +118,7 @@ 118 118 119 119 To change parameters of the algorithm for calculating the cell resistance, select the "Control → Resistance estimation" section: 120 120 121 -[[image:1733322624659-473.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="108" width="800"]]125 +[[image:1733322624659-473.png]] 122 122 123 123 In this section: 124 124 ... ... @@ -130,11 +130,14 @@ 130 130 131 131 The calculated resistance is accepted by the system as valid (and therefore updated) if its value is in the range from Resistance/2 to “Maximum resistance factor” × Resistance, where "Resistance" is the nominal resistance of the cell (see section 2.3.1). If the calculated resistance value is greater than the value (Maximum resistance factor × Resistance), the updated resistance value will be equal to the value (Maximum resistance factor × Resistance). 132 132 133 -=== Low SOC (signal) === 134 134 138 +1. 139 +11. 140 +111. Low SOC (signal) 141 + 135 135 To change the parameters of the generation a signal about low battery level, select the "Control → Low SOC (signal)" section: 136 136 137 -[[image:1733322624660-513.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="116" width="800"]]144 +[[image:1733322624660-513.png]] 138 138 139 139 In this section: 140 140 ... ... @@ -155,11 +155,14 @@ 155 155 156 156 The "Low SOC signal" is indicative and can be output to a discrete output or a power switch. 157 157 158 -=== High charging current (signal) === 159 159 166 +1. 167 +11. 168 +111. High charging current (signal) 169 + 160 160 To change the parameters of the generation high-current signal, select the "Control → High charging current (signal)" section: 161 161 162 -[[image:1733322624661-915.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="107" width="800"]]172 +[[image:1733322624661-915.png]] 163 163 164 164 In this section: 165 165 ... ... @@ -180,8 +180,11 @@ 180 180 181 181 The "High charging current" signal is indicative and can be output to a discrete output or a power switch. 182 182 183 -=== Charge map === 184 184 194 +1. 195 +11. 196 +111. Charge map 197 + 185 185 The BMS Main 3 device calculates the maximum allowable charge current values in respect to SOC, battery temperature, contactor temperature and cell voltage. 186 186 187 187 Calculated current values are sent to a charger or an intellectual load over the CAN bus. External devices based on received data provide correct battery operation. ... ... @@ -188,7 +188,7 @@ 188 188 189 189 To configure parameters for determining the charge current limit, select the "Control → Charge map" section: 190 190 191 -[[image:1733322637793-171.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="177" width="800"]]204 +[[image:1733322637793-171.png]] 192 192 193 193 In this section: 194 194 ... ... @@ -208,8 +208,11 @@ 208 208 209 209 Charging current limit = Maximum charging current × Kcs × Kcc × Kcv × Kct 210 210 211 -=== Discharge map === 212 212 225 +1. 226 +11. 227 +111. Discharge map 228 + 213 213 The BMS Main 3 device calculates the maximum allowable discharge current values in respect to SOC, battery temperature, contactor temperature and cell voltage. 214 214 215 215 Calculated current values are sent to a charger or an intellectual load over the CAN bus. ... ... @@ -216,7 +216,7 @@ 216 216 217 217 To configure parameters for determining the discharge current limit, select the "Control → Discharge map" section: 218 218 219 -[[image:1733322637795-310.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="178" width="800"]]235 +[[image:1733322637795-310.png]] 220 220 221 221 In this section: 222 222 ... ... @@ -236,13 +236,16 @@ 236 236 237 237 Discharging current limit = Maximum discharging current × Kds × Kdc × Kdv × Kdt 238 238 239 -=== Charge map (PEAK & CONTINUOUS) === 240 240 256 +1. 257 +11. 258 +111. Charge map (PEAK & CONTINUOUS) 259 + 241 241 The BMS Main 3 has an alternative algorithm for the maximum allowed charging current based on peak and continuous battery operating modes. 242 242 243 243 To configure parameters for determining the charge current limit, select the "Control → Charge map (PEAK & CONTINUOUS)" section: 244 244 245 -[[image:1733322637796-187.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="145" width="800"]]264 +[[image:1733322637796-187.png]] 246 246 247 247 In this section: 248 248 ... ... @@ -257,7 +257,7 @@ 257 257 258 258 The maximum charging current value equals to the peak or continuous current according to the following diagram: 259 259 260 -[[image:1733322717451-608.png ||data-xwiki-image-style-alignment="center"]]279 +[[image:1733322717451-608.png]] 261 261 262 262 I,,peak,, = Maximum PEAK charge current × K,,cp,, 263 263 ... ... @@ -264,13 +264,15 @@ 264 264 I,,continuous,, = Maximum CONTINUOUS charge current × K,,cc,, 265 265 266 266 267 -=== Discharge map (PEAK & CONTINUOUS) === 286 +1. 287 +11. 288 +111. Discharge map (PEAK & CONTINUOUS) 268 268 269 269 The BMS Main 3 has an alternative algorithm for the maximum allowed discharging current based on peak and continuous battery operating modes. 270 270 271 271 To configure parameters for determining the discharge current limit, select the "Control → Discharge map (PEAK & CONTINUOUS)" section: 272 272 273 -[[image:1733322735595-661.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="145" width="800"]]294 +[[image:1733322735595-661.png]] 274 274 275 275 In this section: 276 276 ... ... @@ -285,14 +285,17 @@ 285 285 286 286 The maximum discharging current value equals to the peak or continuous current according to following diagram: 287 287 288 -[[image:1733322753429-968.png ||data-xwiki-image-style-alignment="center"]]309 +[[image:1733322753429-968.png]] 289 289 290 290 I,,peak,, = Maximum PEAK discharge current × K,,dp,, 291 291 292 292 I,,continuous,, = Maximum CONTINUOUS discharge current × K,,dc,, 293 293 294 -=== Charge === 295 295 316 +1. 317 +11. 318 +111. Charge 319 + 296 296 There are two contactors that serve charging the battery: a charging contactor and an allow charging contactor. With the help of the allow charging contactor, the BMS commands the charger to start or stop charging. 297 297 298 298 The device supports three charge control algorithms: ... ... @@ -343,7 +343,7 @@ 343 343 344 344 To change the parameters of the battery charge control algorithm, select the "Control → Charge" section: 345 345 346 -[[image:1733322798914-813.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="327" width="800"]]370 +[[image:1733322798914-813.png]] 347 347 348 348 In this section: 349 349 ... ... @@ -366,7 +366,9 @@ 366 366 367 367 Note – The allow charging contactor closes under two independent conditions: 1) the voltage on the cells reaches the “Voltage to reset the “Ready to charge"” level and 2) the "Delay before recharging" time has passed since the opening of the allow charging contactor. 368 368 369 -=== Discharge === 393 +1. 394 +11. 395 +111. Discharge 370 370 371 371 The device controls the discharging contactor to connect battery to the load. 372 372 ... ... @@ -418,8 +418,10 @@ 418 418 419 419 To change the parameters of the battery discharge control algorithm, select the "Control → Discharge" section: 420 420 421 -[[image:1 733323750262-841.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="360"width="800"]]447 +[[image:file:///C:/Users/INASIB~~1/AppData/Local/Temp/msohtmlclip1/01/clip_image001.png||alt="A screenshot of a computer 422 422 449 +Description automatically generated"]] 450 + 423 423 In this section: 424 424 425 425 * Enable – a flag to activate the discharge control; ... ... @@ -440,20 +440,26 @@ 440 440 * Voltage to clear the “Ready to discharge” – a threshold voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared; 441 441 * Voltage to reset the “Ready to discharge” – a tolerant voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set; 442 442 443 -=== Charge/Discharge === 444 444 472 +1. 473 +11. 474 +111. Charge/Discharge 475 + 445 445 The BMS Main 3 device can control the charging/discharging contactor, which combines algorithms of charging and discharging contactor. It behaves as a charging contactor when “Charge request” or “Charger connected” is set, otherwise – as a discharging contactor. 446 446 447 447 The charging/discharging contactor control is configured in the “Control – Charge/Discharge” section: 448 448 449 -[[image:1733322827919-875.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="85" width="800"]]480 +[[image:1733322827919-875.png]] 450 450 451 451 In this section: 452 452 453 453 * Enable – a flag to enable the charge/discharge controller. 454 454 455 -=== Discharge (AUX) === 456 456 487 +1. 488 +11. 489 +111. Discharge (AUX) 490 + 457 457 The BMS Main 3 device can control the power supply of external equipment using the auxiliary (AUX) discharging contactor. An example of external equipment can be an inverter that converts DC to AC to power a service laptop and other devices. 458 458 459 459 The power supply circuit of the external equipment using the auxiliary (AUX) discharging contactor is independent of the battery load circuit. The closing and opening of the auxiliary (AUX) discharging contactor is performed according to its program. ... ... @@ -466,7 +466,7 @@ 466 466 467 467 To change the parameters of the powering of external equipment, select the "Control → Discharge (AUX)" section: 468 468 469 -[[image:1733322827920-878.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="130" width="800"]]503 +[[image:1733322827920-878.png]] 470 470 471 471 In this section: 472 472 ... ... @@ -479,7 +479,9 @@ 479 479 * Maximum voltage – maximum battery voltage, V; 480 480 * Switch off the discharging (AUX) contactor on errors – the auxiliary (AUX) discharging contactor opens if the following errors occur: Undervoltage, Overcurrent, High temperature (DCH), Short circuit, Critical error. 481 481 482 -=== Main contactor === 516 +1. 517 +11. 518 +111. Main contactor 483 483 484 484 The BMS Main 3 device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in case of sealing of the charging or discharging contactors. 485 485 ... ... @@ -521,7 +521,7 @@ 521 521 522 522 To change the parameters of the main contactor, select the "Control → Main contactor" section: 523 523 524 -[[image:1733322872744-536.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="105" width="800"]]560 +[[image:1733322872744-536.png]] 525 525 526 526 In this section: 527 527 ... ... @@ -534,7 +534,9 @@ 534 534 * Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, s; 535 535 * Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset. 536 536 537 -=== Cell balancing === 573 +1. 574 +11. 575 +111. Cell balancing 538 538 539 539 Balancing makes the voltage of all cells equal to the minimum cell voltage. 540 540 ... ... @@ -560,7 +560,7 @@ 560 560 561 561 To change the cell balancing parameters, select the "Control → Cell balancing" section: 562 562 563 -[[image:1733322883460-118.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="114" width="800"]]601 +[[image:1733322883460-118.png]] 564 564 565 565 In this section: 566 566 ... ... @@ -577,8 +577,11 @@ 577 577 * Voltage deviation to stop balancing; 578 578 * Command to discharge all cells – a flag to force the balancing of all cells. 579 579 580 -=== Series balancing === 581 581 619 +1. 620 +11. 621 +111. Series balancing 622 + 582 582 The BMS Main 3 device supports work with two independent (galvanically unrelated) cell series. To monitor the status of two series, two current sensors are used. A series of cells must be equivalent: they must have the same number of cells and the same capacity. 583 583 584 584 Since the series of cells can operate at different loads, they must be balanced. For this, the BMS Main 3 provides two signals to power switches: “Balancing series 1” and “Balancing series 2”, as well as a combined algorithm that considers both the voltage of each series and the charge that these series gave load. The “Balancing series 1” and “Balancing series 2” signals are used to connect high-power balancing resistors in parallel with cell series 1 and 2. ... ... @@ -592,7 +592,7 @@ 592 592 593 593 To change the series balancing parameters, select the "Control → Series balancing" section: 594 594 595 -[[image:1733322892811-410.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="126" width="800"]]636 +[[image:1733322892811-410.png]] 596 596 597 597 In this section: 598 598 ... ... @@ -602,10 +602,13 @@ 602 602 * Balancing threshold, V; 603 603 * Coulomb threshold – the difference of the charges Qthr, given by a series of cells, above which balancing to be started, Ah; 604 604 * Period – a period to reset of charge counters for each series (to avoid accumulation of error), second; 605 -* Do not sum series voltages – a flag to disable the summing of series voltages. 3646 +* Do not sum series voltages – a flag to disable the summing of series voltages. 606 606 607 -=== Power down === 608 608 649 +1. 650 +11. 651 +111. Power down 652 + 609 609 The BMS Main 3 device can shut down itself if the battery voltage is low or the battery is idle for a long time. 610 610 611 611 Shutting down the battery system is performed according to the following conditions: ... ... @@ -617,7 +617,7 @@ 617 617 618 618 To change the parameters of the power down control, select the "Control → Power down" section: 619 619 620 -[[image:1733322892813-562.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="103" width="800"]]664 +[[image:1733322892813-562.png]] 621 621 622 622 In this section: 623 623 ... ... @@ -627,11 +627,13 @@ 627 627 * Power down if KEYRUN and CHARGE_ON are cleared – a flag to power down the device if KEYRUN and CHARGE_ON signals are cleared; 628 628 * Delay before setting the internal power down signal – a delay before turning off the device power when removing KEYRUN and CHARGE_ON or receiving the “Power down request” command, ms. 629 629 630 -=== Heater === 674 +1. 675 +11. 676 +111. Heater 631 631 632 632 To change the parameters of the heater control algorithm, select the "Control → Heater" section: 633 633 634 -[[image:1733322901923-144.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="108" width="800"]]680 +[[image:1733322901923-144.png]] 635 635 636 636 In this section: 637 637 ... ... @@ -654,11 +654,14 @@ 654 654 655 655 If there is the "Heater" signal, the heater contactor closes and/or a signal is output to the corresponding digital output. 656 656 657 -=== Cooler === 658 658 704 +1. 705 +11. 706 +111. Cooler 707 + 659 659 To change the parameters of the cooler control algorithm, select the "Control → Cooler" section: 660 660 661 -[[image:1733322901924-962.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="107" width="800"]]710 +[[image:1733322901924-962.png]] 662 662 663 663 In this section: 664 664 ... ... @@ -681,13 +681,16 @@ 681 681 682 682 If there is the "Cooler" signal, the cooler contactor closes and/or a signal is output to the corresponding digital output. 683 683 684 -=== High voltage === 685 685 734 +1. 735 +11. 736 +111. High voltage 737 + 686 686 The BMS Main 3 device has an ability to measure high voltages before and after contactors. 687 687 688 688 To change the parameters of high voltage fault, select the "Control → High voltage" section: 689 689 690 -[[image:1733322914683-203.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="87" width="800"]]742 +[[image:1733322914683-203.png]] 691 691 692 692 In this section: 693 693 ... ... @@ -699,8 +699,11 @@ 699 699 700 700 **If there is the “High voltage fault”, the “Critical error” is generated and all contactors open.** 701 701 702 -=== Cell analysis === 703 703 755 +1. 756 +11. 757 +111. Cell analysis 758 + 704 704 The battery discharge characteristic – the dependence Uocv = Uocv(DOD) – is used to determine the tabular dependence Uocv = Uocv(SOC, t°C), which is necessary for calculating the battery charge level. 705 705 706 706 The BMS Main 3 device can automatically determine the battery discharge characteristic. ... ... @@ -712,7 +712,7 @@ 712 712 713 713 To configure parameters for determining the discharge characteristic of the battery, select the "Control → Cell analysis" section: 714 714 715 -[[image:1733322914685-558.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="107" width="800"]]770 +[[image:1733322914685-558.png]] 716 716 717 717 In this section: 718 718
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