Changes for page 3.3 Control

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Summary

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Parent
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1 -Battery management systems.BMS Main 3.3\. Configuration.WebHome
1 +drafts.bms-main-3.3\. Settings.WebHome
Content
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1 -(% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
2 -= Settings =
1 +=== 3.3.1 Common settings ===
3 3  
4 -(% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
5 -== Control ==
6 -
7 -=== Common settings ===
8 -
9 9  To change the common BMS settings, select the "Control → Common settings" section:
10 10  
11 -[[image:1735054851946-552.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="105" width="800"]]
5 +[[image:1733322611547-671.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="124" width="800"]]
12 12  
13 13  In this section:
14 14  
... ... @@ -16,10 +16,8 @@
16 16  * Cell resistance – nominal (maximum) internal resistance of the cells, Ohm;
17 17  * Relax time (after charging) – a relaxation time after charging, second;
18 18  * Relax time (atfer discharging) – a relaxation time after discharging, second;
19 -* Reset parameters – a command to reset cells state of charge, capacity, and resistance;
20 -* Method of calculating the battery voltage:
21 -** Summation of cell voltages – the overall voltage is calculated as on sum of all cells in the battery;
22 -** Using voltage before contactors – the overall voltage is estimated as voltage before contactors measured by BMS.
13 +* Number of cycles – a number of charge-discharge cycles;
14 +* Reset parameters – a command to reset cells state of charge, capacity, and resistance.
23 23  
24 24  The values “Capacity”, “Resistance”, “Cycles” are used to calculate the SOC of cells and the battery.
25 25  
... ... @@ -33,7 +33,7 @@
33 33  
34 34  The “Reset parameters” command is used for starting-up and adjustment of the battery.
35 35  
36 -=== SOC estimation ===
28 +=== 3.3.2 SOC estimation ===
37 37  
38 38  The BMS Main 3 device calculates the state of charge of the battery (SOC) using two algorithms:
39 39  
... ... @@ -44,9 +44,8 @@
44 44  
45 45  To change the estimation algorithm for calculating the battery SOC, select the "Control → SOC estimation → Algorithm" section:
46 46  
39 +[[image:1733322611549-423.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="148" width="800"]]
47 47  
48 -[[image:1735056107942-306.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="141" width="800"]]
49 -
50 50  The following estimation algorithms supported:
51 51  
52 52  * Voltage – by open circuit voltage;
... ... @@ -70,8 +70,7 @@
70 70  
71 71  * Minimal SOC – the battery SOC is assumed to be the minimum SOC among the cells;
72 72  * Average SOC – the battery SOC is taken equal to the arithmetic average of the cell SOC;
73 -* Min-Max SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if any cell have 100% SOC, b) 0% if any cell have 0% SOC;
74 -* Max-Min SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if all cells have 100% SOC, b) 0% if all cells have 0% SOC;
64 +* Min-Max SOC – the battery SOC is taken based on the minimum and maximum SOC of the cells (recommended method).
75 75  
76 76  Other parameters:
77 77  
... ... @@ -85,9 +85,9 @@
85 85  * Coulomb counting correction (temperature) – the dependence of battery capacity on temperature;
86 86  * Coulomb counting correction (cycles) – the dependence of battery capacity on the number of charge-discharge cycles.
87 87  
88 -=== SOC correction ===
78 +=== 3.3.3 SOC correction ===
89 89  
90 -The BMS Main 3 device can recalculate the battery SOC after long-term storage or after long-term working in the case when the battery was not charged fully or discharged totally. Recalculation is done based on the tabular dependency Uocv = Uocv (SOC, t) (see [[SOC estimation>>doc:||anchor="HSOCestimation"]]).
80 +The BMS Main 3 device can recalculate the battery SOC after long-term storage or after long-term working in the case when the battery was not charged fully or discharged totally. Recalculation is done based on the tabular dependency Uocv = Uocv (SOC, t) (see section** **2.3.2).
91 91  
92 92  To configure parameters for periodically correcting the battery state of charge, select the "Control → SOC correction" section:
93 93  
... ... @@ -102,30 +102,22 @@
102 102  * Ignore the linear zone – a flag to ignore linear SOC zone while correction (recommended to be unset);
103 103  * Last correction timestamp – time when last correction was made.
104 104  
105 -=== Resistance estimation ===
95 +=== 3.3.4 Resistance estimation ===
106 106  
107 107  Calculation of the resistance of cells is carried out in two ways. The first method is used when the battery passes from a relaxation state to a charge or discharge state, wherein the cell resistance value
108 108  
109 -{{formula fontSize="SMALL" imageType="PNG"}}
110 -R = \frac{U-U_{ocv}}{I_{stable}}
111 -{{/formula}}
99 +R = (U-U,,ocv,,) / I,,stable,,,
112 112  
113 -where U the cell voltage measured in the charge or discharge state, V; U,,ocv,, — cell voltage measured in the state of relaxation (before switching to the state of charge or discharge); I,,stable,, stabilized current through the cell in the state of charge or discharge.
101 +where U is the cell voltage measured in the charge or discharge state, V; U,,ocv,, is the cell voltage measured in the state of relaxation (before switching to the state of charge or discharge); I,,stable,, stabilized current through the cell in the state of charge or discharge.
114 114  
115 115  The second method is used for a stepwise change in the current through the cell, while the value of the cell resistance:
116 116  
117 -{{formula fontSize="SMALL"}}
118 -R = \frac{U_2-U_1}{I_{stable2}-I_{stable1}}
119 -{{/formula}}
105 +R = (U,,2,,-U,,1,,) / (I,,stable2,,-I,,stable1,,) provided that | I,,stable2,,-I,,stable1,, | > 0.2 × Q,,max,,
120 120  
121 -provided that
107 +(Q,,max,, is the maximum cell capacity),
122 122  
123 -{{formula fontSize="SMALL"}}
124 -| I_{stable2}-I_{stable1} | > 0.2 × Qmax
125 -{{/formula}}
109 +where U,,2,, is the voltage on the cell at the moment when the stabilized current I,,stable2,, is flowing through it; U,,1,, – the voltage on the cell at the moment when the stabilized current I,,stable1,, flowing through it.
126 126  
127 -where Q,,max,, — the maximum cell capacity,U,,2,, — voltage on the cell at the moment when the stabilized current I,,stable2,, is flowing through it; U,,1,, — the voltage on the cell at the moment when the stabilized current I,,stable1,, flowing through it.
128 -
129 129  The stabilized current I,,stable,, = I, if during the stabilization time the instantaneous current I is in the range from 0.95 × I to 1.05 × I.
130 130  
131 131  To change parameters of the algorithm for calculating the cell resistance, select the "Control → Resistance estimation" section:
... ... @@ -140,9 +140,9 @@
140 140  * Minimum SOC – minimum cell SOC value for resistance calculation;
141 141  * Maximum SOC – maximum cell SOC value for resistance calculation.
142 142  
143 -The calculated resistance is accepted by the system as valid (and therefore updated) if its value is in the range from Resistance / 2 to “Maximum resistance factor” × Resistance, where "Resistance" is the nominal resistance of the cell (see [[Common settings>>doc:||anchor="HCommonsettings"]]). If the calculated resistance value is greater than the value (Maximum resistance factor × Resistance), the updated resistance value will be equal to the value (Maximum resistance factor × Resistance).
125 +The calculated resistance is accepted by the system as valid (and therefore updated) if its value is in the range from Resistance/2 to “Maximum resistance factor” × Resistance, where "Resistance" is the nominal resistance of the cell (see section 2.3.1). If the calculated resistance value is greater than the value (Maximum resistance factor × Resistance), the updated resistance value will be equal to the value (Maximum resistance factor × Resistance).
144 144  
145 -=== Low SOC (signal) ===
127 +=== 3.3.5 Low SOC (signal) ===
146 146  
147 147  To change the parameters of the generation a signal about low battery level, select the "Control → Low SOC (signal)" section:
148 148  
... ... @@ -167,7 +167,7 @@
167 167  
168 168  The "Low SOC signal" is indicative and can be output to a discrete output or a power switch.
169 169  
170 -=== High charging current (signal) ===
152 +=== 3.3.6 High charging current (signal) ===
171 171  
172 172  To change the parameters of the generation high-current signal, select the "Control → High charging current (signal)" section:
173 173  
... ... @@ -192,7 +192,7 @@
192 192  
193 193  The "High charging current" signal is indicative and can be output to a discrete output or a power switch.
194 194  
195 -=== Charge map ===
177 +=== 3.3.7 Charge map ===
196 196  
197 197  The BMS Main 3 device calculates the maximum allowable charge current values in respect to SOC, battery temperature, contactor temperature and cell voltage.
198 198  
... ... @@ -200,7 +200,7 @@
200 200  
201 201  To configure parameters for determining the charge current limit, select the "Control → Charge map" section:
202 202  
203 -[[image:1735064362593-844.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="153" width="800"]]
185 +[[image:1733322637793-171.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="177" width="800"]]
204 204  
205 205  In this section:
206 206  
... ... @@ -220,7 +220,7 @@
220 220  
221 221  Charging current limit = Maximum charging current × Kcs × Kcc × Kcv × Kct
222 222  
223 -=== Discharge map ===
205 +=== 3.3.8 Discharge map ===
224 224  
225 225  The BMS Main 3 device calculates the maximum allowable discharge current values in respect to SOC, battery temperature, contactor temperature and cell voltage.
226 226  
... ... @@ -228,7 +228,7 @@
228 228  
229 229  To configure parameters for determining the discharge current limit, select the "Control → Discharge map" section:
230 230  
231 -[[image:1735064399985-526.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="152" width="800"]]
213 +[[image:1733322637795-310.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="178" width="800"]]
232 232  
233 233  In this section:
234 234  
... ... @@ -248,13 +248,13 @@
248 248  
249 249  Discharging current limit = Maximum discharging current × Kds × Kdc × Kdv × Kdt
250 250  
251 -=== Charge map (PEAK & CONTINUOUS) ===
233 +=== 3.3.9 Charge map (PEAK & CONTINUOUS) ===
252 252  
253 253  The BMS Main 3 has an alternative algorithm for the maximum allowed charging current based on peak and continuous battery operating modes.
254 254  
255 255  To configure parameters for determining the charge current limit, select the "Control → Charge map (PEAK & CONTINUOUS)" section:
256 256  
257 -[[image:1735064434321-430.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="124" width="800"]]
239 +[[image:1733322637796-187.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="145" width="800"]]
258 258  
259 259  In this section:
260 260  
... ... @@ -275,13 +275,14 @@
275 275  
276 276  I,,continuous,, = Maximum CONTINUOUS charge current × K,,cc,,
277 277  
278 -=== Discharge map (PEAK & CONTINUOUS) ===
279 279  
261 +=== 3.3.10 Discharge map (PEAK & CONTINUOUS) ===
262 +
280 280  The BMS Main 3 has an alternative algorithm for the maximum allowed discharging current based on peak and continuous battery operating modes.
281 281  
282 282  To configure parameters for determining the discharge current limit, select the "Control → Discharge map (PEAK & CONTINUOUS)" section:
283 283  
284 -[[image:1735064454708-345.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="124" width="800"]]
267 +[[image:1733322735595-661.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="145" width="800"]]
285 285  
286 286  In this section:
287 287  
... ... @@ -302,130 +302,8 @@
302 302  
303 303  I,,continuous,, = Maximum CONTINUOUS discharge current × K,,dc,,
304 304  
305 -=== Main contactor ===
288 +=== 3.3.11 Charge ===
306 306  
307 -The BMS Main 3 device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in case of sealing of the charging or discharging contactors.
308 -
309 -The Main contactor algorithm supports the following modes:
310 -
311 -* Always on;
312 -* Automatic;
313 -* On demand.
314 -
315 -In “Always on” mode main contactor closes if all the following is true:
316 -
317 -* Charging contactor is open;
318 -* Discharging contactor is open;
319 -* There are no errors from the list below:
320 -** Overcurrent;
321 -** Undervoltage;
322 -** Overvoltage;
323 -** High temperature (CH);
324 -** High temperature (DCH);
325 -** Unallowable charging;
326 -** Critical error.
327 -
328 -In “Always on” mode main contactor opens if all the following is true:
329 -
330 -* Charging contactor is open;
331 -* Discharging contactor is open;
332 -* There is an error from the list below:
333 -** Overcurrent;
334 -** Undervoltage;
335 -** Overvoltage;
336 -** High temperature (CH);
337 -** High temperature (DCH);
338 -** Unallowable charging;
339 -** Critical error.
340 -
341 -In “Automatic” mode, the main contactor closes by internal charging and discharging algorithms at the same time with Precharging, Charging and Discharging contactors.
342 -
343 -In “On demand” mode, the main contactor closes by external the “Close Main contactor” request.
344 -
345 -To change the parameters of the main contactor, select the "Control → Main contactor" section:
346 -
347 -[[image:1735064488658-863.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="112" width="800"]]
348 -
349 -In this section:
350 -
351 -* Enable – a flag to enable the main contactor control;
352 -* Algorithm – main contactor control algorithm:
353 -** Always on – contactor is always closed;
354 -** Automatic – contactor closes by internal charge and discharge algorithms;
355 -** On demand – contactor is closed by an external request;
356 -* Time to keep the contactor closed before closing the others – a time for other contactors to be open after the main contactor is closed;
357 -* Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, s;
358 -* Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset;
359 -* Errors 1, 2 to open the main contactor – bitfields to choose the errors which will open the main contactor.
360 -
361 -=== Charging status ===
362 -
363 -To change the parameters of charging process status, select the "Control → Charging status" section:
364 -
365 -[[image:1735064935499-941.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="110" width="800"]]In this section:
366 -
367 -* Current to set the "Charging current present" – a current level to generate the "Charging current present" signal, A;
368 -* Current to clear the "Charging current present" – a current level to clear the "Charging current present" signal, A;
369 -* Voltage to clear the “Ready to charge” – a threshold voltage level on the cell, V; if the voltage of any cell is above this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared;
370 -* Voltage to reset the “Ready to charge” – a tolerant voltage level on the cell, V; if all cell voltages are below the tolerant level, the “Ready to charge” (hence, the “Allow charging”) signal is set;
371 -* Delay before recharging – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0;
372 -* Errors 1, 2 to clear the "Ready to charge" – bitfields to choose the errors which will clear the "Ready to charge" signal.
373 -
374 -(% class="box infomessage" %)
375 -(((
376 -**Note:** The "Allow charging" signal activates under two independent conditions:
377 -1) the voltage on the cells reaches the “Voltage to reset the “Ready to charge"” level and
378 -2) the "Delay before recharging" time has passed since the opening of the allow charging contactor.
379 -)))
380 -
381 -=== Discharging status ===
382 -
383 -To change the parameters of charging process status, select the "Control → Discharging status" section:
384 -
385 -[[image:1735064980481-209.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="102" width="800"]]In this section:
386 -
387 -* Current to set the "Discharging current present" – a current level to generate the "Discharging current present" signal, А;
388 -* Current to clear the "Discharging current present" – a current level to clear the "Discharging current present" signal, А;
389 -* Voltage to clear the “Ready to discharge” – a threshold voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared;
390 -* Voltage to reset the “Ready to discharge” – a tolerant voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set;
391 -* Errors 1, 2 to clear the "Ready to discharge" – bitfields to choose the errors which will clear the "Ready to discharge" signal.
392 -
393 -=== Precharge ===
394 -
395 -The BMS Main 3 device can control the precharge contactor. The precharge contactor is used to charge the intermediate capacity with low current and usually placed with the limiting resistor in parallel to charging or discharging contactor.
396 -
397 -BMS Main 3 device detects errors while pre-charging the load capacity by monitoring the current and voltage difference before and after contactors.
398 -
399 -To change the parameters of precharge contactor, select the "Control → Precharge" section:
400 -
401 -[[image:1735065073836-743.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="160" width="800"]]
402 -
403 -* Precharge current threshold to finish precharging – a minimum current value at which precharging process assumed to be finished, A;
404 -* Check voltages before and after contactors to finish precharging – a flag to check the voltages before and after contactors to ensure that precharge process has finished and it is allowed to close the discharging contactor;
405 -* Minimum voltage difference to finish precharging – minimal voltage difference before and after contactors at which precharge process is meant to be finished, V;
406 -* Number of precharging attempts – maximum number of precharging attempts before setting the "Precharge error";
407 -* Precharge time – a duration of closing the precharge contactor before closing the discharging contactor, millisecond;
408 -* Relaxation between attempts – a duration between precharge attempts, millisecond;
409 -* Check the power dissipated in the preacharge resistor - a flag to enable the calculation of power dissipated in precharge resistor;
410 -* Precharge resistor resistance, Ohm;
411 -* Maximum allowable power dissipated in the resistor, W;
412 -* Delay before setting the "Precharge error" when checking power, millisecond;
413 -* Delay before clearing the "Precharge error", second;
414 -* Lock the "Precharge error" – a flag to block the error until the device is restarted.
415 -
416 -“Precharge error” generation conditions:
417 -
418 -* the precharge current does not decrease after "Number of precharging attempts";
419 -* voltages before and after contactors are not equal after "Number of precharging attempts";
420 -* power dissipated on the precharge resistor is above the maximum value during the “Delay before setting the 'Precharge error' when checking power” time.
421 -
422 -(% class="box infomessage" %)
423 -(((
424 -If there is the “Precharge error”, **charging **and **discharging **contactors open.
425 -)))
426 -
427 -=== Charge ===
428 -
429 429  There are two contactors that serve charging the battery: a charging contactor and an allow charging contactor. With the help of the allow charging contactor, the BMS commands the charger to start or stop charging.
430 430  
431 431  The device supports three charge control algorithms:
... ... @@ -452,9 +452,9 @@
452 452  
453 453  or one of the signals:
454 454  
455 -* Service reset;
456 -* Power down request;
457 -* Inhibit charging,
316 +* Service reset
317 +* Power down request
318 +* Inhibit charging
458 458  
459 459  both contactors are open (no current flows).
460 460  
... ... @@ -472,14 +472,11 @@
472 472  * If in the process of charging the voltage on the cell exceeds the “Ready to charge” level, the allow charging contactor opens (while the charging contactor remains closed);
473 473  * If errors in the list above occur the charging contactor and allow charging contactor open.
474 474  
475 -(% class="box infomessage" %)
476 -(((
477 -Note: when errors occur in the system, the **charging **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
478 -)))
336 +Note – When errors occur in the system, the charging contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
479 479  
480 480  To change the parameters of the battery charge control algorithm, select the "Control → Charge" section:
481 481  
482 -[[image:1735063563460-549.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="262" width="800"]]
340 +[[image:1733322798914-813.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="327" width="800"]]
483 483  
484 484  In this section:
485 485  
... ... @@ -488,17 +488,22 @@
488 488  ** Always on – charging is always allowed;
489 489  ** On charger connected – charging is allowed when there is a signal “Charger connected”;
490 490  ** On charge request – charging is allowed when there is a signal “Charge request”;
491 -* Allow charging only when the "Ready to charge" signal is set – charging contactor will open if "Ready to charge" signal is cleared;
349 +* Current corresponding to charging – a current level to generate the "Charging current present" signal, A;
350 +* Current corresponding to no charging – a current level to clear the "Charging current present" signal, A;
492 492  * Delay before starting charging – a time delay T,,on,, before closing the charging contactor and the allow charging contactor, millisecond;
493 493  * Delay before stopping charging – a time delay T,,off,, before opening the charging contactor, millisecond;
494 -* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the charge contactor;
495 -* Errors 1, 2 to open the charging contactor – bitfields to choose the errors which will open the charging contactor;
496 496  * Use custom delays before stopping charging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors;
497 -* Custom delay: <error> – delay for specific error, millisecond;
354 +* Custom delay: <error> – specific error delay, millisecond;
498 498  * Switch off the charging contactor on errors without delay – a flag to protectively open the charging contactor without a delay. In the opposite case, when an error is detected, the charging contactor opens always with the delay “Delay before stopping charging”;
356 +* Control the precharging contactor – a flag that allows control of the precharging contactor;
357 +* Voltage to clear the “Ready to charge” – a threshold voltage level on the cell, V; if the voltage of any cell is above this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared;
358 +* Voltage to reset the “Ready to charge” – a tolerant voltage level on the cell, V; if all cell voltages are below the tolerant level, the “Ready to charge” (hence, the “Allow charging”) signal is set;
359 +* Delay before recharging – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0.
499 499  
500 -=== Discharge ===
361 +Note – The allow charging contactor closes under two independent conditions: 1) the voltage on the cells reaches the “Voltage to reset the “Ready to charge"” level and 2) the "Delay before recharging" time has passed since the opening of the allow charging contactor.
501 501  
363 +=== 3.3.12 Discharge ===
364 +
502 502  The device controls the discharging contactor to connect battery to the load.
503 503  
504 504  The device supports three algorithms to control battery discharging:
... ... @@ -543,16 +543,13 @@
543 543  * if there is signal “Discharge request”, the charging contactor is open and there are no errors (see the list above), then through the delay time T,,on,, the discharging contactor closes;
544 544  * If the signal “Discharge request” disappears or errors occur (see the list above), then after the delay time T,,off,, the discharging contactor opens.
545 545  
546 -(% class="box infomessage" %)
547 -(((
548 -**Note:** in case of errors in the system operation, **discharging **contactor opens either immediately or with a delay T,,off,, (depends on the settings described below).
549 -)))
409 +Note – In case of errors in the system operation, the opening of the discharging contactor is performed either immediately or with a delay T,,off,, (depends on the settings described below).
550 550  
551 551  The device supports controlling the precharging contactor. The duration of switching on the precharging contactor before closing the discharging (load) contactor is adjusted.
552 552  
553 553  To change the parameters of the battery discharge control algorithm, select the "Control → Discharge" section:
554 554  
555 -[[image:1735064038329-836.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="273" width="800"]]
415 +[[image:1733323750262-841.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="360" width="800"]]
556 556  
557 557  In this section:
558 558  
... ... @@ -561,30 +561,32 @@
561 561  ** Always on – load is always connected;
562 562  ** On charger disconnected – load is connected when there is no signal “Charger connected”;
563 563  ** On discharge request – load is connected when there is signal “Discharge request”;
564 -* Allow charging only when the "Ready to discharge" signal is set – discharging contactor will open if "Ready to discharge" signal is cleared;
424 +* Current corresponding to discharging – a current level to generate the "Discharging current present" signal, А;
425 +* Current indicating no discharging – a current level to clear the "Discharging current present" signal, А;
565 565  * Delay before starting discharging – a time delay T,,on,, before closing the discharging contactor, millisecond;
566 566  * Delay before stopping discharging – a time delay T,,off,, before opening the discharging contactor, millisecond;
567 -* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the discharge contactor;
568 -* Errors 1, 2 to open the discharging contactor – bitfields to choose the errors which will open the discharging contactor;
569 569  * Use custom delays before stopping discharging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors;
570 570  * Custom delay: <error> – specific error delay, millisecond;
571 571  * Switch off the discharging contactor on errors without delay – a flag to protectively open the discharging contactor without a delay. In the opposite case, when an error is detected, the discharging contactor opens always with the delay “Delay before stopping discharging”.
431 +* Precharge time – a duration of closing the precharge contactor before closing the discharging contactor, millisecond;
432 +* Check voltages before and after contactors to finish precharging – a flag to check the voltages before and after contactors to ensure that precharge process has finished and it is allowed to close the discharging contactor;
433 +* Minimum voltage difference to finish precharging – minimal voltage difference before and after contactors at which precharge process is meant to be finished, V;
434 +* Voltage to clear the “Ready to discharge” – a threshold voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared;
435 +* Voltage to reset the “Ready to discharge” – a tolerant voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set;
572 572  
573 -=== Charge/Discharge ===
437 +=== 3.3.13 Charge/Discharge ===
574 574  
575 -The BMS Main 3 device can control the charging/discharging contactor, which combines algorithms of charging and discharging contactor.
439 +The BMS Main 3 device can control the charging/discharging contactor, which combines algorithms of charging and discharging contactor. It behaves as a charging contactor when “Charge request” or “Charger connected” is set, otherwise – as a discharging contactor.
576 576  
577 -Charging/Dischar
578 -
579 579  The charging/discharging contactor control is configured in the “Control – Charge/Discharge” section:
580 580  
581 -[[image:1735122153011-166.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="162" width="800"]]
443 +[[image:1733322827919-875.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="85" width="800"]]
582 582  
583 583  In this section:
584 584  
585 585  * Enable – a flag to enable the charge/discharge controller.
586 586  
587 -=== Discharge (AUX) ===
449 +=== 3.3.14 Discharge (AUX) ===
588 588  
589 589  The BMS Main 3 device can control the power supply of external equipment using the auxiliary (AUX) discharging contactor. An example of external equipment can be an inverter that converts DC to AC to power a service laptop and other devices.
590 590  
... ... @@ -598,7 +598,7 @@
598 598  
599 599  To change the parameters of the powering of external equipment, select the "Control → Discharge (AUX)" section:
600 600  
601 -[[image:1735066190419-838.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="161" width="800"]]
463 +[[image:1733322827920-878.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="130" width="800"]]
602 602  
603 603  In this section:
604 604  
... ... @@ -609,13 +609,65 @@
609 609  * Switch off the discharging (AUX) contactor if the battery voltage is out of the range;
610 610  * Minimum voltage – minimum battery voltage, V;
611 611  * Maximum voltage – maximum battery voltage, V;
612 -* Switch off the discharging (AUX) contactor on errors – the auxiliary (AUX) discharging contactor opens if the following errors occur: Undervoltage, Overcurrent, High temperature (DCH), Short circuit, Critical error;
613 -* Minimum battery voltage, V;
614 -* Maximum battery voltage, V;
615 -* Errors 1, 2 to open the auxiliary discharging contactor – bitfields to choose the errors which will open the auxiliary discharging contactor;
474 +* Switch off the discharging (AUX) contactor on errors – the auxiliary (AUX) discharging contactor opens if the following errors occur: Undervoltage, Overcurrent, High temperature (DCH), Short circuit, Critical error.
616 616  
617 -=== Cell balancing ===
476 +=== 3.3.15 Main contactor ===
618 618  
478 +The BMS Main 3 device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in case of sealing of the charging or discharging contactors.
479 +
480 +The Main contactor algorithm supports the following modes:
481 +
482 +* Always on;
483 +* Automatic;
484 +* On demand.
485 +
486 +In “Always on” mode main contactor closes if all the following is true:
487 +
488 +* Charging contactor is open;
489 +* Discharging contactor is open;
490 +* There are no errors from the list below:
491 +** Overcurrent;
492 +** Undervoltage;
493 +** Overvoltage;
494 +** High temperature (CH);
495 +** High temperature (DCH);
496 +** Unallowable charging;
497 +** Critical error.
498 +
499 +In “Always on” mode main contactor opens if all the following is true:
500 +
501 +* Charging contactor is open;
502 +* Discharging contactor is open;
503 +* There is an error from the list below:
504 +** Overcurrent;
505 +** Undervoltage;
506 +** Overvoltage;
507 +** High temperature (CH);
508 +** High temperature (DCH);
509 +** Unallowable charging;
510 +** Critical error.
511 +
512 +In “Automatic” mode, the main contactor closes by internal charging and discharging algorithms at the same time with Precharging, Charging and Discharging contactors.
513 +
514 +In “On demand” mode, the main contactor closes by external the “Close Main contactor” request.
515 +
516 +To change the parameters of the main contactor, select the "Control → Main contactor" section:
517 +
518 +[[image:1733322872744-536.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="105" width="800"]]
519 +
520 +In this section:
521 +
522 +* Enable – a flag to enable the main contactor control;
523 +* Algorithm – main contactor control algorithm:
524 +** Always on – contactor is always closed;
525 +** Automatic – contactor closes by internal charge and discharge algorithms;
526 +** On demand – contactor is closed by an external request;
527 +* Time to keep the contactor closed before closing the others – a time for other contactors to be open after the main contactor is closed;
528 +* Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, s;
529 +* Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset.
530 +
531 +=== 3.3.16 Cell balancing ===
532 +
619 619  Balancing makes the voltage of all cells equal to the minimum cell voltage.
620 620  
621 621  The following balancing rules are supported:
... ... @@ -640,7 +640,7 @@
640 640  
641 641  To change the cell balancing parameters, select the "Control → Cell balancing" section:
642 642  
643 -[[image:1735065702806-422.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="130" width="800"]]
557 +[[image:1733322883460-118.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="114" width="800"]]
644 644  
645 645  In this section:
646 646  
... ... @@ -650,19 +650,14 @@
650 650  ** Balance on charge or relaxed - balancing is performed while and after the charging and in the relaxed state (in “Charge ON”, “Charge OFF”, “Relaxed (after charging)” and “Relaxed (after discharging)” states);
651 651  ** Balance always – balancing is always performed regardless the battery state;
652 652  
653 -[[image:1735065666891-686.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="132" width="800"]]
567 +[[image:1733322883462-975.png]]
654 654  
655 -* Balancing condition:
656 -** Automatic – balancing will be performed automatically if needed conditions are met;
657 -** On balancing request – balancing will start only if a remote request is received. In this case cells will start to balance regardless the "Voltage deviation to start balancing" value;
658 658  * Minimum cell voltage to start balancing, V;
659 659  * Voltage deviation to start balancing;
660 660  * Voltage deviation to stop balancing;
661 -* Voltage for forced balancing – if cell voltage is above this value, it will discharge through balancing resistor;
662 -* Maximum allowable temperature of BMS Logic devices, ºC;
663 663  * Command to discharge all cells – a flag to force the balancing of all cells.
664 664  
665 -=== Series balancing ===
574 +=== 3.3.17 Series balancing ===
666 666  
667 667  The BMS Main 3 device supports work with two independent (galvanically unrelated) cell series. To monitor the status of two series, two current sensors are used. A series of cells must be equivalent: they must have the same number of cells and the same capacity.
668 668  
... ... @@ -689,7 +689,7 @@
689 689  * Period – a period to reset of charge counters for each series (to avoid accumulation of error), second;
690 690  * Do not sum series voltages – a flag to disable the summing of series voltages.3
691 691  
692 -=== Power down ===
601 +=== 3.3.18 Power down ===
693 693  
694 694  The BMS Main 3 device can shut down itself if the battery voltage is low or the battery is idle for a long time.
695 695  
... ... @@ -712,7 +712,7 @@
712 712  * Power down if KEYRUN and CHARGE_ON are cleared – a flag to power down the device if KEYRUN and CHARGE_ON signals are cleared;
713 713  * Delay before setting the internal power down signal – a delay before turning off the device power when removing KEYRUN and CHARGE_ON or receiving the “Power down request” command, ms.
714 714  
715 -=== Heater ===
624 +=== 3.3.19 Heater ===
716 716  
717 717  To change the parameters of the heater control algorithm, select the "Control → Heater" section:
718 718  
... ... @@ -739,7 +739,7 @@
739 739  
740 740  If there is the "Heater" signal, the heater contactor closes and/or a signal is output to the corresponding digital output.
741 741  
742 -=== Cooler ===
651 +=== 3.3.20 Cooler ===
743 743  
744 744  To change the parameters of the cooler control algorithm, select the "Control → Cooler" section:
745 745  
... ... @@ -766,13 +766,16 @@
766 766  
767 767  If there is the "Cooler" signal, the cooler contactor closes and/or a signal is output to the corresponding digital output.
768 768  
769 -=== High voltage ===
770 770  
679 +1.
680 +11.
681 +111. High voltage
682 +
771 771  The BMS Main 3 device has an ability to measure high voltages before and after contactors.
772 772  
773 773  To change the parameters of high voltage fault, select the "Control → High voltage" section:
774 774  
775 -[[image:1733322914683-203.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="87" width="800"]]
687 +[[image:1733322914683-203.png]]
776 776  
777 777  In this section:
778 778  
... ... @@ -782,13 +782,13 @@
782 782  
783 783  The BMS Main 3 implements a self-diagnostics of high-voltage measurement lines. If measurement line breaks or high-voltage polarity is wrong, “High voltage fault” is generated.
784 784  
785 -(% class="box warningmessage" %)
786 -(((
787 -If there is the “High voltage fault”, **the “Critical error” is generated and all contactors open.**
788 -)))
697 +**If there is the “High voltage fault”, the “Critical error” is generated and all contactors open.**
789 789  
790 -=== Cell analysis ===
791 791  
700 +1.
701 +11.
702 +111. Cell analysis
703 +
792 792  The battery discharge characteristic – the dependence Uocv = Uocv(DOD) – is used to determine the tabular dependence Uocv = Uocv(SOC, t°C), which is necessary for calculating the battery charge level.
793 793  
794 794  The BMS Main 3 device can automatically determine the battery discharge characteristic.
... ... @@ -800,7 +800,7 @@
800 800  
801 801  To configure parameters for determining the discharge characteristic of the battery, select the "Control → Cell analysis" section:
802 802  
803 -[[image:1733322914685-558.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="107" width="800"]]
715 +[[image:1733322914685-558.png]]
804 804  
805 805  In this section:
806 806  
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