Changes for page 3.3 Control
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... ... @@ -1,8 +1,10 @@ 1 -=== 3.3.1 Common settings === 1 +1. 2 +11. 3 +111. Common settings 2 2 3 3 To change the common BMS settings, select the "Control → Common settings" section: 4 4 5 -[[image:1733322611547-671.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="124" width="800"]]7 +[[image:1733322611547-671.png]] 6 6 7 7 In this section: 8 8 ... ... @@ -25,8 +25,11 @@ 25 25 26 26 The “Reset parameters” command is used for starting-up and adjustment of the battery. 27 27 28 -=== 3.3.2 SOC estimation === 29 29 31 +1. 32 +11. 33 +111. SOC estimation 34 + 30 30 The BMS Main 3 device calculates the state of charge of the battery (SOC) using two algorithms: 31 31 32 32 * by open circuit voltage; ... ... @@ -36,7 +36,7 @@ 36 36 37 37 To change the estimation algorithm for calculating the battery SOC, select the "Control → SOC estimation → Algorithm" section: 38 38 39 -[[image:1733322611549-423.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="148" width="800"]]44 +[[image:1733322611549-423.png]] 40 40 41 41 The following estimation algorithms supported: 42 42 ... ... @@ -55,7 +55,7 @@ 55 55 56 56 To change the algorithm for calculating the Final SOC, select the "Control → SOC estimation → Final SOC" section: 57 57 58 -[[image:1733322611551-852.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="148" width="800"]]63 +[[image:1733322611551-852.png]] 59 59 60 60 The following calculation methods are supported (“Final SOC”): 61 61 ... ... @@ -75,13 +75,15 @@ 75 75 * Coulomb counting correction (temperature) – the dependence of battery capacity on temperature; 76 76 * Coulomb counting correction (cycles) – the dependence of battery capacity on the number of charge-discharge cycles. 77 77 78 -=== 3.3.3 SOC correction === 83 +1. 84 +11. 85 +111. SOC correction 79 79 80 80 The BMS Main 3 device can recalculate the battery SOC after long-term storage or after long-term working in the case when the battery was not charged fully or discharged totally. Recalculation is done based on the tabular dependency Uocv = Uocv (SOC, t) (see section** **2.3.2). 81 81 82 82 To configure parameters for periodically correcting the battery state of charge, select the "Control → SOC correction" section: 83 83 84 -[[image:1733322624656-766.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="121" width="800"]]91 +[[image:1733322624656-766.png]] 85 85 86 86 In this section: 87 87 ... ... @@ -92,8 +92,11 @@ 92 92 * Ignore the linear zone – a flag to ignore linear SOC zone while correction (recommended to be unset); 93 93 * Last correction timestamp – time when last correction was made. 94 94 95 -=== 3.3.4 Resistance estimation === 96 96 103 +1. 104 +11. 105 +111. Resistance estimation 106 + 97 97 Calculation of the resistance of cells is carried out in two ways. The first method is used when the battery passes from a relaxation state to a charge or discharge state, wherein the cell resistance value 98 98 99 99 R = (U-U,,ocv,,) / I,,stable,,, ... ... @@ -112,7 +112,7 @@ 112 112 113 113 To change parameters of the algorithm for calculating the cell resistance, select the "Control → Resistance estimation" section: 114 114 115 -[[image:1733322624659-473.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="108" width="800"]]125 +[[image:1733322624659-473.png]] 116 116 117 117 In this section: 118 118 ... ... @@ -124,11 +124,14 @@ 124 124 125 125 The calculated resistance is accepted by the system as valid (and therefore updated) if its value is in the range from Resistance/2 to “Maximum resistance factor” × Resistance, where "Resistance" is the nominal resistance of the cell (see section 2.3.1). If the calculated resistance value is greater than the value (Maximum resistance factor × Resistance), the updated resistance value will be equal to the value (Maximum resistance factor × Resistance). 126 126 127 -=== 3.3.5 Low SOC (signal) === 128 128 138 +1. 139 +11. 140 +111. Low SOC (signal) 141 + 129 129 To change the parameters of the generation a signal about low battery level, select the "Control → Low SOC (signal)" section: 130 130 131 -[[image:1733322624660-513.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="116" width="800"]]144 +[[image:1733322624660-513.png]] 132 132 133 133 In this section: 134 134 ... ... @@ -149,11 +149,14 @@ 149 149 150 150 The "Low SOC signal" is indicative and can be output to a discrete output or a power switch. 151 151 152 -=== 3.3.6 High charging current (signal) === 153 153 166 +1. 167 +11. 168 +111. High charging current (signal) 169 + 154 154 To change the parameters of the generation high-current signal, select the "Control → High charging current (signal)" section: 155 155 156 -[[image:1733322624661-915.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="107" width="800"]]172 +[[image:1733322624661-915.png]] 157 157 158 158 In this section: 159 159 ... ... @@ -174,8 +174,11 @@ 174 174 175 175 The "High charging current" signal is indicative and can be output to a discrete output or a power switch. 176 176 177 -=== 3.3.7 Charge map === 178 178 194 +1. 195 +11. 196 +111. Charge map 197 + 179 179 The BMS Main 3 device calculates the maximum allowable charge current values in respect to SOC, battery temperature, contactor temperature and cell voltage. 180 180 181 181 Calculated current values are sent to a charger or an intellectual load over the CAN bus. External devices based on received data provide correct battery operation. ... ... @@ -182,7 +182,7 @@ 182 182 183 183 To configure parameters for determining the charge current limit, select the "Control → Charge map" section: 184 184 185 -[[image:1733322637793-171.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="177" width="800"]]204 +[[image:1733322637793-171.png]] 186 186 187 187 In this section: 188 188 ... ... @@ -202,8 +202,11 @@ 202 202 203 203 Charging current limit = Maximum charging current × Kcs × Kcc × Kcv × Kct 204 204 205 -=== 3.3.8 Discharge map === 206 206 225 +1. 226 +11. 227 +111. Discharge map 228 + 207 207 The BMS Main 3 device calculates the maximum allowable discharge current values in respect to SOC, battery temperature, contactor temperature and cell voltage. 208 208 209 209 Calculated current values are sent to a charger or an intellectual load over the CAN bus. ... ... @@ -210,7 +210,7 @@ 210 210 211 211 To configure parameters for determining the discharge current limit, select the "Control → Discharge map" section: 212 212 213 -[[image:1733322637795-310.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="178" width="800"]]235 +[[image:1733322637795-310.png]] 214 214 215 215 In this section: 216 216 ... ... @@ -230,13 +230,16 @@ 230 230 231 231 Discharging current limit = Maximum discharging current × Kds × Kdc × Kdv × Kdt 232 232 233 -=== 3.3.9 Charge map (PEAK & CONTINUOUS) === 234 234 256 +1. 257 +11. 258 +111. Charge map (PEAK & CONTINUOUS) 259 + 235 235 The BMS Main 3 has an alternative algorithm for the maximum allowed charging current based on peak and continuous battery operating modes. 236 236 237 237 To configure parameters for determining the charge current limit, select the "Control → Charge map (PEAK & CONTINUOUS)" section: 238 238 239 -[[image:1733322637796-187.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="145" width="800"]]264 +[[image:1733322637796-187.png]] 240 240 241 241 In this section: 242 242 ... ... @@ -251,7 +251,7 @@ 251 251 252 252 The maximum charging current value equals to the peak or continuous current according to the following diagram: 253 253 254 -[[image:1733322717451-608.png ||data-xwiki-image-style-alignment="center"]]279 +[[image:1733322717451-608.png]] 255 255 256 256 I,,peak,, = Maximum PEAK charge current × K,,cp,, 257 257 ... ... @@ -258,13 +258,15 @@ 258 258 I,,continuous,, = Maximum CONTINUOUS charge current × K,,cc,, 259 259 260 260 261 -=== 3.3.10 Discharge map (PEAK & CONTINUOUS) === 286 +1. 287 +11. 288 +111. Discharge map (PEAK & CONTINUOUS) 262 262 263 263 The BMS Main 3 has an alternative algorithm for the maximum allowed discharging current based on peak and continuous battery operating modes. 264 264 265 265 To configure parameters for determining the discharge current limit, select the "Control → Discharge map (PEAK & CONTINUOUS)" section: 266 266 267 -[[image:1733322735595-661.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="145" width="800"]]294 +[[image:1733322735595-661.png]] 268 268 269 269 In this section: 270 270 ... ... @@ -279,14 +279,17 @@ 279 279 280 280 The maximum discharging current value equals to the peak or continuous current according to following diagram: 281 281 282 -[[image:1733322753429-968.png ||data-xwiki-image-style-alignment="center"]]309 +[[image:1733322753429-968.png]] 283 283 284 284 I,,peak,, = Maximum PEAK discharge current × K,,dp,, 285 285 286 286 I,,continuous,, = Maximum CONTINUOUS discharge current × K,,dc,, 287 287 288 -=== 3.3.11 Charge === 289 289 316 +1. 317 +11. 318 +111. Charge 319 + 290 290 There are two contactors that serve charging the battery: a charging contactor and an allow charging contactor. With the help of the allow charging contactor, the BMS commands the charger to start or stop charging. 291 291 292 292 The device supports three charge control algorithms: ... ... @@ -337,7 +337,7 @@ 337 337 338 338 To change the parameters of the battery charge control algorithm, select the "Control → Charge" section: 339 339 340 -[[image:1733322798914-813.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="327" width="800"]]370 +[[image:1733322798914-813.png]] 341 341 342 342 In this section: 343 343 ... ... @@ -360,7 +360,9 @@ 360 360 361 361 Note – The allow charging contactor closes under two independent conditions: 1) the voltage on the cells reaches the “Voltage to reset the “Ready to charge"” level and 2) the "Delay before recharging" time has passed since the opening of the allow charging contactor. 362 362 363 -=== 3.3.12 Discharge === 393 +1. 394 +11. 395 +111. Discharge 364 364 365 365 The device controls the discharging contactor to connect battery to the load. 366 366 ... ... @@ -412,8 +412,10 @@ 412 412 413 413 To change the parameters of the battery discharge control algorithm, select the "Control → Discharge" section: 414 414 415 -[[image:1 733323750262-841.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="360"width="800"]]447 +[[image:file:///C:/Users/INASIB~~1/AppData/Local/Temp/msohtmlclip1/01/clip_image001.png||alt="A screenshot of a computer 416 416 449 +Description automatically generated"]] 450 + 417 417 In this section: 418 418 419 419 * Enable – a flag to activate the discharge control; ... ... @@ -434,20 +434,26 @@ 434 434 * Voltage to clear the “Ready to discharge” – a threshold voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared; 435 435 * Voltage to reset the “Ready to discharge” – a tolerant voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set; 436 436 437 -=== 3.3.13 Charge/Discharge === 438 438 472 +1. 473 +11. 474 +111. Charge/Discharge 475 + 439 439 The BMS Main 3 device can control the charging/discharging contactor, which combines algorithms of charging and discharging contactor. It behaves as a charging contactor when “Charge request” or “Charger connected” is set, otherwise – as a discharging contactor. 440 440 441 441 The charging/discharging contactor control is configured in the “Control – Charge/Discharge” section: 442 442 443 -[[image:1733322827919-875.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="85" width="800"]]480 +[[image:1733322827919-875.png]] 444 444 445 445 In this section: 446 446 447 447 * Enable – a flag to enable the charge/discharge controller. 448 448 449 -=== 3.3.14 Discharge (AUX) === 450 450 487 +1. 488 +11. 489 +111. Discharge (AUX) 490 + 451 451 The BMS Main 3 device can control the power supply of external equipment using the auxiliary (AUX) discharging contactor. An example of external equipment can be an inverter that converts DC to AC to power a service laptop and other devices. 452 452 453 453 The power supply circuit of the external equipment using the auxiliary (AUX) discharging contactor is independent of the battery load circuit. The closing and opening of the auxiliary (AUX) discharging contactor is performed according to its program. ... ... @@ -460,7 +460,7 @@ 460 460 461 461 To change the parameters of the powering of external equipment, select the "Control → Discharge (AUX)" section: 462 462 463 -[[image:1733322827920-878.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="130" width="800"]]503 +[[image:1733322827920-878.png]] 464 464 465 465 In this section: 466 466 ... ... @@ -473,7 +473,9 @@ 473 473 * Maximum voltage – maximum battery voltage, V; 474 474 * Switch off the discharging (AUX) contactor on errors – the auxiliary (AUX) discharging contactor opens if the following errors occur: Undervoltage, Overcurrent, High temperature (DCH), Short circuit, Critical error. 475 475 476 -=== 3.3.15 Main contactor === 516 +1. 517 +11. 518 +111. Main contactor 477 477 478 478 The BMS Main 3 device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in case of sealing of the charging or discharging contactors. 479 479 ... ... @@ -515,7 +515,7 @@ 515 515 516 516 To change the parameters of the main contactor, select the "Control → Main contactor" section: 517 517 518 -[[image:1733322872744-536.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="105" width="800"]]560 +[[image:1733322872744-536.png]] 519 519 520 520 In this section: 521 521 ... ... @@ -528,7 +528,9 @@ 528 528 * Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, s; 529 529 * Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset. 530 530 531 -=== 3.3.16 Cell balancing === 573 +1. 574 +11. 575 +111. Cell balancing 532 532 533 533 Balancing makes the voltage of all cells equal to the minimum cell voltage. 534 534 ... ... @@ -554,7 +554,7 @@ 554 554 555 555 To change the cell balancing parameters, select the "Control → Cell balancing" section: 556 556 557 -[[image:1733322883460-118.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="114" width="800"]]601 +[[image:1733322883460-118.png]] 558 558 559 559 In this section: 560 560 ... ... @@ -571,8 +571,11 @@ 571 571 * Voltage deviation to stop balancing; 572 572 * Command to discharge all cells – a flag to force the balancing of all cells. 573 573 574 -=== 3.3.17 Series balancing === 575 575 619 +1. 620 +11. 621 +111. Series balancing 622 + 576 576 The BMS Main 3 device supports work with two independent (galvanically unrelated) cell series. To monitor the status of two series, two current sensors are used. A series of cells must be equivalent: they must have the same number of cells and the same capacity. 577 577 578 578 Since the series of cells can operate at different loads, they must be balanced. For this, the BMS Main 3 provides two signals to power switches: “Balancing series 1” and “Balancing series 2”, as well as a combined algorithm that considers both the voltage of each series and the charge that these series gave load. The “Balancing series 1” and “Balancing series 2” signals are used to connect high-power balancing resistors in parallel with cell series 1 and 2. ... ... @@ -586,7 +586,7 @@ 586 586 587 587 To change the series balancing parameters, select the "Control → Series balancing" section: 588 588 589 -[[image:1733322892811-410.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="126" width="800"]]636 +[[image:1733322892811-410.png]] 590 590 591 591 In this section: 592 592 ... ... @@ -596,10 +596,13 @@ 596 596 * Balancing threshold, V; 597 597 * Coulomb threshold – the difference of the charges Qthr, given by a series of cells, above which balancing to be started, Ah; 598 598 * Period – a period to reset of charge counters for each series (to avoid accumulation of error), second; 599 -* Do not sum series voltages – a flag to disable the summing of series voltages. 3646 +* Do not sum series voltages – a flag to disable the summing of series voltages. 600 600 601 -=== 3.3.18 Power down === 602 602 649 +1. 650 +11. 651 +111. Power down 652 + 603 603 The BMS Main 3 device can shut down itself if the battery voltage is low or the battery is idle for a long time. 604 604 605 605 Shutting down the battery system is performed according to the following conditions: ... ... @@ -611,7 +611,7 @@ 611 611 612 612 To change the parameters of the power down control, select the "Control → Power down" section: 613 613 614 -[[image:1733322892813-562.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="103" width="800"]]664 +[[image:1733322892813-562.png]] 615 615 616 616 In this section: 617 617 ... ... @@ -621,11 +621,13 @@ 621 621 * Power down if KEYRUN and CHARGE_ON are cleared – a flag to power down the device if KEYRUN and CHARGE_ON signals are cleared; 622 622 * Delay before setting the internal power down signal – a delay before turning off the device power when removing KEYRUN and CHARGE_ON or receiving the “Power down request” command, ms. 623 623 624 -=== 3.3.19 Heater === 674 +1. 675 +11. 676 +111. Heater 625 625 626 626 To change the parameters of the heater control algorithm, select the "Control → Heater" section: 627 627 628 -[[image:1733322901923-144.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="108" width="800"]]680 +[[image:1733322901923-144.png]] 629 629 630 630 In this section: 631 631 ... ... @@ -648,11 +648,14 @@ 648 648 649 649 If there is the "Heater" signal, the heater contactor closes and/or a signal is output to the corresponding digital output. 650 650 651 -=== 3.3.20 Cooler === 652 652 704 +1. 705 +11. 706 +111. Cooler 707 + 653 653 To change the parameters of the cooler control algorithm, select the "Control → Cooler" section: 654 654 655 -[[image:1733322901924-962.png ||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="107" width="800"]]710 +[[image:1733322901924-962.png]] 656 656 657 657 In this section: 658 658 ... ... @@ -676,8 +676,8 @@ 676 676 If there is the "Cooler" signal, the cooler contactor closes and/or a signal is output to the corresponding digital output. 677 677 678 678 679 -1. 680 -11. 734 +1. 735 +11. 681 681 111. High voltage 682 682 683 683 The BMS Main 3 device has an ability to measure high voltages before and after contactors. ... ... @@ -697,8 +697,8 @@ 697 697 **If there is the “High voltage fault”, the “Critical error” is generated and all contactors open.** 698 698 699 699 700 -1. 701 -11. 755 +1. 756 +11. 702 702 111. Cell analysis 703 703 704 704 The battery discharge characteristic – the dependence Uocv = Uocv(DOD) – is used to determine the tabular dependence Uocv = Uocv(SOC, t°C), which is necessary for calculating the battery charge level.
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