Changes for page 3.3 Control

Last modified by Admin on 2025/06/19 10:56

From version 12.6
edited by Admin
on 2024/12/24 18:08
Change comment: There is no comment for this version
To version 42.9
edited by Admin
on 2025/02/24 13:52
Change comment: There is no comment for this version

Summary

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Content
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1 1  (% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
2 -= Settings =
2 += Configuration =
3 3  
4 4  (% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
5 5  == Control ==
... ... @@ -21,7 +21,7 @@
21 21  ** Summation of cell voltages – the overall voltage is calculated as on sum of all cells in the battery;
22 22  ** Using voltage before contactors – the overall voltage is estimated as voltage before contactors measured by BMS.
23 23  
24 -The values “Capacity”, “Resistance”, “Cycles” are used to calculate the SOC of cells and the battery.
24 +The values “Capacity” and “Resistance” are used to calculate the SOC of cells and the battery.
25 25  
26 26  The values of “Relax time” are used to determine the state of the battery. If the battery is in a state of relaxation, the system recalculates the voltage on the cells to the state of charge of the battery.
27 27  
... ... @@ -70,8 +70,8 @@
70 70  
71 71  * Minimal SOC – the battery SOC is assumed to be the minimum SOC among the cells;
72 72  * Average SOC – the battery SOC is taken equal to the arithmetic average of the cell SOC;
73 -* Min-Max SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if any cell have 100% SOC, b) 0% if any cell have 0% SOC;
74 -* Max-Min SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if all cells have 100% SOC, b) 0% if all cells have 0% SOC;
73 +* Min-Max SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if any cell has 100% SOC, b) 0% if any cell has 0% SOC;
74 +* Max-Min SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if all cells have 100% SOC, b) 0% if all cells have 0% SOC.
75 75  
76 76  Other parameters:
77 77  
... ... @@ -165,7 +165,10 @@
165 165  
166 166  * the battery SOC is greater than the “Tolerant SOC” during the “Delay before clearing the signal” time.
167 167  
168 +(% class="box infomessage" %)
169 +(((
168 168  The "Low SOC signal" is indicative and can be output to a discrete output or a power switch.
171 +)))
169 169  
170 170  === High charging current (signal) ===
171 171  
... ... @@ -190,7 +190,10 @@
190 190  
191 191  * the measured current is less than the “Tolerant charging current” value during the “Delay before clearing the signal” time.
192 192  
196 +(% class="box infomessage" %)
197 +(((
193 193  The "High charging current" signal is indicative and can be output to a discrete output or a power switch.
199 +)))
194 194  
195 195  === Charge map ===
196 196  
... ... @@ -200,7 +200,7 @@
200 200  
201 201  To configure parameters for determining the charge current limit, select the "Control → Charge map" section:
202 202  
203 -[[image:1733322637793-171.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="177" width="800"]]
209 +[[image:1735064362593-844.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="153" width="800"]]
204 204  
205 205  In this section:
206 206  
... ... @@ -207,18 +207,18 @@
207 207  * Enable – a flag to start calculation of the charge current limit;
208 208  * Maximum charge current – a maximum allowable value of the charge current (under normal conditions), A;
209 209  * Rate of change – a rate of change the current limit to a new value (0 is for immediate change), A/s;
210 -* Option 1: Limit charge current by the battery SOC and temperature – a flag to enable correction of maximum allowable charging current Kcs depending on SOC and battery temperature;
216 +* Option 1: Limit charge current by the battery SOC and temperature – a flag to enable correction of maximum allowable charging current** Kcs** depending on SOC and battery temperature;
211 211  * Option 1: SOC x Temperature x Factor – the dependence of the correction factor on SOC and battery temperature;
212 -* Option 2: Limit charge current by the contactor temperature – a flag to enable correction of maximum allowable charging current Kcc depending on contactor temperature;
218 +* Option 2: Limit charge current by the contactor temperature – a flag to enable correction of maximum allowable charging current **Kcc** depending on contactor temperature;
213 213  * Option 2: Contactor temperature x Factor – the dependence of the correction factor on SOC and contactor temperature;
214 -* Option 3: Limit charge current by the maximum cell voltage - a flag to enable correction of maximum allowable charging current Kcv depending on maximum cell voltage;
220 +* Option 3: Limit charge current by the maximum cell voltage - a flag to enable correction of maximum allowable charging current **Kcv** depending on maximum cell voltage;
215 215  * Option 3: Cell voltage x Factor – the dependence of the correction factor on maximum cell voltage;
216 -* Option 4: Limit charge current by the cell temperature - a flag to enable correction of maximum allowable charging current Kct depending on maximum cell temperature;
222 +* Option 4: Limit charge current by the cell temperature - a flag to enable correction of maximum allowable charging current **Kct** depending on maximum cell temperature;
217 217  * Option 4: Cell temperature x Factor – the dependence of the correction factor on maximum cell temperature.
218 218  
219 219  Value of the charge current limit at given SOC, temperature, contactors temperature, maximum cell voltage and maximum cell temperature is calculated as follows:
220 220  
221 -Charging current limit = Maximum charging current × Kcs × Kcc × Kcv × Kct
227 +**Charge current limit = Maximum charge current × Kcs × Kcc × Kcv × Kct**
222 222  
223 223  === Discharge map ===
224 224  
... ... @@ -228,7 +228,7 @@
228 228  
229 229  To configure parameters for determining the discharge current limit, select the "Control → Discharge map" section:
230 230  
231 -[[image:1733322637795-310.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="178" width="800"]]
237 +[[image:1735064399985-526.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="152" width="800"]]
232 232  
233 233  In this section:
234 234  
... ... @@ -235,18 +235,18 @@
235 235  * Enable – a flag to start calculation of the discharge current limit;
236 236  * Maximum discharge current – a maximum allowable value of the discharge current (under normal conditions), A;
237 237  * Rate of change – a rate of change the current limit to a new value (0 is for immediate change), A/s;
238 -* Option 1: Limit discharging current by the battery SOC and temperature – a flag to enable correction of maximum allowable discharging current Kds depending on SOC and temperature;
244 +* Option 1: Limit discharging current by the battery SOC and temperature – a flag to enable correction of maximum allowable discharging current **Kds **depending on SOC and temperature;
239 239  * Option 1: SOC x Temperature x Factor – the dependence of the correction factor on SOC and battery temperature;
240 -* Option 2: Limit discharge current by the contactor temperature – a flag to enable correction of maximum allowable discharging current Kdc depending on contactor temperature;
246 +* Option 2: Limit discharge current by the contactor temperature – a flag to enable correction of maximum allowable discharging current **Kdc** depending on contactor temperature;
241 241  * Option 2: Contactor temperature x Factor – the dependence of the correction factor on SOC and contactor temperature;
242 -* Option 3: Limit discharge current by the cell voltage - a flag to enable correction of maximum allowable discharging current Kdv depending on minimum cell voltage;
248 +* Option 3: Limit discharge current by the cell voltage - a flag to enable correction of maximum allowable discharging current **Kdv** depending on minimum cell voltage;
243 243  * Option 3: Cell voltage x Factor – the dependence of the correction factor on minimum cell voltage;
244 -* Option 4: Limit discharge current by the cell temperature - a flag to enable correction of maximum allowable discharging current Kdt depending on maximum cell temperature;
250 +* Option 4: Limit discharge current by the cell temperature - a flag to enable correction of maximum allowable discharging current **Kdt** depending on maximum cell temperature;
245 245  * Option 4: Cell voltage x Factor – the dependence of the correction factor on minimum cell temperature.
246 246  
247 247  Value of the discharge current limit at given SOC, temperature, contactors temperature, minimum cell voltage and maximum cell temperature is calculated as follows:
248 248  
249 -Discharging current limit = Maximum discharging current × Kds × Kdc × Kdv × Kdt
255 +**Discharge current limit = Maximum discharge current × Kds × Kdc × Kdv × Kdt**
250 250  
251 251  === Charge map (PEAK & CONTINUOUS) ===
252 252  
... ... @@ -254,7 +254,7 @@
254 254  
255 255  To configure parameters for determining the charge current limit, select the "Control → Charge map (PEAK & CONTINUOUS)" section:
256 256  
257 -[[image:1733322637796-187.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="145" width="800"]]
263 +[[image:1735064434321-430.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="124" width="800"]]
258 258  
259 259  In this section:
260 260  
... ... @@ -281,7 +281,7 @@
281 281  
282 282  To configure parameters for determining the discharge current limit, select the "Control → Discharge map (PEAK & CONTINUOUS)" section:
283 283  
284 -[[image:1733322735595-661.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="145" width="800"]]
290 +[[image:1735064454708-345.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="124" width="800"]]
285 285  
286 286  In this section:
287 287  
... ... @@ -309,42 +309,30 @@
309 309  The Main contactor algorithm supports the following modes:
310 310  
311 311  * Always on;
312 -* Automatic;
313 -* On demand.
318 +* Automatic.
314 314  
315 315  In “Always on” mode main contactor closes if all the following is true:
316 316  
317 -* Charging contactor is open;
318 -* Discharging contactor is open;
319 -* There are no errors from the list below:
320 -** Overcurrent;
321 -** Undervoltage;
322 -** Overvoltage;
323 -** High temperature (CH);
324 -** High temperature (DCH);
325 -** Unallowable charging;
326 -** Critical error.
322 +* Other contactors are open;
323 +* There are no errors from the "Errors 1, 2 ..." bitfileds.
327 327  
328 328  In “Always on” mode main contactor opens if all the following is true:
329 329  
330 -* Charging contactor is open;
331 -* Discharging contactor is open;
332 -* There is an error from the list below:
333 -** Overcurrent;
334 -** Undervoltage;
335 -** Overvoltage;
336 -** High temperature (CH);
337 -** High temperature (DCH);
338 -** Unallowable charging;
339 -** Critical error.
327 +* Other contactors are open;
328 +* There is an error from the the "Errors 1, 2 ..." bitfileds.
340 340  
341 -In “Automatic” mode, the main contactor closes by internal charging and discharging algorithms at the same time with Precharging, Charging and Discharging contactors.
330 +In “Automatic” mode, the main contactor closes by internal algorithms at the same time with other contactors.
342 342  
343 343  In “On demand” mode, the main contactor closes by external the “Close Main contactor” request.
344 344  
334 +(% class="box infomessage" %)
335 +(((
336 +**Note: **when errors occur in the system, the **Main **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
337 +)))
338 +
345 345  To change the parameters of the main contactor, select the "Control → Main contactor" section:
346 346  
347 -[[image:1733322872744-536.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="105" width="800"]]
341 +[[image:1735064488658-863.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="112" width="800"]]
348 348  
349 349  In this section:
350 350  
... ... @@ -355,13 +355,21 @@
355 355  ** On demand – contactor is closed by an external request;
356 356  * Time to keep the contactor closed before closing the others – a time for other contactors to be open after the main contactor is closed;
357 357  * Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, s;
358 -* Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset.
352 +* Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset;
353 +* Errors 1, 2 to open the main contactor – bitfields to choose the errors which will open the main contactor.
359 359  
360 360  === Charging status ===
361 361  
357 +To change the parameters of charging process status, select the "Control → Charging status" section:
358 +
359 +[[image:1735064935499-941.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="110" width="800"]]In this section:
360 +
361 +* Current to set the "Charging current present" – a current level to generate the "Charging current present" signal, A;
362 +* Current to clear the "Charging current present" – a current level to clear the "Charging current present" signal, A;
362 362  * Voltage to clear the “Ready to charge” – a threshold voltage level on the cell, V; if the voltage of any cell is above this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared;
363 363  * Voltage to reset the “Ready to charge” – a tolerant voltage level on the cell, V; if all cell voltages are below the tolerant level, the “Ready to charge” (hence, the “Allow charging”) signal is set;
364 -* Delay before recharging – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0.
365 +* Delay before recharging – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0;
366 +* Errors 1, 2 to clear the "Ready to charge" – bitfields to choose the errors which will clear the "Ready to charge" signal.
365 365  
366 366  (% class="box infomessage" %)
367 367  (((
... ... @@ -372,13 +372,52 @@
372 372  
373 373  === Discharging status ===
374 374  
377 +To change the parameters of discharging process status, select the "Control → Discharging status" section:
378 +
379 +[[image:1735064980481-209.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="102" width="800"]]In this section:
380 +
381 +* Current to set the "Discharging current present" – a current level to generate the "Discharging current present" signal, А;
382 +* Current to clear the "Discharging current present" – a current level to clear the "Discharging current present" signal, А;
375 375  * Voltage to clear the “Ready to discharge” – a threshold voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared;
376 376  * Voltage to reset the “Ready to discharge” – a tolerant voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set;
385 +* Errors 1, 2 to clear the "Ready to discharge" – bitfields to choose the errors which will clear the "Ready to discharge" signal.
377 377  
378 378  === Precharge ===
379 379  
389 +The BMS Main 3 device can control the precharge contactor. The precharge contactor is used to charge the intermediate capacity with low current and usually placed with the limiting resistor in parallel to charging or discharging contactor.
390 +
391 +BMS Main 3 device detects errors while pre-charging the load capacity by monitoring the current and voltage difference before and after contactors. Also BMS can measure the power dissipated on precharge resistor and generate an error if it greater than configured limit.
392 +
380 380  TBA
381 381  
395 +To change the parameters of precharge contactor, select the "Control → Precharge" section:
396 +
397 +[[image:1735065073836-743.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="160" width="800"]]
398 +
399 +* Precharge current threshold to finish precharging – a minimum current value at which precharging process assumed to be finished, A;
400 +* Check voltages before and after contactors to finish precharging – a flag to check the voltages before and after contactors to ensure that precharge process has finished and it is allowed to close the discharging contactor;
401 +* Minimum voltage difference to finish precharging – minimal voltage difference before and after contactors at which precharge process is meant to be finished, V;
402 +* Number of precharging attempts – maximum number of precharging attempts before setting the "Precharge error";
403 +* Precharge time – a duration of closing the precharge contactor before closing the discharging contactor, millisecond;
404 +* Relaxation between attempts – a duration between precharge attempts, millisecond;
405 +* Check the power dissipated in the preacharge resistor - a flag to enable the calculation of power dissipated in precharge resistor;
406 +* Precharge resistor resistance, Ohm;
407 +* Maximum allowable power dissipated in the resistor, W;
408 +* Delay before setting the "Precharge error" when checking power, millisecond;
409 +* Delay before clearing the "Precharge error", second;
410 +* Lock the "Precharge error" – a flag to block the error until the device is restarted.
411 +
412 +“Precharge error” generation conditions if any of the following is true:
413 +
414 +* the precharge current does not decrease during the "Precharge time" after "Number of precharging attempts";
415 +* voltages before and after contactors are not equal during the "Precharge time" after "Number of precharging attempts";
416 +* power dissipated on the precharge resistor is above the maximum value during the “Delay before setting the 'Precharge error' when checking power” time.
417 +
418 +(% class="box warningmessage" %)
419 +(((
420 +Behavior of contactors at “Precharge error” is configured in corresponding contactor settings!
421 +)))
422 +
382 382  === Charge ===
383 383  
384 384  There are two contactors that serve charging the battery: a charging contactor and an allow charging contactor. With the help of the allow charging contactor, the BMS commands the charger to start or stop charging.
... ... @@ -389,45 +389,32 @@
389 389  * On charger connected – charging is allowed when there is a signal “Charger connected”;
390 390  * On charge request – charging is allowed when there is a signal “Charge request”.
391 391  
392 -If the "**Always on**" algorithm is selected, the charging contactor and the allow charging contactor are always closed. If at least one of the errors appears:
433 +If the "**Always on**" algorithm is selected, the charging contactor and the allow charging contactor are always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals:
393 393  
394 -* Overvoltage;
395 -* Overcurrent;
396 -* High temperature (CH);
397 -* Low temperature (CH);
398 -* HYG offline (optional);
399 -* Combilift offline (optional);
400 -* Spirit offline (optional);
401 -* Spirit charger error (optional);
402 -* Short circuit (optional);
403 -* High contactor temperature (optional);
404 -* CH contactor cycles error;
405 -* Precharge error (optional);
406 -* Critical error
435 +* Service reset;
436 +* Power down request;
437 +* Inhibit charging,
407 407  
408 -or one of the signals:
409 -
410 -* Service reset
411 -* Power down request
412 -* Inhibit charging
413 -
414 414  both contactors are open (no current flows).
415 415  
416 416  When the algorithm "**On charger connected**" is selected, the control is performed as follows:
417 417  
418 -* If there is a signal “Charger connected” and there are no errors (see the list above), then through the delay time T,,on,, the charging contactor and the allow charging contactor close;
443 +* If there is a signal “Charger connected” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging contactor and the allow charging contactor close;
419 419  * If the signal “Charger connected” disappears, the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens;
420 420  * If in the process of charging the voltage on the cell exceeds the “Ready to charge” level, the allow charging contactor opens (while the charging contactor remains closed);
421 -* If errors in the list above occur the charging contactor and allow charging contactor open.
446 +* If errors from the "Errors 1, 2 ..." bitfields occur the charging contactor and allow charging contactor open.
422 422  
423 423  When the "**On charge request**" algorithm selected, the control is performed as follows:
424 424  
425 -* If there is a signal “Charge request” and there are no errors (see the list above), then through the delay time T,,on,, the charging contactor and the allow charging contactor close;
450 +* If there is a signal “Charge request” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging contactor and the allow charging contactor close;
426 426  * If the signal “Charge request” disappears, the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens;
427 427  * If in the process of charging the voltage on the cell exceeds the “Ready to charge” level, the allow charging contactor opens (while the charging contactor remains closed);
428 -* If errors in the list above occur the charging contactor and allow charging contactor open.
453 +* If errors from the "Errors 1, 2 ..." bitfields occur the charging contactor and allow charging contactor open.
429 429  
430 -Note – When errors occur in the system, the charging contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
455 +(% class="box infomessage" %)
456 +(((
457 +**Note: **when errors occur in the system, the **Charge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
458 +)))
431 431  
432 432  To change the parameters of the battery charge control algorithm, select the "Control → Charge" section:
433 433  
... ... @@ -441,14 +441,12 @@
441 441  ** On charger connected – charging is allowed when there is a signal “Charger connected”;
442 442  ** On charge request – charging is allowed when there is a signal “Charge request”;
443 443  * Allow charging only when the "Ready to charge" signal is set – charging contactor will open if "Ready to charge" signal is cleared;
444 -* Current corresponding to charging – a current level to generate the "Charging current present" signal, A;
445 -* Current corresponding to no charging – a current level to clear the "Charging current present" signal, A;
446 446  * Delay before starting charging – a time delay T,,on,, before closing the charging contactor and the allow charging contactor, millisecond;
447 447  * Delay before stopping charging – a time delay T,,off,, before opening the charging contactor, millisecond;
448 -* Control the precharging contactor – a flag that allows control of the precharging contactor;
449 -* Errors 1, 2 
474 +* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the charge contactor (see [[Precharge>>path:#HPrecharge]]);
475 +* Errors 1, 2 to open the charging contactor – bitfields to choose the errors which will open the charging contactor;
450 450  * Use custom delays before stopping charging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors;
451 -* Custom delay: <error> – specific error delay, millisecond;
477 +* Custom delay: <error> – delay for specific error, millisecond;
452 452  * Switch off the charging contactor on errors without delay – a flag to protectively open the charging contactor without a delay. In the opposite case, when an error is detected, the charging contactor opens always with the delay “Delay before stopping charging”;
453 453  
454 454  === Discharge ===
... ... @@ -461,26 +461,8 @@
461 461  * On charger disconnected – load is connected when there is no signal “Charger connected”;
462 462  * On discharge request – load is connected when there is signal “Discharge request”.
463 463  
464 -When the algorithm "**Always on**" is selected, the discharging contactor is always closed. If at least one of the errors appears:
490 +When the algorithm "**Always on**" is selected, the discharging contactor is always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals:
465 465  
466 -* Undervoltage;
467 -* Overvoltage (optional);
468 -* Overcurrent;
469 -* High temperature (DCH);
470 -* Low temperature (DCH) (optional);
471 -* HYG offline (optional);
472 -* Combilift offline (optional);
473 -* Spirit offline (optional);
474 -* Spirit charger error (optional);
475 -* Short circuit (optional);
476 -* High contactor temperature (optional);
477 -* Unallowable charging;
478 -* DCH contactor cycles error;
479 -* Precharge error (optional);
480 -* Critical error
481 -
482 -or one of the signals:
483 -
484 484  * Service reset
485 485  * Power down request
486 486  * Inhibit discharging
... ... @@ -489,21 +489,22 @@
489 489  
490 490  If the algorithm "**On charger disconnected**" is selected, the control is performed as follows:
491 491  
492 -* if there is no signal “Charger connected”, the charging contactor is open and there are no errors (see the list above), then through the delay time T,,on,, the discharging contactor closes;
493 -* If the signal “Charger connected” appears or errors occur (see the list above), then after the delay time T,,off,, the discharging contactor opens.
500 +* if there is no signal “Charger connected”, the charging contactor is open and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the discharging contactor closes;
501 +* If the signal “Charger connected” appears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the discharging contactor opens.
494 494  
495 495  When the "**On discharge request**" algorithm selected, the control is performed as follows:
496 496  
497 -* if there is signal “Discharge request”, the charging contactor is open and there are no errors (see the list above), then through the delay time T,,on,, the discharging contactor closes;
498 -* If the signal “Discharge request” disappears or errors occur (see the list above), then after the delay time T,,off,, the discharging contactor opens.
505 +* if there is signal “Discharge request”, the charging contactor is open and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the discharging contactor closes;
506 +* If the signal “Discharge request” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the discharging contactor opens.
499 499  
500 -Note – In case of errors in the system operation, the opening of the discharging contactor is performed either immediately or with a delay T,,off,, (depends on the settings described below).
508 +(% class="box infomessage" %)
509 +(((
510 +**Note: **when errors occur in the system, the **Discharge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
511 +)))
501 501  
502 -The device supports controlling the precharging contactor. The duration of switching on the precharging contactor before closing the discharging (load) contactor is adjusted.
503 -
504 504  To change the parameters of the battery discharge control algorithm, select the "Control → Discharge" section:
505 505  
506 -[[image:1733323750262-841.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="360" width="800"]]
515 +[[image:1735064038329-836.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="273" width="800"]]
507 507  
508 508  In this section:
509 509  
... ... @@ -512,28 +512,51 @@
512 512  ** Always on – load is always connected;
513 513  ** On charger disconnected – load is connected when there is no signal “Charger connected”;
514 514  ** On discharge request – load is connected when there is signal “Discharge request”;
515 -* Current corresponding to discharging – a current level to generate the "Discharging current present" signal, А;
516 -* Current indicating no discharging – a current level to clear the "Discharging current present" signal, А;
524 +* Allow charging only when the "Ready to discharge" signal is set – discharging contactor will open if "Ready to discharge" signal is cleared;
517 517  * Delay before starting discharging – a time delay T,,on,, before closing the discharging contactor, millisecond;
518 518  * Delay before stopping discharging – a time delay T,,off,, before opening the discharging contactor, millisecond;
527 +* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the discharge contactor (see [[Precharge>>doc:||anchor="HPrecharge"]]);
528 +* Errors 1, 2 to open the discharging contactor – bitfields to choose the errors which will open the discharging contactor;
519 519  * Use custom delays before stopping discharging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors;
520 520  * Custom delay: <error> – specific error delay, millisecond;
521 521  * Switch off the discharging contactor on errors without delay – a flag to protectively open the discharging contactor without a delay. In the opposite case, when an error is detected, the discharging contactor opens always with the delay “Delay before stopping discharging”.
522 -* Precharge time – a duration of closing the precharge contactor before closing the discharging contactor, millisecond;
523 -* Check voltages before and after contactors to finish precharging – a flag to check the voltages before and after contactors to ensure that precharge process has finished and it is allowed to close the discharging contactor;
524 -* Minimum voltage difference to finish precharging – minimal voltage difference before and after contactors at which precharge process is meant to be finished, V;
525 525  
526 526  === Charge/Discharge ===
527 527  
528 -The BMS Main 3 device can control the charging/discharging contactor, which combines algorithms of charging and discharging contactor. It behaves as a charging contactor when “Charge request” or “Charger connected” is set, otherwise – as a discharging contactor.
535 +The BMS Main 3 device can control the charge/discharge contactor, which combines algorithms of charging and discharging contactor.
529 529  
537 +Charge/Discharge contactor has three algorithms of operation:
538 +
539 +* Dependent (on Charging and Discharging signals) - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor;
540 +* Independent (Always) - Charge/Discharge contactor is always closed if there is no errors;
541 +* Independent (on Charge request or Discharge request) - Charge/Discharge contactor is based on its own controller that listen to Charge and Discharge requests and closes if one of these signals occurs.
542 +
543 +TBA
544 +
545 +(% class="box infomessage" %)
546 +(((
547 +**Note: **when errors occur in the system, the **Charge/Discharge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
548 +)))
549 +
530 530  The charging/discharging contactor control is configured in the “Control – Charge/Discharge” section:
531 531  
532 -[[image:1733322827919-875.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="85" width="800"]]
552 +[[image:1735122153011-166.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="162" width="800"]]
533 533  
534 534  In this section:
535 535  
536 536  * Enable – a flag to enable the charge/discharge controller.
557 +* Algorithm:
558 +** Dependent (on Charging and Discharging signals) - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor;
559 +** Independent (Always) - Charge/Discharge contactor is always closed if there is no errors;
560 +** Independent (on Charge request or Discharge request);
561 +* Delay before starting charging or discharging, millisecond;
562 +* Delay before stopping charging or discharging, millisecond;
563 +* Control the precharging contactor – a flag that enables control of precharging contactor while closing the charge/discharge contactor;
564 +* Emulate the "Charging" and "Discharging" signals – a flag to enable generation of "Charging" and "Discharging" signals when closing charge/discharge contactor;
565 +* Errors 1, 2 to prevent CHARGING through charging/discharging contactor, Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor – bitfields to choose the errors which will open the charging/discharging contactor. This bitfields are combined by bitwise OR and intended to separate settings for charging and discharging processes;
566 +* Errors 1, 2 which affect the contactor only if battery CHARGING is detected – a bitfield to choose the errors which will trigger only if charging current is present. This bitfield is combined with "Errors 1, 2 to prevent CHARGING through charging/discharging contactor" by bitwise AND;
567 +* Errors 1, 2 which affect the contactor only if battery DISCHARGING is detected – a bitfield to choose the errors which will trigger only if discharging current is present. This bitfield is combined with "Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor" by bitwise AND;
568 +* Switch off the charging/discharging contactor on errors without delay – a flag to protectively open the charging/discharging contactor without a delay. In the opposite case, when an error is detected, the charging/discharging contactor opens always with the delay “Delay before stopping discharging”.
537 537  
538 538  === Discharge (AUX) ===
539 539  
... ... @@ -545,11 +545,11 @@
545 545  
546 546  * the battery has low SOC;
547 547  * the battery voltage is out of range;
548 -* the battery system errors are detected.
580 +* the errors are detected (configured in the "Errors 1, 2 ..." bitfields).
549 549  
550 550  To change the parameters of the powering of external equipment, select the "Control → Discharge (AUX)" section:
551 551  
552 -[[image:1733322827920-878.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="130" width="800"]]
584 +[[image:1735066190419-838.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="161" width="800"]]
553 553  
554 554  In this section:
555 555  
... ... @@ -557,10 +557,13 @@
557 557  * Switch off the discharging (AUX) contactor if the SOC is too low;
558 558  * Minimum SOC – a minimum SOC value, when reached, the auxiliary (AUX) discharging contactor opens, %;
559 559  * Tolerant SOC – a permissive SOC value, upon reaching which the auxiliary (AUX) discharging contactor re-closes, %;
592 +* Switch off the discharging (AUX) contactor if the cell voltage is out of the range;
593 +* Minimum cell voltage, V;
594 +* Maximum cell voltage, V;
560 560  * Switch off the discharging (AUX) contactor if the battery voltage is out of the range;
561 -* Minimum voltage – minimum battery voltage, V;
562 -* Maximum voltage – maximum battery voltage, V;
563 -* Switch off the discharging (AUX) contactor on errors – the auxiliary (AUX) discharging contactor opens if the following errors occur: Undervoltage, Overcurrent, High temperature (DCH), Short circuit, Critical error.
596 +* Minimum battery voltage, V;
597 +* Maximum battery voltage, V;
598 +* Errors 1, 2 to open the auxiliary discharging contactor bitfields to choose the errors which will open the auxiliary discharging contactor.
564 564  
565 565  === Cell balancing ===
566 566  
... ... @@ -575,20 +575,25 @@
575 575  A balancing resistor is connected to the cell if the following conditions are simultaneously met:
576 576  
577 577  * the voltage on the cell is higher than the balancing start voltage;
578 -* the difference between the voltage on the cell and the minimum voltage among the battery cells is greater than the balancing start threshold.
613 +* the difference between the voltage on the cell and the minimum voltage among the battery cells is greater than the balancing start threshold;
579 579  
580 580  A balancing resistor is disconnected from the cell if any of the following conditions are met:
581 581  
582 -* the voltage on the cell is less than the balancing start voltage;
617 +* the voltage on the cell is less than the balancing stop voltage;
583 583  * the difference between the voltage on the cell and the minimum voltage among the battery cells is less than the balancing stop threshold.
584 584  
620 +(% class="box infomessage" %)
621 +(((
585 585  If the “High logic temperature” occurs, then the balancing of the cells connected to the overheated BMS Logic device will not be performed.
623 +)))
586 586  
587 587  The BMS Main 3 can enable the cell balancing by the external “Balancing request” signal. Balancing process will be started to cells which the voltage is higher than the balancing start voltage and the difference between the cell voltage and the minimum voltage among all the cells is greater than the balancing stop threshold.
588 588  
627 +BMS Main 3 can force a cell balancing, if its voltage is higher than estimated value.
628 +
589 589  To change the cell balancing parameters, select the "Control → Cell balancing" section:
590 590  
591 -[[image:1733322883460-118.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="114" width="800"]]
631 +[[image:1735065702806-422.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="130" width="800"]]
592 592  
593 593  In this section:
594 594  
... ... @@ -597,12 +597,14 @@
597 597  ** Balance on charge – balancing is performed while and after the charging (in the “Charge ON” and “Charge OFF” states);
598 598  ** Balance on charge or relaxed - balancing is performed while and after the charging and in the relaxed state (in “Charge ON”, “Charge OFF”, “Relaxed (after charging)” and “Relaxed (after discharging)” states);
599 599  ** Balance always – balancing is always performed regardless the battery state;
600 -
601 -[[image:1733322883462-975.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="74" width="600"]]
602 -
640 +* Balancing condition:
641 +** Automatic – balancing will be performed automatically if needed conditions are met;
642 +** On balancing request – balancing will start only if a remote request is received. In this case cells will start to balance regardless the "Voltage deviation to start balancing" value;
603 603  * Minimum cell voltage to start balancing, V;
604 604  * Voltage deviation to start balancing;
605 605  * Voltage deviation to stop balancing;
646 +* Voltage for forced balancing – if cell voltage is above this value, it will start discharging through balancing resistor;
647 +* Maximum allowable temperature of BMS Logic devices, ºC;
606 606  * Command to discharge all cells – a flag to force the balancing of all cells.
607 607  
608 608  === Series balancing ===
... ... @@ -680,7 +680,10 @@
680 680  
681 681  * the minimum temperature among all cells of the battery is greater than the “Tolerant cell temperature” value during the “Delay before stopping the heater” time.
682 682  
683 -If there is the "Heater" signal, the heater contactor closes and/or a signal is output to the corresponding digital output.
725 +(% class="box infomessage" %)
726 +(((
727 +If there is the "Heater" signal, the heater contactor closes and/or a signal is set to the corresponding digital output.
728 +)))
684 684  
685 685  === Cooler ===
686 686  
... ... @@ -707,7 +707,10 @@
707 707  
708 708  * the maximum temperature among all cells of the battery is less than the “Tolerant cell temperature” value during the “Delay before stopping the cooler” time.
709 709  
710 -If there is the "Cooler" signal, the cooler contactor closes and/or a signal is output to the corresponding digital output.
755 +(% class="box infomessage" %)
756 +(((
757 +If there is the "Cooler" signal, the cooler contactor closes and/or a signal is set to the corresponding digital output.
758 +)))
711 711  
712 712  === High voltage ===
713 713  
... ... @@ -725,7 +725,10 @@
725 725  
726 726  The BMS Main 3 implements a self-diagnostics of high-voltage measurement lines. If measurement line breaks or high-voltage polarity is wrong, “High voltage fault” is generated.
727 727  
728 -**If there is the “High voltage fault”, the “Critical error” is generated and all contactors open.**
776 +(% class="box warningmessage" %)
777 +(((
778 +If there is the “High voltage fault”, **the “Critical error” is generated.**
779 +)))
729 729  
730 730  === Cell analysis ===
731 731  
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