Changes for page 3.3 Control

Last modified by Admin on 2025/04/09 12:14

From version 11.2
edited by Admin
on 2024/12/24 17:38
Change comment: There is no comment for this version
To version 42.10
edited by Admin
on 2025/02/24 13:53
Change comment: There is no comment for this version

Summary

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1 1  (% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
2 -= Settings =
2 += Configuration =
3 3  
4 4  (% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
5 5  == Control ==
... ... @@ -21,7 +21,7 @@
21 21  ** Summation of cell voltages – the overall voltage is calculated as on sum of all cells in the battery;
22 22  ** Using voltage before contactors – the overall voltage is estimated as voltage before contactors measured by BMS.
23 23  
24 -The values “Capacity”, “Resistance”, “Cycles” are used to calculate the SOC of cells and the battery.
24 +The values “Capacity” and “Resistance” are used to calculate the SOC of cells and the battery.
25 25  
26 26  The values of “Relax time” are used to determine the state of the battery. If the battery is in a state of relaxation, the system recalculates the voltage on the cells to the state of charge of the battery.
27 27  
... ... @@ -70,8 +70,8 @@
70 70  
71 71  * Minimal SOC – the battery SOC is assumed to be the minimum SOC among the cells;
72 72  * Average SOC – the battery SOC is taken equal to the arithmetic average of the cell SOC;
73 -* Min-Max SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if any cell have 100% SOC, b) 0% if any cell have 0% SOC;
74 -* Max-Min SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if all cells have 100% SOC, b) 0% if all cells have 0% SOC;
73 +* Min-Max SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if any cell has 100% SOC, b) 0% if any cell has 0% SOC;
74 +* Max-Min SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if all cells have 100% SOC, b) 0% if all cells have 0% SOC.
75 75  
76 76  Other parameters:
77 77  
... ... @@ -165,7 +165,10 @@
165 165  
166 166  * the battery SOC is greater than the “Tolerant SOC” during the “Delay before clearing the signal” time.
167 167  
168 +(% class="box infomessage" %)
169 +(((
168 168  The "Low SOC signal" is indicative and can be output to a discrete output or a power switch.
171 +)))
169 169  
170 170  === High charging current (signal) ===
171 171  
... ... @@ -190,7 +190,10 @@
190 190  
191 191  * the measured current is less than the “Tolerant charging current” value during the “Delay before clearing the signal” time.
192 192  
196 +(% class="box infomessage" %)
197 +(((
193 193  The "High charging current" signal is indicative and can be output to a discrete output or a power switch.
199 +)))
194 194  
195 195  === Charge map ===
196 196  
... ... @@ -200,7 +200,7 @@
200 200  
201 201  To configure parameters for determining the charge current limit, select the "Control → Charge map" section:
202 202  
203 -[[image:1733322637793-171.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="177" width="800"]]
209 +[[image:1735064362593-844.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="153" width="800"]]
204 204  
205 205  In this section:
206 206  
... ... @@ -207,18 +207,18 @@
207 207  * Enable – a flag to start calculation of the charge current limit;
208 208  * Maximum charge current – a maximum allowable value of the charge current (under normal conditions), A;
209 209  * Rate of change – a rate of change the current limit to a new value (0 is for immediate change), A/s;
210 -* Option 1: Limit charge current by the battery SOC and temperature – a flag to enable correction of maximum allowable charging current Kcs depending on SOC and battery temperature;
216 +* Option 1: Limit charge current by the battery SOC and temperature – a flag to enable correction of maximum allowable charging current** Kcs** depending on SOC and battery temperature;
211 211  * Option 1: SOC x Temperature x Factor – the dependence of the correction factor on SOC and battery temperature;
212 -* Option 2: Limit charge current by the contactor temperature – a flag to enable correction of maximum allowable charging current Kcc depending on contactor temperature;
218 +* Option 2: Limit charge current by the contactor temperature – a flag to enable correction of maximum allowable charging current **Kcc** depending on contactor temperature;
213 213  * Option 2: Contactor temperature x Factor – the dependence of the correction factor on SOC and contactor temperature;
214 -* Option 3: Limit charge current by the maximum cell voltage - a flag to enable correction of maximum allowable charging current Kcv depending on maximum cell voltage;
220 +* Option 3: Limit charge current by the maximum cell voltage - a flag to enable correction of maximum allowable charging current **Kcv** depending on maximum cell voltage;
215 215  * Option 3: Cell voltage x Factor – the dependence of the correction factor on maximum cell voltage;
216 -* Option 4: Limit charge current by the cell temperature - a flag to enable correction of maximum allowable charging current Kct depending on maximum cell temperature;
222 +* Option 4: Limit charge current by the cell temperature - a flag to enable correction of maximum allowable charging current **Kct** depending on maximum cell temperature;
217 217  * Option 4: Cell temperature x Factor – the dependence of the correction factor on maximum cell temperature.
218 218  
219 219  Value of the charge current limit at given SOC, temperature, contactors temperature, maximum cell voltage and maximum cell temperature is calculated as follows:
220 220  
221 -Charging current limit = Maximum charging current × Kcs × Kcc × Kcv × Kct
227 +**Charge current limit = Maximum charge current × Kcs × Kcc × Kcv × Kct**
222 222  
223 223  === Discharge map ===
224 224  
... ... @@ -228,7 +228,7 @@
228 228  
229 229  To configure parameters for determining the discharge current limit, select the "Control → Discharge map" section:
230 230  
231 -[[image:1733322637795-310.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="178" width="800"]]
237 +[[image:1735064399985-526.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="152" width="800"]]
232 232  
233 233  In this section:
234 234  
... ... @@ -235,18 +235,18 @@
235 235  * Enable – a flag to start calculation of the discharge current limit;
236 236  * Maximum discharge current – a maximum allowable value of the discharge current (under normal conditions), A;
237 237  * Rate of change – a rate of change the current limit to a new value (0 is for immediate change), A/s;
238 -* Option 1: Limit discharging current by the battery SOC and temperature – a flag to enable correction of maximum allowable discharging current Kds depending on SOC and temperature;
244 +* Option 1: Limit discharging current by the battery SOC and temperature – a flag to enable correction of maximum allowable discharging current **Kds **depending on SOC and temperature;
239 239  * Option 1: SOC x Temperature x Factor – the dependence of the correction factor on SOC and battery temperature;
240 -* Option 2: Limit discharge current by the contactor temperature – a flag to enable correction of maximum allowable discharging current Kdc depending on contactor temperature;
246 +* Option 2: Limit discharge current by the contactor temperature – a flag to enable correction of maximum allowable discharging current **Kdc** depending on contactor temperature;
241 241  * Option 2: Contactor temperature x Factor – the dependence of the correction factor on SOC and contactor temperature;
242 -* Option 3: Limit discharge current by the cell voltage - a flag to enable correction of maximum allowable discharging current Kdv depending on minimum cell voltage;
248 +* Option 3: Limit discharge current by the cell voltage - a flag to enable correction of maximum allowable discharging current **Kdv** depending on minimum cell voltage;
243 243  * Option 3: Cell voltage x Factor – the dependence of the correction factor on minimum cell voltage;
244 -* Option 4: Limit discharge current by the cell temperature - a flag to enable correction of maximum allowable discharging current Kdt depending on maximum cell temperature;
250 +* Option 4: Limit discharge current by the cell temperature - a flag to enable correction of maximum allowable discharging current **Kdt** depending on maximum cell temperature;
245 245  * Option 4: Cell voltage x Factor – the dependence of the correction factor on minimum cell temperature.
246 246  
247 247  Value of the discharge current limit at given SOC, temperature, contactors temperature, minimum cell voltage and maximum cell temperature is calculated as follows:
248 248  
249 -Discharging current limit = Maximum discharging current × Kds × Kdc × Kdv × Kdt
255 +**Discharge current limit = Maximum discharge current × Kds × Kdc × Kdv × Kdt**
250 250  
251 251  === Charge map (PEAK & CONTINUOUS) ===
252 252  
... ... @@ -254,7 +254,7 @@
254 254  
255 255  To configure parameters for determining the charge current limit, select the "Control → Charge map (PEAK & CONTINUOUS)" section:
256 256  
257 -[[image:1733322637796-187.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="145" width="800"]]
263 +[[image:1735064434321-430.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="124" width="800"]]
258 258  
259 259  In this section:
260 260  
... ... @@ -281,7 +281,7 @@
281 281  
282 282  To configure parameters for determining the discharge current limit, select the "Control → Discharge map (PEAK & CONTINUOUS)" section:
283 283  
284 -[[image:1733322735595-661.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="145" width="800"]]
290 +[[image:1735064454708-345.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="124" width="800"]]
285 285  
286 286  In this section:
287 287  
... ... @@ -309,42 +309,30 @@
309 309  The Main contactor algorithm supports the following modes:
310 310  
311 311  * Always on;
312 -* Automatic;
313 -* On demand.
318 +* Automatic.
314 314  
315 315  In “Always on” mode main contactor closes if all the following is true:
316 316  
317 -* Charging contactor is open;
318 -* Discharging contactor is open;
319 -* There are no errors from the list below:
320 -** Overcurrent;
321 -** Undervoltage;
322 -** Overvoltage;
323 -** High temperature (CH);
324 -** High temperature (DCH);
325 -** Unallowable charging;
326 -** Critical error.
322 +* Other contactors are open;
323 +* There are no errors from the "Errors 1, 2 ..." bitfileds.
327 327  
328 328  In “Always on” mode main contactor opens if all the following is true:
329 329  
330 -* Charging contactor is open;
331 -* Discharging contactor is open;
332 -* There is an error from the list below:
333 -** Overcurrent;
334 -** Undervoltage;
335 -** Overvoltage;
336 -** High temperature (CH);
337 -** High temperature (DCH);
338 -** Unallowable charging;
339 -** Critical error.
327 +* Other contactors are open;
328 +* There is an error from the the "Errors 1, 2 ..." bitfileds.
340 340  
341 -In “Automatic” mode, the main contactor closes by internal charging and discharging algorithms at the same time with Precharging, Charging and Discharging contactors.
330 +In “Automatic” mode, the main contactor closes by internal algorithms at the same time with other contactors.
342 342  
343 343  In “On demand” mode, the main contactor closes by external the “Close Main contactor” request.
344 344  
334 +(% class="box infomessage" %)
335 +(((
336 +**Note: **when errors occur in the system, the **Main **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
337 +)))
338 +
345 345  To change the parameters of the main contactor, select the "Control → Main contactor" section:
346 346  
347 -[[image:1733322872744-536.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="105" width="800"]]
341 +[[image:1735064488658-863.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="112" width="800"]]
348 348  
349 349  In this section:
350 350  
... ... @@ -355,20 +355,77 @@
355 355  ** On demand – contactor is closed by an external request;
356 356  * Time to keep the contactor closed before closing the others – a time for other contactors to be open after the main contactor is closed;
357 357  * Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, s;
358 -* Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset.
352 +* Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset;
353 +* Errors 1, 2 to open the main contactor – bitfields to choose the errors which will open the main contactor.
359 359  
360 360  === Charging status ===
361 361  
362 -TBA
357 +To change the parameters of charging process status, select the "Control → Charging status" section:
363 363  
359 +[[image:1735064935499-941.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="110" width="800"]]In this section:
360 +
361 +* Current to set the "Charging current present" – a current level to generate the "Charging current present" signal, A;
362 +* Current to clear the "Charging current present" – a current level to clear the "Charging current present" signal, A;
363 +* Voltage to clear the “Ready to charge” – a threshold voltage level on the cell, V; if the voltage of any cell is above this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared;
364 +* Voltage to reset the “Ready to charge” – a tolerant voltage level on the cell, V; if all cell voltages are below the tolerant level, the “Ready to charge” (hence, the “Allow charging”) signal is set;
365 +* Delay before recharging – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0;
366 +* Errors 1, 2 to clear the "Ready to charge" – bitfields to choose the errors which will clear the "Ready to charge" signal.
367 +
368 +(% class="box infomessage" %)
369 +(((
370 +**Note:** The "Allow charging" signal activates under two independent conditions:
371 +1) the voltage on the cells reaches the “Voltage to reset the “Ready to charge"” level and
372 +2) the "Delay before recharging" time has passed since the opening of the allow charging contactor.
373 +)))
374 +
364 364  === Discharging status ===
365 365  
366 -TBA
377 +To change the parameters of discharging process status, select the "Control → Discharging status" section:
367 367  
379 +[[image:1735064980481-209.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="102" width="800"]]In this section:
380 +
381 +* Current to set the "Discharging current present" – a current level to generate the "Discharging current present" signal, А;
382 +* Current to clear the "Discharging current present" – a current level to clear the "Discharging current present" signal, А;
383 +* Voltage to clear the “Ready to discharge” – a threshold voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared;
384 +* Voltage to reset the “Ready to discharge” – a tolerant voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set;
385 +* Errors 1, 2 to clear the "Ready to discharge" – bitfields to choose the errors which will clear the "Ready to discharge" signal.
386 +
368 368  === Precharge ===
369 369  
389 +The BMS Main 3 device can control the precharge contactor. The precharge contactor is used to charge the intermediate capacity with low current and usually placed with the limiting resistor in parallel to charging or discharging contactor.
390 +
391 +BMS Main 3 device detects errors while pre-charging the load capacity by monitoring the current and voltage difference before and after contactors. Also BMS can measure the power dissipated on precharge resistor and generate an error if it greater than configured limit.
392 +
370 370  TBA
371 371  
395 +To change the parameters of precharge contactor, select the "Control → Precharge" section:
396 +
397 +[[image:1735065073836-743.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="160" width="800"]]
398 +
399 +* Precharge current threshold to finish precharging – a minimum current value at which precharging process assumed to be finished, A;
400 +* Check voltages before and after contactors to finish precharging – a flag to check the voltages before and after contactors to ensure that precharge process has finished and it is allowed to close the discharging contactor;
401 +* Minimum voltage difference to finish precharging – minimal voltage difference before and after contactors at which precharge process is meant to be finished, V;
402 +* Number of precharging attempts – maximum number of precharging attempts before setting the "Precharge error";
403 +* Precharge time – a duration of closing the precharge contactor before closing the discharging contactor, millisecond;
404 +* Relaxation between attempts – a duration between precharge attempts, millisecond;
405 +* Check the power dissipated in the preacharge resistor - a flag to enable the calculation of power dissipated in precharge resistor;
406 +* Precharge resistor resistance, Ohm;
407 +* Maximum allowable power dissipated in the resistor, W;
408 +* Delay before setting the "Precharge error" when checking power, millisecond;
409 +* Delay before clearing the "Precharge error", second;
410 +* Lock the "Precharge error" – a flag to block the error until the device is restarted.
411 +
412 +“Precharge error” generation conditions if any of the following is true:
413 +
414 +* the precharge current does not decrease during the "Precharge time" after "Number of precharging attempts";
415 +* voltages before and after contactors are not equal during the "Precharge time" after "Number of precharging attempts";
416 +* power dissipated on the precharge resistor is above the maximum value during the “Delay before setting the 'Precharge error' when checking power” time.
417 +
418 +(% class="box warningmessage" %)
419 +(((
420 +Behavior of contactors at “Precharge error” is configured in corresponding contactor settings!
421 +)))
422 +
372 372  === Charge ===
373 373  
374 374  There are two contactors that serve charging the battery: a charging contactor and an allow charging contactor. With the help of the allow charging contactor, the BMS commands the charger to start or stop charging.
... ... @@ -379,49 +379,36 @@
379 379  * On charger connected – charging is allowed when there is a signal “Charger connected”;
380 380  * On charge request – charging is allowed when there is a signal “Charge request”.
381 381  
382 -If the "**Always on**" algorithm is selected, the charging contactor and the allow charging contactor are always closed. If at least one of the errors appears:
433 +If the "**Always on**" algorithm is selected, the charging contactor and the allow charging contactor are always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals:
383 383  
384 -* Overvoltage;
385 -* Overcurrent;
386 -* High temperature (CH);
387 -* Low temperature (CH);
388 -* HYG offline (optional);
389 -* Combilift offline (optional);
390 -* Spirit offline (optional);
391 -* Spirit charger error (optional);
392 -* Short circuit (optional);
393 -* High contactor temperature (optional);
394 -* CH contactor cycles error;
395 -* Precharge error (optional);
396 -* Critical error
435 +* Service reset;
436 +* Power down request;
437 +* Inhibit charging,
397 397  
398 -or one of the signals:
399 -
400 -* Service reset
401 -* Power down request
402 -* Inhibit charging
403 -
404 404  both contactors are open (no current flows).
405 405  
406 406  When the algorithm "**On charger connected**" is selected, the control is performed as follows:
407 407  
408 -* If there is a signal “Charger connected” and there are no errors (see the list above), then through the delay time T,,on,, the charging contactor and the allow charging contactor close;
443 +* If there is a signal “Charger connected” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging contactor and the allow charging contactor close;
409 409  * If the signal “Charger connected” disappears, the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens;
410 410  * If in the process of charging the voltage on the cell exceeds the “Ready to charge” level, the allow charging contactor opens (while the charging contactor remains closed);
411 -* If errors in the list above occur the charging contactor and allow charging contactor open.
446 +* If errors from the "Errors 1, 2 ..." bitfields occur the charging contactor and allow charging contactor open.
412 412  
413 413  When the "**On charge request**" algorithm selected, the control is performed as follows:
414 414  
415 -* If there is a signal “Charge request” and there are no errors (see the list above), then through the delay time T,,on,, the charging contactor and the allow charging contactor close;
450 +* If there is a signal “Charge request” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging contactor and the allow charging contactor close;
416 416  * If the signal “Charge request” disappears, the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens;
417 417  * If in the process of charging the voltage on the cell exceeds the “Ready to charge” level, the allow charging contactor opens (while the charging contactor remains closed);
418 -* If errors in the list above occur the charging contactor and allow charging contactor open.
453 +* If errors from the "Errors 1, 2 ..." bitfields occur the charging contactor and allow charging contactor open.
419 419  
420 -Note – When errors occur in the system, the charging contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
455 +(% class="box infomessage" %)
456 +(((
457 +**Note: **when errors occur in the system, the **Charge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
458 +)))
421 421  
422 422  To change the parameters of the battery charge control algorithm, select the "Control → Charge" section:
423 423  
424 -[[image:1733322798914-813.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="327" width="800"]]
462 +[[image:1735063563460-549.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="262" width="800"]]
425 425  
426 426  In this section:
427 427  
... ... @@ -430,20 +430,15 @@
430 430  ** Always on – charging is always allowed;
431 431  ** On charger connected – charging is allowed when there is a signal “Charger connected”;
432 432  ** On charge request – charging is allowed when there is a signal “Charge request”;
433 -* Current corresponding to charging – a current level to generate the "Charging current present" signal, A;
434 -* Current corresponding to no charging – a current level to clear the "Charging current present" signal, A;
471 +* Allow charging only when the "Ready to charge" signal is set – charging contactor will open if "Ready to charge" signal is cleared;
435 435  * Delay before starting charging – a time delay T,,on,, before closing the charging contactor and the allow charging contactor, millisecond;
436 436  * Delay before stopping charging – a time delay T,,off,, before opening the charging contactor, millisecond;
474 +* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the charge contactor (see [[Precharge>>path:#HPrecharge]]);
475 +* Errors 1, 2 to open the charging contactor – bitfields to choose the errors which will open the charging contactor;
437 437  * Use custom delays before stopping charging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors;
438 -* Custom delay: <error> – specific error delay, millisecond;
477 +* Custom delay: <error> – delay for specific error, millisecond;
439 439  * Switch off the charging contactor on errors without delay – a flag to protectively open the charging contactor without a delay. In the opposite case, when an error is detected, the charging contactor opens always with the delay “Delay before stopping charging”;
440 -* Control the precharging contactor – a flag that allows control of the precharging contactor;
441 -* Voltage to clear the “Ready to charge” – a threshold voltage level on the cell, V; if the voltage of any cell is above this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared;
442 -* Voltage to reset the “Ready to charge” – a tolerant voltage level on the cell, V; if all cell voltages are below the tolerant level, the “Ready to charge” (hence, the “Allow charging”) signal is set;
443 -* Delay before recharging – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0.
444 444  
445 -Note – The allow charging contactor closes under two independent conditions: 1) the voltage on the cells reaches the “Voltage to reset the “Ready to charge"” level and 2) the "Delay before recharging" time has passed since the opening of the allow charging contactor.
446 -
447 447  === Discharge ===
448 448  
449 449  The device controls the discharging contactor to connect battery to the load.
... ... @@ -454,26 +454,8 @@
454 454  * On charger disconnected – load is connected when there is no signal “Charger connected”;
455 455  * On discharge request – load is connected when there is signal “Discharge request”.
456 456  
457 -When the algorithm "**Always on**" is selected, the discharging contactor is always closed. If at least one of the errors appears:
490 +When the algorithm "**Always on**" is selected, the discharging contactor is always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals:
458 458  
459 -* Undervoltage;
460 -* Overvoltage (optional);
461 -* Overcurrent;
462 -* High temperature (DCH);
463 -* Low temperature (DCH) (optional);
464 -* HYG offline (optional);
465 -* Combilift offline (optional);
466 -* Spirit offline (optional);
467 -* Spirit charger error (optional);
468 -* Short circuit (optional);
469 -* High contactor temperature (optional);
470 -* Unallowable charging;
471 -* DCH contactor cycles error;
472 -* Precharge error (optional);
473 -* Critical error
474 -
475 -or one of the signals:
476 -
477 477  * Service reset
478 478  * Power down request
479 479  * Inhibit discharging
... ... @@ -482,21 +482,22 @@
482 482  
483 483  If the algorithm "**On charger disconnected**" is selected, the control is performed as follows:
484 484  
485 -* if there is no signal “Charger connected”, the charging contactor is open and there are no errors (see the list above), then through the delay time T,,on,, the discharging contactor closes;
486 -* If the signal “Charger connected” appears or errors occur (see the list above), then after the delay time T,,off,, the discharging contactor opens.
500 +* if there is no signal “Charger connected”, the charging contactor is open and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the discharging contactor closes;
501 +* If the signal “Charger connected” appears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the discharging contactor opens.
487 487  
488 488  When the "**On discharge request**" algorithm selected, the control is performed as follows:
489 489  
490 -* if there is signal “Discharge request”, the charging contactor is open and there are no errors (see the list above), then through the delay time T,,on,, the discharging contactor closes;
491 -* If the signal “Discharge request” disappears or errors occur (see the list above), then after the delay time T,,off,, the discharging contactor opens.
505 +* if there is signal “Discharge request”, the charging contactor is open and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the discharging contactor closes;
506 +* If the signal “Discharge request” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the discharging contactor opens.
492 492  
493 -Note – In case of errors in the system operation, the opening of the discharging contactor is performed either immediately or with a delay T,,off,, (depends on the settings described below).
508 +(% class="box infomessage" %)
509 +(((
510 +**Note: **when errors occur in the system, the **Discharge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
511 +)))
494 494  
495 -The device supports controlling the precharging contactor. The duration of switching on the precharging contactor before closing the discharging (load) contactor is adjusted.
496 -
497 497  To change the parameters of the battery discharge control algorithm, select the "Control → Discharge" section:
498 498  
499 -[[image:1733323750262-841.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="360" width="800"]]
515 +[[image:1735064038329-836.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="273" width="800"]]
500 500  
501 501  In this section:
502 502  
... ... @@ -505,30 +505,51 @@
505 505  ** Always on – load is always connected;
506 506  ** On charger disconnected – load is connected when there is no signal “Charger connected”;
507 507  ** On discharge request – load is connected when there is signal “Discharge request”;
508 -* Current corresponding to discharging – a current level to generate the "Discharging current present" signal, А;
509 -* Current indicating no discharging – a current level to clear the "Discharging current present" signal, А;
524 +* Allow charging only when the "Ready to discharge" signal is set – discharging contactor will open if "Ready to discharge" signal is cleared;
510 510  * Delay before starting discharging – a time delay T,,on,, before closing the discharging contactor, millisecond;
511 511  * Delay before stopping discharging – a time delay T,,off,, before opening the discharging contactor, millisecond;
527 +* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the discharge contactor (see [[Precharge>>doc:||anchor="HPrecharge"]]);
528 +* Errors 1, 2 to open the discharging contactor – bitfields to choose the errors which will open the discharging contactor;
512 512  * Use custom delays before stopping discharging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors;
513 513  * Custom delay: <error> – specific error delay, millisecond;
514 514  * Switch off the discharging contactor on errors without delay – a flag to protectively open the discharging contactor without a delay. In the opposite case, when an error is detected, the discharging contactor opens always with the delay “Delay before stopping discharging”.
515 -* Precharge time – a duration of closing the precharge contactor before closing the discharging contactor, millisecond;
516 -* Check voltages before and after contactors to finish precharging – a flag to check the voltages before and after contactors to ensure that precharge process has finished and it is allowed to close the discharging contactor;
517 -* Minimum voltage difference to finish precharging – minimal voltage difference before and after contactors at which precharge process is meant to be finished, V;
518 -* Voltage to clear the “Ready to discharge” – a threshold voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared;
519 -* Voltage to reset the “Ready to discharge” – a tolerant voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set;
520 520  
521 521  === Charge/Discharge ===
522 522  
523 -The BMS Main 3 device can control the charging/discharging contactor, which combines algorithms of charging and discharging contactor. It behaves as a charging contactor when “Charge request” or “Charger connected” is set, otherwise – as a discharging contactor.
535 +The BMS Main 3 device can control the charge/discharge contactor, which combines algorithms of charging and discharging contactor.
524 524  
537 +Charge/Discharge contactor has three algorithms of operation:
538 +
539 +* Dependent (on Charging and Discharging signals) - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor;
540 +* Independent (Always) - Charge/Discharge contactor is always closed if there is no errors;
541 +* Independent (on Charge request or Discharge request) - Charge/Discharge contactor is based on its own controller that listen to Charge and Discharge requests and closes if one of these signals occurs.
542 +
543 +TBA
544 +
545 +(% class="box infomessage" %)
546 +(((
547 +**Note: **when errors occur in the system, the **Charge/Discharge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
548 +)))
549 +
525 525  The charging/discharging contactor control is configured in the “Control – Charge/Discharge” section:
526 526  
527 -[[image:1733322827919-875.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="85" width="800"]]
552 +[[image:1735122153011-166.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="162" width="800"]]
528 528  
529 529  In this section:
530 530  
531 531  * Enable – a flag to enable the charge/discharge controller.
557 +* Algorithm:
558 +** Dependent (on Charging and Discharging signals) - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor;
559 +** Independent (Always) - Charge/Discharge contactor is always closed if there is no errors;
560 +** Independent (on Charge request or Discharge request);
561 +* Delay before starting charging or discharging, millisecond;
562 +* Delay before stopping charging or discharging, millisecond;
563 +* Control the precharging contactor – a flag that enables control of precharging contactor while closing the charge/discharge contactor;
564 +* Emulate the "Charging" and "Discharging" signals – a flag to enable generation of "Charging" and "Discharging" signals when closing charge/discharge contactor;
565 +* Errors 1, 2 to prevent CHARGING through charging/discharging contactor, Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor – bitfields to choose the errors which will open the charging/discharging contactor. This bitfields are combined by bitwise OR and intended to separate settings for charging and discharging processes;
566 +* Errors 1, 2 which affect the contactor only if battery CHARGING is detected – a bitfield to choose the errors which will trigger only if charging current is present. This bitfield is combined with "Errors 1, 2 to prevent CHARGING through charging/discharging contactor" by bitwise AND;
567 +* Errors 1, 2 which affect the contactor only if battery DISCHARGING is detected – a bitfield to choose the errors which will trigger only if discharging current is present. This bitfield is combined with "Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor" by bitwise AND;
568 +* Switch off the charging/discharging contactor on errors without delay – a flag to protectively open the charging/discharging contactor without a delay. In the opposite case, when an error is detected, the charging/discharging contactor opens always with the delay “Delay before stopping discharging”.
532 532  
533 533  === Discharge (AUX) ===
534 534  
... ... @@ -540,11 +540,11 @@
540 540  
541 541  * the battery has low SOC;
542 542  * the battery voltage is out of range;
543 -* the battery system errors are detected.
580 +* the errors are detected (configured in the "Errors 1, 2 ..." bitfields).
544 544  
545 545  To change the parameters of the powering of external equipment, select the "Control → Discharge (AUX)" section:
546 546  
547 -[[image:1733322827920-878.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="130" width="800"]]
584 +[[image:1735066190419-838.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="161" width="800"]]
548 548  
549 549  In this section:
550 550  
... ... @@ -552,10 +552,13 @@
552 552  * Switch off the discharging (AUX) contactor if the SOC is too low;
553 553  * Minimum SOC – a minimum SOC value, when reached, the auxiliary (AUX) discharging contactor opens, %;
554 554  * Tolerant SOC – a permissive SOC value, upon reaching which the auxiliary (AUX) discharging contactor re-closes, %;
592 +* Switch off the discharging (AUX) contactor if the cell voltage is out of the range;
593 +* Minimum cell voltage, V;
594 +* Maximum cell voltage, V;
555 555  * Switch off the discharging (AUX) contactor if the battery voltage is out of the range;
556 -* Minimum voltage – minimum battery voltage, V;
557 -* Maximum voltage – maximum battery voltage, V;
558 -* Switch off the discharging (AUX) contactor on errors – the auxiliary (AUX) discharging contactor opens if the following errors occur: Undervoltage, Overcurrent, High temperature (DCH), Short circuit, Critical error.
596 +* Minimum battery voltage, V;
597 +* Maximum battery voltage, V;
598 +* Errors 1, 2 to open the auxiliary discharging contactor bitfields to choose the errors which will open the auxiliary discharging contactor.
559 559  
560 560  === Cell balancing ===
561 561  
... ... @@ -570,20 +570,25 @@
570 570  A balancing resistor is connected to the cell if the following conditions are simultaneously met:
571 571  
572 572  * the voltage on the cell is higher than the balancing start voltage;
573 -* the difference between the voltage on the cell and the minimum voltage among the battery cells is greater than the balancing start threshold.
613 +* the difference between the voltage on the cell and the minimum voltage among the battery cells is greater than the balancing start threshold;
574 574  
575 575  A balancing resistor is disconnected from the cell if any of the following conditions are met:
576 576  
577 -* the voltage on the cell is less than the balancing start voltage;
617 +* the voltage on the cell is less than the balancing stop voltage;
578 578  * the difference between the voltage on the cell and the minimum voltage among the battery cells is less than the balancing stop threshold.
579 579  
620 +(% class="box infomessage" %)
621 +(((
580 580  If the “High logic temperature” occurs, then the balancing of the cells connected to the overheated BMS Logic device will not be performed.
623 +)))
581 581  
582 582  The BMS Main 3 can enable the cell balancing by the external “Balancing request” signal. Balancing process will be started to cells which the voltage is higher than the balancing start voltage and the difference between the cell voltage and the minimum voltage among all the cells is greater than the balancing stop threshold.
583 583  
627 +BMS Main 3 can force a cell balancing, if its voltage is higher than estimated value.
628 +
584 584  To change the cell balancing parameters, select the "Control → Cell balancing" section:
585 585  
586 -[[image:1733322883460-118.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="114" width="800"]]
631 +[[image:1735065702806-422.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="130" width="800"]]
587 587  
588 588  In this section:
589 589  
... ... @@ -592,12 +592,14 @@
592 592  ** Balance on charge – balancing is performed while and after the charging (in the “Charge ON” and “Charge OFF” states);
593 593  ** Balance on charge or relaxed - balancing is performed while and after the charging and in the relaxed state (in “Charge ON”, “Charge OFF”, “Relaxed (after charging)” and “Relaxed (after discharging)” states);
594 594  ** Balance always – balancing is always performed regardless the battery state;
595 -
596 -[[image:1733322883462-975.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="74" width="600"]]
597 -
640 +* Balancing condition:
641 +** Automatic – balancing will be performed automatically if needed conditions are met;
642 +** On balancing request – balancing will start only if a remote request is received. In this case cells will start to balance regardless the "Voltage deviation to start balancing" value;
598 598  * Minimum cell voltage to start balancing, V;
599 599  * Voltage deviation to start balancing;
600 600  * Voltage deviation to stop balancing;
646 +* Voltage for forced balancing – if cell voltage is above this value, it will start discharging through balancing resistor;
647 +* Maximum allowable temperature of BMS Logic devices, ºC;
601 601  * Command to discharge all cells – a flag to force the balancing of all cells.
602 602  
603 603  === Series balancing ===
... ... @@ -675,7 +675,10 @@
675 675  
676 676  * the minimum temperature among all cells of the battery is greater than the “Tolerant cell temperature” value during the “Delay before stopping the heater” time.
677 677  
678 -If there is the "Heater" signal, the heater contactor closes and/or a signal is output to the corresponding digital output.
725 +(% class="box infomessage" %)
726 +(((
727 +If there is the "Heater" signal, the heater contactor closes and/or a signal is set to the corresponding digital output.
728 +)))
679 679  
680 680  === Cooler ===
681 681  
... ... @@ -702,7 +702,10 @@
702 702  
703 703  * the maximum temperature among all cells of the battery is less than the “Tolerant cell temperature” value during the “Delay before stopping the cooler” time.
704 704  
705 -If there is the "Cooler" signal, the cooler contactor closes and/or a signal is output to the corresponding digital output.
755 +(% class="box infomessage" %)
756 +(((
757 +If there is the "Cooler" signal, the cooler contactor closes and/or a signal is set to the corresponding digital output.
758 +)))
706 706  
707 707  === High voltage ===
708 708  
... ... @@ -720,7 +720,10 @@
720 720  
721 721  The BMS Main 3 implements a self-diagnostics of high-voltage measurement lines. If measurement line breaks or high-voltage polarity is wrong, “High voltage fault” is generated.
722 722  
723 -**If there is the “High voltage fault”, the “Critical error” is generated and all contactors open.**
776 +(% class="box warningmessage" %)
777 +(((
778 +If there is the “High voltage fault”, **the “Critical error” is generated.**
779 +)))
724 724  
725 725  === Cell analysis ===
726 726  
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