Changes for page 3.3 Control
Last modified by Admin on 2025/04/09 12:14
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... ... @@ -1,5 +1,5 @@ 1 1 (% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %) 2 -= Settings=2 += Configuration = 3 3 4 4 (% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %) 5 5 == Control == ... ... @@ -21,7 +21,7 @@ 21 21 ** Summation of cell voltages – the overall voltage is calculated as on sum of all cells in the battery; 22 22 ** Using voltage before contactors – the overall voltage is estimated as voltage before contactors measured by BMS. 23 23 24 -The values “Capacity” ,“Resistance”,“Cycles”are used to calculate the SOC of cells and the battery.24 +The values “Capacity” and “Resistance” are used to calculate the SOC of cells and the battery. 25 25 26 26 The values of “Relax time” are used to determine the state of the battery. If the battery is in a state of relaxation, the system recalculates the voltage on the cells to the state of charge of the battery. 27 27 ... ... @@ -70,8 +70,8 @@ 70 70 71 71 * Minimal SOC – the battery SOC is assumed to be the minimum SOC among the cells; 72 72 * Average SOC – the battery SOC is taken equal to the arithmetic average of the cell SOC; 73 -* Min-Max SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if any cell ha ve100% SOC, b) 0% if any cell have0% SOC;74 -* Max-Min SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if all cells have 100% SOC, b) 0% if all cells have 0% SOC ;73 +* Min-Max SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if any cell has 100% SOC, b) 0% if any cell has 0% SOC; 74 +* Max-Min SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if all cells have 100% SOC, b) 0% if all cells have 0% SOC. 75 75 76 76 Other parameters: 77 77 ... ... @@ -165,7 +165,10 @@ 165 165 166 166 * the battery SOC is greater than the “Tolerant SOC” during the “Delay before clearing the signal” time. 167 167 168 +(% class="box infomessage" %) 169 +((( 168 168 The "Low SOC signal" is indicative and can be output to a discrete output or a power switch. 171 +))) 169 169 170 170 === High charging current (signal) === 171 171 ... ... @@ -190,7 +190,10 @@ 190 190 191 191 * the measured current is less than the “Tolerant charging current” value during the “Delay before clearing the signal” time. 192 192 196 +(% class="box infomessage" %) 197 +((( 193 193 The "High charging current" signal is indicative and can be output to a discrete output or a power switch. 199 +))) 194 194 195 195 === Charge map === 196 196 ... ... @@ -200,7 +200,7 @@ 200 200 201 201 To configure parameters for determining the charge current limit, select the "Control → Charge map" section: 202 202 203 -[[image:173 3322637793-171.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="177" width="800"]]209 +[[image:1735064362593-844.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="153" width="800"]] 204 204 205 205 In this section: 206 206 ... ... @@ -207,18 +207,18 @@ 207 207 * Enable – a flag to start calculation of the charge current limit; 208 208 * Maximum charge current – a maximum allowable value of the charge current (under normal conditions), A; 209 209 * Rate of change – a rate of change the current limit to a new value (0 is for immediate change), A/s; 210 -* Option 1: Limit charge current by the battery SOC and temperature – a flag to enable correction of maximum allowable charging current 216 +* Option 1: Limit charge current by the battery SOC and temperature – a flag to enable correction of maximum allowable charging current** Kcs** depending on SOC and battery temperature; 211 211 * Option 1: SOC x Temperature x Factor – the dependence of the correction factor on SOC and battery temperature; 212 -* Option 2: Limit charge current by the contactor temperature – a flag to enable correction of maximum allowable charging current Kcc depending on contactor temperature; 218 +* Option 2: Limit charge current by the contactor temperature – a flag to enable correction of maximum allowable charging current **Kcc** depending on contactor temperature; 213 213 * Option 2: Contactor temperature x Factor – the dependence of the correction factor on SOC and contactor temperature; 214 -* Option 3: Limit charge current by the maximum cell voltage - a flag to enable correction of maximum allowable charging current Kcv depending on maximum cell voltage; 220 +* Option 3: Limit charge current by the maximum cell voltage - a flag to enable correction of maximum allowable charging current **Kcv** depending on maximum cell voltage; 215 215 * Option 3: Cell voltage x Factor – the dependence of the correction factor on maximum cell voltage; 216 -* Option 4: Limit charge current by the cell temperature - a flag to enable correction of maximum allowable charging current Kct depending on maximum cell temperature; 222 +* Option 4: Limit charge current by the cell temperature - a flag to enable correction of maximum allowable charging current **Kct** depending on maximum cell temperature; 217 217 * Option 4: Cell temperature x Factor – the dependence of the correction factor on maximum cell temperature. 218 218 219 219 Value of the charge current limit at given SOC, temperature, contactors temperature, maximum cell voltage and maximum cell temperature is calculated as follows: 220 220 221 -Charg ingcurrent limit = Maximum chargingcurrent × Kcs × Kcc × Kcv × Kct227 +**Charge current limit = Maximum charge current × Kcs × Kcc × Kcv × Kct** 222 222 223 223 === Discharge map === 224 224 ... ... @@ -228,7 +228,7 @@ 228 228 229 229 To configure parameters for determining the discharge current limit, select the "Control → Discharge map" section: 230 230 231 -[[image:173 3322637795-310.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="178" width="800"]]237 +[[image:1735064399985-526.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="152" width="800"]] 232 232 233 233 In this section: 234 234 ... ... @@ -235,18 +235,18 @@ 235 235 * Enable – a flag to start calculation of the discharge current limit; 236 236 * Maximum discharge current – a maximum allowable value of the discharge current (under normal conditions), A; 237 237 * Rate of change – a rate of change the current limit to a new value (0 is for immediate change), A/s; 238 -* Option 1: Limit discharging current by the battery SOC and temperature – a flag to enable correction of maximum allowable discharging current Kds depending on SOC and temperature; 244 +* Option 1: Limit discharging current by the battery SOC and temperature – a flag to enable correction of maximum allowable discharging current **Kds **depending on SOC and temperature; 239 239 * Option 1: SOC x Temperature x Factor – the dependence of the correction factor on SOC and battery temperature; 240 -* Option 2: Limit discharge current by the contactor temperature – a flag to enable correction of maximum allowable discharging current Kdc depending on contactor temperature; 246 +* Option 2: Limit discharge current by the contactor temperature – a flag to enable correction of maximum allowable discharging current **Kdc** depending on contactor temperature; 241 241 * Option 2: Contactor temperature x Factor – the dependence of the correction factor on SOC and contactor temperature; 242 -* Option 3: Limit discharge current by the cell voltage - a flag to enable correction of maximum allowable discharging current Kdv depending on minimum cell voltage; 248 +* Option 3: Limit discharge current by the cell voltage - a flag to enable correction of maximum allowable discharging current **Kdv** depending on minimum cell voltage; 243 243 * Option 3: Cell voltage x Factor – the dependence of the correction factor on minimum cell voltage; 244 -* Option 4: Limit discharge current by the cell temperature - a flag to enable correction of maximum allowable discharging current Kdt depending on maximum cell temperature; 250 +* Option 4: Limit discharge current by the cell temperature - a flag to enable correction of maximum allowable discharging current **Kdt** depending on maximum cell temperature; 245 245 * Option 4: Cell voltage x Factor – the dependence of the correction factor on minimum cell temperature. 246 246 247 247 Value of the discharge current limit at given SOC, temperature, contactors temperature, minimum cell voltage and maximum cell temperature is calculated as follows: 248 248 249 -Discharg ingcurrent limit = Maximum dischargingcurrent × Kds × Kdc × Kdv × Kdt255 +**Discharge current limit = Maximum discharge current × Kds × Kdc × Kdv × Kdt** 250 250 251 251 === Charge map (PEAK & CONTINUOUS) === 252 252 ... ... @@ -254,7 +254,7 @@ 254 254 255 255 To configure parameters for determining the charge current limit, select the "Control → Charge map (PEAK & CONTINUOUS)" section: 256 256 257 -[[image:173332 2637796-187.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="145" width="800"]]263 +[[image:1735064434321-430.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="124" width="800"]] 258 258 259 259 In this section: 260 260 ... ... @@ -281,7 +281,7 @@ 281 281 282 282 To configure parameters for determining the discharge current limit, select the "Control → Discharge map (PEAK & CONTINUOUS)" section: 283 283 284 -[[image:173 3322735595-661.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="145" width="800"]]290 +[[image:1735064454708-345.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="124" width="800"]] 285 285 286 286 In this section: 287 287 ... ... @@ -302,8 +302,6 @@ 302 302 303 303 I,,continuous,, = Maximum CONTINUOUS discharge current × K,,dc,, 304 304 305 - 306 - 307 307 === Main contactor === 308 308 309 309 The BMS Main 3 device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in case of sealing of the charging or discharging contactors. ... ... @@ -311,42 +311,30 @@ 311 311 The Main contactor algorithm supports the following modes: 312 312 313 313 * Always on; 314 -* Automatic; 315 -* On demand. 318 +* Automatic. 316 316 317 317 In “Always on” mode main contactor closes if all the following is true: 318 318 319 -* Charging contactor is open; 320 -* Discharging contactor is open; 321 -* There are no errors from the list below: 322 -** Overcurrent; 323 -** Undervoltage; 324 -** Overvoltage; 325 -** High temperature (CH); 326 -** High temperature (DCH); 327 -** Unallowable charging; 328 -** Critical error. 322 +* Other contactors are open; 323 +* There are no errors from the "Errors 1, 2 ..." bitfileds. 329 329 330 330 In “Always on” mode main contactor opens if all the following is true: 331 331 332 -* Charging contactor is open; 333 -* Discharging contactor is open; 334 -* There is an error from the list below: 335 -** Overcurrent; 336 -** Undervoltage; 337 -** Overvoltage; 338 -** High temperature (CH); 339 -** High temperature (DCH); 340 -** Unallowable charging; 341 -** Critical error. 327 +* Other contactors are open; 328 +* There is an error from the the "Errors 1, 2 ..." bitfileds. 342 342 343 -In “Automatic” mode, the main contactor closes by internal charging and discharging algorithms at the same time withPrecharging,Charging and Discharging contactors.330 +In “Automatic” mode, the main contactor closes by internal algorithms at the same time with other contactors. 344 344 345 345 In “On demand” mode, the main contactor closes by external the “Close Main contactor” request. 346 346 334 +(% class="box infomessage" %) 335 +((( 336 +**Note: **when errors occur in the system, the **Main **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below). 337 +))) 338 + 347 347 To change the parameters of the main contactor, select the "Control → Main contactor" section: 348 348 349 -[[image:173 3322872744-536.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="105" width="800"]]341 +[[image:1735064488658-863.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="112" width="800"]] 350 350 351 351 In this section: 352 352 ... ... @@ -357,20 +357,77 @@ 357 357 ** On demand – contactor is closed by an external request; 358 358 * Time to keep the contactor closed before closing the others – a time for other contactors to be open after the main contactor is closed; 359 359 * Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, s; 360 -* Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset. 352 +* Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset; 353 +* Errors 1, 2 to open the main contactor – bitfields to choose the errors which will open the main contactor. 361 361 362 362 === Charging status === 363 363 364 -T BA357 +To change the parameters of charging process status, select the "Control → Charging status" section: 365 365 359 +[[image:1735064935499-941.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="110" width="800"]]In this section: 360 + 361 +* Current to set the "Charging current present" – a current level to generate the "Charging current present" signal, A; 362 +* Current to clear the "Charging current present" – a current level to clear the "Charging current present" signal, A; 363 +* Voltage to clear the “Ready to charge” – a threshold voltage level on the cell, V; if the voltage of any cell is above this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared; 364 +* Voltage to reset the “Ready to charge” – a tolerant voltage level on the cell, V; if all cell voltages are below the tolerant level, the “Ready to charge” (hence, the “Allow charging”) signal is set; 365 +* Delay before recharging – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0; 366 +* Errors 1, 2 to clear the "Ready to charge" – bitfields to choose the errors which will clear the "Ready to charge" signal. 367 + 368 +(% class="box infomessage" %) 369 +((( 370 +**Note:** The "Allow charging" signal activates under two independent conditions: 371 +1) the voltage on the cells reaches the “Voltage to reset the “Ready to charge"” level and 372 +2) the "Delay before recharging" time has passed since the opening of the allow charging contactor. 373 +))) 374 + 366 366 === Discharging status === 367 367 368 -T BA377 +To change the parameters of discharging process status, select the "Control → Discharging status" section: 369 369 379 +[[image:1735064980481-209.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="102" width="800"]]In this section: 380 + 381 +* Current to set the "Discharging current present" – a current level to generate the "Discharging current present" signal, А; 382 +* Current to clear the "Discharging current present" – a current level to clear the "Discharging current present" signal, А; 383 +* Voltage to clear the “Ready to discharge” – a threshold voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared; 384 +* Voltage to reset the “Ready to discharge” – a tolerant voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set; 385 +* Errors 1, 2 to clear the "Ready to discharge" – bitfields to choose the errors which will clear the "Ready to discharge" signal. 386 + 370 370 === Precharge === 371 371 389 +The BMS Main 3 device can control the precharge contactor. The precharge contactor is used to charge the intermediate capacity with low current and usually placed with the limiting resistor in parallel to charging or discharging contactor. 390 + 391 +BMS Main 3 device detects errors while pre-charging the load capacity by monitoring the current and voltage difference before and after contactors. Also BMS can measure the power dissipated on precharge resistor and generate an error if it greater than configured limit. 392 + 372 372 TBA 373 373 395 +To change the parameters of precharge contactor, select the "Control → Precharge" section: 396 + 397 +[[image:1735065073836-743.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="160" width="800"]] 398 + 399 +* Precharge current threshold to finish precharging – a minimum current value at which precharging process assumed to be finished, A; 400 +* Check voltages before and after contactors to finish precharging – a flag to check the voltages before and after contactors to ensure that precharge process has finished and it is allowed to close the discharging contactor; 401 +* Minimum voltage difference to finish precharging – minimal voltage difference before and after contactors at which precharge process is meant to be finished, V; 402 +* Number of precharging attempts – maximum number of precharging attempts before setting the "Precharge error"; 403 +* Precharge time – a duration of closing the precharge contactor before closing the discharging contactor, millisecond; 404 +* Relaxation between attempts – a duration between precharge attempts, millisecond; 405 +* Check the power dissipated in the preacharge resistor - a flag to enable the calculation of power dissipated in precharge resistor; 406 +* Precharge resistor resistance, Ohm; 407 +* Maximum allowable power dissipated in the resistor, W; 408 +* Delay before setting the "Precharge error" when checking power, millisecond; 409 +* Delay before clearing the "Precharge error", second; 410 +* Lock the "Precharge error" – a flag to block the error until the device is restarted. 411 + 412 +“Precharge error” generation conditions if any of the following is true: 413 + 414 +* the precharge current does not decrease during the "Precharge time" after "Number of precharging attempts"; 415 +* voltages before and after contactors are not equal during the "Precharge time" after "Number of precharging attempts"; 416 +* power dissipated on the precharge resistor is above the maximum value during the “Delay before setting the 'Precharge error' when checking power” time. 417 + 418 +(% class="box warningmessage" %) 419 +((( 420 +Behavior of contactors at “Precharge error” is configured in corresponding contactor settings! 421 +))) 422 + 374 374 === Charge === 375 375 376 376 There are two contactors that serve charging the battery: a charging contactor and an allow charging contactor. With the help of the allow charging contactor, the BMS commands the charger to start or stop charging. ... ... @@ -381,49 +381,36 @@ 381 381 * On charger connected – charging is allowed when there is a signal “Charger connected”; 382 382 * On charge request – charging is allowed when there is a signal “Charge request”. 383 383 384 -If the "**Always on**" algorithm is selected, the charging contactor and the allow charging contactor are always closed. If at least one of the errors appears: 433 +If the "**Always on**" algorithm is selected, the charging contactor and the allow charging contactor are always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals: 385 385 386 -* Overvoltage; 387 -* Overcurrent; 388 -* High temperature (CH); 389 -* Low temperature (CH); 390 -* HYG offline (optional); 391 -* Combilift offline (optional); 392 -* Spirit offline (optional); 393 -* Spirit charger error (optional); 394 -* Short circuit (optional); 395 -* High contactor temperature (optional); 396 -* CH contactor cycles error; 397 -* Precharge error (optional); 398 -* Critical error 435 +* Service reset; 436 +* Power down request; 437 +* Inhibit charging, 399 399 400 -or one of the signals: 401 - 402 -* Service reset 403 -* Power down request 404 -* Inhibit charging 405 - 406 406 both contactors are open (no current flows). 407 407 408 408 When the algorithm "**On charger connected**" is selected, the control is performed as follows: 409 409 410 -* If there is a signal “Charger connected” and there are no errors (see the listabove), then through the delay time T,,on,, the charging contactor and the allow charging contactor close;443 +* If there is a signal “Charger connected” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging contactor and the allow charging contactor close; 411 411 * If the signal “Charger connected” disappears, the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens; 412 412 * If in the process of charging the voltage on the cell exceeds the “Ready to charge” level, the allow charging contactor opens (while the charging contactor remains closed); 413 -* If errors inthelistabove occur the charging contactor and allow charging contactor open.446 +* If errors from the "Errors 1, 2 ..." bitfields occur the charging contactor and allow charging contactor open. 414 414 415 415 When the "**On charge request**" algorithm selected, the control is performed as follows: 416 416 417 -* If there is a signal “Charge request” and there are no errors (see the listabove), then through the delay time T,,on,, the charging contactor and the allow charging contactor close;450 +* If there is a signal “Charge request” and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the charging contactor and the allow charging contactor close; 418 418 * If the signal “Charge request” disappears, the allow charging contactor opens and after the delay time T,,off,, the charging contactor opens; 419 419 * If in the process of charging the voltage on the cell exceeds the “Ready to charge” level, the allow charging contactor opens (while the charging contactor remains closed); 420 -* If errors inthelistabove occur the charging contactor and allow charging contactor open.453 +* If errors from the "Errors 1, 2 ..." bitfields occur the charging contactor and allow charging contactor open. 421 421 422 -Note – When errors occur in the system, the charging contactor opens either immediately or with the delay T,,off,, (depends on the settings described below). 455 +(% class="box infomessage" %) 456 +((( 457 +**Note: **when errors occur in the system, the **Charge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below). 458 +))) 423 423 424 424 To change the parameters of the battery charge control algorithm, select the "Control → Charge" section: 425 425 426 -[[image:17333 22798914-813.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="327" width="800"]]462 +[[image:1735063563460-549.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="262" width="800"]] 427 427 428 428 In this section: 429 429 ... ... @@ -432,20 +432,15 @@ 432 432 ** Always on – charging is always allowed; 433 433 ** On charger connected – charging is allowed when there is a signal “Charger connected”; 434 434 ** On charge request – charging is allowed when there is a signal “Charge request”; 435 -* Current corresponding to charging – a current level to generate the "Charging current present" signal, A; 436 -* Current corresponding to no charging – a current level to clear the "Charging current present" signal, A; 471 +* Allow charging only when the "Ready to charge" signal is set – charging contactor will open if "Ready to charge" signal is cleared; 437 437 * Delay before starting charging – a time delay T,,on,, before closing the charging contactor and the allow charging contactor, millisecond; 438 438 * Delay before stopping charging – a time delay T,,off,, before opening the charging contactor, millisecond; 474 +* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the charge contactor (see [[Precharge>>path:#HPrecharge]]); 475 +* Errors 1, 2 to open the charging contactor – bitfields to choose the errors which will open the charging contactor; 439 439 * Use custom delays before stopping charging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors; 440 -* Custom delay: <error> – specific error delay, millisecond;477 +* Custom delay: <error> – delay for specific error, millisecond; 441 441 * Switch off the charging contactor on errors without delay – a flag to protectively open the charging contactor without a delay. In the opposite case, when an error is detected, the charging contactor opens always with the delay “Delay before stopping charging”; 442 -* Control the precharging contactor – a flag that allows control of the precharging contactor; 443 -* Voltage to clear the “Ready to charge” – a threshold voltage level on the cell, V; if the voltage of any cell is above this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared; 444 -* Voltage to reset the “Ready to charge” – a tolerant voltage level on the cell, V; if all cell voltages are below the tolerant level, the “Ready to charge” (hence, the “Allow charging”) signal is set; 445 -* Delay before recharging – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0. 446 446 447 -Note – The allow charging contactor closes under two independent conditions: 1) the voltage on the cells reaches the “Voltage to reset the “Ready to charge"” level and 2) the "Delay before recharging" time has passed since the opening of the allow charging contactor. 448 - 449 449 === Discharge === 450 450 451 451 The device controls the discharging contactor to connect battery to the load. ... ... @@ -456,26 +456,8 @@ 456 456 * On charger disconnected – load is connected when there is no signal “Charger connected”; 457 457 * On discharge request – load is connected when there is signal “Discharge request”. 458 458 459 -When the algorithm "**Always on**" is selected, the discharging contactor is always closed. If at least one of the errors appears: 490 +When the algorithm "**Always on**" is selected, the discharging contactor is always closed. If at least one of the errors from the "Errors 1, 2 ..." bitfields appears or one of the signals: 460 460 461 -* Undervoltage; 462 -* Overvoltage (optional); 463 -* Overcurrent; 464 -* High temperature (DCH); 465 -* Low temperature (DCH) (optional); 466 -* HYG offline (optional); 467 -* Combilift offline (optional); 468 -* Spirit offline (optional); 469 -* Spirit charger error (optional); 470 -* Short circuit (optional); 471 -* High contactor temperature (optional); 472 -* Unallowable charging; 473 -* DCH contactor cycles error; 474 -* Precharge error (optional); 475 -* Critical error 476 - 477 -or one of the signals: 478 - 479 479 * Service reset 480 480 * Power down request 481 481 * Inhibit discharging ... ... @@ -484,21 +484,22 @@ 484 484 485 485 If the algorithm "**On charger disconnected**" is selected, the control is performed as follows: 486 486 487 -* if there is no signal “Charger connected”, the charging contactor is open and there are no errors (see the listabove), then through the delay time T,,on,, the discharging contactor closes;488 -* If the signal “Charger connected” appears or errors occur (see the listabove), then after the delay time T,,off,, the discharging contactor opens.500 +* if there is no signal “Charger connected”, the charging contactor is open and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the discharging contactor closes; 501 +* If the signal “Charger connected” appears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the discharging contactor opens. 489 489 490 490 When the "**On discharge request**" algorithm selected, the control is performed as follows: 491 491 492 -* if there is signal “Discharge request”, the charging contactor is open and there are no errors (see the listabove), then through the delay time T,,on,, the discharging contactor closes;493 -* If the signal “Discharge request” disappears or errors occur (see the listabove), then after the delay time T,,off,, the discharging contactor opens.505 +* if there is signal “Discharge request”, the charging contactor is open and there are no errors (see the "Errors 1, 2 ..." bitfields), then through the delay time T,,on,, the discharging contactor closes; 506 +* If the signal “Discharge request” disappears or errors occur (see the "Errors 1, 2 ..." bitfields), then after the delay time T,,off,, the discharging contactor opens. 494 494 495 -Note – In case of errors in the system operation, the opening of the discharging contactor is performed either immediately or with a delay T,,off,, (depends on the settings described below). 508 +(% class="box infomessage" %) 509 +((( 510 +**Note: **when errors occur in the system, the **Discharge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below). 511 +))) 496 496 497 -The device supports controlling the precharging contactor. The duration of switching on the precharging contactor before closing the discharging (load) contactor is adjusted. 498 - 499 499 To change the parameters of the battery discharge control algorithm, select the "Control → Discharge" section: 500 500 501 -[[image:173 3323750262-841.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="360" width="800"]]515 +[[image:1735064038329-836.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="273" width="800"]] 502 502 503 503 In this section: 504 504 ... ... @@ -507,30 +507,51 @@ 507 507 ** Always on – load is always connected; 508 508 ** On charger disconnected – load is connected when there is no signal “Charger connected”; 509 509 ** On discharge request – load is connected when there is signal “Discharge request”; 510 -* Current corresponding to discharging – a current level to generate the "Discharging current present" signal, А; 511 -* Current indicating no discharging – a current level to clear the "Discharging current present" signal, А; 524 +* Allow charging only when the "Ready to discharge" signal is set – discharging contactor will open if "Ready to discharge" signal is cleared; 512 512 * Delay before starting discharging – a time delay T,,on,, before closing the discharging contactor, millisecond; 513 513 * Delay before stopping discharging – a time delay T,,off,, before opening the discharging contactor, millisecond; 527 +* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the discharge contactor (see [[Precharge>>doc:||anchor="HPrecharge"]]); 528 +* Errors 1, 2 to open the discharging contactor – bitfields to choose the errors which will open the discharging contactor; 514 514 * Use custom delays before stopping discharging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors; 515 515 * Custom delay: <error> – specific error delay, millisecond; 516 516 * Switch off the discharging contactor on errors without delay – a flag to protectively open the discharging contactor without a delay. In the opposite case, when an error is detected, the discharging contactor opens always with the delay “Delay before stopping discharging”. 517 -* Precharge time – a duration of closing the precharge contactor before closing the discharging contactor, millisecond; 518 -* Check voltages before and after contactors to finish precharging – a flag to check the voltages before and after contactors to ensure that precharge process has finished and it is allowed to close the discharging contactor; 519 -* Minimum voltage difference to finish precharging – minimal voltage difference before and after contactors at which precharge process is meant to be finished, V; 520 -* Voltage to clear the “Ready to discharge” – a threshold voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared; 521 -* Voltage to reset the “Ready to discharge” – a tolerant voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set; 522 522 523 523 === Charge/Discharge === 524 524 525 -The BMS Main 3 device can control the charg ing/dischargingcontactor, which combines algorithms of charging and discharging contactor.It behaves as a charging contactor when “Charge request” or “Charger connected” is set, otherwise – as a discharging contactor.535 +The BMS Main 3 device can control the charge/discharge contactor, which combines algorithms of charging and discharging contactor. 526 526 537 +Charge/Discharge contactor has three algorithms of operation: 538 + 539 +* Dependent (on Charging and Discharging signals) - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor; 540 +* Independent (Always) - Charge/Discharge contactor is always closed if there is no errors; 541 +* Independent (on Charge request or Discharge request) - Charge/Discharge contactor is based on its own controller that listen to Charge and Discharge requests and closes if one of these signals occurs. 542 + 543 +TBA 544 + 545 +(% class="box infomessage" %) 546 +((( 547 +**Note: **when errors occur in the system, the **Charge/Discharge **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below). 548 +))) 549 + 527 527 The charging/discharging contactor control is configured in the “Control – Charge/Discharge” section: 528 528 529 -[[image:173 3322827919-875.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="85" width="800"]]552 +[[image:1735122153011-166.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="162" width="800"]] 530 530 531 531 In this section: 532 532 533 533 * Enable – a flag to enable the charge/discharge controller. 557 +* Algorithm: 558 +** Dependent (on Charging and Discharging signals) - Charge/Discharge contactor depends on Charge and Discharge algorithms and their signals and behaves as Charging contactor if Charging signal is set, otherwise – as Discharging contactor; 559 +** Independent (Always) - Charge/Discharge contactor is always closed if there is no errors; 560 +** Independent (on Charge request or Discharge request); 561 +* Delay before starting charging or discharging, millisecond; 562 +* Delay before stopping charging or discharging, millisecond; 563 +* Control the precharging contactor – a flag that enables control of precharging contactor while closing the charge/discharge contactor; 564 +* Emulate the "Charging" and "Discharging" signals – a flag to enable generation of "Charging" and "Discharging" signals when closing charge/discharge contactor; 565 +* Errors 1, 2 to prevent CHARGING through charging/discharging contactor, Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor – bitfields to choose the errors which will open the charging/discharging contactor. This bitfields are combined by bitwise OR and intended to separate settings for charging and discharging processes; 566 +* Errors 1, 2 which affect the contactor only if battery CHARGING is detected – a bitfield to choose the errors which will trigger only if charging current is present. This bitfield is combined with "Errors 1, 2 to prevent CHARGING through charging/discharging contactor" by bitwise AND; 567 +* Errors 1, 2 which affect the contactor only if battery DISCHARGING is detected – a bitfield to choose the errors which will trigger only if discharging current is present. This bitfield is combined with "Errors 1, 2 to prevent DISCHARGING through charging/discharging contactor" by bitwise AND; 568 +* Switch off the charging/discharging contactor on errors without delay – a flag to protectively open the charging/discharging contactor without a delay. In the opposite case, when an error is detected, the charging/discharging contactor opens always with the delay “Delay before stopping discharging”. 534 534 535 535 === Discharge (AUX) === 536 536 ... ... @@ -542,11 +542,11 @@ 542 542 543 543 * the battery has low SOC; 544 544 * the battery voltage is out of range; 545 -* the battery system errors are detected.580 +* the errors are detected (configured in the "Errors 1, 2 ..." bitfields). 546 546 547 547 To change the parameters of the powering of external equipment, select the "Control → Discharge (AUX)" section: 548 548 549 -[[image:173 3322827920-878.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="130" width="800"]]584 +[[image:1735066190419-838.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="161" width="800"]] 550 550 551 551 In this section: 552 552 ... ... @@ -554,10 +554,13 @@ 554 554 * Switch off the discharging (AUX) contactor if the SOC is too low; 555 555 * Minimum SOC – a minimum SOC value, when reached, the auxiliary (AUX) discharging contactor opens, %; 556 556 * Tolerant SOC – a permissive SOC value, upon reaching which the auxiliary (AUX) discharging contactor re-closes, %; 592 +* Switch off the discharging (AUX) contactor if the cell voltage is out of the range; 593 +* Minimum cell voltage, V; 594 +* Maximum cell voltage, V; 557 557 * Switch off the discharging (AUX) contactor if the battery voltage is out of the range; 558 -* Minimum voltage – minimumbattery voltage, V;559 -* Maximum voltage – maximumbattery voltage, V;560 -* Switchoff the discharging(AUX)contactoronerrors –the auxiliary(AUX)discharging contactoropensif thefollowingerrorsoccur:Undervoltage,Overcurrent,Hightemperature(DCH), Short circuit, Critical error.596 +* Minimum battery voltage, V; 597 +* Maximum battery voltage, V; 598 +* Errors 1, 2 to open the auxiliary discharging contactor – bitfields to choose the errors which will open the auxiliary discharging contactor. 561 561 562 562 === Cell balancing === 563 563 ... ... @@ -572,20 +572,25 @@ 572 572 A balancing resistor is connected to the cell if the following conditions are simultaneously met: 573 573 574 574 * the voltage on the cell is higher than the balancing start voltage; 575 -* the difference between the voltage on the cell and the minimum voltage among the battery cells is greater than the balancing start threshold .613 +* the difference between the voltage on the cell and the minimum voltage among the battery cells is greater than the balancing start threshold; 576 576 577 577 A balancing resistor is disconnected from the cell if any of the following conditions are met: 578 578 579 -* the voltage on the cell is less than the balancing st artvoltage;617 +* the voltage on the cell is less than the balancing stop voltage; 580 580 * the difference between the voltage on the cell and the minimum voltage among the battery cells is less than the balancing stop threshold. 581 581 620 +(% class="box infomessage" %) 621 +((( 582 582 If the “High logic temperature” occurs, then the balancing of the cells connected to the overheated BMS Logic device will not be performed. 623 +))) 583 583 584 584 The BMS Main 3 can enable the cell balancing by the external “Balancing request” signal. Balancing process will be started to cells which the voltage is higher than the balancing start voltage and the difference between the cell voltage and the minimum voltage among all the cells is greater than the balancing stop threshold. 585 585 627 +BMS Main 3 can force a cell balancing, if its voltage is higher than estimated value. 628 + 586 586 To change the cell balancing parameters, select the "Control → Cell balancing" section: 587 587 588 -[[image:173 3322883460-118.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="114" width="800"]]631 +[[image:1735065702806-422.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="130" width="800"]] 589 589 590 590 In this section: 591 591 ... ... @@ -594,12 +594,14 @@ 594 594 ** Balance on charge – balancing is performed while and after the charging (in the “Charge ON” and “Charge OFF” states); 595 595 ** Balance on charge or relaxed - balancing is performed while and after the charging and in the relaxed state (in “Charge ON”, “Charge OFF”, “Relaxed (after charging)” and “Relaxed (after discharging)” states); 596 596 ** Balance always – balancing is always performed regardless the battery state; 597 - 598 - [[image:1733322883462-975.png||data-xwiki-image-style-alignment="center"data-xwiki-image-style-border="true"height="74" width="600"]]599 - 640 +* Balancing condition: 641 +** Automatic – balancing will be performed automatically if needed conditions are met; 642 +** On balancing request – balancing will start only if a remote request is received. In this case cells will start to balance regardless the "Voltage deviation to start balancing" value; 600 600 * Minimum cell voltage to start balancing, V; 601 601 * Voltage deviation to start balancing; 602 602 * Voltage deviation to stop balancing; 646 +* Voltage for forced balancing – if cell voltage is above this value, it will start discharging through balancing resistor; 647 +* Maximum allowable temperature of BMS Logic devices, ºC; 603 603 * Command to discharge all cells – a flag to force the balancing of all cells. 604 604 605 605 === Series balancing === ... ... @@ -677,7 +677,10 @@ 677 677 678 678 * the minimum temperature among all cells of the battery is greater than the “Tolerant cell temperature” value during the “Delay before stopping the heater” time. 679 679 680 -If there is the "Heater" signal, the heater contactor closes and/or a signal is output to the corresponding digital output. 725 +(% class="box infomessage" %) 726 +((( 727 +If there is the "Heater" signal, the heater contactor closes and/or a signal is set to the corresponding digital output. 728 +))) 681 681 682 682 === Cooler === 683 683 ... ... @@ -704,7 +704,10 @@ 704 704 705 705 * the maximum temperature among all cells of the battery is less than the “Tolerant cell temperature” value during the “Delay before stopping the cooler” time. 706 706 707 -If there is the "Cooler" signal, the cooler contactor closes and/or a signal is output to the corresponding digital output. 755 +(% class="box infomessage" %) 756 +((( 757 +If there is the "Cooler" signal, the cooler contactor closes and/or a signal is set to the corresponding digital output. 758 +))) 708 708 709 709 === High voltage === 710 710 ... ... @@ -722,7 +722,10 @@ 722 722 723 723 The BMS Main 3 implements a self-diagnostics of high-voltage measurement lines. If measurement line breaks or high-voltage polarity is wrong, “High voltage fault” is generated. 724 724 725 -**If there is the “High voltage fault”, the “Critical error” is generated and all contactors open.** 776 +(% class="box warningmessage" %) 777 +((( 778 +If there is the “High voltage fault”, **the “Critical error” is generated.** 779 +))) 726 726 727 727 === Cell analysis === 728 728
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