Changes for page 3.3 Control

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1 -Battery management systems.BMS Main 3.3\. Configuration.WebHome
1 +drafts.bms-main-3.3\. Settings.WebHome
Content
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1 -(% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
2 -= Settings =
1 +=== 3.3.1 Common settings ===
3 3  
4 -(% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
5 -== Control ==
6 -
7 -=== Common settings ===
8 -
9 9  To change the common BMS settings, select the "Control → Common settings" section:
10 10  
11 -[[image:1735054851946-552.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="105" width="800"]]
5 +[[image:1733322611547-671.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="124" width="800"]]
12 12  
13 13  In this section:
14 14  
... ... @@ -16,10 +16,8 @@
16 16  * Cell resistance – nominal (maximum) internal resistance of the cells, Ohm;
17 17  * Relax time (after charging) – a relaxation time after charging, second;
18 18  * Relax time (atfer discharging) – a relaxation time after discharging, second;
19 -* Reset parameters – a command to reset cells state of charge, capacity, and resistance;
20 -* Method of calculating the battery voltage:
21 -** Summation of cell voltages – the overall voltage is calculated as on sum of all cells in the battery;
22 -** Using voltage before contactors – the overall voltage is estimated as voltage before contactors measured by BMS.
13 +* Number of cycles – a number of charge-discharge cycles;
14 +* Reset parameters – a command to reset cells state of charge, capacity, and resistance.
23 23  
24 24  The values “Capacity”, “Resistance”, “Cycles” are used to calculate the SOC of cells and the battery.
25 25  
... ... @@ -33,7 +33,7 @@
33 33  
34 34  The “Reset parameters” command is used for starting-up and adjustment of the battery.
35 35  
36 -=== SOC estimation ===
28 +=== 3.3.2 SOC estimation ===
37 37  
38 38  The BMS Main 3 device calculates the state of charge of the battery (SOC) using two algorithms:
39 39  
... ... @@ -44,9 +44,8 @@
44 44  
45 45  To change the estimation algorithm for calculating the battery SOC, select the "Control → SOC estimation → Algorithm" section:
46 46  
39 +[[image:1733322611549-423.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="148" width="800"]]
47 47  
48 -[[image:1735056107942-306.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="141" width="800"]]
49 -
50 50  The following estimation algorithms supported:
51 51  
52 52  * Voltage – by open circuit voltage;
... ... @@ -70,8 +70,7 @@
70 70  
71 71  * Minimal SOC – the battery SOC is assumed to be the minimum SOC among the cells;
72 72  * Average SOC – the battery SOC is taken equal to the arithmetic average of the cell SOC;
73 -* Min-Max SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if any cell have 100% SOC, b) 0% if any cell have 0% SOC;
74 -* Max-Min SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if all cells have 100% SOC, b) 0% if all cells have 0% SOC;
64 +* Min-Max SOC – the battery SOC is taken based on the minimum and maximum SOC of the cells (recommended method).
75 75  
76 76  Other parameters:
77 77  
... ... @@ -85,9 +85,9 @@
85 85  * Coulomb counting correction (temperature) – the dependence of battery capacity on temperature;
86 86  * Coulomb counting correction (cycles) – the dependence of battery capacity on the number of charge-discharge cycles.
87 87  
88 -=== SOC correction ===
78 +=== 3.3.3 SOC correction ===
89 89  
90 -The BMS Main 3 device can recalculate the battery SOC after long-term storage or after long-term working in the case when the battery was not charged fully or discharged totally. Recalculation is done based on the tabular dependency Uocv = Uocv (SOC, t) (see [[SOC estimation>>doc:||anchor="HSOCestimation"]]).
80 +The BMS Main 3 device can recalculate the battery SOC after long-term storage or after long-term working in the case when the battery was not charged fully or discharged totally. Recalculation is done based on the tabular dependency Uocv = Uocv (SOC, t) (see section** **2.3.2).
91 91  
92 92  To configure parameters for periodically correcting the battery state of charge, select the "Control → SOC correction" section:
93 93  
... ... @@ -102,30 +102,22 @@
102 102  * Ignore the linear zone – a flag to ignore linear SOC zone while correction (recommended to be unset);
103 103  * Last correction timestamp – time when last correction was made.
104 104  
105 -=== Resistance estimation ===
95 +=== 3.3.4 Resistance estimation ===
106 106  
107 107  Calculation of the resistance of cells is carried out in two ways. The first method is used when the battery passes from a relaxation state to a charge or discharge state, wherein the cell resistance value
108 108  
109 -{{formula fontSize="SMALL" imageType="PNG"}}
110 -R = \frac{U-U_{ocv}}{I_{stable}}
111 -{{/formula}}
99 +R = (U-U,,ocv,,) / I,,stable,,,
112 112  
113 -where U the cell voltage measured in the charge or discharge state, V; U,,ocv,, — cell voltage measured in the state of relaxation (before switching to the state of charge or discharge); I,,stable,, stabilized current through the cell in the state of charge or discharge.
101 +where U is the cell voltage measured in the charge or discharge state, V; U,,ocv,, is the cell voltage measured in the state of relaxation (before switching to the state of charge or discharge); I,,stable,, stabilized current through the cell in the state of charge or discharge.
114 114  
115 115  The second method is used for a stepwise change in the current through the cell, while the value of the cell resistance:
116 116  
117 -{{formula fontSize="SMALL"}}
118 -R = \frac{U_2-U_1}{I_{stable2}-I_{stable1}}
119 -{{/formula}}
105 +R = (U,,2,,-U,,1,,) / (I,,stable2,,-I,,stable1,,) provided that | I,,stable2,,-I,,stable1,, | > 0.2 × Q,,max,,
120 120  
121 -provided that
107 +(Q,,max,, is the maximum cell capacity),
122 122  
123 -{{formula fontSize="SMALL"}}
124 -| I_{stable2}-I_{stable1} | > 0.2 × Qmax
125 -{{/formula}}
109 +where U,,2,, is the voltage on the cell at the moment when the stabilized current I,,stable2,, is flowing through it; U,,1,, – the voltage on the cell at the moment when the stabilized current I,,stable1,, flowing through it.
126 126  
127 -where Q,,max,, — the maximum cell capacity,U,,2,, — voltage on the cell at the moment when the stabilized current I,,stable2,, is flowing through it; U,,1,, — the voltage on the cell at the moment when the stabilized current I,,stable1,, flowing through it.
128 -
129 129  The stabilized current I,,stable,, = I, if during the stabilization time the instantaneous current I is in the range from 0.95 × I to 1.05 × I.
130 130  
131 131  To change parameters of the algorithm for calculating the cell resistance, select the "Control → Resistance estimation" section:
... ... @@ -140,9 +140,9 @@
140 140  * Minimum SOC – minimum cell SOC value for resistance calculation;
141 141  * Maximum SOC – maximum cell SOC value for resistance calculation.
142 142  
143 -The calculated resistance is accepted by the system as valid (and therefore updated) if its value is in the range from Resistance / 2 to “Maximum resistance factor” × Resistance, where "Resistance" is the nominal resistance of the cell (see [[Common settings>>doc:||anchor="HCommonsettings"]]). If the calculated resistance value is greater than the value (Maximum resistance factor × Resistance), the updated resistance value will be equal to the value (Maximum resistance factor × Resistance).
125 +The calculated resistance is accepted by the system as valid (and therefore updated) if its value is in the range from Resistance/2 to “Maximum resistance factor” × Resistance, where "Resistance" is the nominal resistance of the cell (see section 2.3.1). If the calculated resistance value is greater than the value (Maximum resistance factor × Resistance), the updated resistance value will be equal to the value (Maximum resistance factor × Resistance).
144 144  
145 -=== Low SOC (signal) ===
127 +=== 3.3.5 Low SOC (signal) ===
146 146  
147 147  To change the parameters of the generation a signal about low battery level, select the "Control → Low SOC (signal)" section:
148 148  
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167 167  
168 168  The "Low SOC signal" is indicative and can be output to a discrete output or a power switch.
169 169  
170 -=== High charging current (signal) ===
152 +=== 3.3.6 High charging current (signal) ===
171 171  
172 172  To change the parameters of the generation high-current signal, select the "Control → High charging current (signal)" section:
173 173  
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192 192  
193 193  The "High charging current" signal is indicative and can be output to a discrete output or a power switch.
194 194  
195 -=== Charge map ===
177 +=== 3.3.7 Charge map ===
196 196  
197 197  The BMS Main 3 device calculates the maximum allowable charge current values in respect to SOC, battery temperature, contactor temperature and cell voltage.
198 198  
... ... @@ -220,7 +220,7 @@
220 220  
221 221  Charging current limit = Maximum charging current × Kcs × Kcc × Kcv × Kct
222 222  
223 -=== Discharge map ===
205 +=== 3.3.8 Discharge map ===
224 224  
225 225  The BMS Main 3 device calculates the maximum allowable discharge current values in respect to SOC, battery temperature, contactor temperature and cell voltage.
226 226  
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248 248  
249 249  Discharging current limit = Maximum discharging current × Kds × Kdc × Kdv × Kdt
250 250  
251 -=== Charge map (PEAK & CONTINUOUS) ===
233 +=== 3.3.9 Charge map (PEAK & CONTINUOUS) ===
252 252  
253 253  The BMS Main 3 has an alternative algorithm for the maximum allowed charging current based on peak and continuous battery operating modes.
254 254  
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275 275  
276 276  I,,continuous,, = Maximum CONTINUOUS charge current × K,,cc,,
277 277  
278 -=== Discharge map (PEAK & CONTINUOUS) ===
279 279  
261 +=== 3.3.10 Discharge map (PEAK & CONTINUOUS) ===
262 +
280 280  The BMS Main 3 has an alternative algorithm for the maximum allowed discharging current based on peak and continuous battery operating modes.
281 281  
282 282  To configure parameters for determining the discharge current limit, select the "Control → Discharge map (PEAK & CONTINUOUS)" section:
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302 302  
303 303  I,,continuous,, = Maximum CONTINUOUS discharge current × K,,dc,,
304 304  
288 +=== 3.3.11 Charge ===
305 305  
306 -
307 -=== Main contactor ===
308 -
309 -The BMS Main 3 device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in case of sealing of the charging or discharging contactors.
310 -
311 -The Main contactor algorithm supports the following modes:
312 -
313 -* Always on;
314 -* Automatic;
315 -* On demand.
316 -
317 -In “Always on” mode main contactor closes if all the following is true:
318 -
319 -* Charging contactor is open;
320 -* Discharging contactor is open;
321 -* There are no errors from the list below:
322 -** Overcurrent;
323 -** Undervoltage;
324 -** Overvoltage;
325 -** High temperature (CH);
326 -** High temperature (DCH);
327 -** Unallowable charging;
328 -** Critical error.
329 -
330 -In “Always on” mode main contactor opens if all the following is true:
331 -
332 -* Charging contactor is open;
333 -* Discharging contactor is open;
334 -* There is an error from the list below:
335 -** Overcurrent;
336 -** Undervoltage;
337 -** Overvoltage;
338 -** High temperature (CH);
339 -** High temperature (DCH);
340 -** Unallowable charging;
341 -** Critical error.
342 -
343 -In “Automatic” mode, the main contactor closes by internal charging and discharging algorithms at the same time with Precharging, Charging and Discharging contactors.
344 -
345 -In “On demand” mode, the main contactor closes by external the “Close Main contactor” request.
346 -
347 -To change the parameters of the main contactor, select the "Control → Main contactor" section:
348 -
349 -[[image:1733322872744-536.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="105" width="800"]]
350 -
351 -In this section:
352 -
353 -* Enable – a flag to enable the main contactor control;
354 -* Algorithm – main contactor control algorithm:
355 -** Always on – contactor is always closed;
356 -** Automatic – contactor closes by internal charge and discharge algorithms;
357 -** On demand – contactor is closed by an external request;
358 -* Time to keep the contactor closed before closing the others – a time for other contactors to be open after the main contactor is closed;
359 -* Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, s;
360 -* Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset.
361 -
362 -=== Charging status ===
363 -
364 -TBA
365 -
366 -=== Discharging status ===
367 -
368 -TBA
369 -
370 -=== Precharge ===
371 -
372 -TBA
373 -
374 -=== Charge ===
375 -
376 376  There are two contactors that serve charging the battery: a charging contactor and an allow charging contactor. With the help of the allow charging contactor, the BMS commands the charger to start or stop charging.
377 377  
378 378  The device supports three charge control algorithms:
... ... @@ -446,7 +446,7 @@
446 446  
447 447  Note – The allow charging contactor closes under two independent conditions: 1) the voltage on the cells reaches the “Voltage to reset the “Ready to charge"” level and 2) the "Delay before recharging" time has passed since the opening of the allow charging contactor.
448 448  
449 -=== Discharge ===
363 +=== 3.3.12 Discharge ===
450 450  
451 451  The device controls the discharging contactor to connect battery to the load.
452 452  
... ... @@ -520,7 +520,7 @@
520 520  * Voltage to clear the “Ready to discharge” – a threshold voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared;
521 521  * Voltage to reset the “Ready to discharge” – a tolerant voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set;
522 522  
523 -=== Charge/Discharge ===
437 +=== 3.3.13 Charge/Discharge ===
524 524  
525 525  The BMS Main 3 device can control the charging/discharging contactor, which combines algorithms of charging and discharging contactor. It behaves as a charging contactor when “Charge request” or “Charger connected” is set, otherwise – as a discharging contactor.
526 526  
... ... @@ -532,7 +532,7 @@
532 532  
533 533  * Enable – a flag to enable the charge/discharge controller.
534 534  
535 -=== Discharge (AUX) ===
449 +=== 3.3.14 Discharge (AUX) ===
536 536  
537 537  The BMS Main 3 device can control the power supply of external equipment using the auxiliary (AUX) discharging contactor. An example of external equipment can be an inverter that converts DC to AC to power a service laptop and other devices.
538 538  
... ... @@ -559,8 +559,63 @@
559 559  * Maximum voltage – maximum battery voltage, V;
560 560  * Switch off the discharging (AUX) contactor on errors – the auxiliary (AUX) discharging contactor opens if the following errors occur: Undervoltage, Overcurrent, High temperature (DCH), Short circuit, Critical error.
561 561  
562 -=== Cell balancing ===
476 +=== 3.3.15 Main contactor ===
563 563  
478 +The BMS Main 3 device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in case of sealing of the charging or discharging contactors.
479 +
480 +The Main contactor algorithm supports the following modes:
481 +
482 +* Always on;
483 +* Automatic;
484 +* On demand.
485 +
486 +In “Always on” mode main contactor closes if all the following is true:
487 +
488 +* Charging contactor is open;
489 +* Discharging contactor is open;
490 +* There are no errors from the list below:
491 +** Overcurrent;
492 +** Undervoltage;
493 +** Overvoltage;
494 +** High temperature (CH);
495 +** High temperature (DCH);
496 +** Unallowable charging;
497 +** Critical error.
498 +
499 +In “Always on” mode main contactor opens if all the following is true:
500 +
501 +* Charging contactor is open;
502 +* Discharging contactor is open;
503 +* There is an error from the list below:
504 +** Overcurrent;
505 +** Undervoltage;
506 +** Overvoltage;
507 +** High temperature (CH);
508 +** High temperature (DCH);
509 +** Unallowable charging;
510 +** Critical error.
511 +
512 +In “Automatic” mode, the main contactor closes by internal charging and discharging algorithms at the same time with Precharging, Charging and Discharging contactors.
513 +
514 +In “On demand” mode, the main contactor closes by external the “Close Main contactor” request.
515 +
516 +To change the parameters of the main contactor, select the "Control → Main contactor" section:
517 +
518 +[[image:1733322872744-536.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="105" width="800"]]
519 +
520 +In this section:
521 +
522 +* Enable – a flag to enable the main contactor control;
523 +* Algorithm – main contactor control algorithm:
524 +** Always on – contactor is always closed;
525 +** Automatic – contactor closes by internal charge and discharge algorithms;
526 +** On demand – contactor is closed by an external request;
527 +* Time to keep the contactor closed before closing the others – a time for other contactors to be open after the main contactor is closed;
528 +* Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, s;
529 +* Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset.
530 +
531 +=== 3.3.16 Cell balancing ===
532 +
564 564  Balancing makes the voltage of all cells equal to the minimum cell voltage.
565 565  
566 566  The following balancing rules are supported:
... ... @@ -595,7 +595,7 @@
595 595  ** Balance on charge or relaxed - balancing is performed while and after the charging and in the relaxed state (in “Charge ON”, “Charge OFF”, “Relaxed (after charging)” and “Relaxed (after discharging)” states);
596 596  ** Balance always – balancing is always performed regardless the battery state;
597 597  
598 -[[image:1733322883462-975.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="74" width="600"]]
567 +[[image:1733322883462-975.png]]
599 599  
600 600  * Minimum cell voltage to start balancing, V;
601 601  * Voltage deviation to start balancing;
... ... @@ -602,7 +602,7 @@
602 602  * Voltage deviation to stop balancing;
603 603  * Command to discharge all cells – a flag to force the balancing of all cells.
604 604  
605 -=== Series balancing ===
574 +=== 3.3.17 Series balancing ===
606 606  
607 607  The BMS Main 3 device supports work with two independent (galvanically unrelated) cell series. To monitor the status of two series, two current sensors are used. A series of cells must be equivalent: they must have the same number of cells and the same capacity.
608 608  
... ... @@ -629,7 +629,7 @@
629 629  * Period – a period to reset of charge counters for each series (to avoid accumulation of error), second;
630 630  * Do not sum series voltages – a flag to disable the summing of series voltages.3
631 631  
632 -=== Power down ===
601 +=== 3.3.18 Power down ===
633 633  
634 634  The BMS Main 3 device can shut down itself if the battery voltage is low or the battery is idle for a long time.
635 635  
... ... @@ -652,7 +652,7 @@
652 652  * Power down if KEYRUN and CHARGE_ON are cleared – a flag to power down the device if KEYRUN and CHARGE_ON signals are cleared;
653 653  * Delay before setting the internal power down signal – a delay before turning off the device power when removing KEYRUN and CHARGE_ON or receiving the “Power down request” command, ms.
654 654  
655 -=== Heater ===
624 +=== 3.3.19 Heater ===
656 656  
657 657  To change the parameters of the heater control algorithm, select the "Control → Heater" section:
658 658  
... ... @@ -679,7 +679,7 @@
679 679  
680 680  If there is the "Heater" signal, the heater contactor closes and/or a signal is output to the corresponding digital output.
681 681  
682 -=== Cooler ===
651 +=== 3.3.20 Cooler ===
683 683  
684 684  To change the parameters of the cooler control algorithm, select the "Control → Cooler" section:
685 685  
... ... @@ -706,13 +706,16 @@
706 706  
707 707  If there is the "Cooler" signal, the cooler contactor closes and/or a signal is output to the corresponding digital output.
708 708  
709 -=== High voltage ===
710 710  
679 +1.
680 +11.
681 +111. High voltage
682 +
711 711  The BMS Main 3 device has an ability to measure high voltages before and after contactors.
712 712  
713 713  To change the parameters of high voltage fault, select the "Control → High voltage" section:
714 714  
715 -[[image:1733322914683-203.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="87" width="800"]]
687 +[[image:1733322914683-203.png]]
716 716  
717 717  In this section:
718 718  
... ... @@ -724,8 +724,11 @@
724 724  
725 725  **If there is the “High voltage fault”, the “Critical error” is generated and all contactors open.**
726 726  
727 -=== Cell analysis ===
728 728  
700 +1.
701 +11.
702 +111. Cell analysis
703 +
729 729  The battery discharge characteristic – the dependence Uocv = Uocv(DOD) – is used to determine the tabular dependence Uocv = Uocv(SOC, t°C), which is necessary for calculating the battery charge level.
730 730  
731 731  The BMS Main 3 device can automatically determine the battery discharge characteristic.
... ... @@ -737,7 +737,7 @@
737 737  
738 738  To configure parameters for determining the discharge characteristic of the battery, select the "Control → Cell analysis" section:
739 739  
740 -[[image:1733322914685-558.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="107" width="800"]]
715 +[[image:1733322914685-558.png]]
741 741  
742 742  In this section:
743 743  
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