Changes for page 3.3 Control

Last modified by Admin on 2025/04/09 12:14

From 10.6 to 10.7 From 27.2 to 27.3

From version 10.7

edited by Admin
on 2024/12/24 16:26

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To version 27.2

edited by Admin
on 2024/12/25 10:23

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@@ -200,7 +200,7 @@
  To configure parameters for determining the charge current limit, select the "Control → Charge map" section:
--[[image:1733322637793-171.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="177" width="800"]]
++[[image:1735064362593-844.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="153" width="800"]]
  In this section:
@@ -228,7 +228,7 @@
  To configure parameters for determining the discharge current limit, select the "Control → Discharge map" section:
--[[image:1733322637795-310.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="178" width="800"]]
++[[image:1735064399985-526.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="152" width="800"]]
  In this section:
@@ -254,7 +254,7 @@
  To configure parameters for determining the charge current limit, select the "Control → Charge map (PEAK & CONTINUOUS)" section:
--[[image:1733322637796-187.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="145" width="800"]]
++[[image:1735064434321-430.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="124" width="800"]]
  In this section:
@@ -275,7 +275,6 @@
  I,,continuous,, = Maximum CONTINUOUS charge current × K,,cc,,
--
  === Discharge map (PEAK & CONTINUOUS) ===
  The BMS Main 3 has an alternative algorithm for the maximum allowed discharging current based on peak and continuous battery operating modes.
@@ -282,7 +282,7 @@
  To configure parameters for determining the discharge current limit, select the "Control → Discharge map (PEAK & CONTINUOUS)" section:
--[[image:1733322735595-661.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="145" width="800"]]
++[[image:1735064454708-345.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="124" width="800"]]
  In this section:
@@ -303,6 +303,128 @@
  I,,continuous,, = Maximum CONTINUOUS discharge current × K,,dc,,
++=== Main contactor ===
++
++The BMS Main 3 device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in case of sealing of the charging or discharging contactors.
++
++The Main contactor algorithm supports the following modes:
++
++* Always on;
++* Automatic;
++* On demand.
++
++In “Always on” mode main contactor closes if all the following is true:
++
++* Charging contactor is open;
++* Discharging contactor is open;
++* There are no errors from the list below:
++** Overcurrent;
++** Undervoltage;
++** Overvoltage;
++** High temperature (CH);
++** High temperature (DCH);
++** Unallowable charging;
++** Critical error.
++
++In “Always on” mode main contactor opens if all the following is true:
++
++* Charging contactor is open;
++* Discharging contactor is open;
++* There is an error from the list below:
++** Overcurrent;
++** Undervoltage;
++** Overvoltage;
++** High temperature (CH);
++** High temperature (DCH);
++** Unallowable charging;
++** Critical error.
++
++In “Automatic” mode, the main contactor closes by internal charging and discharging algorithms at the same time with Precharging, Charging and Discharging contactors.
++
++In “On demand” mode, the main contactor closes by external the “Close Main contactor” request.
++
++To change the parameters of the main contactor, select the "Control → Main contactor" section:
++
++[[image:1735064488658-863.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="112" width="800"]]
++
++In this section:
++
++* Enable – a flag to enable the main contactor control;
++* Algorithm – main contactor control algorithm:
++** Always on – contactor is always closed;
++** Automatic – contactor closes by internal charge and discharge algorithms;
++** On demand – contactor is closed by an external request;
++* Time to keep the contactor closed before closing the others – a time for other contactors to be open after the main contactor is closed;
++* Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, s;
++* Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset;
++* Errors 1, 2 to open the main contactor – bitfields to choose the errors which will open the main contactor.
++
++=== Charging status ===
++
++To change the parameters of charging process status, select the "Control → Charging status" section:
++
++[[image:1735064935499-941.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="110" width="800"]]In this section:
++
++* Current to set the "Charging current present" – a current level to generate the "Charging current present" signal, A;
++* Current to clear the "Charging current present" – a current level to clear the "Charging current present" signal, A;
++* Voltage to clear the “Ready to charge” – a threshold voltage level on the cell, V; if the voltage of any cell is above this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared;
++* Voltage to reset the “Ready to charge” – a tolerant voltage level on the cell, V; if all cell voltages are below the tolerant level, the “Ready to charge” (hence, the “Allow charging”) signal is set;
++* Delay before recharging – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0;
++* Errors 1, 2 to clear the "Ready to charge" – bitfields to choose the errors which will clear the "Ready to charge" signal.
++
++(% class="box infomessage" %)
++(((
++**Note:** The "Allow charging" signal activates under two independent conditions:
++1) the voltage on the cells reaches the “Voltage to reset the “Ready to charge"” level and
++2) the "Delay before recharging" time has passed since the opening of the allow charging contactor.
++)))
++
++=== Discharging status ===
++
++To change the parameters of charging process status, select the "Control → Discharging status" section:
++
++[[image:1735064980481-209.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="102" width="800"]]In this section:
++
++* Current to set the "Discharging current present" – a current level to generate the "Discharging current present" signal, А;
++* Current to clear the "Discharging current present" – a current level to clear the "Discharging current present" signal, А;
++* Voltage to clear the “Ready to discharge” – a threshold voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared;
++* Voltage to reset the “Ready to discharge” – a tolerant voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set;
++* Errors 1, 2 to clear the "Ready to discharge" – bitfields to choose the errors which will clear the "Ready to discharge" signal.
++
++=== Precharge ===
++
++The BMS Main 3 device can control the precharge contactor. The precharge contactor is used to charge the intermediate capacity with low current and usually placed with the limiting resistor in parallel to charging or discharging contactor.
++
++BMS Main 3 device detects errors while pre-charging the load capacity by monitoring the current and voltage difference before and after contactors.
++
++To change the parameters of precharge contactor, select the "Control → Precharge" section:
++
++[[image:1735065073836-743.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="160" width="800"]]
++
++* Precharge current threshold to finish precharging – a minimum current value at which precharging process assumed to be finished, A;
++* Check voltages before and after contactors to finish precharging – a flag to check the voltages before and after contactors to ensure that precharge process has finished and it is allowed to close the discharging contactor;
++* Minimum voltage difference to finish precharging – minimal voltage difference before and after contactors at which precharge process is meant to be finished, V;
++* Number of precharging attempts – maximum number of precharging attempts before setting the "Precharge error";
++* Precharge time – a duration of closing the precharge contactor before closing the discharging contactor, millisecond;
++* Relaxation between attempts – a duration between precharge attempts, millisecond;
++* Check the power dissipated in the preacharge resistor - a flag to enable the calculation of power dissipated in precharge resistor;
++* Precharge resistor resistance, Ohm;
++* Maximum allowable power dissipated in the resistor, W;
++* Delay before setting the "Precharge error" when checking power, millisecond;
++* Delay before clearing the "Precharge error", second;
++* Lock the "Precharge error" – a flag to block the error until the device is restarted.
++
++“Precharge error” generation conditions:
++
++* the precharge current does not decrease after "Number of precharging attempts";
++* voltages before and after contactors are not equal after "Number of precharging attempts";
++* power dissipated on the precharge resistor is above the maximum value during the “Delay before setting the 'Precharge error' when checking power” time.
++
++(% class="box infomessage" %)
++(((
++If there is the “Precharge error”, **charging **and **discharging **contactors open.
++)))
++
  === Charge ===
  There are two contactors that serve charging the battery: a charging contactor and an allow charging contactor. With the help of the allow charging contactor, the BMS commands the charger to start or stop charging.
@@ -331,9 +331,9 @@
  or one of the signals:
--* Service reset
--* Power down request
--* Inhibit charging
++* Service reset;
++* Power down request;
++* Inhibit charging,
  both contactors are open (no current flows).
@@ -351,11 +351,14 @@
  * If in the process of charging the voltage on the cell exceeds the “Ready to charge” level, the allow charging contactor opens (while the charging contactor remains closed);
  * If errors in the list above occur the charging contactor and allow charging contactor open.
--Note – When errors occur in the system, the charging contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
++(% class="box infomessage" %)
++(((
++Note: when errors occur in the system, the **charging **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below).
++)))
  To change the parameters of the battery charge control algorithm, select the "Control → Charge" section:
--[[image:1733322798914-813.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="327" width="800"]]
++[[image:1735063563460-549.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="262" width="800"]]
  In this section:
@@ -364,20 +364,15 @@
  ** Always on – charging is always allowed;
  ** On charger connected – charging is allowed when there is a signal “Charger connected”;
  ** On charge request – charging is allowed when there is a signal “Charge request”;
--* Current corresponding to charging – a current level to generate the "Charging current present" signal, A;
--* Current corresponding to no charging – a current level to clear the "Charging current present" signal, A;
++* Allow charging only when the "Ready to charge" signal is set – charging contactor will open if "Ready to charge" signal is cleared;
  * Delay before starting charging – a time delay T,,on,, before closing the charging contactor and the allow charging contactor, millisecond;
  * Delay before stopping charging – a time delay T,,off,, before opening the charging contactor, millisecond;
++* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the charge contactor;
++* Errors 1, 2 to open the charging contactor – bitfields to choose the errors which will open the charging contactor;
  * Use custom delays before stopping charging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors;
--* Custom delay: <error> – specific error delay, millisecond;
++* Custom delay: <error> – delay for specific error, millisecond;
  * Switch off the charging contactor on errors without delay – a flag to protectively open the charging contactor without a delay. In the opposite case, when an error is detected, the charging contactor opens always with the delay “Delay before stopping charging”;
--* Control the precharging contactor – a flag that allows control of the precharging contactor;
--* Voltage to clear the “Ready to charge” – a threshold voltage level on the cell, V; if the voltage of any cell is above this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared;
--* Voltage to reset the “Ready to charge” – a tolerant voltage level on the cell, V; if all cell voltages are below the tolerant level, the “Ready to charge” (hence, the “Allow charging”) signal is set;
--* Delay before recharging – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0.
--Note – The allow charging contactor closes under two independent conditions: 1) the voltage on the cells reaches the “Voltage to reset the “Ready to charge"” level and 2) the "Delay before recharging" time has passed since the opening of the allow charging contactor.
--
  === Discharge ===
  The device controls the discharging contactor to connect battery to the load.
@@ -424,13 +424,16 @@
  * if there is signal “Discharge request”, the charging contactor is open and there are no errors (see the list above), then through the delay time T,,on,, the discharging contactor closes;
  * If the signal “Discharge request” disappears or errors occur (see the list above), then after the delay time T,,off,, the discharging contactor opens.
--Note – In case of errors in the system operation, the opening of the discharging contactor is performed either immediately or with a delay T,,off,, (depends on the settings described below).
++(% class="box infomessage" %)
++(((
++**Note:** in case of errors in the system operation, **discharging **contactor opens either immediately or with a delay T,,off,, (depends on the settings described below).
++)))
  The device supports controlling the precharging contactor. The duration of switching on the precharging contactor before closing the discharging (load) contactor is adjusted.
  To change the parameters of the battery discharge control algorithm, select the "Control → Discharge" section:
--[[image:1733323750262-841.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="360" width="800"]]
++[[image:1735064038329-836.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="273" width="800"]]
  In this section:
@@ -439,26 +439,24 @@
  ** Always on – load is always connected;
  ** On charger disconnected – load is connected when there is no signal “Charger connected”;
  ** On discharge request – load is connected when there is signal “Discharge request”;
--* Current corresponding to discharging – a current level to generate the "Discharging current present" signal, А;
--* Current indicating no discharging – a current level to clear the "Discharging current present" signal, А;
++* Allow charging only when the "Ready to discharge" signal is set – discharging contactor will open if "Ready to discharge" signal is cleared;
  * Delay before starting discharging – a time delay T,,on,, before closing the discharging contactor, millisecond;
  * Delay before stopping discharging – a time delay T,,off,, before opening the discharging contactor, millisecond;
++* Control the precharging contactor – a flag that allows control of the precharging contactor while closing the discharge contactor;
++* Errors 1, 2 to open the discharging contactor – bitfields to choose the errors which will open the discharging contactor;
  * Use custom delays before stopping discharging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors;
  * Custom delay: <error> – specific error delay, millisecond;
  * Switch off the discharging contactor on errors without delay – a flag to protectively open the discharging contactor without a delay. In the opposite case, when an error is detected, the discharging contactor opens always with the delay “Delay before stopping discharging”.
--* Precharge time – a duration of closing the precharge contactor before closing the discharging contactor, millisecond;
--* Check voltages before and after contactors to finish precharging – a flag to check the voltages before and after contactors to ensure that precharge process has finished and it is allowed to close the discharging contactor;
--* Minimum voltage difference to finish precharging – minimal voltage difference before and after contactors at which precharge process is meant to be finished, V;
--* Voltage to clear the “Ready to discharge” – a threshold voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared;
--* Voltage to reset the “Ready to discharge” – a tolerant voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set;
  === Charge/Discharge ===
--The BMS Main 3 device can control the charging/discharging contactor, which combines algorithms of charging and discharging contactor. It behaves as a charging contactor when “Charge request” or “Charger connected” is set, otherwise – as a discharging contactor.
++The BMS Main 3 device can control the charging/discharging contactor, which combines algorithms of charging and discharging contactor.
++Charging/Dischar
++
  The charging/discharging contactor control is configured in the “Control – Charge/Discharge” section:
--[[image:1733322827919-875.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="85" width="800"]]
++[[image:1735122153011-166.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="162" width="800"]]
  In this section:
@@ -478,7 +478,7 @@
  To change the parameters of the powering of external equipment, select the "Control → Discharge (AUX)" section:
--[[image:1733322827920-878.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="130" width="800"]]
++[[image:1735066190419-838.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="161" width="800"]]
  In this section:
@@ -489,63 +489,11 @@
  * Switch off the discharging (AUX) contactor if the battery voltage is out of the range;
  * Minimum voltage – minimum battery voltage, V;
  * Maximum voltage – maximum battery voltage, V;
--* Switch off the discharging (AUX) contactor on errors – the auxiliary (AUX) discharging contactor opens if the following errors occur: Undervoltage, Overcurrent, High temperature (DCH), Short circuit, Critical error.
++* Switch off the discharging (AUX) contactor on errors – the auxiliary (AUX) discharging contactor opens if the following errors occur: Undervoltage, Overcurrent, High temperature (DCH), Short circuit, Critical error;
++* Minimum battery voltage, V;
++* Maximum battery voltage, V;
++* Errors 1, 2 to open the auxiliary discharging contactor – bitfields to choose the errors which will open the auxiliary discharging contactor;
--=== Main contactor ===
--
--The BMS Main 3 device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in case of sealing of the charging or discharging contactors.
--
--The Main contactor algorithm supports the following modes:
--
--* Always on;
--* Automatic;
--* On demand.
--
--In “Always on” mode main contactor closes if all the following is true:
--
--* Charging contactor is open;
--* Discharging contactor is open;
--* There are no errors from the list below:
--** Overcurrent;
--** Undervoltage;
--** Overvoltage;
--** High temperature (CH);
--** High temperature (DCH);
--** Unallowable charging;
--** Critical error.
--
--In “Always on” mode main contactor opens if all the following is true:
--
--* Charging contactor is open;
--* Discharging contactor is open;
--* There is an error from the list below:
--** Overcurrent;
--** Undervoltage;
--** Overvoltage;
--** High temperature (CH);
--** High temperature (DCH);
--** Unallowable charging;
--** Critical error.
--
--In “Automatic” mode, the main contactor closes by internal charging and discharging algorithms at the same time with Precharging, Charging and Discharging contactors.
--
--In “On demand” mode, the main contactor closes by external the “Close Main contactor” request.
--
--To change the parameters of the main contactor, select the "Control → Main contactor" section:
--
--[[image:1733322872744-536.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="105" width="800"]]
--
--In this section:
--
--* Enable – a flag to enable the main contactor control;
--* Algorithm – main contactor control algorithm:
--** Always on – contactor is always closed;
--** Automatic – contactor closes by internal charge and discharge algorithms;
--** On demand – contactor is closed by an external request;
--* Time to keep the contactor closed before closing the others – a time for other contactors to be open after the main contactor is closed;
--* Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, s;
--* Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset.
--
  === Cell balancing ===
  Balancing makes the voltage of all cells equal to the minimum cell voltage.
@@ -572,7 +572,7 @@
  To change the cell balancing parameters, select the "Control → Cell balancing" section:
--[[image:1733322883460-118.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="114" width="800"]]
++[[image:1735065702806-422.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="130" width="800"]]
  In this section:
@@ -582,11 +582,16 @@
  ** Balance on charge or relaxed - balancing is performed while and after the charging and in the relaxed state (in “Charge ON”, “Charge OFF”, “Relaxed (after charging)” and “Relaxed (after discharging)” states);
  ** Balance always – balancing is always performed regardless the battery state;
--[[image:1733322883462-975.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="74" width="600"]]
++[[image:1735065666891-686.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="132" width="800"]]
++* Balancing condition:
++** Automatic – balancing will be performed automatically if needed conditions are met;
++** On balancing request – balancing will start only if a remote request is received. In this case cells will start to balance regardless the "Voltage deviation to start balancing" value;
  * Minimum cell voltage to start balancing, V;
  * Voltage deviation to start balancing;
  * Voltage deviation to stop balancing;
++* Voltage for forced balancing – if cell voltage is above this value, it will discharge through balancing resistor;
++* Maximum allowable temperature of BMS Logic devices, ºC;
  * Command to discharge all cells – a flag to force the balancing of all cells.
  === Series balancing ===
@@ -709,7 +709,10 @@
  The BMS Main 3 implements a self-diagnostics of high-voltage measurement lines. If measurement line breaks or high-voltage polarity is wrong, “High voltage fault” is generated.
--**If there is the “High voltage fault”, the “Critical error” is generated and all contactors open.**
++(% class="box warningmessage" %)
++(((
++If there is the “High voltage fault”, **the “Critical error” is generated and all contactors open.**
++)))
  === Cell analysis ===

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Changes for page 3.3 Control

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