Changes for page 3.3 Control

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1 -Battery management systems.BMS Main 3.3\. Configuration.WebHome
1 +drafts.bms-main-3.3\. Settings.WebHome
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1 -(% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
2 -= Settings =
1 +=== 3.3.1 Common settings ===
3 3  
4 -(% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
5 -== Control ==
6 -
7 -=== Common settings ===
8 -
9 9  To change the common BMS settings, select the "Control → Common settings" section:
10 10  
11 -[[image:1735054851946-552.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="105" width="800"]]
5 +[[image:1733322611547-671.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="124" width="800"]]
12 12  
13 13  In this section:
14 14  
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16 16  * Cell resistance – nominal (maximum) internal resistance of the cells, Ohm;
17 17  * Relax time (after charging) – a relaxation time after charging, second;
18 18  * Relax time (atfer discharging) – a relaxation time after discharging, second;
19 -* Reset parameters – a command to reset cells state of charge, capacity, and resistance;
20 -* Method of calculating the battery voltage:
21 -** Summation of cell voltages – the overall voltage is calculated as on sum of all cells in the battery;
22 -** Using voltage before contactors – the overall voltage is estimated as voltage before contactors measured by BMS.
13 +* Number of cycles – a number of charge-discharge cycles;
14 +* Reset parameters – a command to reset cells state of charge, capacity, and resistance.
23 23  
24 24  The values “Capacity”, “Resistance”, “Cycles” are used to calculate the SOC of cells and the battery.
25 25  
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33 33  
34 34  The “Reset parameters” command is used for starting-up and adjustment of the battery.
35 35  
36 -=== SOC estimation ===
28 +=== 3.3.2 SOC estimation ===
37 37  
38 38  The BMS Main 3 device calculates the state of charge of the battery (SOC) using two algorithms:
39 39  
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44 44  
45 45  To change the estimation algorithm for calculating the battery SOC, select the "Control → SOC estimation → Algorithm" section:
46 46  
39 +[[image:1733322611549-423.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="148" width="800"]]
47 47  
48 -[[image:1735056107942-306.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="141" width="800"]]
49 -
50 50  The following estimation algorithms supported:
51 51  
52 52  * Voltage – by open circuit voltage;
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70 70  
71 71  * Minimal SOC – the battery SOC is assumed to be the minimum SOC among the cells;
72 72  * Average SOC – the battery SOC is taken equal to the arithmetic average of the cell SOC;
73 -* Min-Max SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if any cell have 100% SOC, b) 0% if any cell have 0% SOC;
74 -* Max-Min SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if all cells have 100% SOC, b) 0% if all cells have 0% SOC;
64 +* Min-Max SOC – the battery SOC is taken based on the minimum and maximum SOC of the cells (recommended method).
75 75  
76 76  Other parameters:
77 77  
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85 85  * Coulomb counting correction (temperature) – the dependence of battery capacity on temperature;
86 86  * Coulomb counting correction (cycles) – the dependence of battery capacity on the number of charge-discharge cycles.
87 87  
88 -=== SOC correction ===
78 +=== 3.3.3 SOC correction ===
89 89  
90 -The BMS Main 3 device can recalculate the battery SOC after long-term storage or after long-term working in the case when the battery was not charged fully or discharged totally. Recalculation is done based on the tabular dependency Uocv = Uocv (SOC, t) (see [[SOC estimation>>doc:||anchor="HSOCestimation"]]).
80 +The BMS Main 3 device can recalculate the battery SOC after long-term storage or after long-term working in the case when the battery was not charged fully or discharged totally. Recalculation is done based on the tabular dependency Uocv = Uocv (SOC, t) (see section** **2.3.2).
91 91  
92 92  To configure parameters for periodically correcting the battery state of charge, select the "Control → SOC correction" section:
93 93  
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102 102  * Ignore the linear zone – a flag to ignore linear SOC zone while correction (recommended to be unset);
103 103  * Last correction timestamp – time when last correction was made.
104 104  
105 -=== Resistance estimation ===
95 +=== 3.3.4 Resistance estimation ===
106 106  
107 107  Calculation of the resistance of cells is carried out in two ways. The first method is used when the battery passes from a relaxation state to a charge or discharge state, wherein the cell resistance value
108 108  
109 -{{formula fontSize="SMALL" imageType="PNG"}}
110 -R = \frac{U-U_{ocv}}{I_{stable}}
111 -{{/formula}}
99 +R = (U-U,,ocv,,) / I,,stable,,,
112 112  
113 -where U the cell voltage measured in the charge or discharge state, V; U,,ocv,, — cell voltage measured in the state of relaxation (before switching to the state of charge or discharge); I,,stable,, stabilized current through the cell in the state of charge or discharge.
101 +where U is the cell voltage measured in the charge or discharge state, V; U,,ocv,, is the cell voltage measured in the state of relaxation (before switching to the state of charge or discharge); I,,stable,, stabilized current through the cell in the state of charge or discharge.
114 114  
115 115  The second method is used for a stepwise change in the current through the cell, while the value of the cell resistance:
116 116  
117 -{{formula fontSize="SMALL"}}
118 -R = \frac{U_2-U_1}{I_{stable2}-I_{stable1}}
119 -{{/formula}}
105 +R = (U,,2,,-U,,1,,) / (I,,stable2,,-I,,stable1,,) provided that | I,,stable2,,-I,,stable1,, | > 0.2 × Q,,max,,
120 120  
121 -provided that
107 +(Q,,max,, is the maximum cell capacity),
122 122  
123 -{{formula fontSize="SMALL"}}
124 -| I_{stable2}-I_{stable1} | > 0.2 × Qmax
125 -{{/formula}}
109 +where U,,2,, is the voltage on the cell at the moment when the stabilized current I,,stable2,, is flowing through it; U,,1,, – the voltage on the cell at the moment when the stabilized current I,,stable1,, flowing through it.
126 126  
127 -where Q,,max,, — the maximum cell capacity,U,,2,, — voltage on the cell at the moment when the stabilized current I,,stable2,, is flowing through it; U,,1,, — the voltage on the cell at the moment when the stabilized current I,,stable1,, flowing through it.
128 -
129 129  The stabilized current I,,stable,, = I, if during the stabilization time the instantaneous current I is in the range from 0.95 × I to 1.05 × I.
130 130  
131 131  To change parameters of the algorithm for calculating the cell resistance, select the "Control → Resistance estimation" section:
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140 140  * Minimum SOC – minimum cell SOC value for resistance calculation;
141 141  * Maximum SOC – maximum cell SOC value for resistance calculation.
142 142  
143 -The calculated resistance is accepted by the system as valid (and therefore updated) if its value is in the range from Resistance/2 to “Maximum resistance factor” × Resistance, where "Resistance" is the nominal resistance of the cell (see [[Common settings>>doc:||anchor="HCommonsettings"]]). If the calculated resistance value is greater than the value (Maximum resistance factor × Resistance), the updated resistance value will be equal to the value (Maximum resistance factor × Resistance).
125 +The calculated resistance is accepted by the system as valid (and therefore updated) if its value is in the range from Resistance/2 to “Maximum resistance factor” × Resistance, where "Resistance" is the nominal resistance of the cell (see section 2.3.1). If the calculated resistance value is greater than the value (Maximum resistance factor × Resistance), the updated resistance value will be equal to the value (Maximum resistance factor × Resistance).
144 144  
145 -=== Low SOC (signal) ===
127 +=== 3.3.5 Low SOC (signal) ===
146 146  
147 147  To change the parameters of the generation a signal about low battery level, select the "Control → Low SOC (signal)" section:
148 148  
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167 167  
168 168  The "Low SOC signal" is indicative and can be output to a discrete output or a power switch.
169 169  
170 -=== High charging current (signal) ===
152 +=== 3.3.6 High charging current (signal) ===
171 171  
172 172  To change the parameters of the generation high-current signal, select the "Control → High charging current (signal)" section:
173 173  
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192 192  
193 193  The "High charging current" signal is indicative and can be output to a discrete output or a power switch.
194 194  
195 -=== Charge map ===
177 +=== 3.3.7 Charge map ===
196 196  
197 197  The BMS Main 3 device calculates the maximum allowable charge current values in respect to SOC, battery temperature, contactor temperature and cell voltage.
198 198  
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220 220  
221 221  Charging current limit = Maximum charging current × Kcs × Kcc × Kcv × Kct
222 222  
223 -=== Discharge map ===
205 +=== 3.3.8 Discharge map ===
224 224  
225 225  The BMS Main 3 device calculates the maximum allowable discharge current values in respect to SOC, battery temperature, contactor temperature and cell voltage.
226 226  
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248 248  
249 249  Discharging current limit = Maximum discharging current × Kds × Kdc × Kdv × Kdt
250 250  
251 -=== Charge map (PEAK & CONTINUOUS) ===
233 +=== 3.3.9 Charge map (PEAK & CONTINUOUS) ===
252 252  
253 253  The BMS Main 3 has an alternative algorithm for the maximum allowed charging current based on peak and continuous battery operating modes.
254 254  
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276 276  I,,continuous,, = Maximum CONTINUOUS charge current × K,,cc,,
277 277  
278 278  
279 -=== Discharge map (PEAK & CONTINUOUS) ===
261 +=== 3.3.10 Discharge map (PEAK & CONTINUOUS) ===
280 280  
281 281  The BMS Main 3 has an alternative algorithm for the maximum allowed discharging current based on peak and continuous battery operating modes.
282 282  
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303 303  
304 304  I,,continuous,, = Maximum CONTINUOUS discharge current × K,,dc,,
305 305  
306 -=== Charge ===
288 +=== 3.3.11 Charge ===
307 307  
308 308  There are two contactors that serve charging the battery: a charging contactor and an allow charging contactor. With the help of the allow charging contactor, the BMS commands the charger to start or stop charging.
309 309  
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378 378  
379 379  Note – The allow charging contactor closes under two independent conditions: 1) the voltage on the cells reaches the “Voltage to reset the “Ready to charge"” level and 2) the "Delay before recharging" time has passed since the opening of the allow charging contactor.
380 380  
381 -=== Discharge ===
363 +=== 3.3.12 Discharge ===
382 382  
383 383  The device controls the discharging contactor to connect battery to the load.
384 384  
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452 452  * Voltage to clear the “Ready to discharge” – a threshold voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared;
453 453  * Voltage to reset the “Ready to discharge” – a tolerant voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set;
454 454  
455 -=== Charge/Discharge ===
437 +=== 3.3.13 Charge/Discharge ===
456 456  
457 457  The BMS Main 3 device can control the charging/discharging contactor, which combines algorithms of charging and discharging contactor. It behaves as a charging contactor when “Charge request” or “Charger connected” is set, otherwise – as a discharging contactor.
458 458  
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464 464  
465 465  * Enable – a flag to enable the charge/discharge controller.
466 466  
467 -=== Discharge (AUX) ===
449 +=== 3.3.14 Discharge (AUX) ===
468 468  
469 469  The BMS Main 3 device can control the power supply of external equipment using the auxiliary (AUX) discharging contactor. An example of external equipment can be an inverter that converts DC to AC to power a service laptop and other devices.
470 470  
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491 491  * Maximum voltage – maximum battery voltage, V;
492 492  * Switch off the discharging (AUX) contactor on errors – the auxiliary (AUX) discharging contactor opens if the following errors occur: Undervoltage, Overcurrent, High temperature (DCH), Short circuit, Critical error.
493 493  
494 -=== Main contactor ===
476 +=== 3.3.15 Main contactor ===
495 495  
496 496  The BMS Main 3 device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in case of sealing of the charging or discharging contactors.
497 497  
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546 546  * Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, s;
547 547  * Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset.
548 548  
549 -=== Cell balancing ===
531 +=== 3.3.16 Cell balancing ===
550 550  
551 551  Balancing makes the voltage of all cells equal to the minimum cell voltage.
552 552  
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582 582  ** Balance on charge or relaxed - balancing is performed while and after the charging and in the relaxed state (in “Charge ON”, “Charge OFF”, “Relaxed (after charging)” and “Relaxed (after discharging)” states);
583 583  ** Balance always – balancing is always performed regardless the battery state;
584 584  
585 -[[image:1733322883462-975.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="74" width="600"]]
567 +[[image:1733322883462-975.png]]
586 586  
587 587  * Minimum cell voltage to start balancing, V;
588 588  * Voltage deviation to start balancing;
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589 589  * Voltage deviation to stop balancing;
590 590  * Command to discharge all cells – a flag to force the balancing of all cells.
591 591  
592 -=== Series balancing ===
574 +=== 3.3.17 Series balancing ===
593 593  
594 594  The BMS Main 3 device supports work with two independent (galvanically unrelated) cell series. To monitor the status of two series, two current sensors are used. A series of cells must be equivalent: they must have the same number of cells and the same capacity.
595 595  
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616 616  * Period – a period to reset of charge counters for each series (to avoid accumulation of error), second;
617 617  * Do not sum series voltages – a flag to disable the summing of series voltages.3
618 618  
619 -=== Power down ===
601 +=== 3.3.18 Power down ===
620 620  
621 621  The BMS Main 3 device can shut down itself if the battery voltage is low or the battery is idle for a long time.
622 622  
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639 639  * Power down if KEYRUN and CHARGE_ON are cleared – a flag to power down the device if KEYRUN and CHARGE_ON signals are cleared;
640 640  * Delay before setting the internal power down signal – a delay before turning off the device power when removing KEYRUN and CHARGE_ON or receiving the “Power down request” command, ms.
641 641  
642 -=== Heater ===
624 +=== 3.3.19 Heater ===
643 643  
644 644  To change the parameters of the heater control algorithm, select the "Control → Heater" section:
645 645  
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666 666  
667 667  If there is the "Heater" signal, the heater contactor closes and/or a signal is output to the corresponding digital output.
668 668  
669 -=== Cooler ===
651 +=== 3.3.20 Cooler ===
670 670  
671 671  To change the parameters of the cooler control algorithm, select the "Control → Cooler" section:
672 672  
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693 693  
694 694  If there is the "Cooler" signal, the cooler contactor closes and/or a signal is output to the corresponding digital output.
695 695  
696 -=== High voltage ===
697 697  
679 +1.
680 +11.
681 +111. High voltage
682 +
698 698  The BMS Main 3 device has an ability to measure high voltages before and after contactors.
699 699  
700 700  To change the parameters of high voltage fault, select the "Control → High voltage" section:
701 701  
702 -[[image:1733322914683-203.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="87" width="800"]]
687 +[[image:1733322914683-203.png]]
703 703  
704 704  In this section:
705 705  
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711 711  
712 712  **If there is the “High voltage fault”, the “Critical error” is generated and all contactors open.**
713 713  
714 -=== Cell analysis ===
715 715  
700 +1.
701 +11.
702 +111. Cell analysis
703 +
716 716  The battery discharge characteristic – the dependence Uocv = Uocv(DOD) – is used to determine the tabular dependence Uocv = Uocv(SOC, t°C), which is necessary for calculating the battery charge level.
717 717  
718 718  The BMS Main 3 device can automatically determine the battery discharge characteristic.
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724 724  
725 725  To configure parameters for determining the discharge characteristic of the battery, select the "Control → Cell analysis" section:
726 726  
727 -[[image:1733322914685-558.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="107" width="800"]]
715 +[[image:1733322914685-558.png]]
728 728  
729 729  In this section:
730 730  
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