Changes for page 3.3 Control

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1 -Battery management systems.BMS Main 3.3\. Configuration.WebHome
1 +drafts.bms-main-3.3\. Settings.WebHome
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1 -(% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
2 -= Settings =
1 +=== 3.3.1 Common settings ===
3 3  
4 -(% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
5 -== Control ==
6 -
7 -=== Common settings ===
8 -
9 9  To change the common BMS settings, select the "Control → Common settings" section:
10 10  
11 -[[image:1735054851946-552.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="105" width="800"]]
5 +[[image:1733322611547-671.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="124" width="800"]]
12 12  
13 13  In this section:
14 14  
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16 16  * Cell resistance – nominal (maximum) internal resistance of the cells, Ohm;
17 17  * Relax time (after charging) – a relaxation time after charging, second;
18 18  * Relax time (atfer discharging) – a relaxation time after discharging, second;
19 -* Reset parameters – a command to reset cells state of charge, capacity, and resistance;
20 -* Method of calculating the battery voltage:
21 -** Summation of cell voltages – the overall voltage is calculated as on sum of all cells in the battery;
22 -** Using voltage before contactors – the overall voltage is estimated as voltage before contactors measured by BMS.
13 +* Number of cycles – a number of charge-discharge cycles;
14 +* Reset parameters – a command to reset cells state of charge, capacity, and resistance.
23 23  
24 24  The values “Capacity”, “Resistance”, “Cycles” are used to calculate the SOC of cells and the battery.
25 25  
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33 33  
34 34  The “Reset parameters” command is used for starting-up and adjustment of the battery.
35 35  
36 -=== SOC estimation ===
28 +=== 3.3.2 SOC estimation ===
37 37  
38 38  The BMS Main 3 device calculates the state of charge of the battery (SOC) using two algorithms:
39 39  
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44 44  
45 45  To change the estimation algorithm for calculating the battery SOC, select the "Control → SOC estimation → Algorithm" section:
46 46  
39 +[[image:1733322611549-423.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="148" width="800"]]
47 47  
48 -[[image:1735056107942-306.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="141" width="800"]]
49 -
50 50  The following estimation algorithms supported:
51 51  
52 52  * Voltage – by open circuit voltage;
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70 70  
71 71  * Minimal SOC – the battery SOC is assumed to be the minimum SOC among the cells;
72 72  * Average SOC – the battery SOC is taken equal to the arithmetic average of the cell SOC;
73 -* Min-Max SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if any cell have 100% SOC, b) 0% if any cell have 0% SOC;
74 -* Max-Min SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if all cells have 100% SOC, b) 0% if all cells have 0% SOC;
64 +* Min-Max SOC – the battery SOC is taken based on the minimum and maximum SOC of the cells (recommended method).
75 75  
76 76  Other parameters:
77 77  
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85 85  * Coulomb counting correction (temperature) – the dependence of battery capacity on temperature;
86 86  * Coulomb counting correction (cycles) – the dependence of battery capacity on the number of charge-discharge cycles.
87 87  
88 -=== SOC correction ===
78 +=== 3.3.3 SOC correction ===
89 89  
90 -The BMS Main 3 device can recalculate the battery SOC after long-term storage or after long-term working in the case when the battery was not charged fully or discharged totally. Recalculation is done based on the tabular dependency Uocv = Uocv (SOC, t) (see [[SOC estimation>>doc:||anchor="HSOCestimation"]]).
80 +The BMS Main 3 device can recalculate the battery SOC after long-term storage or after long-term working in the case when the battery was not charged fully or discharged totally. Recalculation is done based on the tabular dependency Uocv = Uocv (SOC, t) (see section** **2.3.2).
91 91  
92 92  To configure parameters for periodically correcting the battery state of charge, select the "Control → SOC correction" section:
93 93  
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102 102  * Ignore the linear zone – a flag to ignore linear SOC zone while correction (recommended to be unset);
103 103  * Last correction timestamp – time when last correction was made.
104 104  
105 -=== Resistance estimation ===
95 +=== 3.3.4 Resistance estimation ===
106 106  
107 107  Calculation of the resistance of cells is carried out in two ways. The first method is used when the battery passes from a relaxation state to a charge or discharge state, wherein the cell resistance value
108 108  
109 -{{formula fontSize="NORMAL" imageType="PNG"}}
110 -R = \frac{U-U_{ocv}}{I_{stable}}
111 -{{/formula}}
99 +R = (U-U,,ocv,,) / I,,stable,,,
112 112  
113 -where U the cell voltage measured in the charge or discharge state, V; U,,ocv,, — cell voltage measured in the state of relaxation (before switching to the state of charge or discharge); I,,stable,, stabilized current through the cell in the state of charge or discharge.
101 +where U is the cell voltage measured in the charge or discharge state, V; U,,ocv,, is the cell voltage measured in the state of relaxation (before switching to the state of charge or discharge); I,,stable,, stabilized current through the cell in the state of charge or discharge.
114 114  
115 115  The second method is used for a stepwise change in the current through the cell, while the value of the cell resistance:
116 116  
117 -{{formula}}
118 -R = \frac{U_2-U_1}{I_{stable2}-I_{stable1}}
119 -{{/formula}}
105 +R = (U,,2,,-U,,1,,) / (I,,stable2,,-I,,stable1,,) provided that | I,,stable2,,-I,,stable1,, | > 0.2 × Q,,max,,
120 120  
121 -provided that
122 -
123 -{{formula}}
124 -|I_{stable2}-I_{stable1}| > 0.2 × Qmax
125 -{{/formula}}
126 -
127 127  (Q,,max,, is the maximum cell capacity),
128 128  
129 129  where U,,2,, is the voltage on the cell at the moment when the stabilized current I,,stable2,, is flowing through it; U,,1,, – the voltage on the cell at the moment when the stabilized current I,,stable1,, flowing through it.
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142 142  * Minimum SOC – minimum cell SOC value for resistance calculation;
143 143  * Maximum SOC – maximum cell SOC value for resistance calculation.
144 144  
145 -The calculated resistance is accepted by the system as valid (and therefore updated) if its value is in the range from Resistance/2 to “Maximum resistance factor” × Resistance, where "Resistance" is the nominal resistance of the cell (see [[Common settings>>doc:||anchor="HCommonsettings"]]). If the calculated resistance value is greater than the value (Maximum resistance factor × Resistance), the updated resistance value will be equal to the value (Maximum resistance factor × Resistance).
125 +The calculated resistance is accepted by the system as valid (and therefore updated) if its value is in the range from Resistance/2 to “Maximum resistance factor” × Resistance, where "Resistance" is the nominal resistance of the cell (see section 2.3.1). If the calculated resistance value is greater than the value (Maximum resistance factor × Resistance), the updated resistance value will be equal to the value (Maximum resistance factor × Resistance).
146 146  
147 -=== Low SOC (signal) ===
127 +=== 3.3.5 Low SOC (signal) ===
148 148  
149 149  To change the parameters of the generation a signal about low battery level, select the "Control → Low SOC (signal)" section:
150 150  
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169 169  
170 170  The "Low SOC signal" is indicative and can be output to a discrete output or a power switch.
171 171  
172 -=== High charging current (signal) ===
152 +=== 3.3.6 High charging current (signal) ===
173 173  
174 174  To change the parameters of the generation high-current signal, select the "Control → High charging current (signal)" section:
175 175  
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194 194  
195 195  The "High charging current" signal is indicative and can be output to a discrete output or a power switch.
196 196  
197 -=== Charge map ===
177 +=== 3.3.7 Charge map ===
198 198  
199 199  The BMS Main 3 device calculates the maximum allowable charge current values in respect to SOC, battery temperature, contactor temperature and cell voltage.
200 200  
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222 222  
223 223  Charging current limit = Maximum charging current × Kcs × Kcc × Kcv × Kct
224 224  
225 -=== Discharge map ===
205 +=== 3.3.8 Discharge map ===
226 226  
227 227  The BMS Main 3 device calculates the maximum allowable discharge current values in respect to SOC, battery temperature, contactor temperature and cell voltage.
228 228  
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250 250  
251 251  Discharging current limit = Maximum discharging current × Kds × Kdc × Kdv × Kdt
252 252  
253 -=== Charge map (PEAK & CONTINUOUS) ===
233 +=== 3.3.9 Charge map (PEAK & CONTINUOUS) ===
254 254  
255 255  The BMS Main 3 has an alternative algorithm for the maximum allowed charging current based on peak and continuous battery operating modes.
256 256  
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278 278  I,,continuous,, = Maximum CONTINUOUS charge current × K,,cc,,
279 279  
280 280  
281 -=== Discharge map (PEAK & CONTINUOUS) ===
261 +=== 3.3.10 Discharge map (PEAK & CONTINUOUS) ===
282 282  
283 283  The BMS Main 3 has an alternative algorithm for the maximum allowed discharging current based on peak and continuous battery operating modes.
284 284  
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305 305  
306 306  I,,continuous,, = Maximum CONTINUOUS discharge current × K,,dc,,
307 307  
308 -=== Charge ===
288 +=== 3.3.11 Charge ===
309 309  
310 310  There are two contactors that serve charging the battery: a charging contactor and an allow charging contactor. With the help of the allow charging contactor, the BMS commands the charger to start or stop charging.
311 311  
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380 380  
381 381  Note – The allow charging contactor closes under two independent conditions: 1) the voltage on the cells reaches the “Voltage to reset the “Ready to charge"” level and 2) the "Delay before recharging" time has passed since the opening of the allow charging contactor.
382 382  
383 -=== Discharge ===
363 +=== 3.3.12 Discharge ===
384 384  
385 385  The device controls the discharging contactor to connect battery to the load.
386 386  
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454 454  * Voltage to clear the “Ready to discharge” – a threshold voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared;
455 455  * Voltage to reset the “Ready to discharge” – a tolerant voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set;
456 456  
457 -=== Charge/Discharge ===
437 +=== 3.3.13 Charge/Discharge ===
458 458  
459 459  The BMS Main 3 device can control the charging/discharging contactor, which combines algorithms of charging and discharging contactor. It behaves as a charging contactor when “Charge request” or “Charger connected” is set, otherwise – as a discharging contactor.
460 460  
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466 466  
467 467  * Enable – a flag to enable the charge/discharge controller.
468 468  
469 -=== Discharge (AUX) ===
449 +=== 3.3.14 Discharge (AUX) ===
470 470  
471 471  The BMS Main 3 device can control the power supply of external equipment using the auxiliary (AUX) discharging contactor. An example of external equipment can be an inverter that converts DC to AC to power a service laptop and other devices.
472 472  
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493 493  * Maximum voltage – maximum battery voltage, V;
494 494  * Switch off the discharging (AUX) contactor on errors – the auxiliary (AUX) discharging contactor opens if the following errors occur: Undervoltage, Overcurrent, High temperature (DCH), Short circuit, Critical error.
495 495  
496 -=== Main contactor ===
476 +=== 3.3.15 Main contactor ===
497 497  
498 498  The BMS Main 3 device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in case of sealing of the charging or discharging contactors.
499 499  
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548 548  * Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, s;
549 549  * Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset.
550 550  
551 -=== Cell balancing ===
531 +=== 3.3.16 Cell balancing ===
552 552  
553 553  Balancing makes the voltage of all cells equal to the minimum cell voltage.
554 554  
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584 584  ** Balance on charge or relaxed - balancing is performed while and after the charging and in the relaxed state (in “Charge ON”, “Charge OFF”, “Relaxed (after charging)” and “Relaxed (after discharging)” states);
585 585  ** Balance always – balancing is always performed regardless the battery state;
586 586  
587 -[[image:1733322883462-975.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="74" width="600"]]
567 +[[image:1733322883462-975.png]]
588 588  
589 589  * Minimum cell voltage to start balancing, V;
590 590  * Voltage deviation to start balancing;
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591 591  * Voltage deviation to stop balancing;
592 592  * Command to discharge all cells – a flag to force the balancing of all cells.
593 593  
594 -=== Series balancing ===
574 +=== 3.3.17 Series balancing ===
595 595  
596 596  The BMS Main 3 device supports work with two independent (galvanically unrelated) cell series. To monitor the status of two series, two current sensors are used. A series of cells must be equivalent: they must have the same number of cells and the same capacity.
597 597  
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618 618  * Period – a period to reset of charge counters for each series (to avoid accumulation of error), second;
619 619  * Do not sum series voltages – a flag to disable the summing of series voltages.3
620 620  
621 -=== Power down ===
601 +=== 3.3.18 Power down ===
622 622  
623 623  The BMS Main 3 device can shut down itself if the battery voltage is low or the battery is idle for a long time.
624 624  
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641 641  * Power down if KEYRUN and CHARGE_ON are cleared – a flag to power down the device if KEYRUN and CHARGE_ON signals are cleared;
642 642  * Delay before setting the internal power down signal – a delay before turning off the device power when removing KEYRUN and CHARGE_ON or receiving the “Power down request” command, ms.
643 643  
644 -=== Heater ===
624 +=== 3.3.19 Heater ===
645 645  
646 646  To change the parameters of the heater control algorithm, select the "Control → Heater" section:
647 647  
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668 668  
669 669  If there is the "Heater" signal, the heater contactor closes and/or a signal is output to the corresponding digital output.
670 670  
671 -=== Cooler ===
651 +=== 3.3.20 Cooler ===
672 672  
673 673  To change the parameters of the cooler control algorithm, select the "Control → Cooler" section:
674 674  
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695 695  
696 696  If there is the "Cooler" signal, the cooler contactor closes and/or a signal is output to the corresponding digital output.
697 697  
698 -=== High voltage ===
699 699  
679 +1.
680 +11.
681 +111. High voltage
682 +
700 700  The BMS Main 3 device has an ability to measure high voltages before and after contactors.
701 701  
702 702  To change the parameters of high voltage fault, select the "Control → High voltage" section:
703 703  
704 -[[image:1733322914683-203.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="87" width="800"]]
687 +[[image:1733322914683-203.png]]
705 705  
706 706  In this section:
707 707  
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713 713  
714 714  **If there is the “High voltage fault”, the “Critical error” is generated and all contactors open.**
715 715  
716 -=== Cell analysis ===
717 717  
700 +1.
701 +11.
702 +111. Cell analysis
703 +
718 718  The battery discharge characteristic – the dependence Uocv = Uocv(DOD) – is used to determine the tabular dependence Uocv = Uocv(SOC, t°C), which is necessary for calculating the battery charge level.
719 719  
720 720  The BMS Main 3 device can automatically determine the battery discharge characteristic.
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726 726  
727 727  To configure parameters for determining the discharge characteristic of the battery, select the "Control → Cell analysis" section:
728 728  
729 -[[image:1733322914685-558.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="107" width="800"]]
715 +[[image:1733322914685-558.png]]
730 730  
731 731  In this section:
732 732  
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