Changes for page 3.3 Control
Last modified by Admin on 2025/04/09 12:14
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... ... @@ -106,7 +106,7 @@ 106 106 107 107 Calculation of the resistance of cells is carried out in two ways. The first method is used when the battery passes from a relaxation state to a charge or discharge state, wherein the cell resistance value 108 108 109 -{{formula fontSize=" NORMAL" imageType="PNG"}}109 +{{formula fontSize="SMALL" imageType="PNG"}} 110 110 R = \frac{U-U_{ocv}}{I_{stable}} 111 111 {{/formula}} 112 112 ... ... @@ -114,20 +114,18 @@ 114 114 115 115 The second method is used for a stepwise change in the current through the cell, while the value of the cell resistance: 116 116 117 -{{formula}} 117 +{{formula fontSize="SMALL"}} 118 118 R = \frac{U_2-U_1}{I_{stable2}-I_{stable1}} 119 119 {{/formula}} 120 120 121 121 provided that 122 122 123 -{{formula}} 124 -|I_{stable2}-I_{stable1}| > 0.2 × Qmax 123 +{{formula fontSize="SMALL"}} 124 +| I_{stable2}-I_{stable1} | > 0.2 × Qmax 125 125 {{/formula}} 126 126 127 - (Q,,max,,isthe maximum cell capacity),127 +where Q,,max,, — the maximum cell capacity,U,,2,, — voltage on the cell at the moment when the stabilized current I,,stable2,, is flowing through it; U,,1,, — the voltage on the cell at the moment when the stabilized current I,,stable1,, flowing through it. 128 128 129 -where U,,2,, is the voltage on the cell at the moment when the stabilized current I,,stable2,, is flowing through it; U,,1,, – the voltage on the cell at the moment when the stabilized current I,,stable1,, flowing through it. 130 - 131 131 The stabilized current I,,stable,, = I, if during the stabilization time the instantaneous current I is in the range from 0.95 × I to 1.05 × I. 132 132 133 133 To change parameters of the algorithm for calculating the cell resistance, select the "Control → Resistance estimation" section: ... ... @@ -142,7 +142,7 @@ 142 142 * Minimum SOC – minimum cell SOC value for resistance calculation; 143 143 * Maximum SOC – maximum cell SOC value for resistance calculation. 144 144 145 -The calculated resistance is accepted by the system as valid (and therefore updated) if its value is in the range from Resistance/2 to “Maximum resistance factor” × Resistance, where "Resistance" is the nominal resistance of the cell (see [[Common settings>>doc:||anchor="HCommonsettings"]]). If the calculated resistance value is greater than the value (Maximum resistance factor × Resistance), the updated resistance value will be equal to the value (Maximum resistance factor × Resistance). 143 +The calculated resistance is accepted by the system as valid (and therefore updated) if its value is in the range from Resistance / 2 to “Maximum resistance factor” × Resistance, where "Resistance" is the nominal resistance of the cell (see [[Common settings>>doc:||anchor="HCommonsettings"]]). If the calculated resistance value is greater than the value (Maximum resistance factor × Resistance), the updated resistance value will be equal to the value (Maximum resistance factor × Resistance). 146 146 147 147 === Low SOC (signal) === 148 148 ... ... @@ -277,7 +277,6 @@ 277 277 278 278 I,,continuous,, = Maximum CONTINUOUS charge current × K,,cc,, 279 279 280 - 281 281 === Discharge map (PEAK & CONTINUOUS) === 282 282 283 283 The BMS Main 3 has an alternative algorithm for the maximum allowed discharging current based on peak and continuous battery operating modes. ... ... @@ -305,6 +305,83 @@ 305 305 306 306 I,,continuous,, = Maximum CONTINUOUS discharge current × K,,dc,, 307 307 305 +=== Main contactor === 306 + 307 +The BMS Main 3 device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in case of sealing of the charging or discharging contactors. 308 + 309 +The Main contactor algorithm supports the following modes: 310 + 311 +* Always on; 312 +* Automatic; 313 +* On demand. 314 + 315 +In “Always on” mode main contactor closes if all the following is true: 316 + 317 +* Charging contactor is open; 318 +* Discharging contactor is open; 319 +* There are no errors from the list below: 320 +** Overcurrent; 321 +** Undervoltage; 322 +** Overvoltage; 323 +** High temperature (CH); 324 +** High temperature (DCH); 325 +** Unallowable charging; 326 +** Critical error. 327 + 328 +In “Always on” mode main contactor opens if all the following is true: 329 + 330 +* Charging contactor is open; 331 +* Discharging contactor is open; 332 +* There is an error from the list below: 333 +** Overcurrent; 334 +** Undervoltage; 335 +** Overvoltage; 336 +** High temperature (CH); 337 +** High temperature (DCH); 338 +** Unallowable charging; 339 +** Critical error. 340 + 341 +In “Automatic” mode, the main contactor closes by internal charging and discharging algorithms at the same time with Precharging, Charging and Discharging contactors. 342 + 343 +In “On demand” mode, the main contactor closes by external the “Close Main contactor” request. 344 + 345 +To change the parameters of the main contactor, select the "Control → Main contactor" section: 346 + 347 +[[image:1733322872744-536.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="105" width="800"]] 348 + 349 +In this section: 350 + 351 +* Enable – a flag to enable the main contactor control; 352 +* Algorithm – main contactor control algorithm: 353 +** Always on – contactor is always closed; 354 +** Automatic – contactor closes by internal charge and discharge algorithms; 355 +** On demand – contactor is closed by an external request; 356 +* Time to keep the contactor closed before closing the others – a time for other contactors to be open after the main contactor is closed; 357 +* Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, s; 358 +* Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset. 359 + 360 +=== Charging status === 361 + 362 +* Voltage to clear the “Ready to charge” – a threshold voltage level on the cell, V; if the voltage of any cell is above this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared; 363 +* Voltage to reset the “Ready to charge” – a tolerant voltage level on the cell, V; if all cell voltages are below the tolerant level, the “Ready to charge” (hence, the “Allow charging”) signal is set; 364 +* Delay before recharging – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0. 365 + 366 +(% class="box infomessage" %) 367 +((( 368 +**Note:** The "Allow charging" signal activates under two independent conditions: 369 +1) the voltage on the cells reaches the “Voltage to reset the “Ready to charge"” level and 370 +2) the "Delay before recharging" time has passed since the opening of the allow charging contactor. 371 +))) 372 + 373 +=== Discharging status === 374 + 375 +* Voltage to clear the “Ready to discharge” – a threshold voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared; 376 +* Voltage to reset the “Ready to discharge” – a tolerant voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set; 377 + 378 +=== Precharge === 379 + 380 +TBA 381 + 308 308 === Charge === 309 309 310 310 There are two contactors that serve charging the battery: a charging contactor and an allow charging contactor. With the help of the allow charging contactor, the BMS commands the charger to start or stop charging. ... ... @@ -335,7 +335,7 @@ 335 335 336 336 * Service reset 337 337 * Power down request 338 -* Inhibit charging 412 +* Inhibit charging, 339 339 340 340 both contactors are open (no current flows). 341 341 ... ... @@ -353,11 +353,14 @@ 353 353 * If in the process of charging the voltage on the cell exceeds the “Ready to charge” level, the allow charging contactor opens (while the charging contactor remains closed); 354 354 * If errors in the list above occur the charging contactor and allow charging contactor open. 355 355 356 -Note – When errors occur in the system, the charging contactor opens either immediately or with the delay T,,off,, (depends on the settings described below). 430 +(% class="box infomessage" %) 431 +((( 432 +Note: when errors occur in the system, the **charging **contactor opens either immediately or with the delay T,,off,, (depends on the settings described below). 433 +))) 357 357 358 358 To change the parameters of the battery charge control algorithm, select the "Control → Charge" section: 359 359 360 -[[image:17333 22798914-813.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="327" width="800"]]437 +[[image:1735063563460-549.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="262" width="800"]] 361 361 362 362 In this section: 363 363 ... ... @@ -366,20 +366,17 @@ 366 366 ** Always on – charging is always allowed; 367 367 ** On charger connected – charging is allowed when there is a signal “Charger connected”; 368 368 ** On charge request – charging is allowed when there is a signal “Charge request”; 446 +* Allow charging only when the "Ready to charge" signal is set – charging contactor will open if "Ready to charge" signal is cleared; 369 369 * Current corresponding to charging – a current level to generate the "Charging current present" signal, A; 370 370 * Current corresponding to no charging – a current level to clear the "Charging current present" signal, A; 371 371 * Delay before starting charging – a time delay T,,on,, before closing the charging contactor and the allow charging contactor, millisecond; 372 372 * Delay before stopping charging – a time delay T,,off,, before opening the charging contactor, millisecond; 451 +* Control the precharging contactor – a flag that allows control of the precharging contactor; 452 +* Errors 1, 2 to open the charging contactor – bitfields to choose the errors which will open the charging contactor; 373 373 * Use custom delays before stopping charging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors; 374 -* Custom delay: <error> – specific error delay, millisecond;454 +* Custom delay: <error> – delay for specific error, millisecond; 375 375 * Switch off the charging contactor on errors without delay – a flag to protectively open the charging contactor without a delay. In the opposite case, when an error is detected, the charging contactor opens always with the delay “Delay before stopping charging”; 376 -* Control the precharging contactor – a flag that allows control of the precharging contactor; 377 -* Voltage to clear the “Ready to charge” – a threshold voltage level on the cell, V; if the voltage of any cell is above this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared; 378 -* Voltage to reset the “Ready to charge” – a tolerant voltage level on the cell, V; if all cell voltages are below the tolerant level, the “Ready to charge” (hence, the “Allow charging”) signal is set; 379 -* Delay before recharging – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0. 380 380 381 -Note – The allow charging contactor closes under two independent conditions: 1) the voltage on the cells reaches the “Voltage to reset the “Ready to charge"” level and 2) the "Delay before recharging" time has passed since the opening of the allow charging contactor. 382 - 383 383 === Discharge === 384 384 385 385 The device controls the discharging contactor to connect battery to the load. ... ... @@ -451,8 +451,6 @@ 451 451 * Precharge time – a duration of closing the precharge contactor before closing the discharging contactor, millisecond; 452 452 * Check voltages before and after contactors to finish precharging – a flag to check the voltages before and after contactors to ensure that precharge process has finished and it is allowed to close the discharging contactor; 453 453 * Minimum voltage difference to finish precharging – minimal voltage difference before and after contactors at which precharge process is meant to be finished, V; 454 -* Voltage to clear the “Ready to discharge” – a threshold voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared; 455 -* Voltage to reset the “Ready to discharge” – a tolerant voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set; 456 456 457 457 === Charge/Discharge === 458 458 ... ... @@ -493,61 +493,6 @@ 493 493 * Maximum voltage – maximum battery voltage, V; 494 494 * Switch off the discharging (AUX) contactor on errors – the auxiliary (AUX) discharging contactor opens if the following errors occur: Undervoltage, Overcurrent, High temperature (DCH), Short circuit, Critical error. 495 495 496 -=== Main contactor === 497 - 498 -The BMS Main 3 device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in case of sealing of the charging or discharging contactors. 499 - 500 -The Main contactor algorithm supports the following modes: 501 - 502 -* Always on; 503 -* Automatic; 504 -* On demand. 505 - 506 -In “Always on” mode main contactor closes if all the following is true: 507 - 508 -* Charging contactor is open; 509 -* Discharging contactor is open; 510 -* There are no errors from the list below: 511 -** Overcurrent; 512 -** Undervoltage; 513 -** Overvoltage; 514 -** High temperature (CH); 515 -** High temperature (DCH); 516 -** Unallowable charging; 517 -** Critical error. 518 - 519 -In “Always on” mode main contactor opens if all the following is true: 520 - 521 -* Charging contactor is open; 522 -* Discharging contactor is open; 523 -* There is an error from the list below: 524 -** Overcurrent; 525 -** Undervoltage; 526 -** Overvoltage; 527 -** High temperature (CH); 528 -** High temperature (DCH); 529 -** Unallowable charging; 530 -** Critical error. 531 - 532 -In “Automatic” mode, the main contactor closes by internal charging and discharging algorithms at the same time with Precharging, Charging and Discharging contactors. 533 - 534 -In “On demand” mode, the main contactor closes by external the “Close Main contactor” request. 535 - 536 -To change the parameters of the main contactor, select the "Control → Main contactor" section: 537 - 538 -[[image:1733322872744-536.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="105" width="800"]] 539 - 540 -In this section: 541 - 542 -* Enable – a flag to enable the main contactor control; 543 -* Algorithm – main contactor control algorithm: 544 -** Always on – contactor is always closed; 545 -** Automatic – contactor closes by internal charge and discharge algorithms; 546 -** On demand – contactor is closed by an external request; 547 -* Time to keep the contactor closed before closing the others – a time for other contactors to be open after the main contactor is closed; 548 -* Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, s; 549 -* Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset. 550 - 551 551 === Cell balancing === 552 552 553 553 Balancing makes the voltage of all cells equal to the minimum cell voltage.
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