Changes for page 3.3 Control

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Summary

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Page properties
Parent
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1 -Battery management systems.BMS Main 3.3\. Configuration.WebHome
1 +drafts.bms-main-3.3\. Settings.WebHome
Content
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1 -(% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
2 -= Settings =
1 +1.
2 +11.
3 +111. Common settings
3 3  
4 -(% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
5 -== Control ==
6 -
7 -=== Common settings ===
8 -
9 9  To change the common BMS settings, select the "Control → Common settings" section:
10 10  
11 -[[image:1735054851946-552.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="105" width="800"]]
7 +[[image:1733322611547-671.png]]
12 12  
13 13  In this section:
14 14  
... ... @@ -16,10 +16,8 @@
16 16  * Cell resistance – nominal (maximum) internal resistance of the cells, Ohm;
17 17  * Relax time (after charging) – a relaxation time after charging, second;
18 18  * Relax time (atfer discharging) – a relaxation time after discharging, second;
19 -* Reset parameters – a command to reset cells state of charge, capacity, and resistance;
20 -* Method of calculating the battery voltage:
21 -** Summation of cell voltages – the overall voltage is calculated as on sum of all cells in the battery;
22 -** Using voltage before contactors – the overall voltage is estimated as voltage before contactors measured by BMS.
15 +* Number of cycles – a number of charge-discharge cycles;
16 +* Reset parameters – a command to reset cells state of charge, capacity, and resistance.
23 23  
24 24  The values “Capacity”, “Resistance”, “Cycles” are used to calculate the SOC of cells and the battery.
25 25  
... ... @@ -33,8 +33,11 @@
33 33  
34 34  The “Reset parameters” command is used for starting-up and adjustment of the battery.
35 35  
36 -=== SOC estimation ===
37 37  
31 +1.
32 +11.
33 +111. SOC estimation
34 +
38 38  The BMS Main 3 device calculates the state of charge of the battery (SOC) using two algorithms:
39 39  
40 40  * by open circuit voltage;
... ... @@ -44,9 +44,8 @@
44 44  
45 45  To change the estimation algorithm for calculating the battery SOC, select the "Control → SOC estimation → Algorithm" section:
46 46  
44 +[[image:1733322611549-423.png]]
47 47  
48 -[[image:1735056107942-306.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="141" width="800"]]
49 -
50 50  The following estimation algorithms supported:
51 51  
52 52  * Voltage – by open circuit voltage;
... ... @@ -64,14 +64,13 @@
64 64  
65 65  To change the algorithm for calculating the Final SOC, select the "Control → SOC estimation → Final SOC" section:
66 66  
67 -[[image:1733322611551-852.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="148" width="800"]]
63 +[[image:1733322611551-852.png]]
68 68  
69 69  The following calculation methods are supported (“Final SOC”):
70 70  
71 71  * Minimal SOC – the battery SOC is assumed to be the minimum SOC among the cells;
72 72  * Average SOC – the battery SOC is taken equal to the arithmetic average of the cell SOC;
73 -* Min-Max SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if any cell have 100% SOC, b) 0% if any cell have 0% SOC;
74 -* Max-Min SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if all cells have 100% SOC, b) 0% if all cells have 0% SOC;
69 +* Min-Max SOC – the battery SOC is taken based on the minimum and maximum SOC of the cells (recommended method).
75 75  
76 76  Other parameters:
77 77  
... ... @@ -85,13 +85,15 @@
85 85  * Coulomb counting correction (temperature) – the dependence of battery capacity on temperature;
86 86  * Coulomb counting correction (cycles) – the dependence of battery capacity on the number of charge-discharge cycles.
87 87  
88 -=== SOC correction ===
83 +1.
84 +11.
85 +111. SOC correction
89 89  
90 -The BMS Main 3 device can recalculate the battery SOC after long-term storage or after long-term working in the case when the battery was not charged fully or discharged totally. Recalculation is done based on the tabular dependency Uocv = Uocv (SOC, t) (see [[SOC estimation>>doc:||anchor="HSOCestimation"]]).
87 +The BMS Main 3 device can recalculate the battery SOC after long-term storage or after long-term working in the case when the battery was not charged fully or discharged totally. Recalculation is done based on the tabular dependency Uocv = Uocv (SOC, t) (see section** **2.3.2).
91 91  
92 92  To configure parameters for periodically correcting the battery state of charge, select the "Control → SOC correction" section:
93 93  
94 -[[image:1733322624656-766.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="121" width="800"]]
91 +[[image:1733322624656-766.png]]
95 95  
96 96  In this section:
97 97  
... ... @@ -102,24 +102,21 @@
102 102  * Ignore the linear zone – a flag to ignore linear SOC zone while correction (recommended to be unset);
103 103  * Last correction timestamp – time when last correction was made.
104 104  
105 -=== Resistance estimation ===
106 106  
103 +1.
104 +11.
105 +111. Resistance estimation
106 +
107 107  Calculation of the resistance of cells is carried out in two ways. The first method is used when the battery passes from a relaxation state to a charge or discharge state, wherein the cell resistance value
108 108  
109 -{{formula fontSize="NORMAL" imageType="PNG"}}
110 -R = \frac{U-U_{ocv}}{I_{stable}}
111 -{{/formula}}
109 +R = (U-U,,ocv,,) / I,,stable,,,
112 112  
113 -where U the cell voltage measured in the charge or discharge state, V; U,,ocv,, — cell voltage measured in the state of relaxation (before switching to the state of charge or discharge); I,,stable,, stabilized current through the cell in the state of charge or discharge.
111 +where U is the cell voltage measured in the charge or discharge state, V; U,,ocv,, is the cell voltage measured in the state of relaxation (before switching to the state of charge or discharge); I,,stable,, stabilized current through the cell in the state of charge or discharge.
114 114  
115 115  The second method is used for a stepwise change in the current through the cell, while the value of the cell resistance:
116 116  
117 117  R = (U,,2,,-U,,1,,) / (I,,stable2,,-I,,stable1,,) provided that | I,,stable2,,-I,,stable1,, | > 0.2 × Q,,max,,
118 118  
119 -{{formula}}
120 -R = frac\{U_2-U_1}{I_{stable2}-I_{stable1}}
121 -{{/formula}}
122 -
123 123  (Q,,max,, is the maximum cell capacity),
124 124  
125 125  where U,,2,, is the voltage on the cell at the moment when the stabilized current I,,stable2,, is flowing through it; U,,1,, – the voltage on the cell at the moment when the stabilized current I,,stable1,, flowing through it.
... ... @@ -128,7 +128,7 @@
128 128  
129 129  To change parameters of the algorithm for calculating the cell resistance, select the "Control → Resistance estimation" section:
130 130  
131 -[[image:1733322624659-473.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="108" width="800"]]
125 +[[image:1733322624659-473.png]]
132 132  
133 133  In this section:
134 134  
... ... @@ -138,13 +138,16 @@
138 138  * Minimum SOC – minimum cell SOC value for resistance calculation;
139 139  * Maximum SOC – maximum cell SOC value for resistance calculation.
140 140  
141 -The calculated resistance is accepted by the system as valid (and therefore updated) if its value is in the range from Resistance/2 to “Maximum resistance factor” × Resistance, where "Resistance" is the nominal resistance of the cell (see [[Common settings>>doc:||anchor="HCommonsettings"]]). If the calculated resistance value is greater than the value (Maximum resistance factor × Resistance), the updated resistance value will be equal to the value (Maximum resistance factor × Resistance).
135 +The calculated resistance is accepted by the system as valid (and therefore updated) if its value is in the range from Resistance/2 to “Maximum resistance factor” × Resistance, where "Resistance" is the nominal resistance of the cell (see section 2.3.1). If the calculated resistance value is greater than the value (Maximum resistance factor × Resistance), the updated resistance value will be equal to the value (Maximum resistance factor × Resistance).
142 142  
143 -=== Low SOC (signal) ===
144 144  
138 +1.
139 +11.
140 +111. Low SOC (signal)
141 +
145 145  To change the parameters of the generation a signal about low battery level, select the "Control → Low SOC (signal)" section:
146 146  
147 -[[image:1733322624660-513.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="116" width="800"]]
144 +[[image:1733322624660-513.png]]
148 148  
149 149  In this section:
150 150  
... ... @@ -165,11 +165,14 @@
165 165  
166 166  The "Low SOC signal" is indicative and can be output to a discrete output or a power switch.
167 167  
168 -=== High charging current (signal) ===
169 169  
166 +1.
167 +11.
168 +111. High charging current (signal)
169 +
170 170  To change the parameters of the generation high-current signal, select the "Control → High charging current (signal)" section:
171 171  
172 -[[image:1733322624661-915.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="107" width="800"]]
172 +[[image:1733322624661-915.png]]
173 173  
174 174  In this section:
175 175  
... ... @@ -190,8 +190,11 @@
190 190  
191 191  The "High charging current" signal is indicative and can be output to a discrete output or a power switch.
192 192  
193 -=== Charge map ===
194 194  
194 +1.
195 +11.
196 +111. Charge map
197 +
195 195  The BMS Main 3 device calculates the maximum allowable charge current values in respect to SOC, battery temperature, contactor temperature and cell voltage.
196 196  
197 197  Calculated current values are sent to a charger or an intellectual load over the CAN bus. External devices based on received data provide correct battery operation.
... ... @@ -198,7 +198,7 @@
198 198  
199 199  To configure parameters for determining the charge current limit, select the "Control → Charge map" section:
200 200  
201 -[[image:1733322637793-171.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="177" width="800"]]
204 +[[image:1733322637793-171.png]]
202 202  
203 203  In this section:
204 204  
... ... @@ -218,8 +218,11 @@
218 218  
219 219  Charging current limit = Maximum charging current × Kcs × Kcc × Kcv × Kct
220 220  
221 -=== Discharge map ===
222 222  
225 +1.
226 +11.
227 +111. Discharge map
228 +
223 223  The BMS Main 3 device calculates the maximum allowable discharge current values in respect to SOC, battery temperature, contactor temperature and cell voltage.
224 224  
225 225  Calculated current values are sent to a charger or an intellectual load over the CAN bus.
... ... @@ -226,7 +226,7 @@
226 226  
227 227  To configure parameters for determining the discharge current limit, select the "Control → Discharge map" section:
228 228  
229 -[[image:1733322637795-310.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="178" width="800"]]
235 +[[image:1733322637795-310.png]]
230 230  
231 231  In this section:
232 232  
... ... @@ -246,13 +246,16 @@
246 246  
247 247  Discharging current limit = Maximum discharging current × Kds × Kdc × Kdv × Kdt
248 248  
249 -=== Charge map (PEAK & CONTINUOUS) ===
250 250  
256 +1.
257 +11.
258 +111. Charge map (PEAK & CONTINUOUS)
259 +
251 251  The BMS Main 3 has an alternative algorithm for the maximum allowed charging current based on peak and continuous battery operating modes.
252 252  
253 253  To configure parameters for determining the charge current limit, select the "Control → Charge map (PEAK & CONTINUOUS)" section:
254 254  
255 -[[image:1733322637796-187.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="145" width="800"]]
264 +[[image:1733322637796-187.png]]
256 256  
257 257  In this section:
258 258  
... ... @@ -267,7 +267,7 @@
267 267  
268 268  The maximum charging current value equals to the peak or continuous current according to the following diagram:
269 269  
270 -[[image:1733322717451-608.png||data-xwiki-image-style-alignment="center"]]
279 +[[image:1733322717451-608.png]]
271 271  
272 272  I,,peak,, = Maximum PEAK charge current × K,,cp,,
273 273  
... ... @@ -274,13 +274,15 @@
274 274  I,,continuous,, = Maximum CONTINUOUS charge current × K,,cc,,
275 275  
276 276  
277 -=== Discharge map (PEAK & CONTINUOUS) ===
286 +1.
287 +11.
288 +111. Discharge map (PEAK & CONTINUOUS)
278 278  
279 279  The BMS Main 3 has an alternative algorithm for the maximum allowed discharging current based on peak and continuous battery operating modes.
280 280  
281 281  To configure parameters for determining the discharge current limit, select the "Control → Discharge map (PEAK & CONTINUOUS)" section:
282 282  
283 -[[image:1733322735595-661.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="145" width="800"]]
294 +[[image:1733322735595-661.png]]
284 284  
285 285  In this section:
286 286  
... ... @@ -295,14 +295,17 @@
295 295  
296 296  The maximum discharging current value equals to the peak or continuous current according to following diagram:
297 297  
298 -[[image:1733322753429-968.png||data-xwiki-image-style-alignment="center"]]
309 +[[image:1733322753429-968.png]]
299 299  
300 300  I,,peak,, = Maximum PEAK discharge current × K,,dp,,
301 301  
302 302  I,,continuous,, = Maximum CONTINUOUS discharge current × K,,dc,,
303 303  
304 -=== Charge ===
305 305  
316 +1.
317 +11.
318 +111. Charge
319 +
306 306  There are two contactors that serve charging the battery: a charging contactor and an allow charging contactor. With the help of the allow charging contactor, the BMS commands the charger to start or stop charging.
307 307  
308 308  The device supports three charge control algorithms:
... ... @@ -353,7 +353,7 @@
353 353  
354 354  To change the parameters of the battery charge control algorithm, select the "Control → Charge" section:
355 355  
356 -[[image:1733322798914-813.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="327" width="800"]]
370 +[[image:1733322798914-813.png]]
357 357  
358 358  In this section:
359 359  
... ... @@ -376,7 +376,9 @@
376 376  
377 377  Note – The allow charging contactor closes under two independent conditions: 1) the voltage on the cells reaches the “Voltage to reset the “Ready to charge"” level and 2) the "Delay before recharging" time has passed since the opening of the allow charging contactor.
378 378  
379 -=== Discharge ===
393 +1.
394 +11.
395 +111. Discharge
380 380  
381 381  The device controls the discharging contactor to connect battery to the load.
382 382  
... ... @@ -428,8 +428,10 @@
428 428  
429 429  To change the parameters of the battery discharge control algorithm, select the "Control → Discharge" section:
430 430  
431 -[[image:1733323750262-841.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="360" width="800"]]
447 +[[image:file:///C:/Users/INASIB~~1/AppData/Local/Temp/msohtmlclip1/01/clip_image001.png||alt="A screenshot of a computer
432 432  
449 +Description automatically generated"]]
450 +
433 433  In this section:
434 434  
435 435  * Enable – a flag to activate the discharge control;
... ... @@ -450,20 +450,26 @@
450 450  * Voltage to clear the “Ready to discharge” – a threshold voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared;
451 451  * Voltage to reset the “Ready to discharge” – a tolerant voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set;
452 452  
453 -=== Charge/Discharge ===
454 454  
472 +1.
473 +11.
474 +111. Charge/Discharge
475 +
455 455  The BMS Main 3 device can control the charging/discharging contactor, which combines algorithms of charging and discharging contactor. It behaves as a charging contactor when “Charge request” or “Charger connected” is set, otherwise – as a discharging contactor.
456 456  
457 457  The charging/discharging contactor control is configured in the “Control – Charge/Discharge” section:
458 458  
459 -[[image:1733322827919-875.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="85" width="800"]]
480 +[[image:1733322827919-875.png]]
460 460  
461 461  In this section:
462 462  
463 463  * Enable – a flag to enable the charge/discharge controller.
464 464  
465 -=== Discharge (AUX) ===
466 466  
487 +1.
488 +11.
489 +111. Discharge (AUX)
490 +
467 467  The BMS Main 3 device can control the power supply of external equipment using the auxiliary (AUX) discharging contactor. An example of external equipment can be an inverter that converts DC to AC to power a service laptop and other devices.
468 468  
469 469  The power supply circuit of the external equipment using the auxiliary (AUX) discharging contactor is independent of the battery load circuit. The closing and opening of the auxiliary (AUX) discharging contactor is performed according to its program.
... ... @@ -476,7 +476,7 @@
476 476  
477 477  To change the parameters of the powering of external equipment, select the "Control → Discharge (AUX)" section:
478 478  
479 -[[image:1733322827920-878.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="130" width="800"]]
503 +[[image:1733322827920-878.png]]
480 480  
481 481  In this section:
482 482  
... ... @@ -489,283 +489,4 @@
489 489  * Maximum voltage – maximum battery voltage, V;
490 490  * Switch off the discharging (AUX) contactor on errors – the auxiliary (AUX) discharging contactor opens if the following errors occur: Undervoltage, Overcurrent, High temperature (DCH), Short circuit, Critical error.
491 491  
492 -=== Main contactor ===
493 -
494 -The BMS Main 3 device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in case of sealing of the charging or discharging contactors.
495 -
496 -The Main contactor algorithm supports the following modes:
497 -
498 -* Always on;
499 -* Automatic;
500 -* On demand.
501 -
502 -In “Always on” mode main contactor closes if all the following is true:
503 -
504 -* Charging contactor is open;
505 -* Discharging contactor is open;
506 -* There are no errors from the list below:
507 -** Overcurrent;
508 -** Undervoltage;
509 -** Overvoltage;
510 -** High temperature (CH);
511 -** High temperature (DCH);
512 -** Unallowable charging;
513 -** Critical error.
514 -
515 -In “Always on” mode main contactor opens if all the following is true:
516 -
517 -* Charging contactor is open;
518 -* Discharging contactor is open;
519 -* There is an error from the list below:
520 -** Overcurrent;
521 -** Undervoltage;
522 -** Overvoltage;
523 -** High temperature (CH);
524 -** High temperature (DCH);
525 -** Unallowable charging;
526 -** Critical error.
527 -
528 -In “Automatic” mode, the main contactor closes by internal charging and discharging algorithms at the same time with Precharging, Charging and Discharging contactors.
529 -
530 -In “On demand” mode, the main contactor closes by external the “Close Main contactor” request.
531 -
532 -To change the parameters of the main contactor, select the "Control → Main contactor" section:
533 -
534 -[[image:1733322872744-536.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="105" width="800"]]
535 -
536 -In this section:
537 -
538 -* Enable – a flag to enable the main contactor control;
539 -* Algorithm – main contactor control algorithm:
540 -** Always on – contactor is always closed;
541 -** Automatic – contactor closes by internal charge and discharge algorithms;
542 -** On demand – contactor is closed by an external request;
543 -* Time to keep the contactor closed before closing the others – a time for other contactors to be open after the main contactor is closed;
544 -* Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, s;
545 -* Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset.
546 -
547 -=== Cell balancing ===
548 -
549 -Balancing makes the voltage of all cells equal to the minimum cell voltage.
550 -
551 -The following balancing rules are supported:
552 -
553 -* when the battery is charging (current I > 0) and time after until the battery is relaxed;
554 -* when the battery is charging (current I > 0) or when the battery is in a state of relaxation;
555 -* always (regardless of battery state).
556 -
557 -A balancing resistor is connected to the cell if the following conditions are simultaneously met:
558 -
559 -* the voltage on the cell is higher than the balancing start voltage;
560 -* the difference between the voltage on the cell and the minimum voltage among the battery cells is greater than the balancing start threshold.
561 -
562 -A balancing resistor is disconnected from the cell if any of the following conditions are met:
563 -
564 -* the voltage on the cell is less than the balancing start voltage;
565 -* the difference between the voltage on the cell and the minimum voltage among the battery cells is less than the balancing stop threshold.
566 -
567 -If the “High logic temperature” occurs, then the balancing of the cells connected to the overheated BMS Logic device will not be performed.
568 -
569 -The BMS Main 3 can enable the cell balancing by the external “Balancing request” signal. Balancing process will be started to cells which the voltage is higher than the balancing start voltage and the difference between the cell voltage and the minimum voltage among all the cells is greater than the balancing stop threshold.
570 -
571 -To change the cell balancing parameters, select the "Control → Cell balancing" section:
572 -
573 -[[image:1733322883460-118.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="114" width="800"]]
574 -
575 -In this section:
576 -
577 -* Enable – a flag to enable cell balancing;
578 -* Balancing rule:
579 -** Balance on charge – balancing is performed while and after the charging (in the “Charge ON” and “Charge OFF” states);
580 -** Balance on charge or relaxed - balancing is performed while and after the charging and in the relaxed state (in “Charge ON”, “Charge OFF”, “Relaxed (after charging)” and “Relaxed (after discharging)” states);
581 -** Balance always – balancing is always performed regardless the battery state;
582 -
583 -[[image:1733322883462-975.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="74" width="600"]]
584 -
585 -* Minimum cell voltage to start balancing, V;
586 -* Voltage deviation to start balancing;
587 -* Voltage deviation to stop balancing;
588 -* Command to discharge all cells – a flag to force the balancing of all cells.
589 -
590 -=== Series balancing ===
591 -
592 -The BMS Main 3 device supports work with two independent (galvanically unrelated) cell series. To monitor the status of two series, two current sensors are used. A series of cells must be equivalent: they must have the same number of cells and the same capacity.
593 -
594 -Since the series of cells can operate at different loads, they must be balanced. For this, the BMS Main 3 provides two signals to power switches: “Balancing series 1” and “Balancing series 2”, as well as a combined algorithm that considers both the voltage of each series and the charge that these series gave load. The “Balancing series 1” and “Balancing series 2” signals are used to connect high-power balancing resistors in parallel with cell series 1 and 2.
595 -
596 -When charging the battery, balancing is performed based on the voltage of the series. A balancing resistor is connected to the cell series if:
597 -
598 -* the series voltage is higher than the start balancing voltage;
599 -* the difference between the voltage of a series of cells and the minimum voltage among the battery series is greater than the balancing threshold.
600 -
601 -When the battery is discharging (work on load), balancing is turned on if one of the series gives the load a charge (Ah), which is more by the amount Qthr of the charge given off by another series.
602 -
603 -To change the series balancing parameters, select the "Control → Series balancing" section:
604 -
605 -[[image:1733322892811-410.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="126" width="800"]]
606 -
607 -In this section:
608 -
609 -* Enable – a flag to enable series balancing;
610 -* Number of Logics in a series;
611 -* Minimum series voltage to start balancing, V;
612 -* Balancing threshold, V;
613 -* Coulomb threshold – the difference of the charges Qthr, given by a series of cells, above which balancing to be started, Ah;
614 -* Period – a period to reset of charge counters for each series (to avoid accumulation of error), second;
615 -* Do not sum series voltages – a flag to disable the summing of series voltages.3
616 -
617 -=== Power down ===
618 -
619 -The BMS Main 3 device can shut down itself if the battery voltage is low or the battery is idle for a long time.
620 -
621 -Shutting down the battery system is performed according to the following conditions:
622 -
623 -* the battery voltage is below the minimum level;
624 -* the “Charger connected” signal is cleared for 60 seconds.
625 -
626 -The BMS Main 3 device also shuts down the battery if it stays in the “Charging OFF”, “Discharging OFF”, “Relaxed (after charging)” or “Relaxed (after discharging)” for the configured time.
627 -
628 -To change the parameters of the power down control, select the "Control → Power down" section:
629 -
630 -[[image:1733322892813-562.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="103" width="800"]]
631 -
632 -In this section:
633 -
634 -* Minimum voltage to power down – a minimum voltage level of the battery below which the BMS commands to shut down the battery, V;
635 -* Idle time to power down – a time of battery inactivity after which the battery is shut down, minute;
636 -* Wait the "Power up/down request" is cleared (on startup) – a flag to enable delay for clearing the “Power up/down request” signal while starting the BMS.
637 -* Power down if KEYRUN and CHARGE_ON are cleared – a flag to power down the device if KEYRUN and CHARGE_ON signals are cleared;
638 -* Delay before setting the internal power down signal – a delay before turning off the device power when removing KEYRUN and CHARGE_ON or receiving the “Power down request” command, ms.
639 -
640 -=== Heater ===
641 -
642 -To change the parameters of the heater control algorithm, select the "Control → Heater" section:
643 -
644 -[[image:1733322901923-144.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="108" width="800"]]
645 -
646 -In this section:
647 -
648 -* Enable – a flag to enable the heater control;
649 -* Minimum cell temperature, °C;
650 -* Tolerant cell temperature, °C;
651 -* Delay before starting the heater, millisecond;
652 -* Delay before stopping the heater, millisecond;
653 -* Switch off the heater on errors (Undervoltage, Overcurrent, High temperature, Short circuit or Critical error).
654 -
655 -As a result of operating the heating algorithm, the “Heater” signal is generated.
656 -
657 -Conditions for signal generation:
658 -
659 -* the minimum temperature among all cells of the battery is less than the “Minimum cell temperature” value during the “Delay before starting the heater” time.
660 -
661 -Conditions for clearing the signal:
662 -
663 -* the minimum temperature among all cells of the battery is greater than the “Tolerant cell temperature” value during the “Delay before stopping the heater” time.
664 -
665 -If there is the "Heater" signal, the heater contactor closes and/or a signal is output to the corresponding digital output.
666 -
667 -=== Cooler ===
668 -
669 -To change the parameters of the cooler control algorithm, select the "Control → Cooler" section:
670 -
671 -[[image:1733322901924-962.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="107" width="800"]]
672 -
673 -In this section:
674 -
675 -* Enable – a flag to enable the cooler control;
676 -* Maximum cell temperature, °C;
677 -* Tolerant cell temperature, °C;
678 -* Delay before starting the cooler, millisecond;
679 -* Delay before stopping the cooler, millisecond;
680 -* Switch off the cooler contactor on errors (Undervoltage, Overcurrent, Low temperature, Short circuit or Critical error).
681 -
682 -As a result of operating the cooling algorithm, the "Cooler" signal is generated.
683 -
684 -Conditions for signal generation:
685 -
686 -* the maximum temperature among all cells of the battery is greater than the “Maximum cell temperature” value during the “Delay before starting the cooler” time.
687 -
688 -Conditions for clearing the signal:
689 -
690 -* the maximum temperature among all cells of the battery is less than the “Tolerant cell temperature” value during the “Delay before stopping the cooler” time.
691 -
692 -If there is the "Cooler" signal, the cooler contactor closes and/or a signal is output to the corresponding digital output.
693 -
694 -=== High voltage ===
695 -
696 -The BMS Main 3 device has an ability to measure high voltages before and after contactors.
697 -
698 -To change the parameters of high voltage fault, select the "Control → High voltage" section:
699 -
700 -[[image:1733322914683-203.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="87" width="800"]]
701 -
702 -In this section:
703 -
704 -* Enable – a flag to enable High voltage control;
705 -* Delay before clearing the High voltage fault, second;
706 -* Lock the High voltage fault.
707 -
708 -The BMS Main 3 implements a self-diagnostics of high-voltage measurement lines. If measurement line breaks or high-voltage polarity is wrong, “High voltage fault” is generated.
709 -
710 -**If there is the “High voltage fault”, the “Critical error” is generated and all contactors open.**
711 -
712 -=== Cell analysis ===
713 -
714 -The battery discharge characteristic – the dependence Uocv = Uocv(DOD) – is used to determine the tabular dependence Uocv = Uocv(SOC, t°C), which is necessary for calculating the battery charge level.
715 -
716 -The BMS Main 3 device can automatically determine the battery discharge characteristic.
717 -
718 -Before starting the process of determining the discharge characteristic, it is necessary to prepare a BMS:
719 -
720 -1. Charge the battery.
721 -1. Connect a resistive load to the discharging contactor, which will provide a discharge current of 0.5C (where C is the cell capacitance).
722 -
723 -To configure parameters for determining the discharge characteristic of the battery, select the "Control → Cell analysis" section:
724 -
725 -[[image:1733322914685-558.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="107" width="800"]]
726 -
727 -In this section:
728 -
729 -* Enable – a flag to enable cell analysis;
730 -* Discharge step, Ah;
731 -* Delta voltage – a maximum allowable voltage drop for the cell, V;
732 -* Logic index, Cell index – a position of the analyzed cell;
733 -* Analyse the most discharged cell – a flag to analyse of the least charged cell (in this case, the values “Logic index” and “Cell index” are ignored).
734 -
735 -Discharge step should be set equal to
736 -
737 -Discharge step= С/21,
738 -
739 -where C is the cell capacity.
740 -
741 -The discharge characteristic will be constructed for the given cell (its position is determined by the fields “Logic index” and “Cell index”).
742 -
743 -The algorithm for determining the discharge characteristic of the battery will be started if the “Enable” flag is set. From this moment, the control of the discharge contactor is performed by this algorithm.
744 -
745 -Algorithm steps:
746 -
747 -1. DOD = 0.
748 -1. Opening the discharging contactor.
749 -1. Waiting for the relaxation of the battery.
750 -1. Measuring Uocv = U.
751 -1. Saving the point of the discharge characteristic (Q, U,,OCV,,).
752 -1. Closing of the discharging contactor. DOD,,1,, = DOD + Discharge step, U,,1,, = U
753 -1. If DOD = DOD,,1,, or U < (U,,1,, – Delta voltage), then go to step 2.
754 -1. If the "Undervoltage" error is detected, then the end of the algorithm.
755 -
756 -During the operation of the algorithm, a file with the name "CELLANALYSIS.TXT" in the CSV format will be created on the SD card.
757 -
758 -File structure:
759 -
760 -|**Time**|**DOD**|**Logic**|**Cell**|**OCV**|**Resistance**
761 -|**10.11.2017 12:28:34**|0.0|1|1|4.180|0.080000
762 -|**...**|...| |…|...|...
763 -
764 -Parameter names:
765 -
766 -* Time – date and time;
767 -* DOD – depth of discharge, Ah;
768 -* Logic - position of the Logic device to which the analyzed cell is connected;
769 -* Cell – position of the analyzed cell for which OCV and Resistance values are provided;
770 -* OCV – cell voltage Uocv, V;
771 -* Resistance – cell resistance, Ohm.
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