Changes for page 3.3 Control

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Summary

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Parent
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1 -Battery management systems.BMS Main 3.3\. Configuration.WebHome
1 +drafts.bms-main-3.3\. Settings.WebHome
Content
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1 -(% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
2 -= Settings =
1 +1.
2 +11.
3 +111. Common settings
3 3  
4 -(% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
5 -== Control ==
6 -
7 -=== Common settings ===
8 -
9 9  To change the common BMS settings, select the "Control → Common settings" section:
10 10  
11 -[[image:1735054851946-552.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="105" width="800"]]
7 +[[image:1733322611547-671.png]]
12 12  
13 13  In this section:
14 14  
... ... @@ -16,10 +16,8 @@
16 16  * Cell resistance – nominal (maximum) internal resistance of the cells, Ohm;
17 17  * Relax time (after charging) – a relaxation time after charging, second;
18 18  * Relax time (atfer discharging) – a relaxation time after discharging, second;
19 -* Reset parameters – a command to reset cells state of charge, capacity, and resistance;
20 -* Method of calculating the battery voltage:
21 -** Summation of cell voltages – the overall voltage is calculated as on sum of all cells in the battery;
22 -** Using voltage before contactors – the overall voltage is estimated as voltage before contactors measured by BMS.
15 +* Number of cycles – a number of charge-discharge cycles;
16 +* Reset parameters – a command to reset cells state of charge, capacity, and resistance.
23 23  
24 24  The values “Capacity”, “Resistance”, “Cycles” are used to calculate the SOC of cells and the battery.
25 25  
... ... @@ -33,8 +33,11 @@
33 33  
34 34  The “Reset parameters” command is used for starting-up and adjustment of the battery.
35 35  
36 -=== SOC estimation ===
37 37  
31 +1.
32 +11.
33 +111. SOC estimation
34 +
38 38  The BMS Main 3 device calculates the state of charge of the battery (SOC) using two algorithms:
39 39  
40 40  * by open circuit voltage;
... ... @@ -44,9 +44,8 @@
44 44  
45 45  To change the estimation algorithm for calculating the battery SOC, select the "Control → SOC estimation → Algorithm" section:
46 46  
44 +[[image:1733322611549-423.png]]
47 47  
48 -[[image:1735056107942-306.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="141" width="800"]]
49 -
50 50  The following estimation algorithms supported:
51 51  
52 52  * Voltage – by open circuit voltage;
... ... @@ -64,14 +64,13 @@
64 64  
65 65  To change the algorithm for calculating the Final SOC, select the "Control → SOC estimation → Final SOC" section:
66 66  
67 -[[image:1733322611551-852.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="148" width="800"]]
63 +[[image:1733322611551-852.png]]
68 68  
69 69  The following calculation methods are supported (“Final SOC”):
70 70  
71 71  * Minimal SOC – the battery SOC is assumed to be the minimum SOC among the cells;
72 72  * Average SOC – the battery SOC is taken equal to the arithmetic average of the cell SOC;
73 -* Min-Max SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if any cell have 100% SOC, b) 0% if any cell have 0% SOC;
74 -* Max-Min SOC – the battery SOC is calculated based on the minimum and maximum SOC of the cells. Final SOC will be a) 100% if all cells have 100% SOC, b) 0% if all cells have 0% SOC;
69 +* Min-Max SOC – the battery SOC is taken based on the minimum and maximum SOC of the cells (recommended method).
75 75  
76 76  Other parameters:
77 77  
... ... @@ -85,13 +85,15 @@
85 85  * Coulomb counting correction (temperature) – the dependence of battery capacity on temperature;
86 86  * Coulomb counting correction (cycles) – the dependence of battery capacity on the number of charge-discharge cycles.
87 87  
88 -=== SOC correction ===
83 +1.
84 +11.
85 +111. SOC correction
89 89  
90 -The BMS Main 3 device can recalculate the battery SOC after long-term storage or after long-term working in the case when the battery was not charged fully or discharged totally. Recalculation is done based on the tabular dependency Uocv = Uocv (SOC, t) (see [[SOC estimation>>doc:||anchor="HSOCestimation"]]).
87 +The BMS Main 3 device can recalculate the battery SOC after long-term storage or after long-term working in the case when the battery was not charged fully or discharged totally. Recalculation is done based on the tabular dependency Uocv = Uocv (SOC, t) (see section** **2.3.2).
91 91  
92 92  To configure parameters for periodically correcting the battery state of charge, select the "Control → SOC correction" section:
93 93  
94 -[[image:1733322624656-766.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="121" width="800"]]
91 +[[image:1733322624656-766.png]]
95 95  
96 96  In this section:
97 97  
... ... @@ -102,21 +102,21 @@
102 102  * Ignore the linear zone – a flag to ignore linear SOC zone while correction (recommended to be unset);
103 103  * Last correction timestamp – time when last correction was made.
104 104  
105 -=== Resistance estimation ===
106 106  
103 +1.
104 +11.
105 +111. Resistance estimation
106 +
107 107  Calculation of the resistance of cells is carried out in two ways. The first method is used when the battery passes from a relaxation state to a charge or discharge state, wherein the cell resistance value
108 108  
109 -{{formula fontSize="NORMAL" imageType="PNG"}}
110 -R = \frac{U-U_{ocv}}{I_{stable}}
111 -{{/formula}}
109 +R = (U-U,,ocv,,) / I,,stable,,,
112 112  
113 -where U the cell voltage measured in the charge or discharge state, V; U,,ocv,, — cell voltage measured in the state of relaxation (before switching to the state of charge or discharge); I,,stable,, stabilized current through the cell in the state of charge or discharge.
111 +where U is the cell voltage measured in the charge or discharge state, V; U,,ocv,, is the cell voltage measured in the state of relaxation (before switching to the state of charge or discharge); I,,stable,, stabilized current through the cell in the state of charge or discharge.
114 114  
115 115  The second method is used for a stepwise change in the current through the cell, while the value of the cell resistance:
116 116  
117 117  R = (U,,2,,-U,,1,,) / (I,,stable2,,-I,,stable1,,) provided that | I,,stable2,,-I,,stable1,, | > 0.2 × Q,,max,,
118 118  
119 -
120 120  (Q,,max,, is the maximum cell capacity),
121 121  
122 122  where U,,2,, is the voltage on the cell at the moment when the stabilized current I,,stable2,, is flowing through it; U,,1,, – the voltage on the cell at the moment when the stabilized current I,,stable1,, flowing through it.
... ... @@ -125,7 +125,7 @@
125 125  
126 126  To change parameters of the algorithm for calculating the cell resistance, select the "Control → Resistance estimation" section:
127 127  
128 -[[image:1733322624659-473.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="108" width="800"]]
125 +[[image:1733322624659-473.png]]
129 129  
130 130  In this section:
131 131  
... ... @@ -135,13 +135,16 @@
135 135  * Minimum SOC – minimum cell SOC value for resistance calculation;
136 136  * Maximum SOC – maximum cell SOC value for resistance calculation.
137 137  
138 -The calculated resistance is accepted by the system as valid (and therefore updated) if its value is in the range from Resistance/2 to “Maximum resistance factor” × Resistance, where "Resistance" is the nominal resistance of the cell (see [[Common settings>>doc:||anchor="HCommonsettings"]]). If the calculated resistance value is greater than the value (Maximum resistance factor × Resistance), the updated resistance value will be equal to the value (Maximum resistance factor × Resistance).
135 +The calculated resistance is accepted by the system as valid (and therefore updated) if its value is in the range from Resistance/2 to “Maximum resistance factor” × Resistance, where "Resistance" is the nominal resistance of the cell (see section 2.3.1). If the calculated resistance value is greater than the value (Maximum resistance factor × Resistance), the updated resistance value will be equal to the value (Maximum resistance factor × Resistance).
139 139  
140 -=== Low SOC (signal) ===
141 141  
138 +1.
139 +11.
140 +111. Low SOC (signal)
141 +
142 142  To change the parameters of the generation a signal about low battery level, select the "Control → Low SOC (signal)" section:
143 143  
144 -[[image:1733322624660-513.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="116" width="800"]]
144 +[[image:1733322624660-513.png]]
145 145  
146 146  In this section:
147 147  
... ... @@ -162,11 +162,14 @@
162 162  
163 163  The "Low SOC signal" is indicative and can be output to a discrete output or a power switch.
164 164  
165 -=== High charging current (signal) ===
166 166  
166 +1.
167 +11.
168 +111. High charging current (signal)
169 +
167 167  To change the parameters of the generation high-current signal, select the "Control → High charging current (signal)" section:
168 168  
169 -[[image:1733322624661-915.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="107" width="800"]]
172 +[[image:1733322624661-915.png]]
170 170  
171 171  In this section:
172 172  
... ... @@ -187,8 +187,11 @@
187 187  
188 188  The "High charging current" signal is indicative and can be output to a discrete output or a power switch.
189 189  
190 -=== Charge map ===
191 191  
194 +1.
195 +11.
196 +111. Charge map
197 +
192 192  The BMS Main 3 device calculates the maximum allowable charge current values in respect to SOC, battery temperature, contactor temperature and cell voltage.
193 193  
194 194  Calculated current values are sent to a charger or an intellectual load over the CAN bus. External devices based on received data provide correct battery operation.
... ... @@ -195,7 +195,7 @@
195 195  
196 196  To configure parameters for determining the charge current limit, select the "Control → Charge map" section:
197 197  
198 -[[image:1733322637793-171.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="177" width="800"]]
204 +[[image:1733322637793-171.png]]
199 199  
200 200  In this section:
201 201  
... ... @@ -215,8 +215,11 @@
215 215  
216 216  Charging current limit = Maximum charging current × Kcs × Kcc × Kcv × Kct
217 217  
218 -=== Discharge map ===
219 219  
225 +1.
226 +11.
227 +111. Discharge map
228 +
220 220  The BMS Main 3 device calculates the maximum allowable discharge current values in respect to SOC, battery temperature, contactor temperature and cell voltage.
221 221  
222 222  Calculated current values are sent to a charger or an intellectual load over the CAN bus.
... ... @@ -223,7 +223,7 @@
223 223  
224 224  To configure parameters for determining the discharge current limit, select the "Control → Discharge map" section:
225 225  
226 -[[image:1733322637795-310.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="178" width="800"]]
235 +[[image:1733322637795-310.png]]
227 227  
228 228  In this section:
229 229  
... ... @@ -243,13 +243,16 @@
243 243  
244 244  Discharging current limit = Maximum discharging current × Kds × Kdc × Kdv × Kdt
245 245  
246 -=== Charge map (PEAK & CONTINUOUS) ===
247 247  
256 +1.
257 +11.
258 +111. Charge map (PEAK & CONTINUOUS)
259 +
248 248  The BMS Main 3 has an alternative algorithm for the maximum allowed charging current based on peak and continuous battery operating modes.
249 249  
250 250  To configure parameters for determining the charge current limit, select the "Control → Charge map (PEAK & CONTINUOUS)" section:
251 251  
252 -[[image:1733322637796-187.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="145" width="800"]]
264 +[[image:1733322637796-187.png]]
253 253  
254 254  In this section:
255 255  
... ... @@ -264,7 +264,7 @@
264 264  
265 265  The maximum charging current value equals to the peak or continuous current according to the following diagram:
266 266  
267 -[[image:1733322717451-608.png||data-xwiki-image-style-alignment="center"]]
279 +[[image:1733322717451-608.png]]
268 268  
269 269  I,,peak,, = Maximum PEAK charge current × K,,cp,,
270 270  
... ... @@ -271,13 +271,15 @@
271 271  I,,continuous,, = Maximum CONTINUOUS charge current × K,,cc,,
272 272  
273 273  
274 -=== Discharge map (PEAK & CONTINUOUS) ===
286 +1.
287 +11.
288 +111. Discharge map (PEAK & CONTINUOUS)
275 275  
276 276  The BMS Main 3 has an alternative algorithm for the maximum allowed discharging current based on peak and continuous battery operating modes.
277 277  
278 278  To configure parameters for determining the discharge current limit, select the "Control → Discharge map (PEAK & CONTINUOUS)" section:
279 279  
280 -[[image:1733322735595-661.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="145" width="800"]]
294 +[[image:1733322735595-661.png]]
281 281  
282 282  In this section:
283 283  
... ... @@ -292,14 +292,17 @@
292 292  
293 293  The maximum discharging current value equals to the peak or continuous current according to following diagram:
294 294  
295 -[[image:1733322753429-968.png||data-xwiki-image-style-alignment="center"]]
309 +[[image:1733322753429-968.png]]
296 296  
297 297  I,,peak,, = Maximum PEAK discharge current × K,,dp,,
298 298  
299 299  I,,continuous,, = Maximum CONTINUOUS discharge current × K,,dc,,
300 300  
301 -=== Charge ===
302 302  
316 +1.
317 +11.
318 +111. Charge
319 +
303 303  There are two contactors that serve charging the battery: a charging contactor and an allow charging contactor. With the help of the allow charging contactor, the BMS commands the charger to start or stop charging.
304 304  
305 305  The device supports three charge control algorithms:
... ... @@ -350,7 +350,7 @@
350 350  
351 351  To change the parameters of the battery charge control algorithm, select the "Control → Charge" section:
352 352  
353 -[[image:1733322798914-813.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="327" width="800"]]
370 +[[image:1733322798914-813.png]]
354 354  
355 355  In this section:
356 356  
... ... @@ -373,7 +373,9 @@
373 373  
374 374  Note – The allow charging contactor closes under two independent conditions: 1) the voltage on the cells reaches the “Voltage to reset the “Ready to charge"” level and 2) the "Delay before recharging" time has passed since the opening of the allow charging contactor.
375 375  
376 -=== Discharge ===
393 +1.
394 +11.
395 +111. Discharge
377 377  
378 378  The device controls the discharging contactor to connect battery to the load.
379 379  
... ... @@ -425,8 +425,10 @@
425 425  
426 426  To change the parameters of the battery discharge control algorithm, select the "Control → Discharge" section:
427 427  
428 -[[image:1733323750262-841.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="360" width="800"]]
447 +[[image:file:///C:/Users/INASIB~~1/AppData/Local/Temp/msohtmlclip1/01/clip_image001.png||alt="A screenshot of a computer
429 429  
449 +Description automatically generated"]]
450 +
430 430  In this section:
431 431  
432 432  * Enable – a flag to activate the discharge control;
... ... @@ -447,20 +447,26 @@
447 447  * Voltage to clear the “Ready to discharge” – a threshold voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared;
448 448  * Voltage to reset the “Ready to discharge” – a tolerant voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set;
449 449  
450 -=== Charge/Discharge ===
451 451  
472 +1.
473 +11.
474 +111. Charge/Discharge
475 +
452 452  The BMS Main 3 device can control the charging/discharging contactor, which combines algorithms of charging and discharging contactor. It behaves as a charging contactor when “Charge request” or “Charger connected” is set, otherwise – as a discharging contactor.
453 453  
454 454  The charging/discharging contactor control is configured in the “Control – Charge/Discharge” section:
455 455  
456 -[[image:1733322827919-875.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="85" width="800"]]
480 +[[image:1733322827919-875.png]]
457 457  
458 458  In this section:
459 459  
460 460  * Enable – a flag to enable the charge/discharge controller.
461 461  
462 -=== Discharge (AUX) ===
463 463  
487 +1.
488 +11.
489 +111. Discharge (AUX)
490 +
464 464  The BMS Main 3 device can control the power supply of external equipment using the auxiliary (AUX) discharging contactor. An example of external equipment can be an inverter that converts DC to AC to power a service laptop and other devices.
465 465  
466 466  The power supply circuit of the external equipment using the auxiliary (AUX) discharging contactor is independent of the battery load circuit. The closing and opening of the auxiliary (AUX) discharging contactor is performed according to its program.
... ... @@ -473,7 +473,7 @@
473 473  
474 474  To change the parameters of the powering of external equipment, select the "Control → Discharge (AUX)" section:
475 475  
476 -[[image:1733322827920-878.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="130" width="800"]]
503 +[[image:1733322827920-878.png]]
477 477  
478 478  In this section:
479 479  
... ... @@ -486,283 +486,4 @@
486 486  * Maximum voltage – maximum battery voltage, V;
487 487  * Switch off the discharging (AUX) contactor on errors – the auxiliary (AUX) discharging contactor opens if the following errors occur: Undervoltage, Overcurrent, High temperature (DCH), Short circuit, Critical error.
488 488  
489 -=== Main contactor ===
490 -
491 -The BMS Main 3 device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in case of sealing of the charging or discharging contactors.
492 -
493 -The Main contactor algorithm supports the following modes:
494 -
495 -* Always on;
496 -* Automatic;
497 -* On demand.
498 -
499 -In “Always on” mode main contactor closes if all the following is true:
500 -
501 -* Charging contactor is open;
502 -* Discharging contactor is open;
503 -* There are no errors from the list below:
504 -** Overcurrent;
505 -** Undervoltage;
506 -** Overvoltage;
507 -** High temperature (CH);
508 -** High temperature (DCH);
509 -** Unallowable charging;
510 -** Critical error.
511 -
512 -In “Always on” mode main contactor opens if all the following is true:
513 -
514 -* Charging contactor is open;
515 -* Discharging contactor is open;
516 -* There is an error from the list below:
517 -** Overcurrent;
518 -** Undervoltage;
519 -** Overvoltage;
520 -** High temperature (CH);
521 -** High temperature (DCH);
522 -** Unallowable charging;
523 -** Critical error.
524 -
525 -In “Automatic” mode, the main contactor closes by internal charging and discharging algorithms at the same time with Precharging, Charging and Discharging contactors.
526 -
527 -In “On demand” mode, the main contactor closes by external the “Close Main contactor” request.
528 -
529 -To change the parameters of the main contactor, select the "Control → Main contactor" section:
530 -
531 -[[image:1733322872744-536.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="105" width="800"]]
532 -
533 -In this section:
534 -
535 -* Enable – a flag to enable the main contactor control;
536 -* Algorithm – main contactor control algorithm:
537 -** Always on – contactor is always closed;
538 -** Automatic – contactor closes by internal charge and discharge algorithms;
539 -** On demand – contactor is closed by an external request;
540 -* Time to keep the contactor closed before closing the others – a time for other contactors to be open after the main contactor is closed;
541 -* Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, s;
542 -* Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset.
543 -
544 -=== Cell balancing ===
545 -
546 -Balancing makes the voltage of all cells equal to the minimum cell voltage.
547 -
548 -The following balancing rules are supported:
549 -
550 -* when the battery is charging (current I > 0) and time after until the battery is relaxed;
551 -* when the battery is charging (current I > 0) or when the battery is in a state of relaxation;
552 -* always (regardless of battery state).
553 -
554 -A balancing resistor is connected to the cell if the following conditions are simultaneously met:
555 -
556 -* the voltage on the cell is higher than the balancing start voltage;
557 -* the difference between the voltage on the cell and the minimum voltage among the battery cells is greater than the balancing start threshold.
558 -
559 -A balancing resistor is disconnected from the cell if any of the following conditions are met:
560 -
561 -* the voltage on the cell is less than the balancing start voltage;
562 -* the difference between the voltage on the cell and the minimum voltage among the battery cells is less than the balancing stop threshold.
563 -
564 -If the “High logic temperature” occurs, then the balancing of the cells connected to the overheated BMS Logic device will not be performed.
565 -
566 -The BMS Main 3 can enable the cell balancing by the external “Balancing request” signal. Balancing process will be started to cells which the voltage is higher than the balancing start voltage and the difference between the cell voltage and the minimum voltage among all the cells is greater than the balancing stop threshold.
567 -
568 -To change the cell balancing parameters, select the "Control → Cell balancing" section:
569 -
570 -[[image:1733322883460-118.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="114" width="800"]]
571 -
572 -In this section:
573 -
574 -* Enable – a flag to enable cell balancing;
575 -* Balancing rule:
576 -** Balance on charge – balancing is performed while and after the charging (in the “Charge ON” and “Charge OFF” states);
577 -** Balance on charge or relaxed - balancing is performed while and after the charging and in the relaxed state (in “Charge ON”, “Charge OFF”, “Relaxed (after charging)” and “Relaxed (after discharging)” states);
578 -** Balance always – balancing is always performed regardless the battery state;
579 -
580 -[[image:1733322883462-975.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="74" width="600"]]
581 -
582 -* Minimum cell voltage to start balancing, V;
583 -* Voltage deviation to start balancing;
584 -* Voltage deviation to stop balancing;
585 -* Command to discharge all cells – a flag to force the balancing of all cells.
586 -
587 -=== Series balancing ===
588 -
589 -The BMS Main 3 device supports work with two independent (galvanically unrelated) cell series. To monitor the status of two series, two current sensors are used. A series of cells must be equivalent: they must have the same number of cells and the same capacity.
590 -
591 -Since the series of cells can operate at different loads, they must be balanced. For this, the BMS Main 3 provides two signals to power switches: “Balancing series 1” and “Balancing series 2”, as well as a combined algorithm that considers both the voltage of each series and the charge that these series gave load. The “Balancing series 1” and “Balancing series 2” signals are used to connect high-power balancing resistors in parallel with cell series 1 and 2.
592 -
593 -When charging the battery, balancing is performed based on the voltage of the series. A balancing resistor is connected to the cell series if:
594 -
595 -* the series voltage is higher than the start balancing voltage;
596 -* the difference between the voltage of a series of cells and the minimum voltage among the battery series is greater than the balancing threshold.
597 -
598 -When the battery is discharging (work on load), balancing is turned on if one of the series gives the load a charge (Ah), which is more by the amount Qthr of the charge given off by another series.
599 -
600 -To change the series balancing parameters, select the "Control → Series balancing" section:
601 -
602 -[[image:1733322892811-410.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="126" width="800"]]
603 -
604 -In this section:
605 -
606 -* Enable – a flag to enable series balancing;
607 -* Number of Logics in a series;
608 -* Minimum series voltage to start balancing, V;
609 -* Balancing threshold, V;
610 -* Coulomb threshold – the difference of the charges Qthr, given by a series of cells, above which balancing to be started, Ah;
611 -* Period – a period to reset of charge counters for each series (to avoid accumulation of error), second;
612 -* Do not sum series voltages – a flag to disable the summing of series voltages.3
613 -
614 -=== Power down ===
615 -
616 -The BMS Main 3 device can shut down itself if the battery voltage is low or the battery is idle for a long time.
617 -
618 -Shutting down the battery system is performed according to the following conditions:
619 -
620 -* the battery voltage is below the minimum level;
621 -* the “Charger connected” signal is cleared for 60 seconds.
622 -
623 -The BMS Main 3 device also shuts down the battery if it stays in the “Charging OFF”, “Discharging OFF”, “Relaxed (after charging)” or “Relaxed (after discharging)” for the configured time.
624 -
625 -To change the parameters of the power down control, select the "Control → Power down" section:
626 -
627 -[[image:1733322892813-562.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="103" width="800"]]
628 -
629 -In this section:
630 -
631 -* Minimum voltage to power down – a minimum voltage level of the battery below which the BMS commands to shut down the battery, V;
632 -* Idle time to power down – a time of battery inactivity after which the battery is shut down, minute;
633 -* Wait the "Power up/down request" is cleared (on startup) – a flag to enable delay for clearing the “Power up/down request” signal while starting the BMS.
634 -* Power down if KEYRUN and CHARGE_ON are cleared – a flag to power down the device if KEYRUN and CHARGE_ON signals are cleared;
635 -* Delay before setting the internal power down signal – a delay before turning off the device power when removing KEYRUN and CHARGE_ON or receiving the “Power down request” command, ms.
636 -
637 -=== Heater ===
638 -
639 -To change the parameters of the heater control algorithm, select the "Control → Heater" section:
640 -
641 -[[image:1733322901923-144.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="108" width="800"]]
642 -
643 -In this section:
644 -
645 -* Enable – a flag to enable the heater control;
646 -* Minimum cell temperature, °C;
647 -* Tolerant cell temperature, °C;
648 -* Delay before starting the heater, millisecond;
649 -* Delay before stopping the heater, millisecond;
650 -* Switch off the heater on errors (Undervoltage, Overcurrent, High temperature, Short circuit or Critical error).
651 -
652 -As a result of operating the heating algorithm, the “Heater” signal is generated.
653 -
654 -Conditions for signal generation:
655 -
656 -* the minimum temperature among all cells of the battery is less than the “Minimum cell temperature” value during the “Delay before starting the heater” time.
657 -
658 -Conditions for clearing the signal:
659 -
660 -* the minimum temperature among all cells of the battery is greater than the “Tolerant cell temperature” value during the “Delay before stopping the heater” time.
661 -
662 -If there is the "Heater" signal, the heater contactor closes and/or a signal is output to the corresponding digital output.
663 -
664 -=== Cooler ===
665 -
666 -To change the parameters of the cooler control algorithm, select the "Control → Cooler" section:
667 -
668 -[[image:1733322901924-962.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="107" width="800"]]
669 -
670 -In this section:
671 -
672 -* Enable – a flag to enable the cooler control;
673 -* Maximum cell temperature, °C;
674 -* Tolerant cell temperature, °C;
675 -* Delay before starting the cooler, millisecond;
676 -* Delay before stopping the cooler, millisecond;
677 -* Switch off the cooler contactor on errors (Undervoltage, Overcurrent, Low temperature, Short circuit or Critical error).
678 -
679 -As a result of operating the cooling algorithm, the "Cooler" signal is generated.
680 -
681 -Conditions for signal generation:
682 -
683 -* the maximum temperature among all cells of the battery is greater than the “Maximum cell temperature” value during the “Delay before starting the cooler” time.
684 -
685 -Conditions for clearing the signal:
686 -
687 -* the maximum temperature among all cells of the battery is less than the “Tolerant cell temperature” value during the “Delay before stopping the cooler” time.
688 -
689 -If there is the "Cooler" signal, the cooler contactor closes and/or a signal is output to the corresponding digital output.
690 -
691 -=== High voltage ===
692 -
693 -The BMS Main 3 device has an ability to measure high voltages before and after contactors.
694 -
695 -To change the parameters of high voltage fault, select the "Control → High voltage" section:
696 -
697 -[[image:1733322914683-203.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="87" width="800"]]
698 -
699 -In this section:
700 -
701 -* Enable – a flag to enable High voltage control;
702 -* Delay before clearing the High voltage fault, second;
703 -* Lock the High voltage fault.
704 -
705 -The BMS Main 3 implements a self-diagnostics of high-voltage measurement lines. If measurement line breaks or high-voltage polarity is wrong, “High voltage fault” is generated.
706 -
707 -**If there is the “High voltage fault”, the “Critical error” is generated and all contactors open.**
708 -
709 -=== Cell analysis ===
710 -
711 -The battery discharge characteristic – the dependence Uocv = Uocv(DOD) – is used to determine the tabular dependence Uocv = Uocv(SOC, t°C), which is necessary for calculating the battery charge level.
712 -
713 -The BMS Main 3 device can automatically determine the battery discharge characteristic.
714 -
715 -Before starting the process of determining the discharge characteristic, it is necessary to prepare a BMS:
716 -
717 -1. Charge the battery.
718 -1. Connect a resistive load to the discharging contactor, which will provide a discharge current of 0.5C (where C is the cell capacitance).
719 -
720 -To configure parameters for determining the discharge characteristic of the battery, select the "Control → Cell analysis" section:
721 -
722 -[[image:1733322914685-558.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="107" width="800"]]
723 -
724 -In this section:
725 -
726 -* Enable – a flag to enable cell analysis;
727 -* Discharge step, Ah;
728 -* Delta voltage – a maximum allowable voltage drop for the cell, V;
729 -* Logic index, Cell index – a position of the analyzed cell;
730 -* Analyse the most discharged cell – a flag to analyse of the least charged cell (in this case, the values “Logic index” and “Cell index” are ignored).
731 -
732 -Discharge step should be set equal to
733 -
734 -Discharge step= С/21,
735 -
736 -where C is the cell capacity.
737 -
738 -The discharge characteristic will be constructed for the given cell (its position is determined by the fields “Logic index” and “Cell index”).
739 -
740 -The algorithm for determining the discharge characteristic of the battery will be started if the “Enable” flag is set. From this moment, the control of the discharge contactor is performed by this algorithm.
741 -
742 -Algorithm steps:
743 -
744 -1. DOD = 0.
745 -1. Opening the discharging contactor.
746 -1. Waiting for the relaxation of the battery.
747 -1. Measuring Uocv = U.
748 -1. Saving the point of the discharge characteristic (Q, U,,OCV,,).
749 -1. Closing of the discharging contactor. DOD,,1,, = DOD + Discharge step, U,,1,, = U
750 -1. If DOD = DOD,,1,, or U < (U,,1,, – Delta voltage), then go to step 2.
751 -1. If the "Undervoltage" error is detected, then the end of the algorithm.
752 -
753 -During the operation of the algorithm, a file with the name "CELLANALYSIS.TXT" in the CSV format will be created on the SD card.
754 -
755 -File structure:
756 -
757 -|**Time**|**DOD**|**Logic**|**Cell**|**OCV**|**Resistance**
758 -|**10.11.2017 12:28:34**|0.0|1|1|4.180|0.080000
759 -|**...**|...| |…|...|...
760 -
761 -Parameter names:
762 -
763 -* Time – date and time;
764 -* DOD – depth of discharge, Ah;
765 -* Logic - position of the Logic device to which the analyzed cell is connected;
766 -* Cell – position of the analyzed cell for which OCV and Resistance values are provided;
767 -* OCV – cell voltage Uocv, V;
768 -* Resistance – cell resistance, Ohm.
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