Changes for page 3.3 Control

Last modified by Admin on 2025/04/09 12:14

From 10.1 to 10.2 From 12.5 to 12.6

From version 10.2

edited by Admin
on 2024/12/24 16:15

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To version 12.5

edited by Admin
on 2024/12/24 18:07

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@@ -106,19 +106,26 @@
  Calculation of the resistance of cells is carried out in two ways. The first method is used when the battery passes from a relaxation state to a charge or discharge state, wherein the cell resistance value
--R = (U-U,,ocv,,) / I,,stable,,,
++{{formula fontSize="SMALL" imageType="PNG"}}
++R = \frac{U-U_{ocv}}{I_{stable}}
++{{/formula}}
++where U — the cell voltage measured in the charge or discharge state, V; U,,ocv,, — cell voltage measured in the state of relaxation (before switching to the state of charge or discharge); I,,stable,, — stabilized current through the cell in the state of charge or discharge.
--where U is the cell voltage measured in the charge or discharge state, V; U,,ocv,, is the cell voltage measured in the state of relaxation (before switching to the state of charge or discharge); I,,stable,, – stabilized current through the cell in the state of charge or discharge.
--
  The second method is used for a stepwise change in the current through the cell, while the value of the cell resistance:
--R = (U,,2,,-U,,1,,) / (I,,stable2,,-I,,stable1,,) provided that | I,,stable2,,-I,,stable1,, | > 0.2 × Q,,max,,
++{{formula fontSize="SMALL"}}
++R = \frac{U_2-U_1}{I_{stable2}-I_{stable1}}
++{{/formula}}
--(Q,,max,, is the maximum cell capacity),
++provided that
--where U,,2,, is the voltage on the cell at the moment when the stabilized current I,,stable2,, is flowing through it; U,,1,, – the voltage on the cell at the moment when the stabilized current I,,stable1,, flowing through it.
++{{formula fontSize="SMALL"}}
++| I_{stable2}-I_{stable1} | > 0.2 × Qmax
++{{/formula}}
++where Q,,max,, — the maximum cell capacity,U,,2,, — voltage on the cell at the moment when the stabilized current I,,stable2,, is flowing through it; U,,1,, — the voltage on the cell at the moment when the stabilized current I,,stable1,, flowing through it.
++
  The stabilized current I,,stable,, = I, if during the stabilization time the instantaneous current I is in the range from 0.95 × I to 1.05 × I.
  To change parameters of the algorithm for calculating the cell resistance, select the "Control → Resistance estimation" section:
@@ -133,7 +133,7 @@
  * Minimum SOC – minimum cell SOC value for resistance calculation;
  * Maximum SOC – maximum cell SOC value for resistance calculation.
--The calculated resistance is accepted by the system as valid (and therefore updated) if its value is in the range from Resistance/2 to “Maximum resistance factor” × Resistance, where "Resistance" is the nominal resistance of the cell (see [[Common settings>>doc:||anchor="HCommonsettings"]]). If the calculated resistance value is greater than the value (Maximum resistance factor × Resistance), the updated resistance value will be equal to the value (Maximum resistance factor × Resistance).
++The calculated resistance is accepted by the system as valid (and therefore updated) if its value is in the range from Resistance / 2 to “Maximum resistance factor” × Resistance, where "Resistance" is the nominal resistance of the cell (see [[Common settings>>doc:||anchor="HCommonsettings"]]). If the calculated resistance value is greater than the value (Maximum resistance factor × Resistance), the updated resistance value will be equal to the value (Maximum resistance factor × Resistance).
  === Low SOC (signal) ===
@@ -268,7 +268,6 @@
  I,,continuous,, = Maximum CONTINUOUS charge current × K,,cc,,
--
  === Discharge map (PEAK & CONTINUOUS) ===
  The BMS Main 3 has an alternative algorithm for the maximum allowed discharging current based on peak and continuous battery operating modes.
@@ -296,6 +296,83 @@
  I,,continuous,, = Maximum CONTINUOUS discharge current × K,,dc,,
++=== Main contactor ===
++
++The BMS Main 3 device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in case of sealing of the charging or discharging contactors.
++
++The Main contactor algorithm supports the following modes:
++
++* Always on;
++* Automatic;
++* On demand.
++
++In “Always on” mode main contactor closes if all the following is true:
++
++* Charging contactor is open;
++* Discharging contactor is open;
++* There are no errors from the list below:
++** Overcurrent;
++** Undervoltage;
++** Overvoltage;
++** High temperature (CH);
++** High temperature (DCH);
++** Unallowable charging;
++** Critical error.
++
++In “Always on” mode main contactor opens if all the following is true:
++
++* Charging contactor is open;
++* Discharging contactor is open;
++* There is an error from the list below:
++** Overcurrent;
++** Undervoltage;
++** Overvoltage;
++** High temperature (CH);
++** High temperature (DCH);
++** Unallowable charging;
++** Critical error.
++
++In “Automatic” mode, the main contactor closes by internal charging and discharging algorithms at the same time with Precharging, Charging and Discharging contactors.
++
++In “On demand” mode, the main contactor closes by external the “Close Main contactor” request.
++
++To change the parameters of the main contactor, select the "Control → Main contactor" section:
++
++[[image:1733322872744-536.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="105" width="800"]]
++
++In this section:
++
++* Enable – a flag to enable the main contactor control;
++* Algorithm – main contactor control algorithm:
++** Always on – contactor is always closed;
++** Automatic – contactor closes by internal charge and discharge algorithms;
++** On demand – contactor is closed by an external request;
++* Time to keep the contactor closed before closing the others – a time for other contactors to be open after the main contactor is closed;
++* Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, s;
++* Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset.
++
++=== Charging status ===
++
++* Voltage to clear the “Ready to charge” – a threshold voltage level on the cell, V; if the voltage of any cell is above this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared;
++* Voltage to reset the “Ready to charge” – a tolerant voltage level on the cell, V; if all cell voltages are below the tolerant level, the “Ready to charge” (hence, the “Allow charging”) signal is set;
++* Delay before recharging – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0.
++
++(% class="box infomessage" %)
++(((
++**Note:** The "Allow charging" signal activates under two independent conditions:
++1) the voltage on the cells reaches the “Voltage to reset the “Ready to charge"” level and
++2) the "Delay before recharging" time has passed since the opening of the allow charging contactor.
++)))
++
++=== Discharging status ===
++
++* Voltage to clear the “Ready to discharge” – a threshold voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared;
++* Voltage to reset the “Ready to discharge” – a tolerant voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set;
++
++=== Precharge ===
++
++TBA
++
  === Charge ===
  There are two contactors that serve charging the battery: a charging contactor and an allow charging contactor. With the help of the allow charging contactor, the BMS commands the charger to start or stop charging.
@@ -348,7 +348,7 @@
  To change the parameters of the battery charge control algorithm, select the "Control → Charge" section:
--[[image:1733322798914-813.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="327" width="800"]]
++[[image:1735063563460-549.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="262" width="800"]]
  In this section:
@@ -357,20 +357,16 @@
  ** Always on – charging is always allowed;
  ** On charger connected – charging is allowed when there is a signal “Charger connected”;
  ** On charge request – charging is allowed when there is a signal “Charge request”;
++* Allow charging only when the "Ready to charge" signal is set
  * Current corresponding to charging – a current level to generate the "Charging current present" signal, A;
  * Current corresponding to no charging – a current level to clear the "Charging current present" signal, A;
  * Delay before starting charging – a time delay T,,on,, before closing the charging contactor and the allow charging contactor, millisecond;
  * Delay before stopping charging – a time delay T,,off,, before opening the charging contactor, millisecond;
++* Control the precharging contactor – a flag that allows control of the precharging contactor;
  * Use custom delays before stopping charging (on errors) – a flag to enable manual settings of time delays T,,off,, for specific errors;
  * Custom delay: <error> – specific error delay, millisecond;
  * Switch off the charging contactor on errors without delay – a flag to protectively open the charging contactor without a delay. In the opposite case, when an error is detected, the charging contactor opens always with the delay “Delay before stopping charging”;
--* Control the precharging contactor – a flag that allows control of the precharging contactor;
--* Voltage to clear the “Ready to charge” – a threshold voltage level on the cell, V; if the voltage of any cell is above this level, the “Ready to charge” (hence, the “Allow charging”) signal is cleared;
--* Voltage to reset the “Ready to charge” – a tolerant voltage level on the cell, V; if all cell voltages are below the tolerant level, the “Ready to charge” (hence, the “Allow charging”) signal is set;
--* Delay before recharging – a time after which the previously opened the allow charging contactor closes again, minute; to disable the operation by timeout set "Delay before recharging" to 0.
--Note – The allow charging contactor closes under two independent conditions: 1) the voltage on the cells reaches the “Voltage to reset the “Ready to charge"” level and 2) the "Delay before recharging" time has passed since the opening of the allow charging contactor.
--
  === Discharge ===
  The device controls the discharging contactor to connect battery to the load.
@@ -442,8 +442,6 @@
  * Precharge time – a duration of closing the precharge contactor before closing the discharging contactor, millisecond;
  * Check voltages before and after contactors to finish precharging – a flag to check the voltages before and after contactors to ensure that precharge process has finished and it is allowed to close the discharging contactor;
  * Minimum voltage difference to finish precharging – minimal voltage difference before and after contactors at which precharge process is meant to be finished, V;
--* Voltage to clear the “Ready to discharge” – a threshold voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared;
--* Voltage to reset the “Ready to discharge” – a tolerant voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set;
  === Charge/Discharge ===
@@ -484,61 +484,6 @@
  * Maximum voltage – maximum battery voltage, V;
  * Switch off the discharging (AUX) contactor on errors – the auxiliary (AUX) discharging contactor opens if the following errors occur: Undervoltage, Overcurrent, High temperature (DCH), Short circuit, Critical error.
--=== Main contactor ===
--
--The BMS Main 3 device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in case of sealing of the charging or discharging contactors.
--
--The Main contactor algorithm supports the following modes:
--
--* Always on;
--* Automatic;
--* On demand.
--
--In “Always on” mode main contactor closes if all the following is true:
--
--* Charging contactor is open;
--* Discharging contactor is open;
--* There are no errors from the list below:
--** Overcurrent;
--** Undervoltage;
--** Overvoltage;
--** High temperature (CH);
--** High temperature (DCH);
--** Unallowable charging;
--** Critical error.
--
--In “Always on” mode main contactor opens if all the following is true:
--
--* Charging contactor is open;
--* Discharging contactor is open;
--* There is an error from the list below:
--** Overcurrent;
--** Undervoltage;
--** Overvoltage;
--** High temperature (CH);
--** High temperature (DCH);
--** Unallowable charging;
--** Critical error.
--
--In “Automatic” mode, the main contactor closes by internal charging and discharging algorithms at the same time with Precharging, Charging and Discharging contactors.
--
--In “On demand” mode, the main contactor closes by external the “Close Main contactor” request.
--
--To change the parameters of the main contactor, select the "Control → Main contactor" section:
--
--[[image:1733322872744-536.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="105" width="800"]]
--
--In this section:
--
--* Enable – a flag to enable the main contactor control;
--* Algorithm – main contactor control algorithm:
--** Always on – contactor is always closed;
--** Automatic – contactor closes by internal charge and discharge algorithms;
--** On demand – contactor is closed by an external request;
--* Time to keep the contactor closed before closing the others – a time for other contactors to be open after the main contactor is closed;
--* Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, s;
--* Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset.
--
  === Cell balancing ===
  Balancing makes the voltage of all cells equal to the minimum cell voltage.

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