Changes for page 3.3 Control
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... ... @@ -1,10 +1,14 @@ 1 -1. 2 -11. 3 -111. Common settings 1 +(% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %) 2 += Settings = 4 4 4 +(% data-numbered-headings-start="3" style="--numbered-headings-start: 2;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %) 5 +== Control == 6 + 7 +=== Common settings === 8 + 5 5 To change the common BMS settings, select the "Control → Common settings" section: 6 6 7 -[[image:1733322611547-671.png]] 11 +[[image:1733322611547-671.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="124" width="800"]] 8 8 9 9 In this section: 10 10 ... ... @@ -27,11 +27,8 @@ 27 27 28 28 The “Reset parameters” command is used for starting-up and adjustment of the battery. 29 29 34 +=== SOC estimation === 30 30 31 -1. 32 -11. 33 -111. SOC estimation 34 - 35 35 The BMS Main 3 device calculates the state of charge of the battery (SOC) using two algorithms: 36 36 37 37 * by open circuit voltage; ... ... @@ -41,7 +41,7 @@ 41 41 42 42 To change the estimation algorithm for calculating the battery SOC, select the "Control → SOC estimation → Algorithm" section: 43 43 44 -[[image:1733322611549-423.png]] 45 +[[image:1733322611549-423.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="148" width="800"]] 45 45 46 46 The following estimation algorithms supported: 47 47 ... ... @@ -60,7 +60,7 @@ 60 60 61 61 To change the algorithm for calculating the Final SOC, select the "Control → SOC estimation → Final SOC" section: 62 62 63 -[[image:1733322611551-852.png]] 64 +[[image:1733322611551-852.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="148" width="800"]] 64 64 65 65 The following calculation methods are supported (“Final SOC”): 66 66 ... ... @@ -80,15 +80,13 @@ 80 80 * Coulomb counting correction (temperature) – the dependence of battery capacity on temperature; 81 81 * Coulomb counting correction (cycles) – the dependence of battery capacity on the number of charge-discharge cycles. 82 82 83 -1. 84 -11. 85 -111. SOC correction 84 +=== SOC correction === 86 86 87 87 The BMS Main 3 device can recalculate the battery SOC after long-term storage or after long-term working in the case when the battery was not charged fully or discharged totally. Recalculation is done based on the tabular dependency Uocv = Uocv (SOC, t) (see section** **2.3.2). 88 88 89 89 To configure parameters for periodically correcting the battery state of charge, select the "Control → SOC correction" section: 90 90 91 -[[image:1733322624656-766.png]] 90 +[[image:1733322624656-766.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="121" width="800"]] 92 92 93 93 In this section: 94 94 ... ... @@ -99,11 +99,8 @@ 99 99 * Ignore the linear zone – a flag to ignore linear SOC zone while correction (recommended to be unset); 100 100 * Last correction timestamp – time when last correction was made. 101 101 101 +=== Resistance estimation === 102 102 103 -1. 104 -11. 105 -111. Resistance estimation 106 - 107 107 Calculation of the resistance of cells is carried out in two ways. The first method is used when the battery passes from a relaxation state to a charge or discharge state, wherein the cell resistance value 108 108 109 109 R = (U-U,,ocv,,) / I,,stable,,, ... ... @@ -122,7 +122,7 @@ 122 122 123 123 To change parameters of the algorithm for calculating the cell resistance, select the "Control → Resistance estimation" section: 124 124 125 -[[image:1733322624659-473.png]] 121 +[[image:1733322624659-473.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="108" width="800"]] 126 126 127 127 In this section: 128 128 ... ... @@ -134,14 +134,11 @@ 134 134 135 135 The calculated resistance is accepted by the system as valid (and therefore updated) if its value is in the range from Resistance/2 to “Maximum resistance factor” × Resistance, where "Resistance" is the nominal resistance of the cell (see section 2.3.1). If the calculated resistance value is greater than the value (Maximum resistance factor × Resistance), the updated resistance value will be equal to the value (Maximum resistance factor × Resistance). 136 136 133 +=== Low SOC (signal) === 137 137 138 -1. 139 -11. 140 -111. Low SOC (signal) 141 - 142 142 To change the parameters of the generation a signal about low battery level, select the "Control → Low SOC (signal)" section: 143 143 144 -[[image:1733322624660-513.png]] 137 +[[image:1733322624660-513.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="116" width="800"]] 145 145 146 146 In this section: 147 147 ... ... @@ -162,14 +162,11 @@ 162 162 163 163 The "Low SOC signal" is indicative and can be output to a discrete output or a power switch. 164 164 158 +=== High charging current (signal) === 165 165 166 -1. 167 -11. 168 -111. High charging current (signal) 169 - 170 170 To change the parameters of the generation high-current signal, select the "Control → High charging current (signal)" section: 171 171 172 -[[image:1733322624661-915.png]] 162 +[[image:1733322624661-915.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="107" width="800"]] 173 173 174 174 In this section: 175 175 ... ... @@ -190,11 +190,8 @@ 190 190 191 191 The "High charging current" signal is indicative and can be output to a discrete output or a power switch. 192 192 183 +=== Charge map === 193 193 194 -1. 195 -11. 196 -111. Charge map 197 - 198 198 The BMS Main 3 device calculates the maximum allowable charge current values in respect to SOC, battery temperature, contactor temperature and cell voltage. 199 199 200 200 Calculated current values are sent to a charger or an intellectual load over the CAN bus. External devices based on received data provide correct battery operation. ... ... @@ -201,7 +201,7 @@ 201 201 202 202 To configure parameters for determining the charge current limit, select the "Control → Charge map" section: 203 203 204 -[[image:1733322637793-171.png]] 191 +[[image:1733322637793-171.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="177" width="800"]] 205 205 206 206 In this section: 207 207 ... ... @@ -221,11 +221,8 @@ 221 221 222 222 Charging current limit = Maximum charging current × Kcs × Kcc × Kcv × Kct 223 223 211 +=== Discharge map === 224 224 225 -1. 226 -11. 227 -111. Discharge map 228 - 229 229 The BMS Main 3 device calculates the maximum allowable discharge current values in respect to SOC, battery temperature, contactor temperature and cell voltage. 230 230 231 231 Calculated current values are sent to a charger or an intellectual load over the CAN bus. ... ... @@ -232,7 +232,7 @@ 232 232 233 233 To configure parameters for determining the discharge current limit, select the "Control → Discharge map" section: 234 234 235 -[[image:1733322637795-310.png]] 219 +[[image:1733322637795-310.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="178" width="800"]] 236 236 237 237 In this section: 238 238 ... ... @@ -252,16 +252,13 @@ 252 252 253 253 Discharging current limit = Maximum discharging current × Kds × Kdc × Kdv × Kdt 254 254 239 +=== Charge map (PEAK & CONTINUOUS) === 255 255 256 -1. 257 -11. 258 -111. Charge map (PEAK & CONTINUOUS) 259 - 260 260 The BMS Main 3 has an alternative algorithm for the maximum allowed charging current based on peak and continuous battery operating modes. 261 261 262 262 To configure parameters for determining the charge current limit, select the "Control → Charge map (PEAK & CONTINUOUS)" section: 263 263 264 -[[image:1733322637796-187.png]] 245 +[[image:1733322637796-187.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="145" width="800"]] 265 265 266 266 In this section: 267 267 ... ... @@ -276,7 +276,7 @@ 276 276 277 277 The maximum charging current value equals to the peak or continuous current according to the following diagram: 278 278 279 -[[image:1733322717451-608.png]] 260 +[[image:1733322717451-608.png||data-xwiki-image-style-alignment="center"]] 280 280 281 281 I,,peak,, = Maximum PEAK charge current × K,,cp,, 282 282 ... ... @@ -283,15 +283,13 @@ 283 283 I,,continuous,, = Maximum CONTINUOUS charge current × K,,cc,, 284 284 285 285 286 -1. 287 -11. 288 -111. Discharge map (PEAK & CONTINUOUS) 267 +=== Discharge map (PEAK & CONTINUOUS) === 289 289 290 290 The BMS Main 3 has an alternative algorithm for the maximum allowed discharging current based on peak and continuous battery operating modes. 291 291 292 292 To configure parameters for determining the discharge current limit, select the "Control → Discharge map (PEAK & CONTINUOUS)" section: 293 293 294 -[[image:1733322735595-661.png]] 273 +[[image:1733322735595-661.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="145" width="800"]] 295 295 296 296 In this section: 297 297 ... ... @@ -306,17 +306,14 @@ 306 306 307 307 The maximum discharging current value equals to the peak or continuous current according to following diagram: 308 308 309 -[[image:1733322753429-968.png]] 288 +[[image:1733322753429-968.png||data-xwiki-image-style-alignment="center"]] 310 310 311 311 I,,peak,, = Maximum PEAK discharge current × K,,dp,, 312 312 313 313 I,,continuous,, = Maximum CONTINUOUS discharge current × K,,dc,, 314 314 294 +=== Charge === 315 315 316 -1. 317 -11. 318 -111. Charge 319 - 320 320 There are two contactors that serve charging the battery: a charging contactor and an allow charging contactor. With the help of the allow charging contactor, the BMS commands the charger to start or stop charging. 321 321 322 322 The device supports three charge control algorithms: ... ... @@ -367,7 +367,7 @@ 367 367 368 368 To change the parameters of the battery charge control algorithm, select the "Control → Charge" section: 369 369 370 -[[image:1733322798914-813.png]] 346 +[[image:1733322798914-813.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="327" width="800"]] 371 371 372 372 In this section: 373 373 ... ... @@ -390,9 +390,7 @@ 390 390 391 391 Note – The allow charging contactor closes under two independent conditions: 1) the voltage on the cells reaches the “Voltage to reset the “Ready to charge"” level and 2) the "Delay before recharging" time has passed since the opening of the allow charging contactor. 392 392 393 -1. 394 -11. 395 -111. Discharge 369 +=== Discharge === 396 396 397 397 The device controls the discharging contactor to connect battery to the load. 398 398 ... ... @@ -444,10 +444,8 @@ 444 444 445 445 To change the parameters of the battery discharge control algorithm, select the "Control → Discharge" section: 446 446 447 -[[image: file:///C:/Users/INASIB~~1/AppData/Local/Temp/msohtmlclip1/01/clip_image001.png||alt="A screenshotof a computer421 +[[image:1733323750262-841.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="360" width="800"]] 448 448 449 -Description automatically generated"]] 450 - 451 451 In this section: 452 452 453 453 * Enable – a flag to activate the discharge control; ... ... @@ -468,26 +468,20 @@ 468 468 * Voltage to clear the “Ready to discharge” – a threshold voltage level on the cell, V; if the voltage of any cell is below this level, the “Ready to discharge” signal is cleared; 469 469 * Voltage to reset the “Ready to discharge” – a tolerant voltage level on the cell, V; if all cells voltages are above the tolerant level, the “Ready to discharge” signal is set; 470 470 443 +=== Charge/Discharge === 471 471 472 -1. 473 -11. 474 -111. Charge/Discharge 475 - 476 476 The BMS Main 3 device can control the charging/discharging contactor, which combines algorithms of charging and discharging contactor. It behaves as a charging contactor when “Charge request” or “Charger connected” is set, otherwise – as a discharging contactor. 477 477 478 478 The charging/discharging contactor control is configured in the “Control – Charge/Discharge” section: 479 479 480 -[[image:1733322827919-875.png]] 449 +[[image:1733322827919-875.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="85" width="800"]] 481 481 482 482 In this section: 483 483 484 484 * Enable – a flag to enable the charge/discharge controller. 485 485 455 +=== Discharge (AUX) === 486 486 487 -1. 488 -11. 489 -111. Discharge (AUX) 490 - 491 491 The BMS Main 3 device can control the power supply of external equipment using the auxiliary (AUX) discharging contactor. An example of external equipment can be an inverter that converts DC to AC to power a service laptop and other devices. 492 492 493 493 The power supply circuit of the external equipment using the auxiliary (AUX) discharging contactor is independent of the battery load circuit. The closing and opening of the auxiliary (AUX) discharging contactor is performed according to its program. ... ... @@ -500,7 +500,7 @@ 500 500 501 501 To change the parameters of the powering of external equipment, select the "Control → Discharge (AUX)" section: 502 502 503 -[[image:1733322827920-878.png]] 469 +[[image:1733322827920-878.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="130" width="800"]] 504 504 505 505 In this section: 506 506 ... ... @@ -513,9 +513,7 @@ 513 513 * Maximum voltage – maximum battery voltage, V; 514 514 * Switch off the discharging (AUX) contactor on errors – the auxiliary (AUX) discharging contactor opens if the following errors occur: Undervoltage, Overcurrent, High temperature (DCH), Short circuit, Critical error. 515 515 516 -1. 517 -11. 518 -111. Main contactor 482 +=== Main contactor === 519 519 520 520 The BMS Main 3 device controls the main contactor. The main contactor is usually placed in the common (minus) battery line for opening the charge and discharge circuits in case of sealing of the charging or discharging contactors. 521 521 ... ... @@ -557,7 +557,7 @@ 557 557 558 558 To change the parameters of the main contactor, select the "Control → Main contactor" section: 559 559 560 -[[image:1733322872744-536.png]] 524 +[[image:1733322872744-536.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="105" width="800"]] 561 561 562 562 In this section: 563 563 ... ... @@ -570,9 +570,7 @@ 570 570 * Delay before opening the contactor – a time which is used to detect conditions for opening the contactor, s; 571 571 * Keep the contactor open until the device is restarted – a flag for keeping the main contactor open until the system is reset. 572 572 573 -1. 574 -11. 575 -111. Cell balancing 537 +=== Cell balancing === 576 576 577 577 Balancing makes the voltage of all cells equal to the minimum cell voltage. 578 578 ... ... @@ -598,7 +598,7 @@ 598 598 599 599 To change the cell balancing parameters, select the "Control → Cell balancing" section: 600 600 601 -[[image:1733322883460-118.png]] 563 +[[image:1733322883460-118.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="114" width="800"]] 602 602 603 603 In this section: 604 604 ... ... @@ -615,11 +615,8 @@ 615 615 * Voltage deviation to stop balancing; 616 616 * Command to discharge all cells – a flag to force the balancing of all cells. 617 617 580 +=== Series balancing === 618 618 619 -1. 620 -11. 621 -111. Series balancing 622 - 623 623 The BMS Main 3 device supports work with two independent (galvanically unrelated) cell series. To monitor the status of two series, two current sensors are used. A series of cells must be equivalent: they must have the same number of cells and the same capacity. 624 624 625 625 Since the series of cells can operate at different loads, they must be balanced. For this, the BMS Main 3 provides two signals to power switches: “Balancing series 1” and “Balancing series 2”, as well as a combined algorithm that considers both the voltage of each series and the charge that these series gave load. The “Balancing series 1” and “Balancing series 2” signals are used to connect high-power balancing resistors in parallel with cell series 1 and 2. ... ... @@ -633,7 +633,7 @@ 633 633 634 634 To change the series balancing parameters, select the "Control → Series balancing" section: 635 635 636 -[[image:1733322892811-410.png]] 595 +[[image:1733322892811-410.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="126" width="800"]] 637 637 638 638 In this section: 639 639 ... ... @@ -643,13 +643,10 @@ 643 643 * Balancing threshold, V; 644 644 * Coulomb threshold – the difference of the charges Qthr, given by a series of cells, above which balancing to be started, Ah; 645 645 * Period – a period to reset of charge counters for each series (to avoid accumulation of error), second; 646 -* Do not sum series voltages – a flag to disable the summing of series voltages. 605 +* Do not sum series voltages – a flag to disable the summing of series voltages.3 647 647 607 +=== Power down === 648 648 649 -1. 650 -11. 651 -111. Power down 652 - 653 653 The BMS Main 3 device can shut down itself if the battery voltage is low or the battery is idle for a long time. 654 654 655 655 Shutting down the battery system is performed according to the following conditions: ... ... @@ -661,7 +661,7 @@ 661 661 662 662 To change the parameters of the power down control, select the "Control → Power down" section: 663 663 664 -[[image:1733322892813-562.png]] 620 +[[image:1733322892813-562.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="103" width="800"]] 665 665 666 666 In this section: 667 667 ... ... @@ -671,13 +671,11 @@ 671 671 * Power down if KEYRUN and CHARGE_ON are cleared – a flag to power down the device if KEYRUN and CHARGE_ON signals are cleared; 672 672 * Delay before setting the internal power down signal – a delay before turning off the device power when removing KEYRUN and CHARGE_ON or receiving the “Power down request” command, ms. 673 673 674 -1. 675 -11. 676 -111. Heater 630 +=== Heater === 677 677 678 678 To change the parameters of the heater control algorithm, select the "Control → Heater" section: 679 679 680 -[[image:1733322901923-144.png]] 634 +[[image:1733322901923-144.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="108" width="800"]] 681 681 682 682 In this section: 683 683 ... ... @@ -700,14 +700,11 @@ 700 700 701 701 If there is the "Heater" signal, the heater contactor closes and/or a signal is output to the corresponding digital output. 702 702 657 +=== Cooler === 703 703 704 -1. 705 -11. 706 -111. Cooler 707 - 708 708 To change the parameters of the cooler control algorithm, select the "Control → Cooler" section: 709 709 710 -[[image:1733322901924-962.png]] 661 +[[image:1733322901924-962.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="107" width="800"]] 711 711 712 712 In this section: 713 713 ... ... @@ -730,16 +730,13 @@ 730 730 731 731 If there is the "Cooler" signal, the cooler contactor closes and/or a signal is output to the corresponding digital output. 732 732 684 +=== High voltage === 733 733 734 -1. 735 -11. 736 -111. High voltage 737 - 738 738 The BMS Main 3 device has an ability to measure high voltages before and after contactors. 739 739 740 740 To change the parameters of high voltage fault, select the "Control → High voltage" section: 741 741 742 -[[image:1733322914683-203.png]] 690 +[[image:1733322914683-203.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="87" width="800"]] 743 743 744 744 In this section: 745 745 ... ... @@ -751,11 +751,8 @@ 751 751 752 752 **If there is the “High voltage fault”, the “Critical error” is generated and all contactors open.** 753 753 702 +=== Cell analysis === 754 754 755 -1. 756 -11. 757 -111. Cell analysis 758 - 759 759 The battery discharge characteristic – the dependence Uocv = Uocv(DOD) – is used to determine the tabular dependence Uocv = Uocv(SOC, t°C), which is necessary for calculating the battery charge level. 760 760 761 761 The BMS Main 3 device can automatically determine the battery discharge characteristic. ... ... @@ -767,7 +767,7 @@ 767 767 768 768 To configure parameters for determining the discharge characteristic of the battery, select the "Control → Cell analysis" section: 769 769 770 -[[image:1733322914685-558.png]] 715 +[[image:1733322914685-558.png||data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="107" width="800"]] 771 771 772 772 In this section: 773 773
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