Wiki source code of 2. Installation and connection

Version 38.1 by Admin on 2024/12/12 16:21

version	line-number	content
31.1	1	(% data-numbered-headings-start="2" style="--numbered-headings-start: 1;font-size: 0px;color: rgba(0, 0, 0, 0.0);margin-bottom: 0px; margin-top: 0px;" %)
	2	= Installation and connection =
30.1	3
28.1	4	== Installation procedure ==
27.1	5
37.1	6	The mounting location of the BMS Main 3 device must be protected from mechanical particles (dust, dirt, large objects) and water. The installation location must provide easy access for subsequent connection to the device connectors.
27.1	7
	8	Overall and mounting dimensions are shown in figure below.
	9
	10	(% data-widget="image" contenteditable="false" tabindex="-1" %)[[image:1733311711953-224.png\|\|data-xwiki-image-style-alignment="center" height="566" width="775"]](% title="Click and drag to resize" %)
	11
	12	\|Parameter\|Value
	13	\|Overall dimensions (length × width × height), mm\|200 × 123 × 12
	14	\|Mounting dimensions (length × width), mm\|194 × 114
	15	\|Mounting holes\|M3
	16
30.1	17	== Headers ==
27.1	18
37.1	19	The location and designation of connectors on the BMS Main 3 device are shown below.
27.1	20
	21	(% contenteditable="false" tabindex="-1" %)
	22	(((
	23	[[image:1732119505664-787.png\|\|data-xwiki-image-style-alignment="center" height="417" width="684"]]
	24	)))
	25
	26	(% class="box warningmessage" %)
	27	(((
	28	Attention!
	29	All headers are shown from the device side!
	30	)))
	31
30.1	32	=== X1 – header to power the device ===
27.1	33
	34	(% class="wikigeneratedid" id="H" %)
	35	(% data-widget="image" contenteditable="false" tabindex="-1" %)[[image:1732121673277-246.png\|\|data-xwiki-image-style-alignment="center" height="85" width="200"]]
	36
	37	\|Pin\|Name\|Description
	38	\|1–2, 5–6\|GND\|Ground
	39	\|3\|KEYRUN\|Power-on signal
	40	\|4\|CHARGE_ON\|Power-on signal (battery charge requirement)
	41	\|7–8\|VIN\|Power line (9-32V)
	42
	43	Power supply connection diagram:
	44
	45	(% aria-label="1732120054870-496.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732120054870-496.png\|\|data-xwiki-image-style-alignment="center" height="169" width="327"]]
	46
30.1	47	=== X2 – header for contactors ===
27.1	48
	49	(% aria-label="1732121695049-411.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121695049-411.png\|\|data-xwiki-image-style-alignment="center" height="87" width="267"]](% title="Click and drag to resize" %)
	50
	51	\|Pin\|Name\|Description
	52	\|1–4, 8–9\|GND\|Ground
	53	\|5\|CONT1_OUT\|Contactor control 1 (plus)
	54	\|6\|CONT2_OUT\|Contactor control 2 (plus)
	55	\|7\|CONT3_OUT\|Contactor control 3 (plus)
	56	\|10\|CONT4_OUT\|Contactor control 4 (plus)
	57	\|11\|CONT5_OUT\|Contactor control 5 (plus)
	58	\|12\|CONT6_OUT\|Contactor control 6 (plus)
	59
	60	Contactor connection diagram:
	61
	62	(% aria-label="1732121755886-234.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121755886-234.png\|\|data-xwiki-image-style-alignment="center" height="82" width="260"]]
	63
30.1	64	=== (% title="Click and drag to resize" %)(%%)X3 – header for discrete inputs and outputs ===
27.1	65
	66	(% aria-label="1732121811285-182.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121811285-182.png\|\|data-xwiki-image-style-alignment="center" height="94" width="531"]]
	67
	68	\|Pin\|Name\|Description
	69	\|1–8, 12, 16–17, 21\|DIO_GND\|Ground of input and output signals
36.1	70	\|9\|DIN1_SIGNAL\|Discrete input 1 “dry contact”
	71	\|10\|DIN2_SIGNAL\|Discrete input 2 “dry contact”
	72	\|11\|DIN3_SIGNAL\|Discrete input 3 “dry contact”
	73	\|13\|DIN4_SIGNAL\|Discrete input 4 “dry contact”
	74	\|14\|DIN5_SIGNAL\|Discrete input 5 “dry contact”
	75	\|15\|DIN6_SIGNAL\|Discrete input 6 “dry contact”
27.1	76	\|18\|DIN7_VIN\|Discrete input 7 (signal detection with voltage 9-32V)
	77	\|19\|DIN8_VIN\|Discrete input 8 (signal detection with voltage 9-32V)
	78	\|20\|DOUT1_OD\|Discrete output 1 “open drain” (60 V, 1A)
	79	\|22\|DOUT2_OD\|Discrete output 2 “open drain” (60 V, 1A)
	80	\|23\|DOUT3_OD\|Discrete output 3 “open drain” (60 V, 1A)
	81	\|24\|DOUT4_OD\|Discrete output 4 “open drain” (60 V, 1A)
	82
	83	Connection diagram of a discrete input to a dry contact output:
	84
	85	(% aria-label="1732121887401-555.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121887401-555.png\|\|data-xwiki-image-style-alignment="center" height="63" width="196"]](% title="Click and drag to resize" %)(%%)Connection diagram of a discrete input to an open collector output:
	86
	87	(% aria-label="1732122137116-973.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732122137116-973.png\|\|data-xwiki-image-style-alignment="center" height="100" width="274"]](% title="Click and drag to resize" %)(%%)Connection diagram for a discrete input for detecting a 9-32V signal:
	88
	89	(% aria-label="1732121926812-202.png image widget" data-widget="image" contenteditable="false" role="region" tabindex="-1" %)[[image:1732121926812-202.png\|\|data-xwiki-image-style-alignment="center" height="76" width="242"]](% title="Click and drag to resize" %)(%%)Connection diagram for discrete output:
	90
30.1	91	=== X4 – header for HVIL ===
27.1	92
30.1	93	[[image:1732122015188-642.png\|\|data-xwiki-image-style-alignment="center" height="64" width="150"]]
27.1	94
	95	\|Pin\|Name\|Description
	96	\|1\|-\|Not used
	97	\|2\|HVIL_OUT\|Output of the current measurement circuit in the current loop (lower potential, measuring shunt output)
	98	\|3\|HVIL_IN\|Input of the current measurement circuit in the current loop (higher potential, measuring shunt input)
	99	\|4\|HVIL_PWR\|Current loop power supply (max 5V, 25mA)
	100
	101	If the BMS Main 3 device generates current in a current loop, the current loop must be connected to the HVIL_PWR and HVIL_IN pins. If BMS Main 3 is a passive current loop meter, then the current loop must be connected to the HVIL_IN and HVIL_OUT pins.
	102
	103	Connection diagram to the current loop:
	104
31.1	105	=== X5 – header for current and temperature sensors ===
27.1	106
30.1	107	[[image:1733311958053-469.png\|\|data-xwiki-image-style-alignment="center" height="83" width="349"]]
27.1	108
	109	(% style="width:539px" %)
	110	\|Pin\|Name\|(% style="width:402px" %)Description
	111	\|1\|CS1_5V\|(% style="width:402px" %)Current sensor 1 power line (5 V, max 50 mA)
	112	\|2–6\|GND\|(% style="width:402px" %)Ground
	113	\|7\|CS1_IN1\|(% style="width:402px" %)Current sensor 1 signal line (for a dual-range current sensor, High range output)
	114	\|8\|CS1_REF_IN2\|(% style="width:402px" %)Current sensor 1 reference voltage signal line (for a dual-range current sensor, Low range output)
	115	\|9\|CS2_5V\|(% style="width:402px" %)Current sensor 2 power line (5 V, max 50 mA)
	116	\|10\|CS2_IN1\|(% style="width:402px" %)Current sensor 2 signal line (for a dual-range current sensor, High range output)
	117	\|11\|CS2_REF_IN2\|(% style="width:402px" %)Current sensor 2 reference voltage signal line (for a dual-range current sensor, Low range output)
	118	\|12\|CS3_5V\|(% style="width:402px" %)Current sensor 3 power line (5 V, max 50 mA)
	119	\|13\|CS3_IN1\|(% style="width:402px" %)Current sensor 3 signal line (for a dual-range current sensor, High range output)
	120	\|14\|CS3_REF_IN2\|(% style="width:402px" %)Current sensor 3 reference voltage signal line (for a dual-range current sensor, Low range output)
	121	\|15\|TEMP1\|(% style="width:402px" %)Temperature sensor 1 signal line (NTC-thermistor 100 kOhm)
	122	\|16\|TEMP2\|(% style="width:402px" %)Temperature sensor 2 signal line (NTC-thermistor 100 kOhm)
	123
	124	Current sensor connection diagram (using the example of LEM HASS 100-S):
	125
	126	[[image:1733316158040-285.png\|\|data-xwiki-image-style-alignment="center" height="170" width="412"]]
	127
	128	Current sensor connection diagram (using the example of LEM DHAB S/118):
	129
	130	[[image:1733316170709-142.png\|\|data-xwiki-image-style-alignment="center" height="171" width="413"]]
	131
	132	NTC-thermistor connection diagram:
	133
	134	[[image:1733316189878-329.png\|\|data-xwiki-image-style-alignment="center" height="130" width="260"]]
	135
30.1	136	=== X6 – header for CAN1 and RS-485-1 (external buses) ===
27.1	137
	138	[[image:1733316218666-814.png\|\|data-xwiki-image-style-alignment="center" height="55" width="162"]]
	139
	140	\|Pin\|Name\|Description
	141	\|1\|CAN1_H\|CAN1 line H for communication with external equipment
	142	\|2\|CAN1_L\|CAN1 line L for communication with external equipment
	143	\|3\|CAN1_RS485_1_GND\|Ground of CAN1 and RS-485-1
	144	\|4\|RS485_1_A\|RS-485-1 line A for communication with external equipment
	145	\|5\|RS485_1_B\|RS-485-1 line B for communication with external equipment
	146
	147	Connection diagram to the CAN1 bus:
	148
	149	[[image:1733316241362-843.png\|\|data-xwiki-image-style-alignment="center" height="153" width="410"]]
	150
	151	Connection diagram to the RS-485-1 bus:
	152
	153	[[image:1733316483336-290.png\|\|data-xwiki-image-style-alignment="center" height="152" width="417"]]
	154
30.1	155	=== X7 – header for CAN2 (internal bus) ===
27.1	156
	157	[[image:1733316517741-698.png\|\|data-xwiki-image-style-alignment="center" height="59" width="144"]]
	158
	159	\|Pin\|Name\|Description
38.1	160	\|1\|CAN2_H\|CAN2 line H for communication with other BMS devices
	161	\|2\|CAN2_L\|CAN2 line L for communication with other BMS devices
27.1	162	\|3\|GND\|Ground
	163	\|4\|CAN2_5V\|CAN2 power line (5 V, max 400 mA)
	164
	165	Connection diagram to the CAN2 bus (using the example of connecting BMS Display 1.2):
	166
	167	[[image:1733316563149-458.png\|\|data-xwiki-image-style-alignment="center" height="158" width="392"]]
	168
30.1	169	=== X8 – header for CAN3 ===
27.1	170
	171	[[image:1733316517741-698.png\|\|data-xwiki-image-style-alignment="center" height="59" width="144"]]
	172
	173	\|Pin\|Name\|Description
38.1	174	\|1\|CAN3_H\|CAN3 line H
	175	\|2\|CAN3_L\|CAN3 line L
27.1	176	\|3\|GND\|Ground
	177	\|4\|CAN3_5V\|CAN3 power line (5 V, max 400 mA)
	178
	179	(% class="box infomessage" %)
	180	(((
38.1	181	Note:
	182	CAN3 operates differently depending on used firmware:
27.1	183
38.1	184	* BMS Main 3: CAN3 bus is reserved;
	185	* BMS Main 3X: CAN3 bus is used to connect with BMS Main 3 inside parallel strings.
	186
27.1	187	Diagram for connecting battery modules to the CAN3 bus:
	188
38.1	189	[[image:1733316622613-181.png\|\|data-xwiki-image-style-alignment="center" data-xwiki-image-style-border="true" height="153" width="417"]]
	190	)))
27.1	191
30.1	192	=== X9 – header for BMS Logic (RS-485-2) ===
27.1	193
	194	[[image:1733316517741-698.png\|\|data-xwiki-image-style-alignment="center" height="59" width="144"]]
	195
	196	\|Pin\|Name\|Description
	197	\|1\|LOGIC_B\|RS-485 line B for communication with BMS Logic
	198	\|2\|LOGIC_A\|RS-485 line A for communication with BMS Logic
	199	\|3\|GND\|Ground
	200	\|4\|LOGIC_5V\|BMS Logic power line (+5V, max 400mA)
	201
	202	Connection diagram for BMS Logic devices:
	203
	204	[[image:1733316674363-604.png\|\|data-xwiki-image-style-alignment="center" height="163" width="400"]]
	205
30.1	206	=== X10 – miniUSB connector ===
27.1	207
37.1	208	The miniUSB connector is used to configure the parameters of the BMS Main 3 device.
27.1	209
30.1	210	=== X11 – header for high-voltage bus before contactors (plus) ===
27.1	211
	212	[[image:1733316780753-798.png\|\|data-xwiki-image-style-alignment="center" height="60" width="91"]]
	213
	214	\|Pin\|Name\|Description
	215	\|1\|IN1+\|Plus of the high-voltage bus (before contactors)
	216	\|2\|IN1+\|Plus of the high-voltage bus (before contactors)
	217
	218	(% class="box warningmessage" %)
	219	(((
	220	The connected voltage must not exceed 1000V.
	221	)))
	222
30.1	223	=== X12 – header for high-voltage bus before contactors (minus) ===
27.1	224
	225	[[image:1733316843397-336.png\|\|data-xwiki-image-style-alignment="center" height="53" width="79"]]
	226
	227	\|Pin\|Name\|Description
	228	\|1\|IN1-\|Minus of the high-voltage bus (before contactors)
	229	\|2\|IN1-\|Minus of the high-voltage bus (before contactors)
	230
	231	(% class="box warningmessage" %)
	232	(((
	233	The connected voltage must not exceed 1000V.
	234	)))
	235
30.1	236	=== X13 – header for high-voltage bus after contactors (plus) ===
27.1	237
	238	[[image:1733316780753-798.png\|\|data-xwiki-image-style-alignment="center" height="60" width="91"]]
	239
	240	\|Pin\|Name\|Description
	241	\|1\|IN2+\|Plus of the high-voltage bus (after contactors)
	242	\|2\|IN2+\|Plus of the high-voltage bus (after contactors)
	243
	244	(% class="box warningmessage" %)
	245	(((
	246	The connected voltage must not exceed 1000V.
	247	)))
	248
30.1	249	=== X14 – header for high-voltage bus after contactors (minus) ===
27.1	250
	251	[[image:1733316843397-336.png\|\|data-xwiki-image-style-alignment="center" height="53" width="79"]]
	252
	253	\|Pin\|Name\|Description
	254	\|1\|IN2-\|Minus of the high-voltage bus (after contactors)
	255	\|2\|IN2-\|Minus of the high-voltage bus (after contactors)
	256
	257	(% class="box warningmessage" %)
	258	(((
	259	The connected voltage must not exceed 1000V.
	260	)))
	261
30.1	262	=== J1 – jumper for switching RS-485-1 bus terminal resistor ===
27.1	263
	264	[[image:1733316982359-759.png\|\|data-xwiki-image-style-alignment="center" height="77" width="148"]]
	265
	266	To connect a terminal resistor between the RS485_1_A and RS485_1_B lines, install a jumper. The jumper is installed according to the table:
	267
	268	\|Pin\|Name\|Description
	269	\|1-2\|120 Ohm\|The 120 Ohm terminal resistor of the RS-485-1 bus is connected
	270	\|2-3\|-\|The 120 Ohm terminal resistor of the RS-485-1 bus is disconnected
	271
30.1	272	=== J2 – jumper for switching CAN1 bus terminal resistor ===
27.1	273
	274
	275	[[image:1733316982359-759.png\|\|data-xwiki-image-style-alignment="center" height="77" width="148"]]To connect a terminal resistor between the CAN1_H and CAN1_L lines, install a jumper. The jumper is installed according to the table:
	276
	277	\|Pin\|Name\|Description
	278	\|1-2\|120 Ohm\|The 120 Ohm terminal resistor of the CAN1 bus is connected
	279	\|2-3\|-\|The 120 Ohm terminal resistor of the CAN1 bus is disconnected
	280
30.1	281	=== J3 – jumper for switching CAN2 bus terminal resistor ===
27.1	282
	283
	284	[[image:1733316982359-759.png\|\|data-xwiki-image-style-alignment="center" height="77" width="148"]]To connect a terminal resistor between the CAN2_H and CAN2_L lines, install a jumper. The jumper is installed according to the table:
	285
	286	\|Pin\|Name\|Description
	287	\|1-2\|120 Ohm\|The 120 Ohm terminal resistor of the CAN2 bus is connected
	288	\|2-3\|-\|The 120 Ohm terminal resistor of the CAN2 bus is disconnected
	289
30.1	290	=== J5, J6 – jumpers for emergency opening of contactors when removing discrete input signals DIN7, DIN8 ===
27.1	291
	292	The BMS Main 3 device implements a circuit for hardware opening of power contactors when the discrete input signal DIN7 and/or DIN8 (voltage level 9-32V) is removed. To enable this function, jumper J5 and/or J6 must be installed.
	293
30.1	294	== Indicators ==
27.1	295
30.1	296	=== DS1 – LED indicating device power ===
27.1	297
	298	\|State\|Description
	299	\|Lights up green\|Device power (+5V) is present
	300	\|Doesn’t light up\|No device power
	301
30.1	302	=== DS2 – LED indicating device work ===
27.1	303
	304	\|State\|Description
	305	\|Blinking green\|Executing the battery management program
	306	\|No blinking\|Program execution error
	307
30.1	308	=== DS3 – LED indicating interaction with BMS Logic ===
27.1	309
	310	\|State\|Description
	311	\|Blinking yellow\|The device interacts with BMS Logic devices
	312	\|No blinking\|-
	313
30.1	314	=== DS4 – LED indicating loss of connection with BMS Logic ===
27.1	315
	316	\|State\|Description
	317	\|Blinking/lights up red\|Communication with one or more BMS Logic devices is lost
	318	\|No blinking\|Communication with BMS Logic is stable
	319
30.1	320	=== DS5-DS10 – LEDs indicating contactor switches 1-6 ===
27.1	321
	322	\|State\|Description
	323	\|Lights up green\|The switch supplies voltage to the contactor winding
	324	\|Doesn’t light up\|The switch doesn’t supply voltage to the contactor winding
	325
30.1	326	=== DS11 – LED indicating the presence of power supply for contactors ===
27.1	327
	328	\|State\|Description
	329	\|Lights up green\|Power supply for contactor switches (9-32V) is present
	330	\|Doesn’t light up\|Power supply for contactor switches (9-32V) is not present
	331
30.1	332	== Connection procedure ==
27.1	333
	334	(% class="box warningmessage" %)
	335	(((
35.1	336	Before connection, configure the device (see [[Settings>>doc:Battery management systems.BMS Main 3.3\. Settings.WebHome]]). Correct operation of the BMS system is only possible with correct configuration.
27.1	337	)))
	338
	339	All operations to connect the device must be carried out with the supply voltage removed.
	340
	341	* Connect the power contactors to header X2.
	342	* Connect one or more current sensors, as well as external temperature sensors (if necessary) to header X5.
	343	* Connect BMS Logic devices to header X9.
	344	* Connect digital inputs and outputs (if necessary) to header X3.
	345	* Connect the high voltage bus (if necessary) to headers X11-X14.
	346	* Connect the high-voltage network integrity circuit (if necessary) to header X4.
	347	* Connect external devices (if necessary) to header X6.
	348	* Connect other devices (BMS Indication, BMS Display, if necessary) to header X7.
37.1	349	* If the BMS Main 3 is the last device on the RS-485-1, CAN1, or CAN2 bus, install jumpers J1-J3.
27.1	350	* Connect an external power supply to header X1. The device will start when there is a 9-32V power supply and one of the KEYRUN or CHARGE_ON signals with a voltage of more than 8.5V is supplied.

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